Novel belt sweeper

Abstract

The invention provides a novel belt sweeper, which belongs to the technical field of belt conveying equipment and comprises a forward double-blade scraper, a counterweight device, a mounting bracket and a detection device, the edge, making contact with the belt, of the forward double-blade scraper is in an arc shape, the included angle between the first scraper and the second scraper with the sawtooth-shaped cutting edges ranges from 30 degrees to 60 degrees, the lengths of the first scraper and the second scraper are different, the connecting part is connected with the adjustable 5-20 kg balancing weight, and the connecting point is located at the gravity center. And mounting holes and screw rod structure adjusting devices are distributed on the mounting bracket in an array manner. During cleaning, the sensor detects a repaired position, the scraper blade passes through the repaired belt in the forward direction and returns through the counter weight, the design of the arc-shaped edge, the sawtooth cutting edge and the like ensures that the cleaning effect is good, the belt is not damaged, and the adaptability and reliability of the sweeper to different working conditions are improved through the overall structure.

Description

Technical Field

[0001] The present invention relates to the technical field of belt conveyor equipment, and in particular to a novel belt cleaner. Background Art

[0002] In modern industrial production, belt conveyors, as an important material conveying equipment, are widely used in various fields. Belt conveyors are primarily composed of belts, drive units, rollers, and tensioning devices. The belt is the core component of the conveyor, responsible for carrying and transporting materials. However, belt conveyors often encounter various problems during operation, including belt breakage. When a belt is damaged, repair tape is often used to extend its life. However, after repairing with repair tape, the repaired area often protrudes above the overall belt surface.

[0003] During belt conveyor operation, the front cleaner plays a vital role. Its primary function is to remove debris, such as coal dust and dust, from the belt surface to ensure proper operation. However, due to the uneven surface of the repaired belt, the front cleaner can lift the repaired area when it encounters it. This can not only cause further damage to the repaired area but may even cause the belt to tear, seriously disrupting normal production.

[0004] Furthermore, adjusting the cleaner is a critical issue. If the cleaner is too tight, it can lift the belt, increasing the risk of tearing. If it is too loose, it can fail to clean properly, causing materials like pulverized coal to leak onto the return belt. This not only affects belt cleanliness but can also damage subsequent equipment, increasing maintenance costs. How to effectively resolve the conflict between the cleaner and the damaged belt after repair, and how to properly adjust the tightness of the cleaner to ensure the normal operation of the belt conveyor, have become pressing technical challenges. Summary of the Invention

[0005] In response to the aforementioned technical issues of how to effectively resolve the conflict between a repaired belt and the cleaner, as well as how to rationally adjust the tightness of the cleaner, a new belt cleaner is provided. This invention utilizes a forward-directed double-blade scraper, a counterweight, and a detection device to automatically return the repaired belt to its original position, allowing the counterweight to automatically return to its original position and continue cleaning the trapped coal.

[0006] The technical means adopted in the present invention are as follows:

[0007] A new belt cleaner includes: a forward double-blade scraper, a counterweight device, a mounting bracket, and a detection device;

[0008] The forward double-blade scraper is connected to the counterweight device through a connecting component, and the contact edge of the forward double-blade scraper and the belt is arc-shaped. The forward double-blade scraper and the counterweight device are installed on the mounting bracket;

[0009] The forward double-blade scraper is used to automatically pass forward when encountering a repaired belt, and the counterweight device is used to make the forward double-blade scraper automatically return to its position after passing and continue to clean the hanging coal.

[0010] Furthermore, the forward double-blade scraper includes a first scraper and a second scraper, the first scraper and the second scraper are set at a certain angle, and the cutting edges of the first scraper and the second scraper are both serrated, the lengths of the first scraper and the second scraper are different, the angle between the first scraper and the second scraper is 30°-60°, and the connection point between the connecting component and the forward double-blade scraper is located at the center of gravity of the scraper.

[0011] Furthermore, the length of the first scraper is L1, and the length of the second scraper is L2, wherein L1>L2, and the difference between L1 and L2 is in the range of 5-15 cm.

[0012] Furthermore, the counterweight device includes a counterweight block and a connecting component, and the counterweight block is a structure with adjustable weight.

[0013] Furthermore, the connecting component is a chain or a rope, and the connection point between the connecting component and the forward double-blade scraper is located at the center of gravity of the forward double-blade scraper.

[0014] Furthermore, the mounting bracket is provided with a plurality of mounting holes, which are distributed in an array and are used for mounting the forward double-blade scraper and the counterweight device.

[0015] Furthermore, the mounting bracket is provided with an adjusting device for adjusting the distance between the forward double-blade scraper and the belt, and the adjusting device is a screw structure.

[0016] Furthermore, a protective cover is provided on the outside of the forward double-blade scraper and the counterweight device.

[0017] Furthermore, the detection device is used to detect the repair position and repair height of the belt, and the detection device is a laser sensor or an ultrasonic sensor.

[0018] Due to the adoption of the above technical solution, the present invention has the following advantages compared with the prior art:

[0019] 1. The present invention provides a new type of belt cleaner with a curved contact edge that reduces belt damage and improves adaptability; a mounting bracket provides stable support; and a detection device implements intelligent control, which optimizes the overall cleaning effect, extends the service life of the equipment, and improves system stability and automation level.

[0020] 2. The present invention provides a new type of belt cleaner with a serrated scraper edge, scrapers of different lengths and specific angle settings to enhance cleaning capabilities, and the connection point position ensures smooth movement; the counterweight can be adjusted to adapt to different working conditions, and the chain or rope length is appropriate to ensure smooth movement, thereby comprehensively improving cleaning efficiency, accuracy and stability.

[0021] 3. The present invention provides a new type of belt cleaner, in which the weight-adjustable counterweight can be flexibly adapted according to the belt operating conditions, ensuring that the scraper can stably return to its original position and effectively clean under different working conditions, thereby improving the versatility and adaptability of the cleaner.

[0022] Based on the above reasons, the present invention can be promoted in the technical field of belt conveyor equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0024] Figure 1 This is a schematic structural diagram of a novel belt cleaner according to the present invention;

[0025] Figure 2 This is a structural diagram of a novel belt cleaner counterweight device according to the present invention;

[0026] Figure 3 It is a schematic diagram of a novel belt cleaner detection device described in the present invention.

[0027] In the figure: 1. first scraper; 2. second scraper; 3. mounting bracket; 4. adjusting device; 5. counterweight device; 6. detecting device. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0030] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0031] Unless otherwise specifically stated, the relative arrangement of the parts and steps, numerical expressions and numerical values ​​described in these embodiments do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0032] In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0033] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0034] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0035] like Figures 1 to 3 As shown, the present invention provides a new belt cleaner, comprising: a forward double-blade scraper, a counterweight device 5, a mounting bracket 3, and a detection device 6;

[0036] The forward double-blade scraper is connected to the counterweight device 5 through a connecting component, and the contact edge of the forward double-blade scraper and the belt is arc-shaped. The forward double-blade scraper and the counterweight device 5 are installed on the mounting bracket 3;

[0037] The forward double-blade scraper is used to automatically pass forward when encountering a repaired belt, and the counterweight device 5 is used to make the forward double-blade scraper automatically return to its original position after passing and continue to clean the hanging coal.

[0038] Furthermore, the forward-moving twin-blade scraper and counterweight device 5 are mounted on the mounting bracket 3. The mounting bracket 3 is equipped with multiple mounting holes arranged in an array to facilitate installation. A connecting member connects the forward-moving twin-blade scraper and the counterweight device 5, with the connection point located at the scraper's center of gravity to ensure its stability. The mounting bracket 3 also features an adjustment device 4, which adjusts the distance between the forward-moving twin-blade scraper and the belt. The adjustment device 4 is a screw structure, and by rotating the screw, the distance between the scraper and the belt can be precisely adjusted to achieve the optimal cleaning effect.

[0039] When the belt is operating normally and has not been repaired, the counterweight device 5 uses the connecting component to ensure that the forward double-blade scrapers are in close contact with the belt surface. The forward double-blade scrapers include a first scraper 1 and a second scraper 2, which are set at a certain angle (angle of 30°-60°) and have serrated edges. The length of the first scraper 1 is L1, and the length of the second scraper 2 is L2, where L1>L2, and the difference between L1 and L2 ranges from 5 to 15 cm. This design can better adapt to different cleaning needs and improve cleaning efficiency.

[0040] When the belt runs to the repair position, the detection device 6 detects the repair position and repair height of the belt. When the forward double-blade scraper encounters the repaired belt, it will automatically pass the repair position in the forward direction because its contact edge with the belt is curved, so as to avoid damage to the repaired area.

[0041] After passing the repair position, the gravity of the counterweight device 5 automatically returns the forward double-blade scraper to its original position through the connecting parts. After returning to its original position, the forward double-blade scraper continues to clean the hanging coal to ensure the cleanliness of the belt.

[0042] Furthermore, the forward double-blade scraper includes a first scraper 1 and a second scraper 2, the first scraper 1 and the second scraper 2 are arranged at a certain angle, and the cutting edges of the first scraper 1 and the second scraper 2 are both serrated, the lengths of the first scraper 1 and the second scraper 2 are different, the angle between the first scraper 1 and the second scraper 2 is 30°-60°, and the connection point between the connecting component and the forward double-blade scraper is located at the center of gravity of the scraper.

[0043] Furthermore, the serrated edge increases friction and can effectively remove stubborn coal; scrapers of different lengths and specific angle settings expand the cleaning range and improve cleaning accuracy; the connection point is located at the center of gravity to ensure smooth scraper movement and improve cleaning accuracy and stability.

[0044] Furthermore, the length of the first scraper 1 is L1, and the length of the second scraper 2 is L2, wherein L1>L2, and the difference between L1 and L2 is in the range of 5-15 cm.

[0045] Furthermore, the counterweight device 5 includes a counterweight block and a connecting component, and the counterweight block is a structure with adjustable weight.

[0046] Furthermore, the weight-adjustable counterweight can be flexibly adapted according to the belt operating conditions, ensuring that the scraper can return to its original position stably and clean effectively under different working conditions, thereby improving the versatility and adaptability of the cleaner.

[0047] Furthermore, the connecting component is a chain or a rope, and the connection point between the connecting component and the forward double-blade scraper is located at the center of gravity of the forward double-blade scraper.

[0048] Furthermore, the mounting bracket 3 is provided with a plurality of mounting holes, which are distributed in an array and are used for mounting the forward double-blade scraper and the counterweight device 5 .

[0049] Furthermore, an adjustment device 4 is provided on the mounting bracket 3 for adjusting the distance between the forward double-blade scraper and the belt. The adjustment device 4 is a screw structure. The screw structure and the specific pitch can accurately adjust the distance between the scraper and the belt to adapt to different belt conditions, avoid improper contact between the scraper and the belt, and extend the service life of the equipment.

[0050] Furthermore, a protective cover is provided on the outside of the forward double-blade scraper and the counterweight device 5. The metal protective cover prevents the entry of debris and protects the normal operation of the internal components; the appropriate thickness ensures the strength of the protective cover, provides safety protection, and prevents personnel from accidentally contacting the moving parts.

[0051] Furthermore, the detection device 6 is used to detect the repair position and repair height of the belt, and the detection device 6 is a laser sensor or an ultrasonic sensor.

[0052] Furthermore, the installation angle of the laser sensor or ultrasonic sensor is 30°-60° to the belt surface, and its installation height is 10-20 cm from the belt surface. The high-precision detection device 6 obtains the belt repair information in advance, so that the sweeper adjusts the working state in advance, reduces damage to the belt, optimizes the cleaning effect, and improves the intelligence level of the sweeper.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A new type of belt cleaner, characterized in that: include: Forward double-blade scraper, counterweight device, mounting bracket, and detection device; The forward double-blade scraper is connected to the counterweight device through a connecting component, and the contact edge between the forward double-blade scraper and the belt is arc-shaped, and the forward double-blade scraper and the counterweight device are installed on the mounting bracket; The forward double-blade scraper is used to automatically give way to the repaired belt when encountering it, and the counterweight device is used to make the forward double-blade scraper automatically return to its position after giving way to continue cleaning the hanging coal.

2. A new belt cleaner according to claim 1, characterized in that: The forward double-blade scraper includes a first scraper and a second scraper, the first scraper and the second scraper are set at an angle, and the edges of the first scraper and the second scraper are serrated, the first scraper and the second scraper are different in length, the angle between the first scraper and the second scraper is 30°-60°, and the connection point between the connecting component and the forward double-blade scraper is located at the center of gravity of the scraper.

3. A new belt cleaner according to claim 2, characterized in that: The length of the first scraper is L1, and the length of the second scraper is L2, wherein L1>L2, and the difference between L1 and L2 is in the range of 5-15 cm.

4. A new belt cleaner according to claim 1, characterized in that: The counterweight device comprises a counterweight block and a connecting component, and the counterweight block is a structure with adjustable weight.

5. A new belt cleaner according to claim 4, characterized in that: The connecting component is a chain or a rope, and the connection point between the connecting component and the forward double-blade scraper is located at the center of gravity of the forward double-blade scraper.

6. A new type of belt cleaner according to claim 1, characterized in that: The mounting bracket is provided with a plurality of mounting holes which are distributed in an array and are used for mounting a forward double-blade scraper and a counterweight device.

7. A new belt cleaner according to claim 6, characterized in that: The mounting bracket is provided with an adjusting device for adjusting the distance between the forward double-blade scraper and the belt, and the adjusting device is a screw structure.

8. A new type of belt cleaner according to claim 1, characterized in that: A protective cover is arranged outside the forward double-blade scraper and the counterweight device.

9. A new belt cleaner according to claim 1, characterized in that: The detection device is used to detect the repair position and repair height of the belt, and the detection device is a laser sensor or an ultrasonic sensor.

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