Splash-proof dumping device for chemical liquid

By designing a chemical liquid splash-proof dumping device, using the support frame, opposite ladder clamping module and gear-type hydraulic flip module, the problems of operation difficulties and liquid splashing during the pouring of large-volume chemical liquid barrels are solved, and stable and accurate liquid pouring is achieved, reducing operational risks.

CN119706405AActive Publication Date: 2025-03-28SHENZHEN GREATWALL KAIFA PRECISION TECH CO LTD
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Patent Information

Application Number
CN202510001305.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-03-28
Estimated Expiration
2045-01-02

AI Technical Summary

Technical Problem

When the existing chemical liquid dumping device deals with large-volume chemical stock liquid barrels, the operator needs to have a large limb strength, and the barrel body is prone to violent shaking during the dumping process, which increases the risk of chemical leakage and makes it difficult to achieve accurate flow regulation of the liquid.

Method used

A chemical liquid splash-proof dumping device is designed, and the stock liquid barrel is fixed using the support frame and the opposite ladder clamping module. It combines the gear-type hydraulic flip module to achieve fast and slow pouring of the stock liquid barrel, and prevents liquid splashing through the splash-proof baffle in the stock liquid tank and the lifting side stop splash-proof module.

Benefits of technology

It reduces the labor intensity of operators, ensures stable dumping of large-volume chemical liquid barrels, reduces the risk of chemical leakage, and achieves precise control of liquids and environmental safety protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a chemical liquid splash-proof dumping device which comprises a main frame, a stock solution tank used for containing chemical liquid is installed on the inner wall of one side of the main frame, and splash-proof baffles used for forming chemical liquid flowing gap portions with the bottom of the stock solution tank are fixed to the two sides of the interior of the stock solution tank; and the number of the T-shaped sliding arms is two, the two T-shaped sliding arms are installed on the inner wall of the other side of the main frame in a sliding mode, and a supporting plate is fixed to the outer wall of the side, close to the stock solution groove, of each T-shaped sliding arm. Through precise cooperation of the main frame, the stock solution tank, the splash-proof baffle, the bearing frame, the lifting type side blocking splash-proof module, the opposite ladder way clamping module, the gear type hydraulic overturning module and the PLC control panel, it is guaranteed that liquid is poured efficiently and accurately in the whole pouring process, and especially when a large-volume chemical liquid barrel is treated, the liquid can be poured out accurately, and the working efficiency is improved. The labor intensity of operators can be relieved, and accurate control over liquid and safety protection of the environment in the pouring process can be guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of liquid pouring equipment, in particular to a chemical liquid splash-proof pouring device. Background Art

[0002] The chemical liquid pouring device plays a vital role in the preparation of chemical raw liquid. Its main function is to safely and accurately pour the barreled chemical raw liquid into the designated raw liquid tank to ensure the smooth progress of the production process and avoid harm to the environment or personnel. The structure of this type of device usually includes a support frame, a tilting mechanism, a liquid conduit, a valve, and a flow control device. The support frame is used to support the entire device and adjust the pouring angle. The tilting mechanism adjusts the tilt angle of the barrel through manual, hydraulic or electric drive to allow the liquid to be poured smoothly into the tank. The liquid conduit connects the barrel and the raw liquid tank. The flow control device and valve are used to accurately adjust the liquid flow rate to avoid liquid overflow or waste. For example, a liquid dumping device disclosed in the authorization announcement number CN214878602U includes: a bracket, a rotating shaft is provided on the top; a placing plate for placing the liquid barrel, the top of which is connected to the rotating shaft, and a support rod is provided at the bottom. The rotating shaft is set on the top of the bracket, and the placing plate is connected to the rotating shaft. The liquid barrel is placed on the placing plate, and the placing plate is rotated upward with the rotating shaft as the center, so that the liquid barrel has a dumping angle, and the liquid is dumped into the liquid holding device. However, the above technical solution still requires the operator to dump the liquid barrel through the support rod, the rotating shaft and other components during use. It is relatively easy to operate for low-volume liquid barrels, but it is difficult to operate for larger-volume chemical liquid stock barrels, especially chemical stock barrels of 25 kg or more. Operators need to have a certain amount of physical strength to successfully complete the dumping operation. Although components such as the support frame and the rotating shaft can help adjust the angle to a certain extent, for heavy liquid barrels, relying on manual power to tilt and rotate the barrel is still an extremely labor-intensive process. In the process of dumping chemical raw liquid, the gravity of the barrel and the inertia of the liquid will cause the barrel to shake violently during dumping, and even fall off the bracket. Once the barrel falls off, the chemicals will splash out of the raw liquid tank, increasing the risk of chemical leakage, thereby endangering the safety of the operator. In addition, manual control is often difficult to achieve accurate flow regulation when facing large-capacity raw liquid barrels, which can easily lead to excessively fast or slow liquid flow during the dumping process, resulting in overflow or residual raw liquid in the barrel. Summary of the invention

[0003] The object of the present invention is to provide a chemical liquid splash-proof dumping device, which places a large-volume raw liquid barrel for the chemical raw liquid to be dumped on a supporting frame, and uses an opposing ladder clamping module to clamp and fix the raw liquid barrel. Then, a gear-type hydraulic flipping module is used to dump the supporting frame, the opposing ladder clamping module, and the raw liquid barrel as a whole, and then quickly dumps 95 degrees and slowly continues to dump 40 degrees and maintains it in sequence until the chemical liquid in the barrel slowly pours into the raw liquid tank. The splash-proof baffle in the raw liquid tank and the lifting side baffle splash-proof modules on both sides of the supporting frame prevent the raw liquid from splashing, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above object, the present invention provides the following technical solution: a chemical liquid splash prevention device, comprising: A main frame, wherein a raw liquid tank for containing chemical liquid is installed on an inner wall of one side of the main frame, and splash shields for forming a gap for the flow of chemical liquid with the bottom of the raw liquid tank are fixed on both sides of the interior of the raw liquid tank; T-shaped sliding arms, wherein two T-shaped sliding arms are provided, and the two T-shaped sliding arms are slidably mounted on the inner wall of the other side of the main frame, and a support plate is fixed on the outer wall of the T-shaped sliding arm close to the raw liquid tank, and a support frame for supporting the raw liquid barrel is arranged between the two support plates, and a gear-type hydraulic flip module for driving the support frame to tip over and allowing the raw liquid barrel to inject liquid into the raw liquid tank is installed on the outer wall of one of the support plates, and opposing ladder-type clamping modules for limiting the raw liquid barrel are installed on the outer walls of both sides of the support frame; A lifting side shield splash-proof module is arranged on the other two inner walls of the supporting frame, and a PLC control panel electrically connected to the gear-type hydraulic flip module, the opposing ladder clamping module, and the input end of the lifting side shield splash-proof module is installed on the outer wall of one side of the main frame.

[0005] Preferably, the distance between the two splash shields is 100 cm to 150 cm, and a splash back plate is fixed on the outer wall of the main frame on one side of the raw liquid tank.

[0006] Preferably, a drain valve is installed on one side outer wall of the raw liquid tank, and the main frame, splash-proof back plate and splash-proof baffle are all made of stainless steel components.

[0007] Preferably, two dovetail guide rails are fixed on the inner wall of one side of the main frame, sliding sleeves for slidingly cooperating with the dovetail guide rails are fixed at the corner positions on the back side of the T-shaped slide arm, and triangular reinforcement plates are installed on the outer walls of both sides of the T-shaped slide arm.

[0008] Preferably, the gear-type hydraulic flip module includes a cylinder seat fixed on the outer wall of one side of the support plate, a hollow shaft box fixed on the outer wall of the support plate on one side of the cylinder seat, a transmission shaft rotatably installed inside the hollow shaft box, and a rotating shaft rotatably installed on the outer wall of the support plate on one side of the transmission shaft, the end of the rotating shaft away from the support plate is fixedly connected to the outer wall of one side of the supporting frame, a gear speed increase transmission structure is installed between the transmission shaft and the rotating shaft, a first hydraulic cylinder is installed on the top of the cylinder seat, the bottom end of the piston rod of the first hydraulic cylinder passes through the outside of the cylinder seat and is installed with a gear rack transmission structure for driving the transmission shaft to rotate.

[0009] Preferably, the rack and pinion transmission structure includes a rectangular cross seat fixed at the bottom end of the piston rod of the first hydraulic cylinder, a circular rack fixed at the top end of the rectangular cross seat, and a first-stage gear fixed on the surface of the transmission shaft. The first-stage gear is located inside the hollow axle box, and the top end of the circular rack passes through the outside of the hollow axle box and meshes with the first-stage gear.

[0010] Preferably, the gear speed increasing transmission structure includes a driving gear plate fixed at one end of the transmission shaft and a driven gear fixed at one end of the rotating shaft, the driving gear plate and the driven gear are meshed with each other, and the outer diameter of the driving gear plate is two to six times the outer diameter of the driven gear.

[0011] Preferably, the opposed ladder-mouth clamping modules include a screw electric linear module fixed on two opposing outer walls of a supporting frame, a slide mounted on the moving end of the screw electric linear module, and a support beam fixed on the top of the slide, a ladder-shaped opening frame for contacting the outer wall of the raw liquid barrel is fixed on the top of the support beam, the two screw electric linear modules are mirror-symmetrical structures with respect to the vertical center reference plane of the supporting frame, one side outer wall of the slide is slidably matched with one side outer wall of the supporting frame, and rectangular protrusions are integrally formed on the two inner walls of the ladder-shaped opening frame.

[0012] Preferably, the lifting side shield splash-proof module includes steel plates installed on the outer walls of the other two sides of the supporting frame, a second hydraulic cylinder installed on the outer wall of one side of the steel plate close to the supporting frame, and a second baffle fixed at the top end of the piston rod of the second hydraulic cylinder, the top end of the second baffle extending upward to the outside of the supporting frame, and the second baffle is located on one side of the ladder-shaped opening frame.

[0013] Preferably, two guide seats are fixed on the adjacent outer walls of the two steel plates, a guide rod is slidably installed inside the guide seat, the top of the guide rod is fixedly connected to the bottom end of the second baffle, and a straight groove connecting beam is installed between the tops of the two guide rods in the same X-axis direction.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the chemical liquid splash-proof dumping device ensures efficient and accurate pouring of liquid through the precise cooperation of the main frame, the original liquid tank, the splash-proof baffle, the supporting frame, the lifting side baffle splash-proof module, the opposite ladder clamping module, the gear-type hydraulic flip module and the PLC control panel. The entire dumping process ensures efficient and accurate pouring of liquid, especially when handling large-volume chemical liquid barrels. It can not only reduce the labor intensity of operators, but also ensure accurate control of liquid and safe protection of the environment during the dumping process; Among them, using the opposite ladder clamping module to fix the raw liquid barrel can effectively avoid the instability of the barrel body caused by gravity or liquid inertia during the dumping process. Especially for large-volume barrels of 25 kg and above, the fixing mechanism can ensure the stability of the barrel body during the dumping process, reduce the liquid splashing caused by the barrel body falling off or shaking, thereby significantly reducing the risk of chemical leakage or injury to operators. The combination of the support frame and the opposite ladder clamping module makes the center of gravity of the raw liquid barrel more stable during the dumping process, which can not only prevent the raw liquid barrel from falling off, but also reduce the risk of muscle strain or accidents caused by excessive reliance on limb strength. By introducing the gear-type hydraulic tipping module, the raw liquid barrel can be quickly dumped in a short time. It can be driven by hydraulic pressure to provide stable and powerful dumping power. At the same time, according to different needs, it can quickly dump at an angle of 95 degrees or slowly dump at an angle of 40 degrees. The fast dumping part is suitable for the initial pouring of chemicals in the raw liquid barrel, while the slow dumping can ensure the accurate pouring of the remaining liquid to avoid overflow or waste. It solves the high dependence on manual force when dumping large-volume barrels and avoids the fatigue of operators caused by repeated exertion, thereby improving the overall operating efficiency. The risk of chemicals splashing out of the tank is effectively reduced by designing the splash shield in the raw liquid tank and the lifting side shield splash shield modules on both sides of the support frame. These splash shield modules form barriers in time during the pouring process to effectively guide the possible splashed liquid back to the raw liquid tank, avoiding potential harm to equipment, environment and operators caused by splashed liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ; Figure 3 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ; Figure 4 The three-dimensional structure of the present invention is shown in FIG. Figure 3 ; Figure 5 The three-dimensional structure of the gear-type hydraulic flip module of the second embodiment of the present invention is shown in FIG. Figure 1; Figure 6 The three-dimensional structure of the gear-type hydraulic flip module of the second embodiment of the present invention is shown in FIG. Figure 2 ; Figure 7 This is a schematic diagram of the three-dimensional structure of the opposing ladder opening clamping module according to the third embodiment of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the lifting type side shield splash protection module according to the third embodiment of the present invention.

[0016] In the figure: 1, main frame; 101, splash-proof back plate; 2, raw liquid tank; 3, drain valve; 4, splash-proof baffle; 5, T-shaped sliding arm; 6, support plate; 7, gear-type hydraulic flip module; 701, cylinder seat; 702, first hydraulic cylinder; 703, hollow axle box; 704, transmission shaft; 705, gear speed increase transmission structure; 7051, driving gear plate; 7052, driven gear; 706, rotating shaft; 707, gear teeth Bar transmission structure; 8. Support frame; 9. Opposite ladder opening clamping module; 901. Screw electric linear module; 902. Slide; 903. Support beam; 904. Ladder opening frame; 10. PLC control panel; 11. Lifting side shield splash module; 1101. Steel plate; 1102. Second hydraulic cylinder; 1103. Second baffle; 1104. Guide seat; 1105. Guide rod; 1106. Straight slot connecting beam. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] Embodiment 1, by Figures 1 to 4 The present invention comprises a main frame 1, a raw liquid tank 2 for containing chemical liquid is installed on the inner wall of one side of the main frame 1, and splash shields 4 for forming a gap for the flow of chemical liquid with the bottom of the raw liquid tank 2 are fixed on both sides of the interior of the raw liquid tank 2; T-shaped slide arm 5, two T-shaped slide arms 5 are provided, and the two T-shaped slide arms 5 are slidably mounted on the inner wall of the other side of the main frame 1, a support plate 6 is fixed on the outer wall of the side of the T-shaped slide arm 5 close to the stock liquid tank 2, two dovetail guide rails are fixed on the inner wall of one side of the main frame 1, and sliding sleeves for slidingly cooperating with the dovetail guide rails are fixed at the corner positions on the back of the T-shaped slide arm 5, and triangular reinforcement plates are installed on the outer walls of both sides of the T-shaped slide arm 5; A support frame 8 for supporting the raw liquid barrel is arranged between the two support plates 6. The support frame 8 adopts a solid steel structure design and can bear raw liquid barrels of different volumes and weights. A gear-type hydraulic flip module 7 for driving the support frame 8 to tip over and allow the raw liquid barrel to inject liquid into the raw liquid tank 2 is installed on the outer wall of one of the support plates 6. Opposite ladder clamping modules 9 for limiting the raw liquid barrel are installed on the outer walls of both sides of the support frame 8. The lifting side shield splash-proof module 11 is arranged on the other two inner walls of the supporting frame 8. The lifting side shield splash-proof module 11 is located on both sides of the supporting frame 8 and can be automatically lifted and lowered according to the change of the tipping angle. When the stock liquid barrel is tipped to a certain angle, the lifting side shield splash-proof module 11 will automatically rise to form a barrier to further prevent liquid from splashing. The design of this module can prevent liquid from splashing and does not affect the smoothness of the liquid flowing into the stock liquid tank, thereby ensuring the safety of the operation process; A PLC control panel 10 electrically connected to the input ends of the gear-type hydraulic flip module 7, the opposite ladder opening clamping module 9, and the lifting side shield splash-proof module 11 is installed on one side outer wall of the main frame 1; The distance between the two splash shields 4 is 100 cm to 150 cm. A splash shield 101 is fixed on the outer wall of the main frame 1 on one side of the stock liquid tank 2. A drain valve 3 is installed on one side of the outer wall of the stock liquid tank 2. The setting of the drain valve 3 facilitates the staff to take the chemical stock solution in the stock liquid tank 2. The main frame 1, the splash shield 101, and the splash shield 4 are all made of stainless steel components. The splash shield 4 installed in the stock liquid tank 2 can prevent the liquid from splashing outside the tank when the chemical liquid is poured into the tank. Especially when the liquid is poured at a fast speed, the splash shield 4 guides the liquid into the tank, effectively reducing the pollution and safety hazards caused by liquid splashing. Since there is a gap between the bottom edge of the splash shield 4 and the bottom of the stock liquid tank 2, the gap allows the stock liquid barrel to flow to both sides of the stock liquid tank 2.

[0019] Embodiment 2, based on embodiment 1, Figure 5 and Figure 6The gear-type hydraulic flip module 7 includes a cylinder seat 701 fixed on the outer wall of one side of the support plate 6, a hollow shaft box 703 fixed on the outer wall of the support plate 6 on one side of the cylinder seat 701, a transmission shaft 704 rotatably installed inside the hollow shaft box 703, and a rotating shaft 706 rotatably installed on the outer wall of the support plate 6 on one side of the transmission shaft 704. The end of the rotating shaft 706 away from the support plate 6 is fixedly connected to the outer wall of one side of the support frame 8. A gear speed-increasing transmission structure 705 is installed between the transmission shaft 704 and the rotating shaft 706. A first hydraulic cylinder is installed on the top of the cylinder seat 701. 702, the bottom end of the piston rod of the first hydraulic cylinder 702 penetrates the outside of the cylinder seat 701 and is installed with a gear rack transmission structure 707 for driving the transmission shaft 704 to rotate. The first hydraulic cylinder 702 drives the gear rack transmission structure 707 to drive the transmission shaft 704 in the hollow shaft box 703 to rotate, and then the transmission shaft 704 drives the rotating shaft 706 to rotate through the gear speed increase transmission structure 705. At this time, the rotating shaft 706 will actively drive the support frame 8 to deflect and make the raw liquid barrel tip over, and the barrel body is tilted by hydraulic power to control the tipping angle and speed; The gear rack transmission structure 707 includes a rectangular cross seat fixed at the bottom end of the piston rod of the first hydraulic cylinder 702, a round rack fixed at the top end of the rectangular cross seat, and a first-stage gear fixed on the surface of the transmission shaft 704. The first-stage gear is located inside the hollow shaft box 703, and the top end of the round rack penetrates the outside of the hollow shaft box 703 and meshes with the first-stage gear. The gear design can provide a stronger turning force to meet the dumping requirements of large-volume chemical stock liquid barrels, ensuring that the large-volume dumping task can be completed efficiently. The gear speed-increasing transmission structure 705 includes a driving toothed disc 7051 fixed at one end of the transmission shaft 704 and a driven gear 7052 fixed at one end of the rotating shaft 706. The driving toothed disc 7051 and the driven gear 7052 are meshed with each other. The outer diameter of the driving toothed disc 7051 is two to six times the outer diameter of the driven gear 7052. The gear speed-increasing transmission structure 705 formed by the driving toothed disc 7051 and the driven gear 7052 can make the rotating shaft 706 rotate more times, helping the supporting frame 8 and the raw liquid barrel to obtain a larger pouring angle.

[0020] Embodiment 3, based on embodiment 2, Figure 7 and Figure 8It is given that the opposed ladder-mouth clamping module 9 can also adapt to raw liquid barrels of different sizes and shapes, and provide stable support and fixation for different types of barrels. The opposed ladder-mouth clamping module 9 includes a screw electric linear module 901 fixed on the two opposite outer walls of the support frame 8, a slide 902 installed at the moving end of the screw electric linear module 901, and a support beam 903 fixed at the top of the slide 902. The top of the support beam 903 is fixed with a ladder-shaped opening frame 904 for contacting the outer wall of the raw liquid barrel. The two screw electric linear modules 901 are mirror-symmetrical structures about the vertical center reference plane of the support frame 8. One side outer wall of the slide 902 is in contact with the support frame 8. The outer wall of one side of the original liquid barrel is slidably matched. After the original liquid barrel is placed on the top of the supporting frame 8, the original liquid barrel will be located between the two trapezoidal opening frames 904. The staff starts the work of the screw electric linear module 901 through the PLC control panel 10. The two mirror-symmetrical screw electric linear modules 901 work synchronously, and the screw electric linear module 901 drives the slide 902, the support beam 903 and the trapezoidal opening frame 904 to slide until the two trapezoidal opening frames 904 approach each other and contact and clamp with the outer wall of the original liquid barrel, so as to firmly fix the barrel body on the supporting frame 8, to ensure that the barrel body will not be displaced during the dumping process, to avoid danger; Rectangular protrusions are integrally formed on the two inner walls of the trapezoidal open frame 904 . The rectangular protrusions formed on the two inner walls of the trapezoidal open frame 904 are used to contact the barrel top to prevent the raw liquid barrel from sliding out from between the two trapezoidal open frames 904 .

[0021] The lifting side shield splash-proof module 11 comprises a steel plate 1101 installed on the other two side outer walls of the supporting frame 8, a second hydraulic cylinder 1102 installed on the outer wall of the steel plate 1101 close to the supporting frame 8, and a second baffle 1103 fixed at the top end of the piston rod of the second hydraulic cylinder 1102, the top end of the second baffle 1103 extends upward to the outside of the supporting frame 8, and the second baffle 1103 is located on one side of the ladder-shaped opening frame 904. Two guide seats 1104 are fixed on the adjacent outer walls of the two steel plates 1101, and a guide rod 1105 is slidably installed inside the guide seat 1104. The top end of the guide rod 1105 is fixedly connected to the bottom end of the second baffle 1103, and a straight slot connecting beam 1106 is installed between the top ends of the two guide rods 1105 in the same X-axis direction; During the pouring process of chemical liquid, especially when pouring quickly, the liquid has strong fluidity and is prone to splashing. The splash-proof baffle 4 effectively guides the liquid to flow into the original liquid tank to prevent the liquid from splashing to the outside and causing safety hazards or polluting the environment. At this time, the staff uses the PLC control panel 10 to start the second hydraulic cylinder 1102 to work, and the second hydraulic cylinder 1102 drives one of the second baffles 1103 to move up and is located on one side of the barrel body. The second baffle 1103 will drive the guide rod 1105 to slide upward inside the guide seat 1104, and the guide rod 1105 and the second baffle 1103 on the other side will also move up synchronously driven by the straight groove connecting beam 1106. At this time, there is a second baffle 1103 on both sides of the barrel body, which plays an additional protective role, effectively prevents liquid splashing, and keeps the pouring process clean and safe.

[0022] Before the dumping operation begins, in the embodiment of the present application, the large-volume chemical liquid barrel needs to be correctly placed on the support frame 8. The function of the support frame 8 is to support the weight of the barrel body to ensure that the barrel body does not accidentally slip during the dumping process. Then, the PLC control panel 10 is used to turn on the opposite ladder clamping module 9 to work. The opposite ladder clamping module 9 clamps and fixes the liquid barrel. The opposite ladder clamping module 9 uses two opposite clamping parts and tightens them electrically to firmly fix the barrel body in the support frame 8 to prevent the barrel body from slipping during the dumping process. In case of displacement or slippage, after the raw liquid barrel is fixed, the dumping operation can begin. The gear-type hydraulic flip module 7 provides stable and powerful power through the external hydraulic system to drive the raw liquid barrel to tilt as a whole. In this process, the external hydraulic system and the opening time of the switch valve can be used to accurately control the dumping angle, thereby realizing the adjustment of fast dumping or slow dumping. At this time, the gear-type hydraulic flip module 7 is turned on through the PLC control panel 10 to work. The gear-type hydraulic flip module 7 first forces the supporting frame 8, the opposite ladder clamping module 9, and the lifting side guard splash guard to move. The module 11 and the stock liquid barrel are quickly tilted to an angle of ninety-five degrees. This pouring mode is suitable for the initial pouring of the chemical liquid in the stock liquid barrel, and can quickly discharge most of the liquid into the stock liquid tank 2 below. When most of the liquid is poured out, the pouring angle will be adjusted to forty degrees. This pouring mode helps to ensure that the final liquid can be accurately poured into the stock liquid tank to avoid splashing or waste of liquid due to excessive flow rate. During the pouring process, the splash guard 4 in the stock liquid tank 2 and the lifting side shield splash guard module 11 on both sides of the support frame 8 form an anti-splash mechanism to ensure that the liquid is poured into the stock liquid tank 2. Even if fluctuations occur during pouring, they can be effectively controlled in the stock liquid tank. In the final stage of the pouring process, the liquid is almost completely poured out. At this time, the tilt angle of the stock liquid barrel is adjusted to an appropriate position so that the last chemical liquid in the barrel can be accurately poured into the stock liquid tank 2. Once the liquid is completely poured into the stock liquid tank 2, the gear-type hydraulic flip module 7 will restore the stock liquid barrel to its initial position. At this time, the opposing ladder clamping module 9 will release the stock liquid barrel, allowing the barrel body to be taken out or further processed. The staff completes the final cleaning work to ensure the cleanliness and safety of the device.

[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chemical liquid splash prevention device, characterized in that: include: A main frame (1), wherein a raw liquid tank (2) for containing a chemical liquid is installed on an inner wall of one side of the main frame (1), and splash shields (4) are fixed on both sides of the raw liquid tank (2) to form a gap with the bottom of the raw liquid tank (2) for the chemical liquid to flow; T-shaped sliding arms (5), wherein two T-shaped sliding arms (5) are provided, and the two T-shaped sliding arms (5) are slidably mounted on the inner wall of the other side of the main frame (1); a support plate (6) is fixed on the outer wall of the T-shaped sliding arm (5) on the side close to the raw liquid tank (2); a support frame (8) for supporting the raw liquid barrel is provided between the two support plates (6); a gear-type hydraulic turning module (7) for driving the support frame (8) to tilt and allow the raw liquid barrel to inject liquid into the raw liquid tank (2) is installed on the outer wall of one of the support plates (6); and opposing ladder-type clamping modules (9) for limiting the raw liquid barrel are installed on the outer walls of both sides of the support frame (8); A lifting side shield splash-proof module (11) is arranged on the other two inner walls of the supporting frame (8), and a PLC control panel (10) electrically connected to the gear-type hydraulic flip module (7), the opposite ladder opening clamping module (9), and the input end of the lifting side shield splash-proof module (11) is installed on one outer wall of the main frame (1).

2. A chemical liquid splash prevention device according to claim 1, characterized in that: The distance between the two splash shields (4) is 100 cm to 150 cm, and a splash shield back plate (101) is fixed on the outer wall of the main frame (1) on one side of the raw liquid tank (2).

3. A chemical liquid splash prevention device according to claim 2, characterized in that: A liquid drain valve (3) is installed on one side outer wall of the raw liquid tank (2), and the main frame (1), the splash-proof back plate (101), and the splash-proof baffle (4) are all made of stainless steel components.

4. A chemical liquid splash prevention device according to claim 1, characterized in that: Two dovetail guide rails are fixed on the inner wall of one side of the main frame (1), and sliding sleeves for slidingly cooperating with the dovetail guide rails are fixed at the corner positions on the back of the T-shaped sliding arm (5), and triangular reinforcement plates are installed on the outer walls of both sides of the T-shaped sliding arm (5).

5. The chemical liquid splash prevention device according to claim 1, characterized in that: The gear-type hydraulic turnover module (7) comprises a cylinder seat (701) fixed on the outer wall of one side of the support plate (6), a hollow shaft box (703) fixed on the outer wall of the support plate (6) on one side of the cylinder seat (701), a transmission shaft (704) rotatably mounted inside the hollow shaft box (703), and a rotating shaft (706) rotatably mounted on the outer wall of the support plate (6) on one side of the transmission shaft (704), wherein one end of the rotating shaft (706) away from the support plate (6) is fixedly connected to the outer wall of one side of the support frame (8), a gear speed increasing transmission structure (705) is installed between the transmission shaft (704) and the rotating shaft (706), a first hydraulic cylinder (702) is installed at the top end of the cylinder seat (701), and the bottom end of the piston rod of the first hydraulic cylinder (702) penetrates the outside of the cylinder seat (701) and is installed with a gear rack transmission structure (707) for driving the transmission shaft (704) to rotate.

6. A chemical liquid splash prevention device according to claim 5, characterized in that: The rack and pinion transmission structure (707) comprises a rectangular cross seat fixed at the bottom end of the piston rod of the first hydraulic cylinder (702), a round rack fixed at the top end of the rectangular cross seat, and a first-stage gear fixed on the surface of the transmission shaft (704), wherein the first-stage gear is located inside the hollow shaft box (703), and the top end of the round rack penetrates to the outside of the hollow shaft box (703) and meshes with the first-stage gear.

7. A chemical liquid splash prevention device according to claim 6, characterized in that: The gear speed increasing transmission structure (705) comprises a driving toothed disc (7051) fixed at one end of a transmission shaft (704) and a driven gear (7052) fixed at one end of a rotating shaft (706); the driving toothed disc (7051) and the driven gear (7052) are meshed with each other, and the outer diameter of the driving toothed disc (7051) is two to six times the outer diameter of the driven gear (7052).

8. The chemical liquid splash prevention device according to claim 5, characterized in that: The opposed ladder-mouth clamping module (9) comprises a screw electric linear module (901) fixed on two opposing outer walls of a support frame (8), a slide (902) mounted on the movable end of the screw electric linear module (901), and a support beam (903) fixed on the top of the slide (902); a ladder-shaped opening frame (904) for contacting the outer wall of the stock liquid barrel is fixed on the top of the support beam (903); the two screw electric linear modules (901) are in a mirror-symmetrical structure with respect to the vertical center reference plane of the support frame (8); one side outer wall of the slide (902) is slidably matched with one side outer wall of the support frame (8); and rectangular protrusions are integrally formed on the two inner walls of the ladder-shaped opening frame (904).

9. A chemical liquid splash prevention device according to claim 8, characterized in that: The lifting side shield splash-proof module (11) comprises a steel plate (1101) mounted on the other two side outer walls of the supporting frame (8), a second hydraulic cylinder (1102) mounted on the outer wall of the steel plate (1101) close to the supporting frame (8), and a second baffle (1103) fixed at the top end of the piston rod of the second hydraulic cylinder (1102), wherein the top end of the second baffle (1103) extends upward to the outside of the supporting frame (8), and the second baffle (1103) is located on one side of the ladder-shaped opening frame (904).

10. A chemical liquid splash prevention device according to claim 9, characterized in that: Two guide seats (1104) are fixed on adjacent outer walls of the two steel plates (1101), a guide rod (1105) is slidably mounted inside the guide seat (1104), the top end of the guide rod (1105) is fixedly connected to the bottom end of the second baffle (1103), and a straight slot connection beam (1106) is mounted between the top ends of the two guide rods (1105) in the same X-axis direction.

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