Oil-water separation equipment
By designing an oil-water separation equipment integrating electronic scales, oil level sensors and intelligent control systems, the existing equipment is solved, and efficient and automated oil-water separation and grease monitoring are achieved.
Patent Information
- Application Number
- CN202510066402.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-28
AI Technical Summary
The existing oil-water separation equipment has a simple structure, dependent on manual function operation, inconvenient use, and it is difficult to effectively monitor and count the amount of oil and fat discharged.
An oil-water separation equipment including oil-separating tank, aeration disc, electronic scale belt weighing system, oil level sensor, temperature sensor, intelligent control box and other components is designed. The equipment makes the grease float through an aerator, the electronic scale system monitors the grease weight and the full state of the barrel, and the intelligent control system realizes remote monitoring and automatic oil discharge.
It improves the efficiency and automation of oil-water separation, reduces the labor intensity of manual operations, realizes accurate monitoring and statistics of oil and grease discharged, and enhances the management and control capabilities of the equipment.
Smart Images

Figure CN119707025A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of sewage treatment, in particular to an oil-water separation device. Background Art
[0002] At present, the wastewater generated by the catering industry or food processing enterprises contains a lot of oil. Direct discharge of these oils will block the drainage pipes and increase the difficulty of sewage treatment. Waste oil will make it difficult for the bacteria in sewage treatment to survive, increasing the cost of sewage treatment. The recycled waste oil can produce important chemical products such as biodiesel, fatty acids, fatty amines, etc., bringing considerable economic benefits to enterprises.
[0003] However, the commonly used oil-water separation equipment currently has a simple structure, and many functions still require manual operation, which is very inconvenient to use. Summary of the invention
[0004] The purpose of the present invention is to overcome the defects of the prior art and provide an oil-water separation device.
[0005] To achieve the above object, the present invention adopts the following technical solutions:
[0006] An oil-water separation device comprises an oil separator body, wherein a slag removal box and an oil collecting bin are provided on the top of the oil separator body from left to right in sequence, an aerator is provided on the oil collecting bin, a sewage lifting box is provided on the right side of the oil separator body, a garbage can and an oil collecting barrel are provided on the front side of the oil separator body from left to right in sequence, an electronic scale with a weighing system is provided at the bottom of the oil collecting barrel, and a slag discharge and drainage tank is provided on the left side of the oil separator body.
[0007] Preferably, the electronic scale with scale system weighs and measures the discharged grease and determines whether the oil barrel is full; the electronic scale with scale system includes a weighing sensor and a proximity switch sensor. If the electronic scale does not place the oil barrel, the electric ball valve cannot be opened;
[0008] When the oil level sensor detects oil and there is an oil collecting barrel on the electronic scale system, the control system can open the electric ball valve to drain the grease in the oil collecting bin; when the electronic scale system detects that the oil barrel is full, it will close the electric ball valve and stop draining the oil, and the oil can continue to be drained after the barrel is changed.
[0009] Preferably, an aeration plate is provided in the oil separator body, and the aeration plate is connected to an aerator to make the grease in the sewage float up quickly. A temperature sensor and a heating rod are provided in the oil separator body, and the temperature sensor measures the temperature of the oil in the oil separator body and controls the heating rod to heat the grease in the oil separator body for easy discharge.
[0010] Preferably, an oil level sensor and a temperature sensor are provided in the oil separator. The oil level sensor is used to know the position of the separated grease in the oil separator and notify the intelligent control system to notify the management personnel to drain the oil remotely. The temperature sensor is used to measure the temperature of the oil in the oil separator and control the heating rod to heat the grease in the oil separator to facilitate discharge.
[0011] Preferably, the trash can is connected to the slag removal box through an auger slag removal system, and the sewage enters the slag removal box through a water inlet pipe, and the large fixed substances in the sewage are discharged into the trash can through the auger slag removal system. The auger slag removal system includes an auger, an auger shell and a slag removal motor, and the large pieces of residue in the sewage are discharged by the rotation of the slag removal motor. The slag removal box is provided with a backwashing system to flush the auger shell in the slag removal box to prevent it from being easily blocked. The trash can receives the large pieces of solid residue discharged from the slag removal box. The top of the slag removal box is provided with a slag removal box cover to prevent the odor in the slag removal box from spreading outward. The side of the slag removal box is provided with a slag discharge electric ball valve for removing fine residue in the slag removal box.
[0012] Preferably, the slag discharge drain box is provided with a slag discharge electric ball valve, and the slag discharge drain box is provided with a sewage pump for discharging the drained sewage. When the slag discharge electric ball valve is opened, the slag inside the slag removal box can be discharged into the filter screen in the slag discharge drain box. The slag is poured out, and the drained sewage is pumped back to the slag removal box through the sewage pump.
[0013] Preferably, the oil collecting barrel is used to receive the grease discharged from the electric ball valve of the oil separator, and it is arranged on the electronic scale with a scale system. The aerator is connected to the aeration plate so that bubbles are continuously discharged from the aeration plate to drive the grease to float. The electric ball valve is arranged at the connection between the oil collecting bin and the oil collecting barrel. A heating rod is also provided in the oil collecting bin. According to the feedback signal of the temperature sensor and the output of the control system, the grease in the oil collecting bin is heated to facilitate oil discharge.
[0014] Preferably, the sewage lifting box is provided with a sewage lifting pump control box, a sewage lifting pump and a float track system, the sewage with oil and grease separated is discharged into the sewage lifting box, and then discharged to the sewage treatment unit or the municipal pipe network through the sewage pump, the sewage lifting pump is connected to the drainage valve system above the sewage lifting box, and the sewage lifting pump control box controls the start and stop of the sewage lifting pump according to the water level control signal to achieve the purpose of automatic drainage; a sewage lifting box cover is provided on the top of the sewage lifting box to prevent the odor in the sewage lifting box from spreading outward; the sewage lifting pump automatically discharges the sewage lifted inward according to the water level signal; the drainage valve system includes a check valve and a gate valve, the check valve prevents the discharged sewage from flowing back, and the gate valve is used for equipment maintenance; the float track system provides a water level signal to the sewage control box to achieve the purpose of automatic drainage.
[0015] Preferably, the oil separator body is connected with the sewage lifting tank, and an electric ball valve is provided at the connection point for controlling the opening and closing of the oil separator body and the sewage lifting tank. When opened, the sewage lifting pump is used to clean the sludge in the oil separator body.
[0016] Preferably, an intelligent control box is also provided on the top of the oil separator body, which adopts the control method of Siemens PLC plus touch screen and adopts AC380V AC power supply; the operation of the equipment is more secure; the touch screen can be connected to the mobile phone through APP, and the PLC can be remotely controlled to realize unattended monitoring of the equipment.
[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0018] In this application, by setting up a slag discharge box, it is convenient to clean the small particles in the slag removal box and filter out the water at the same time. The small particles of slag are taken away and poured out, and the water in the slag discharge box is pumped back to the slag removal box by the built-in water pump and discharged. It is convenient to clean the slag removal box and reduce the labor intensity of workers; at the same time, the overall structure adopts a split structure, which is convenient for transportation and installation. Separating the oil separator tank and the sewage lifting tank can facilitate transportation, and it is easier to install and carry in places where the equipment installation position is tight and the door is narrow;
[0019] In the present application, the oil separators on both sides of the oil collecting cone both adopt an inclined box structure. The commonly used oil separators adopt a horizontal structure at the upper part of the outlet section. Although this is convenient to manufacture, it is easy to have dead oil areas that cannot be discharged, which shortens the oil-water separation time. The right side of the oil collecting cone adopts a slope structure, which makes the oil-water separation time of the oily wastewater longer and the oil-water separation effect better; with the added electronic scale structure, the control system can know whether the oil drain barrel exists through the installed sensor, and can also count the weight of the discharged oil and grease through the weighing sensor, which is convenient for monitoring the discharged oil and grease;
[0020] In the present application, a sludge discharge pipe is added between the oil separator tank and the sewage lifting tank, and the sludge in the oil separator tank can be discharged using the sewage pump in the sewage lifting tank, making the cleaning work more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of an oil-water separation device of the present invention;
[0022] Figure 2 It is a top view of an oil-water separation device of the present invention;
[0023] Figure 3 It is a side view of an oil-water separation device of the present invention;
[0024] Figure 4 It is an exploded diagram of an oil-water separation device of the present invention.
[0025] Figure numerals: 1. Oil separator; 2. Aeration plate; 3. Electronic scale with weighing system; 4. Oil level sensor; 5. Temperature sensor; 6. Backwash system; 7. Intelligent control box; 8. Slag drain tank; 9. Small sewage pump; 10. Slag removal box; 11. Slag removal electric ball valve; 12. Auger slag removal system; 13. Slag removal box cover; 14. Trash can; 15. Oil collecting barrel; 16. Aerator; 17. Electric ball valve; 18. Heating rod; 19. Sewage lifting box; 20. Sewage lifting pump control box; 21. Sewage lifting box cover; 22. Sewage lifting pump; 23. Drain valve system; 24. Float track system; 25. Electric ball valve. DETAILED DESCRIPTION
[0026] The specific embodiments of the present invention are described in detail below.
[0027] The "range" disclosed in the present invention is defined in the form of a lower limit and an upper limit, and a given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundaries of the particular range. The range defined in this way can be inclusive or exclusive of the end values, and can be arbitrarily combined, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 10 to 50 is listed for a specific parameter, it is understood that the range of 10 to 40 and 20 to 50 is also expected. In addition, if the minimum range values 1 and 2 are listed, and if the maximum range values 3, 4 and 5 are listed, the following ranges can all be expected: 1 to 3, 1 to 4, 1 to 5, 2 to 3, 2 to 4 and 2 to 5. In this application, unless otherwise specified, the range of values "a to b" represents an abbreviation of any real number combination between a and b, where a and b are both real numbers. For example, the range of values "0 to 5" means that all real numbers between "0 to 5" have been fully listed in this article, and "0 to 5" is only an abbreviation of these numerical combinations.
[0028] If not otherwise specified, all embodiments and optional embodiments of the present application can be combined with each other to form a new technical solution.
[0029] Unless otherwise specified, all technical features and optional technical features of this application can be combined with each other to form a new technical solution.
[0030] If there is no special explanation, all steps of the present application can be performed sequentially or randomly, preferably sequentially. For example, the method includes steps (a) and (b), which means that the method may include steps (a) and (b) performed sequentially, or may include steps (b) and (a) performed sequentially. For example, the method may further include step (c), which means that step (c) may be added to the method in any order. For example, the method may include steps (a), (b) and (c), or may include steps (a), (c) and (b), or may include steps (c), (a) and (b), etc.
[0031] If there is no special explanation, the "include" and "comprising" mentioned in this application are open-ended or closed-ended. For example, the "include" and "comprising" may mean that other components not listed may also be included or only the listed components may be included or only the listed components may be included.
[0032] Unless otherwise specified, the reaction is carried out at room temperature and pressure.
[0033] Unless otherwise specified, all parts or percentages are by weight.
[0034] In the present invention, all substances used are known substances and can be purchased or synthesized by known methods.
[0035] In the present invention, the devices or equipment used are all conventional devices or equipment known in the art and are commercially available.
[0036] The specific implementation of an oil-water separation device of the present invention is further described below in conjunction with an embodiment. The oil-water separation device of the present invention is not limited to the description of the following embodiment.
[0037] Embodiment 1:
[0038] An oil-water separation device, such as Figure 1-4 As shown, it includes an oil-water separator 1, on the top of the oil-water separator 1 are provided a slag removal box 10 and an oil collecting bin from left to right, on the oil collecting bin is provided an oxygenator 16, on the right side of the oil-water separator 1 is provided a sewage lifting box 19, on the front side of the oil-water separator 1 are provided a garbage can 14 and an oil collecting barrel 15 from left to right, at the bottom of the oil collecting barrel 15 is provided an electronic scale with a weighing system 3, and on the left side of the oil-water separator 1 is provided a slag discharge and drainage tank 8.
[0039] In a possible implementation, the electronic scale with a scale system 3 weighs and measures the discharged grease and determines whether the oil barrel is full; the electronic scale with a scale system 3 includes a weighing sensor and a proximity switch sensor. If the electronic scale does not place the oil collecting barrel 15, the electric ball valve 17 cannot be opened;
[0040] When the oil level sensor 4 detects oil and there is an oil collecting barrel 15 on the electronic scale system 3, the control system can open the electric ball valve 17 to discharge the grease in the oil collecting bin; when the electronic scale system detects that the oil barrel is full, it will close the electric ball valve 17 to stop draining the oil, and the oil can be drained again after the barrel is changed.
[0041] In a possible embodiment, an aeration plate 2 is provided in the oil separator body 1, and the aeration plate 2 is connected to the oxygenator 16, so that the grease in the sewage floats up quickly. A temperature sensor 5 and a heating rod 18 are provided in the oil separator body 1. The temperature sensor 5 measures the temperature of the oil in the oil separator body and controls the heating rod 18 to heat the grease in the oil separator body for easy discharge.
[0042] In a possible implementation, an oil level sensor 4 and a temperature sensor 5 are provided in the oil separator 1. The oil level sensor 4 is used to know the position of the separated grease in the oil separator 1 and to notify the intelligent control system to notify the management personnel to drain the oil remotely. The temperature sensor 5 is used to measure the temperature of the oil in the oil separator 1 and to control the heating rod 18 to heat the grease in the oil separator 1 for easy discharge.
[0043] In a possible embodiment, the trash can 14 is connected to the slag removal box 10 through an auger slag removal system 12, and the sewage enters the slag removal box 10 through the water inlet pipe. The large fixed substances in the sewage are discharged into the trash can 14 through the auger slag removal system 12. The auger slag removal system 12 includes an auger, an auger shell and a slag removal motor. The large pieces of residue in the sewage are discharged by rotating the slag removal motor. The slag removal box 10 is provided with a backwashing system 6 to flush the auger shell in the slag removal box 10 to prevent it from being easily blocked. The trash can 14 receives the large pieces of solid residue discharged from the slag removal box 10. The top of the slag removal box 10 is provided with a slag removal box cover 13 to prevent the odor in the slag removal box from spreading outward. The side of the slag removal box 10 is provided with a slag discharge electric ball valve 11 for removing fine residues in the slag removal box.
[0044] In a possible embodiment, a slag discharge electric ball valve is provided on the slag discharge drain box 8, and a sewage pump 9 is provided in the slag discharge drain box 8 for discharging the drained sewage. When the slag discharge electric ball valve is opened, the slag inside the slag removal box 10 can be discharged into the filter screen in the slag discharge drain box 8. The slag is poured out, and the drained sewage is pumped back to the slag removal box through the sewage pump 9.
[0045] In a possible embodiment, the oil collecting barrel 15 is used to receive the grease discharged from the electric ball valve of the oil separator, and is arranged on the electronic scale with scale system 3. The aerator 16 is connected to the aeration plate 2 so that bubbles are continuously discharged from the aeration plate 2 to drive the grease to float. The electric ball valve 17 is arranged at the connection between the oil collecting bin and the oil collecting barrel 15. A heating rod 18 is also provided in the oil collecting bin. According to the feedback signal of the temperature sensor 5 and the output of the control system, the grease in the oil collecting bin is heated to facilitate oil discharge.
[0046] In a possible embodiment, a sewage lifting tank 19 is provided with a sewage lifting pump control box 20, a sewage lifting pump 22 and a float track system 24. The sewage from which oil and grease are separated is discharged into the sewage lifting tank 19 and discharged to the sewage treatment unit or the municipal pipe network through the sewage pump 22. The sewage lifting pump 22 is connected to a drainage valve system 23 above the sewage lifting tank 19. The sewage lifting pump control box 20 controls the start and stop of the sewage lifting pump 22 according to a water level control signal to achieve the purpose of automatic drainage. A sewage lifting tank cover 21 is provided on the top of the sewage lifting tank 19 to prevent the odor in the sewage lifting tank from spreading outward. The sewage lifting pump 22 automatically discharges the sewage lifted inward according to the water level signal. The drainage valve system 23 includes a check valve and a gate valve. The check valve prevents the discharged sewage from flowing back, and the gate valve is used for equipment maintenance. The float track system 24 provides a water level signal to the sewage control box 20 to achieve the purpose of automatic drainage.
[0047] In a possible embodiment, the oil separator 1 is connected to the sewage lifting tank 19, and an electric ball valve 25 is provided at the connection point for controlling the connection between the oil separator 1 and the sewage lifting tank 19. When opened, the sewage lifting pump 22 is used to clean the sludge in the oil separator 1.
[0048] In a possible implementation, an intelligent control box 7 is also provided on the top of the oil separator 1, which adopts the control method of Siemens PLC plus touch screen and uses AC380V AC power supply; the operation of the equipment is more secure; the touch screen can be connected to the mobile phone through the APP, and the PLC can be remotely controlled to realize unattended monitoring of the equipment.
[0049] In a possible implementation, the present application is composed of the following components:
[0050] The oil separator 1 is the main location for oil-water separation;
[0051] Aeration plate 2; inside the oil separator, connected to an aerator 16, so that the grease in the sewage floats quickly;
[0052] The electronic scale with a scale system 3 weighs and measures the discharged grease and knows whether the oil barrel is full; the electronic scale system has a weighing sensor and a proximity switch sensor. If the electronic scale does not place the oil collecting barrel 15, the electric ball valve 17 cannot be opened;
[0053] The oil level sensor 4 can know the position of the separated grease in the oil collection bin and notify the intelligent control system to notify the management personnel to drain the oil remotely;
[0054] The temperature sensor 5 measures the temperature of the oil in the oil trap box and controls the heating rod 18 (installed inside the box) to heat the grease in the oil trap box for easy discharge;
[0055] Backwash system 6, flushes the outer shell of the auger in the slag removal box 10 to prevent it from being blocked;
[0056] Intelligent control box 7 adopts Siemens PLC plus touch screen control mode and AC380V AC power supply; the main control components are Siemens brand, which ensures the operation of the equipment; the touch screen can be connected to the mobile phone through APP and remotely control the PLC to realize unattended monitoring of the equipment;
[0057] Slag discharge drain box 8, the slag discharge electric ball valve can be opened to discharge the slag inside the slag removal box 10 into the filter screen in the slag discharge drain box, the slag is poured out, and the drained sewage is pumped back to the slag removal box through the sewage pump 9;
[0058] A small sewage pump 9 is placed inside the slag drain tank 8 to discharge the drained sewage;
[0059] Slag removal box 10, sewage enters the slag removal box through the water inlet pipe, and large fixed substances in the sewage are discharged into the garbage bin 14 through the auger slag removal system 12;
[0060] The slag discharge electric ball valve 11 is used to discharge the fine slag in the slag removal box;
[0061] The auger slag removal system 12 is composed of an auger, an auger housing and a slag removal motor, and the large pieces of residue in the sewage are discharged through the rotation of the motor;
[0062] The slag removal box cover 13 prevents the odor in the slag removal box from spreading outwards;
[0063] A trash can 14 for receiving large solid residues discharged from the slag removal box 10;
[0064] The oil collecting barrel 15 is used to receive the grease discharged from the electric ball valve of the oil separator and is placed on the electronic scale;
[0065] The aerator 16 is connected to the aeration plate 2, so that bubbles are continuously discharged from the aeration plate, driving the oil to float;
[0066] The electric ball valve 17, when the oil level sensor 4 detects oil, if there is an oil drain barrel on the electronic scale system, the control system can open the electric ball valve 17 to drain the grease in the oil collection bin; if the electronic scale system detects that the oil barrel is full, it will close the electric ball valve 17 to stop draining the oil, and the oil can be drained again after the barrel is changed;
[0067] The 3KW heating rod 18 heats the grease in the oil collection bin according to the feedback signal of the temperature sensor 5 and the output of the control system to facilitate oil discharge;
[0068] The sewage lifting tank 19, the sewage separated from the grease is discharged into the sewage lifting tank, and then discharged to the sewage treatment unit or the municipal pipe network through the sewage pump 22;
[0069] The sewage lifting pump control box 20 controls the start and stop of the sewage pump according to the water level control signal to achieve the purpose of automatic drainage;
[0070] The sewage lifting box cover 21 prevents the odor in the sewage lifting box from spreading outward;
[0071] The sewage lifting pump 22 automatically discharges the sewage lifted inward according to the water level signal;
[0072] Drain valve system 23, with check valve and gate valve, the check valve prevents the backflow of discharged sewage, and the gate valve is used for equipment maintenance;
[0073] The float track system 24 provides a water level signal to the sewage control box 20 to achieve the purpose of automatic drainage;
[0074] DN65 electric ball valve 25 controls the on / off of the oil separator tank and the sewage lifting tank. When opened, the sewage lifting pump is used to clean the sludge in the oil separator tank.
[0075] By adopting the above technical solution:
[0076] 1. This equipment has an additional slag box compared to conventional similar equipment. The function of the slag box is to facilitate the cleaning of small particles in the slag removal box and filter out water at the same time. The small particles of slag are taken away and poured away, and the water in the slag box is pumped back to the slag removal box by the built-in water pump and discharged. It is convenient to clean the slag removal box and reduce the labor intensity of workers;
[0077] 2. The finishing structure adopts a split structure, which is convenient for transportation and installation. Separating the oil separator tank and the sewage lifting tank can facilitate transportation, and it is easier to install and carry in places where the equipment installation position is tight and the door is narrow;
[0078] 3. The oil separators on both sides of the oil collecting cone adopt an inclined box structure. The commonly used oil separators adopt a horizontal structure at the upper part of the outlet section (that is, the right part of the oil collecting cone). Although this is convenient to manufacture, it is easy to have dead oil areas that cannot be discharged, which shortens the oil-water separation time. The right side of the oil collecting cone adopts a slope structure, which makes the oil-water separation time of the oily wastewater longer and the oil-water separation effect better;
[0079] 4. With the added electronic scale structure, the control system can know whether the oil drain bucket exists through the installed sensor, and can also count the weight of the discharged grease through the weighing sensor, which is convenient for monitoring the discharged grease;
[0080] 5. A sludge discharge pipe is added between the oil separator tank and the sewage lifting tank. The sewage pump in the sewage lifting tank can be used to discharge the sludge in the oil separator tank, making the cleaning work more convenient.
[0081] The oil-water separation equipment currently on the market is mostly controlled by time relays or PLC plus ordinary touch screen. It does not have oil level sensors and electric ball valves, and cannot achieve remote monitoring and control. It requires regular manual inspections and monitoring, which increases the personnel input of the equipment. In addition, the amount of grease produced cannot be counted and monitored. This system can help users accurately control the flow of grease and prevent recycled grease from flowing to catering venues.
[0082] In response to the above problems, this application uses intelligent sensors and touch screens that can be connected to the Internet to achieve remote monitoring and control via mobile phones, thereby saving labor costs and reducing labor intensity. The separated oil and fat are statistically analyzed to facilitate user management.
[0083] Working principle: Figure 1-4 As shown, the oily sewage enters the oil slag box of the equipment, and the large solid matter is separated from the sewage by the auger and filter net of the slag box and discharged into the trash can. The remaining oily sewage enters the oil separator, where the oil and water in the oil separator float due to different densities and are stored in the oil collecting cone. The remaining oil-free sewage is discharged into the sewage lifting tank through the drain pipe. The sewage in the sewage lifting tank is displayed by a float ball and discharged to the sewage treatment station or municipal pipe network by a sewage pump. The oil collecting cone is equipped with an oil level sensor. When the oil level sensor shows that there is oil, the oil discharge valve of the oil collecting cone can be opened to discharge the oil. The discharged oil enters the oil collecting barrel. The oil collecting barrel is placed on an electronic scale. The electronic scale can accurately know the weight of the oil barrel and notify the operator to replace the oil barrel in time. The oil filter net in the slag box. When there are more small slags in the slag box, it needs to be discharged to the slag box in time through the valve. The filtered sewage is pumped to the slag box by the sewage pump in the slag box and finally discharged.
[0084] The backwash system is used to remove solid matter attached to the filter screen in the slag removal box to prevent solid matter from clogging the leakage holes and causing sewage to overflow.
[0085] The aeration plate in the oil separator is connected to the oxygenator to generate tiny bubbles. The rising of the bubbles will drive the oil droplets in the sewage to float up quickly and concentrate in the oil collecting cone.
[0086] The sludge discharge pipe is used to discharge the sludge in the oil separator through the sewage lift pump. Regularly cleaning and discharging the sludge in the oil separator will improve the oil-water separation effect.
[0087] The function of the heating rod is to heat the grease separated in the oil collecting cone so that the grease can be discharged from the equipment smoothly.
[0088] The above equipment uses oil level sensors to sense the depth of the oil, so as to achieve the purpose of timely oil drainage; the electronic scale can be used to know whether there is an oil drain barrel under the equipment and the actual weight of the discharged oil, so as to achieve the purpose of actually controlling the direction of oil drainage.
[0089] The sewage pump in the slag discharge box is equipped with a float, which can achieve the purpose of automatic drainage according to the water level;
[0090] There is a float in the sewage lifting tank, and the sewage pump automatically starts and stops according to the position of the float;
[0091] The whole process of slag removal and oil separation is controlled by PLC. The operation time of slag removal auger, backwash pump, aerator and heating rod can be set through the touch screen of the control box according to the actual working time of the enterprise. The operation of the heating rod is also controlled by the temperature sensor, and the grease is heated according to the upper and lower temperature limits set on the touch screen. The upper and lower temperature limits are set according to the type of grease used by the user.
[0092] The above contents are further detailed descriptions of the present invention in combination with specific preferred embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.
Claims
1. An oil-water separation device, characterized in that: The invention comprises an oil separator box (1), wherein a slag removal box (10) and an oil collection bin are arranged on the top of the oil separator box (1) from left to right in sequence, an aerator (16) is arranged on the oil collection bin, a sewage lifting box (19) is arranged on the right side of the oil separator box (1), a garbage can (14) and an oil collection barrel (15) are arranged on the front side of the oil separator box (1) from left to right in sequence, an electronic scale with a weighing system (3) is arranged at the bottom of the oil collection barrel (15), and a slag discharge and drainage box (8) is arranged on the left side of the oil separator box (1).
2. The oil-water separation device according to claim 1, characterized in that: The electronic scale with scale system (3) weighs and measures the discharged grease and determines whether the oil barrel is full. The electronic scale with scale system (3) includes a weighing sensor and a proximity switch sensor. If the electronic scale does not place the oil collecting barrel (15), the electric ball valve (17) cannot be opened. When the oil level sensor (4) detects oil and there is an oil collecting barrel (15) on the electronic scale system (3), the control system can open the electric ball valve (17) to discharge the grease in the oil collecting bin; when the electronic scale system detects that the oil barrel is full, the electric ball valve (17) will be closed to stop the oil discharge, and the oil discharge can continue after the barrel is replaced.
3. The oil-water separation device according to claim 1, characterized in that: The oil separator (1) is provided with an aeration plate (2), and the aeration plate (2) is connected to an aerator (16) so that the grease in the sewage floats up quickly. The oil separator (1) is provided with a temperature sensor (5) and a heating rod (18), and the temperature sensor (5) measures the temperature of the oil in the oil separator and controls the heating rod (18) to heat the grease in the oil separator for easy discharge.
4. The oil-water separation device according to claim 1, characterized in that: The oil separator (1) is provided with an oil level sensor (4) and a temperature sensor (5). The oil level sensor (4) is used to know the position of the separated grease in the oil separator (1) and to notify the intelligent control system to notify the management personnel to drain the oil remotely. The temperature sensor (5) is used to measure the temperature of the oil in the oil separator (1) and to control the heating rod (18) to heat the grease in the oil separator (1) for easy discharge.
5. The oil-water separation device according to claim 1, characterized in that: The trash can (14) is connected to the slag removal box (10) through an auger slag removal system (12). Sewage enters the slag removal box (10) through a water inlet pipe. Large pieces of fixed matter in the sewage are discharged into the trash can (14) through the auger slag removal system (12). The auger slag removal system (12) includes an auger, an auger shell and a slag removal motor. Large pieces of residue in the sewage are discharged through the rotation of the slag removal motor. The slag removal box (10) is provided with a backwashing system (6) to wash the auger shell in the slag removal box (10) so that it is not easily blocked. The trash can (14) receives the large pieces of solid residue discharged from the slag removal box (10). The top of the slag removal box (10) is provided with a slag removal box cover (13) to prevent the odor in the slag removal box from spreading outward. The side of the slag removal box (10) is provided with a slag discharge electric ball valve (11) for discharging fine slag in the slag removal box.
6. The oil-water separation device according to claim 5, characterized in that: The slag discharge and drainage box (8) is provided with a slag discharge electric ball valve, and the slag discharge and drainage box (8) is provided with a sewage pump (9) for discharging the drained sewage. When the slag discharge electric ball valve is opened, the slag inside the slag removal box (10) can be discharged into the filter screen in the slag discharge and drainage box (8), and the slag is poured out, and the drained sewage is pumped back into the slag removal box through the sewage pump (9).
7. The oil-water separation device according to claim 1, characterized in that: The oil collecting barrel (15) is used to receive the grease discharged from the electric ball valve of the oil separator, and is arranged on the electronic scale with a scale system (3). The aerator (16) is connected to the aeration plate (2), so that bubbles are continuously discharged from the aeration plate (2), driving the grease to float up. The electric ball valve (17) is arranged at the connection between the oil collecting bin and the oil collecting barrel (15). A heating rod (18) is also arranged in the oil collecting bin, and the grease in the oil collecting bin is heated according to the feedback signal of the temperature sensor (5) and the output of the control system, so as to facilitate the discharge of the oil.
8. The oil-water separation device according to claim 1, characterized in that: The sewage lifting box (19) is provided with a sewage lifting pump control box (20), a sewage lifting pump (22) and a float track system (24). The sewage from which oil and fat are separated is discharged into the sewage lifting box (19) and then discharged to a sewage treatment unit or a municipal pipe network through the sewage pump (22). The sewage lifting pump (22) is connected to a drainage valve system (23) above the sewage lifting box (19). The sewage lifting pump control box (20) controls the start and stop of the sewage lifting pump (22) according to a water level control signal, thereby achieving the purpose of automatic drainage. A sewage lifting box cover (21) is provided on the top of the sewage lifting box (19) to prevent the odor in the sewage lifting box from spreading outward. The sewage lifting pump (22) automatically discharges the sewage lifted inward according to the water level signal. The drainage valve system (23) includes a check valve and a gate valve. The check valve prevents the discharged sewage from flowing back, and the gate valve is used for equipment maintenance. The float track system (24) provides a water level signal to the sewage control box (20), thereby achieving the purpose of automatic drainage.
9. An oil-water separation device as claimed in claim 8, characterized in that: The oil separator box (1) is connected to the sewage lifting tank (19), and an electric ball valve (25) is provided at the connection point for controlling the opening and closing of the oil separator box (1) and the sewage lifting tank (19). When opened, the sewage lifting pump (22) is used to clean the sludge in the oil separator box (1).
10. The oil-water separation device according to claim 1, characterized in that: The top of the oil separator box (1) is also provided with an intelligent control box (7), which adopts a Siemens PLC plus touch screen control method and uses an AC380V AC power supply; the operation of the equipment is more secure; the touch screen can be connected to a mobile phone through an APP and remotely control the PLC, thereby realizing unattended monitoring of the equipment.