Floor adjustable neck water bag device

Abstract

The invention discloses a floor adjustable neck water drum device, and relates to the technical field of float glass melting furnace neck sections, the floor adjustable neck water drum device comprises a mounting base, an X-axis moving mechanism is mounted at the lower end of the mounting base, a Y-axis moving mechanism and a Z-axis moving mechanism are mounted at the upper end of the mounting base, and the lower end of the Y-axis moving mechanism and the Z-axis moving mechanism are staggered in the same plane; the neck water bag can move in six directions through the X-axis moving mechanism, the Y-axis moving mechanism and the Z-axis moving mechanism, the neck water bag is controlled to rotate through the rotating mechanism, the angle of the head of the neck water bag is changed, the neck water bag can move in the six directions, and therefore the neck water bag can be conveniently cleaned. By changing the position and the angle of the neck water bag, the flow and the reflux quantity of glass liquid flow are improved, the erosion problem of a neck section brick structure is reduced, the service life of the kiln neck is prolonged, the production process is stabilized, the energy consumption is reduced, and the product quality is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of float glass melting furnace neck sections, and in particular to a floor-standing adjustable neck water bag device. Background Art

[0002] In the production of float glass, the furnace neck serves as the connecting hub between the melting section and the cooling section, and is mainly used to control the flow of molten glass and reduce the energy consumption of the melting furnace; and the neck water bag, as the main production device of the furnace neck section, is widely used in float glass production lines. Currently, the neck water bag on the float glass production line is usually fixed in a fixed position without displacement, and only the depth and angle of the neck water bag are adjusted.

[0003] The traditional neck water bag control device is composed of a lifting device, a linear motion guide rail and a rotation control device structure. It is used in the newly put into production and ignited float glass melting furnace production line. The neck water bag is fixed in the original fixed position of the design, and no adjustment is made. It is not adjusted according to the changes in the production process. In addition, since the float glass furnace is in a hot state of long-term operation without stopping the furnace, in the later period of the use of the furnace neck, the neck water bag is fixed in the original position without changing, resulting in the long-term high-temperature erosion of the glass liquid by the neck section. The bottom bricks of the pool are severely eroded, and the bottom of the pool is uneven, resulting in the horizontal gap between the neck water bag and the neck pool bottom. The step is large, the control ability of the neck water bag on the glass liquid flow is gradually lost, which further affects the unstable flow of glass in the tin bath. At the same time, a large amount of glass liquid flows from the gap between the neck water bag and the eroded pool bottom water bag to the inside of the tin bath, resulting in a decrease in the reflux of the glass liquid flow of the melting furnace, thereby increasing the energy consumption of the melting furnace. Secondly, since the position of the neck water bag cannot be adjusted, the brick material will be further eroded under the condition of existing pool bottom brick erosion, resulting in a gap in the neck section of the pool bottom, causing the glass liquid to flow out, thereby damaging the neck pool bottom and causing the company's glass production line to stop production. Therefore, a floor-standing adjustable neck water bag device is needed. Summary of the invention

[0004] The purpose of the present application is to provide a floor-standing adjustable neck-holding water bag device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a floor-standing adjustable neck-locking water bag device, comprising a mounting base, an X-axis moving mechanism is mounted on the lower end of the mounting base, a Y-axis moving mechanism and a Z-axis moving mechanism are mounted on the upper end of the mounting base, the lower end of the Y-axis moving mechanism and the Z-axis moving mechanism are staggered in the same plane, a rotating mechanism is mounted on the upper end of the Y-axis moving mechanism, and a neck-locking water bag is rotatably mounted on the rotating mechanism;

[0006] Among them, the X-axis moving mechanism is used to control the movement of the neck water bag along the X-axis direction, the Y-axis moving mechanism is used to control the movement of the neck water bag along the Y-axis direction, the Z-axis moving mechanism is used to control the movement of the neck water bag along the Z-axis direction, and the rotating mechanism is used to control the rotation of the neck water bag to change the head angle of the neck water bag.

[0007] Preferably, the rotating mechanism comprises:

[0008] A water bag clamp, the lower end of which is fixedly mounted on the upper part of the Z-axis moving mechanism, and the water bag clamp rotates to clamp the neck water bag;

[0009] The worm gear rotating structure is installed on the upper part of the Z-axis moving mechanism and is used to drive the water bag fixture to rotate internally. The output end of the worm gear rotating structure is connected to the water bag fixture internally through a rotating bearing.

[0010] The second rotating rocker arm is transmission-connected to the input end of the turbine worm rotating structure.

[0011] Preferably, the water bag clamp comprises two symmetrically arranged half hoops, and the ends of the two half hoops close to each other are formed with connecting ears, and the two half hoops are detachably fixed by the connecting ears and bolts;

[0012] The inner sides of the two half ring hoops are integrally formed with limiting ribs, a rotating disk is installed on the inner side of the water bag clamp, and a rotating groove adapted to the limiting ribs is opened on the circumference of the rotating disk. A water bag installation through-block is rotatably embedded in the middle of the rotating disk, and the end of the clamped neck water bag is fixedly inserted into the water bag installation through-block;

[0013] Wherein, the rotary bearing is rotatably connected with the rotating disk.

[0014] Preferably, the lower end of the mounting base is fixed with an X-axis moving mechanism including a track wheel, an axle rod and a mounting bearing. Two track wheels are provided and distributed parallel to the front and rear sides of the mounting base. The axle rod is fixedly connected to the two track wheels, and both ends of the axle rod are rotatably connected through the mounting bearings.

[0015] Preferably, the Y-axis moving mechanism comprises:

[0016] A Y-axis moving track, the lower end of which is fixed to the upper end of the mounting base, and a lifting plate for mounting a Z-axis moving mechanism is movably mounted on one side of the Y-axis moving track;

[0017] Positioning plate, the positioning plate is fixed on the upper end of the Y-axis moving track;

[0018] A first worm gear elevator, which is installed on one side of the Y-axis moving track and is used to drive the lifting plate to move along the Y-axis moving track;

[0019] The first rotating rocker arm is transmission-connected to the input end of the first worm gear elevator.

[0020] Preferably, the Z-axis moving mechanism comprises:

[0021] A second worm gear elevator, wherein the second worm gear elevator is provided with a plurality of groups respectively installed on both sides of the lifting plate;

[0022] A water bag seat bracket, the water bag seat bracket is drivingly connected to the output end of the second worm gear elevator, and the upper end of the water bag seat bracket is fixed to the lower end of the water bag clamp;

[0023] A coupling, wherein a plurality of couplings are provided and are drivingly connected between the plurality of groups of second worm gear elevators;

[0024] The hand wheel is rotated and connected with the input end of the second worm gear elevator.

[0025] In summary, the technical effects and advantages of the present invention are as follows:

[0026] 1. In the present invention, the neck water bag is moved in six directions by utilizing an X-axis moving mechanism, a Y-axis moving mechanism and a Z-axis moving mechanism, and the rotation of the neck water bag is controlled by a rotating mechanism to change the head angle of the neck water bag. By changing the position and angle of the neck water bag, the flow rate and reflux rate of the glass liquid flow are improved, the erosion problem of the brick structure of the neck section is reduced, the service life of the kiln neck is extended, the production process is stabilized, the energy consumption is reduced and the product quality is improved.

[0027] 2. In the present invention, the arrangement of the semi-hoop and the rotating disk facilitates the installation and disassembly of the neck water bag, and the installed neck water bag can be driven along with the rotating disk. In addition, by installing rotating disks and water bag mounting blocks of different sizes, the installation requirements of neck water bags of different sizes can be met, and the disassembly and assembly are convenient and quick, and the flexibility is higher when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0029] Figure 1 Schematic diagram of the main structure in this embodiment;

[0030] Figure 2 Schematic diagram of the top view of the structure in this embodiment;

[0031] Figure 3 It is a side view structural schematic diagram of this embodiment;

[0032] Figure 4 Schematic diagram of the three-dimensional structure of the water bag clamp in this embodiment.

[0033] In the figure: 1. installation base; 2. X-axis moving mechanism; 21. track wheel; 22. shaft; 23. installation bearing; 3. Y-axis moving mechanism; 31. Y-axis moving track; 32. positioning plate; 33. first worm gear lift; 34. first rotating rocker arm; 4. Z-axis moving mechanism; 41. second worm gear lift; 42. water bag seat bracket; 43. coupling; 44. rotating hand wheel; 5. rotating mechanism; 51. water bag clamp; 511. half hoop; 512. limiting rib; 513. connecting ear; 52. rotating bearing; 53. worm gear rotating structure; 54. second rotating rocker arm; 6. neck water bag; 7. travel screw; 8. rotating disk; 81. rotating groove; 9. water bag installation through block. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Example: Reference Figure 1-Figure 4 A floor-standing adjustable neck-holding water bag device is shown, comprising a mounting base 1, an X-axis moving mechanism 2 is mounted on the lower end of the mounting base 1, a Y-axis moving mechanism 3 and a Z-axis moving mechanism 4 are mounted on the upper end of the mounting base 1, the lower end of the Y-axis moving mechanism 3 and the Z-axis moving mechanism 4 are staggered in the same plane, a rotating mechanism 5 is mounted on the upper end of the Y-axis moving mechanism 3, and a neck-holding water bag 6 is rotatably mounted on the rotating mechanism 5;

[0036] Among them, the X-axis moving mechanism 2 is used to control the neck water bag 6 to move along the X-axis direction, the Y-axis moving mechanism 3 is used to control the neck water bag 6 to move along the Y-axis direction, the Z-axis moving mechanism 4 is used to control the neck water bag 6 to move along the Z-axis direction, and the rotating mechanism 5 is used to control the rotation of the neck water bag 6 to change the head angle of the neck water bag 6.

[0037] Based on the above structure, the staff can realize the six-directional movement of the neck water bag by utilizing the X-axis moving mechanism 2, the Y-axis moving mechanism 3 and the Z-axis moving mechanism 4, and control the rotation of the neck water bag 6 through the rotating mechanism 5 to change the head angle of the neck water bag 6. By changing the position and angle of the neck water bag, the flow rate and reflux rate of the glass liquid flow can be improved, the erosion problem of the brick structure of the neck section can be reduced, the service life of the kiln neck can be extended, the production process can be stabilized, energy consumption can be reduced, and product quality can be improved.

[0038] Further, 11 is fixed at the lower end of the mounting base 1, and the X-axis moving mechanism 2 includes a track wheel 21, a shaft 22 and a mounting bearing 23. Two track wheels 21 are provided and are parallelly distributed on the front and rear sides of the mounting base 1. The shaft 22 is fixedly connected to the two track wheels 21, and both ends of the shaft 22 are rotatably connected to 11 through the mounting bearing 23. A fixed track adapted to the track wheel 21 for its movement should also be installed below the mounting base 1. The track can be an electric track or a mechanical track;

[0039] The Y-axis moving mechanism 3 includes a Y-axis moving track 31, a positioning plate 32, a first worm gear elevator 33 and a first rotating rocker arm 34. The lower end of the Y-axis moving track 31 is fixed to the upper end of the mounting base 1. A lifting plate for mounting the Z-axis moving mechanism 4 is also movably mounted on one side of the Y-axis moving track 31. The positioning plate 32 is fixed to the upper end of the Y-axis moving track 31. The first worm gear elevator 33 is mounted on one side of the Y-axis moving track 31 and is used to drive the lifting plate to move along the Y-axis moving track 31. The first rotating rocker arm 34 is drivingly connected to the input end of the first worm gear elevator 33.

[0040] The Z-axis moving mechanism 4 includes a second worm gear elevator 41, a water bag seat bracket 42, a coupling 43 and a rotating hand wheel 44. The second worm gear elevator 41 is provided with multiple groups respectively installed on both sides of the lifting plate. The water bag seat bracket 42 is connected to the output end of the second worm gear elevator 41 by transmission. The upper end of the water bag seat bracket 42 is fixed to the lower end of the water bag clamp 51. The coupling 43 is provided with multiple groups and is connected to the multiple groups of the second worm gear elevator 41 by transmission. The rotating hand wheel 44 is connected to the input end of the second worm gear elevator 41 by transmission.

[0041] The rotating mechanism 5 includes a water bag clamp 51, a turbine and worm rotating structure 53 and a second rotating rocker arm 54. The lower end of the water bag clamp 51 is fixedly installed on the upper part of the Z-axis moving mechanism 4. The water bag clamp 51 rotates to clamp the neck water bag 6. The turbine and worm rotating structure 53 is installed on the upper part of the Z-axis moving mechanism 4 and is used to drive the water bag clamp 51 to rotate internally. The output end of the turbine and worm rotating structure 53 is connected to the internal rotation of the water bag clamp 51 through a rotating bearing 52. The second rotating rocker arm 54 is connected to the input end of the turbine and worm rotating structure 53 by transmission.

[0042] When in use, the staff can push the mounting base 1 to make the track wheel 21 reciprocate along the fixed track in the opposite direction of the X-axis, and by rotating the first rotating rocker arm 34, the first rotating rocker arm 34 drives the lifting plate to reciprocate along the Y-axis moving track 31 through the first worm gear elevator 33. By turning the rotating handwheel 44, the second worm gear elevator 41 and the water bag seat bracket 42 drive the water bag clamp 51 to reciprocate in the Z-axis direction. By rotating the second rotating rocker arm 54, the worm gear rotating structure 53 drives the neck water bag 6 in the water bag clamp 51 to rotate, thereby changing the head angle of the neck water bag 6. In this way, the purpose of changing the position and angle of the neck water bag can be achieved, and finally the flow rate and reflux rate of the glass liquid flow can be improved, the service life of the kiln neck can be extended, and the production process can be stabilized.

[0043] Furthermore, the water bag clamp 51 includes two symmetrically arranged half hoops 511, and the ends of the two half hoops 511 close to each other are formed with connecting ears 513, and the two half hoops 511 are detachably fixed by the connecting ears 513 and bolts;

[0044] The inner sides of the two half ring hoops 511 are integrally formed with limiting ribs 512, and a rotating disk 8 is installed on the inner side of the water bag clamp 51. A rotating groove 81 adapted to the limiting ribs 512 is opened on the circumference of the rotating disk 8. A water bag installation through-block 9 is rotatably embedded in the middle of the rotating disk 8, and the end of the clamping neck water bag 6 is fixedly inserted into the water bag installation through-block 9;

[0045] The rotary bearing 52 is rotatably connected to the rotating disk 8 .

[0046] The arrangement of the semi-hoop 511 and the rotating disk 8 facilitates the installation and disassembly of the neck water bag 6, and enables the installed neck water bag 6 to be transmitted along with the rotating disk 8. In addition, by installing rotating disks 8 and water bag mounting blocks 9 of different sizes, the installation requirements of neck water bags 6 of different sizes can be met, and the disassembly and assembly are convenient and quick, and the flexibility during use is higher.

[0047] Furthermore, a travel screw 7 is rotatably installed on one side of the neck water bag 6, and the travel screw 7 can move with the movement of the neck water bag 6. When used in conjunction with a dial adapted to the travel screw 7, it is convenient for the staff to accurately know the moving state of the neck water bag 6, thereby accurately adjusting the rotation angle of the neck water bag 6, and the actual use effect is better.

[0048] Working principle of the present invention: in daily use, the staff can push the mounting base 1 to make the track wheel 21 realize reciprocating movement in the opposite direction of the X-axis along the fixed track, and by rotating the first rotating rocker arm 34, the first rotating rocker arm 34 drives the lifting plate to reciprocate along the Y-axis moving track 31 through the first worm gear elevator 33, and by rotating the rotating hand wheel 44, the second worm gear elevator 41 and the water bag seat bracket 42 drive the water bag clamp 51 to produce reciprocating movement in the Z-axis direction, and by rotating the second rotating rocker arm 54, the turbine worm rotating structure 53 drives the neck water bag 6 in the water bag clamp 51 to rotate, thereby changing the head angle of the neck water bag 6; in this way, the purpose of changing the position and angle of the neck water bag can be achieved, the flow rate and reflux rate of the glass liquid flow can be improved, the erosion problem of the brick structure of the neck section can be reduced, the service life of the kiln neck can be extended, the production process can be stabilized, and energy consumption can be reduced and product quality can be improved.

[0049] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A floor-standing adjustable neck-holding water bag device, comprising a mounting base (1), characterized in that: An X-axis moving mechanism (2) is installed at the lower end of the mounting base (1), and a Y-axis moving mechanism (3) and a Z-axis moving mechanism (4) are installed at the upper end of the mounting base (1); the lower end of the Y-axis moving mechanism (3) and the Z-axis moving mechanism (4) are staggeredly distributed in the same plane, and a rotating mechanism (5) is installed at the upper end of the Y-axis moving mechanism (3), and a neck-holding water bag (6) is rotatably installed on the rotating mechanism (5); The X-axis moving mechanism (2) is used to control the neck water bag (6) to move along the X-axis direction, the Y-axis moving mechanism (3) is used to control the neck water bag (6) to move along the Y-axis direction, the Z-axis moving mechanism (4) is used to control the neck water bag (6) to move along the Z-axis direction, and the rotating mechanism (5) is used to control the rotation of the neck water bag (6) to change the head angle of the neck water bag (6).

2. A floor-standing adjustable neck-holding water bag device according to claim 1, characterized in that: The rotating mechanism (5) comprises: A water bag clamp (51), the lower end of which is fixedly mounted on the upper part of the Z-axis moving mechanism (4), and the water bag clamp (51) is rotatably clamped to hold the neck water bag (6); A worm gear rotating structure (53), the worm gear rotating structure (53) being mounted on the upper part of the Z-axis moving mechanism (4) and used to drive the water bag fixture (51) to rotate internally, and the output end of the worm gear rotating structure (53) being rotatably connected to the inside of the water bag fixture (51) via a rotary bearing (52); A second rotating rocker arm (54), wherein the second rotating rocker arm (54) is drivingly connected to an input end of the turbine worm rotating structure (53).

3. A floor-standing adjustable neck-holding water bag device according to claim 2, characterized in that: The water bag clamp (51) comprises two symmetrically arranged half hoops (511), and the ends of the two half hoops (511) close to each other are both formed with connecting ears (513), and the two half hoops (511) are detachably fixed by the connecting ears (513) and bolts; The inner sides of the two half hoops (511) are integrally formed with limiting ribs (512); a rotating disk (8) is installed on the inner side of the water bag clamp (51); a rotating groove (81) adapted to the limiting ribs (512) is opened on the circumference of the rotating disk (8); a water bag installation through-block (9) is rotatably embedded in the middle of the rotating disk (8); and the end of the neck water bag (6) is fixedly inserted into the water bag installation through-block (9); Wherein, the rotary bearing (52) is rotatably connected to the rotating disk (8).

4. The floor-standing adjustable neck-holding water bag device according to claim 2, characterized in that: The lower end of the mounting base (1) is fixed with (11), and the X-axis moving mechanism (2) comprises a track wheel (21), an axle rod (22) and a mounting bearing (23), wherein two track wheels (21) are provided and are parallelly distributed on the front and rear sides of the mounting base (1), the axle rod (22) is fixedly connected to the two track wheels (21), and both ends of the axle rod (22) are rotatably connected to (11) via the mounting bearing (23).

5. The floor-standing adjustable neck-holding water bag device according to claim 2, characterized in that: The Y-axis moving mechanism (3) comprises: A Y-axis moving track (31), the lower end of the Y-axis moving track (31) being fixed to the upper end of the mounting base (1), and a lifting plate for mounting a Z-axis moving mechanism (4) being movably mounted on one side of the Y-axis moving track (31); A positioning plate (32), wherein the positioning plate (32) is fixed to the upper end of the Y-axis moving track (31); A first worm gear elevator (33), the first worm gear elevator (33) is installed on one side of the Y-axis moving track (31) and is used to drive the lifting plate to move along the Y-axis moving track (31); A first rotating rocker arm (34), wherein the first rotating rocker arm (34) is drivingly connected to an input end of a first worm gear elevator (33).

6. A floor-standing adjustable neck-holding water bag device according to claim 5, characterized in that: The Z-axis moving mechanism (4) comprises: A second worm gear elevator (41), wherein the second worm gear elevator (41) is provided with a plurality of groups respectively installed on both sides of the lifting plate; A water bag seat bracket (42), the water bag seat bracket (42) is drivingly connected to the output end of the second worm gear elevator (41), and the upper end of the water bag seat bracket (42) is fixed to the lower end of the water bag clamp (51); A coupling (43), wherein the coupling (43) is provided in plurality and is drivingly connected between the plurality of groups of second worm gear elevators (41); A rotating hand wheel (44) is drivingly connected to an input end of the second worm gear elevator (41).

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