Metallized film evaporation continuous oil supply device and oil supply method
By designing a continuous oil supply device for evaporation of metallized films with adjustable spray range, the problem of poor equipment flexibility caused by the fixed oil evaporation range in the prior art is solved, and the effect of oil recovery and equipment multi-special adaptation is achieved.
Patent Information
- Application Number
- CN202411761805.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-03-28
AI Technical Summary
In the existing metallized film evaporation technology, the oil evaporation range is fixed and cannot be adjusted quickly according to different needs, resulting in poor equipment flexibility when processing products of different sizes.
A metallized film evaporation continuous oil supply device is designed, including an oil storage chamber with a top opening, a sealed ventilation plate and a movable oil return chamber. The spray range of the gaseous oil can be adjusted by heating the oil to the gaseous state and sealing the adjustable gap between the ventilation plate and the injection area.
It realizes the recycling and utilization of oil, saves resources, and can adjust the spray range according to the size of the substrate, adapt to production tasks of different specifications or requirements, and improves the utilization rate of the equipment.
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Figure CN119710553A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metallized thin films, and in particular relates to a continuous oil supply device and an oil supply method for metallized thin film evaporation. Background Art
[0002] Metallized thin film evaporation is a surface treatment technology used to deposit a thin metal film on substrates such as plastic, glass, and ceramics. This technology is widely used in electronics, optics, packaging, decoration and other industries to improve the performance of materials or give them special functions.
[0003] During the processing of the metallized film, it is necessary to spray oil on some positions of the metallized film so that when the metallized film is plated later, no coating will be produced on the positions covered by the oil spray.
[0004] The Chinese invention patent application with prior art announcement number CN112210751B provides an oil spray isolation device for metallized thin film evaporation. Through the setting of the convex surface, the oil overflowing from the top can be stored around the convex surface, which is convenient for users to recycle and reuse. Through the setting of the concave surface, the oil attached to the bottom of the sealing ventilation plate can be diverted to the end of the concave surface, thereby dripping into the oil storage bin, so that the oil can be recycled.
[0005] The above-mentioned prior art has a fixed oil evaporation range, that is, a fixed oil injection range, and cannot quickly adjust the evaporation range according to different needs. For example, when processing products of different sizes, the fixed evaporation range cannot adapt to production tasks of different specifications or different needs, and has poor flexibility. Summary of the invention
[0006] The present invention aims at solving the problems in the prior art and proposes the following technical solutions:
[0007] The present invention provides a metallized thin film evaporation continuous oil supply device, comprising:
[0008] An oil storage bin with an opening at the top, wherein a heating element is arranged at the bottom of the oil storage bin;
[0009] The sealing cover is fitted on a sealing vent plate on the top of the oil storage bin;
[0010] and an oil return bin, wherein the oil return bins are movable and symmetrically arranged on both sides of the top of the oil storage bin, the gap between the oil return bins forms an oil injection area for gaseous oil to pass through, and the oil return bins move in a horizontal direction so that the gap size of the oil injection area can be changed;
[0011] The top of the oil return bin is open, and the returned oil enters the bin body from the top of the oil return bin.
[0012] As a preferred embodiment of the above technical solution, a sealing ring 1 is fixedly provided on the inner side of the top opening of the oil storage bin, and sealing rings 2 are provided on both sides of the top of the sealing ventilation plate. When the sealing ventilation plate covers the open end of the oil storage bin, the bottom of the oil reflux bin contacts and presses the sealing ring 2.
[0013] As a preferred embodiment of the above technical solution, the top opening end of the oil reflux bin is funnel-shaped, and a reflux pipe is also provided at the bottom end of the oil reflux bin. One end of the reflux pipe is connected to the interior of the oil reflux bin through reflux hole 2, and the other end of the reflux pipe is connected to the oil storage bin. An electromagnetic control valve is provided in reflux hole 2.
[0014] As a preferred embodiment of the above technical solution, a filter is movably embedded inside the open end of the oil reflux bin, and the shape of the filter matches the shape of the open end of the oil reflux bin.
[0015] As a preferred embodiment of the above technical solution, an elastic limit block is also provided on the top of the oil reflux bin, and the elastic limit block includes a fixed frame fixedly arranged on the two side walls of the top of the oil reflux bin, a stopper is slidably arranged in the fixed frame, and one end of the stopper close to the oil injection area is set as an inclined surface, and a spring is arranged inside the fixed frame, and the two ends of the spring are respectively connected to the stopper and the inner wall of the fixed frame.
[0016] As a preferred embodiment of the above technical solution, driving members are provided on both sides of the oil storage bin, an extension portion is provided at the bottom end of the oil reflux bin, an output end of the driving member is connected to the extension portion, and the driving member drives the oil reflux bin to move in a horizontal direction.
[0017] As a preferred embodiment of the above technical solution, the top of the sealing ventilation plate is evenly provided with multiple convex surfaces and multiple concave surfaces, a ventilation hole is opened at the center of the convex surface, and a one-way diaphragm is arranged in the ventilation hole; a reflux hole 1 is opened at the center of the concave surface, and an electromagnetic control valve is arranged in the reflux hole 1.
[0018] The present invention provides a metallized thin film evaporation oil supply method, comprising:
[0019] S1. The heating element at the bottom of the oil storage bin heats the oil inside the oil storage bin until the oil is heated into a gaseous state;
[0020] S2. Cover the sealing vent plate on the top opening of the oil storage tank;
[0021] S3. Adjust the positions of the oil return bins on both sides horizontally to make the size of the oil injection area best match the production requirements;
[0022] S4. The gaseous oil is finally sprayed onto the metallized film through the oil spraying area, and the refluxed oil enters the tank body from the top of the oil reflux tank.
[0023] The beneficial effects of the present invention are:
[0024] (1) The present invention provides oil return bins on both sides of the top of the oil storage bin, so that the falling oil flows into the oil return bins on both sides for temporary storage, thereby recycling the oil and saving resources;
[0025] (2) The present invention uses a movable oil return bin to make the range of gaseous oil spraying adjustable, that is, the size of the oil spraying area can be adjusted, so that the gaseous oil spraying range can be adjusted according to the size of the substrate, which can adapt to production tasks with different specifications or different requirements, and the same equipment can process substrates of multiple different specifications, thereby improving the utilization rate of the equipment;
[0026] (3) The present invention can compress both sides of the sealing vent plate through the movable oil return chamber, which can fix the sealing vent plate on the one hand, and can improve the sealing effect of the sealing vent plate in combination with the sealing ring 1 and the sealing ring 2 on the other hand. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 What is shown is the overall schematic diagram of the oil supply device in the embodiment;
[0028] Figure 2 What is shown is a cross-sectional schematic diagram of the oil supply device in the embodiment;
[0029] Figure 3 Shown is an overall schematic diagram of a sealed vent plate in an embodiment;
[0030] Figure 4 Shown is a cross-sectional schematic diagram of a sealed vent plate in an embodiment;
[0031] Figure 5 It shows Figure 2 A magnified schematic diagram of the structure at center A;
[0032] Figure 6 It shows Figure 2 A partial enlarged schematic diagram of the oil return chamber;
[0033] Figure 7 Shown is a schematic diagram of the filter;
[0034] Figure 8 What is shown is the structural schematic diagram of the limit block;
[0035] Figure numerals: 10, oil storage tank; 11, heating element; 20, sealing ventilation plate; 21, convex surface; 22, concave surface; 23, one-way diaphragm; 24, reflux hole 1; 30, oil reflux tank; 31, reflux hole 2; 32, reflux pipe; 33, driving element; 40, oil injection area; 51, sealing ring 1; 52, sealing ring 2; 60, filter screen; 70, elastic limit block; 71, fixing frame; 72, stop block; 73, spring. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments.
[0037] Example 1
[0038] like Figure 1 , Figure 2 , Figure 4 As shown, Figure 1 What is shown is the overall schematic diagram of the oil supply device in the embodiment; Figure 2 What is shown is a cross-sectional schematic diagram of the oil supply device in the embodiment; Figure 4 Shown is a cross-sectional schematic diagram of a sealed vent plate in an embodiment;
[0039] The device includes:
[0040] An oil storage tank 10 with an opening at the top and a heating element 11 at the bottom of the oil storage tank 10;
[0041] A sealing vent plate 20, the sealing vent plate 20 is sealingly covered on the top of the oil storage tank 10;
[0042] and an oil return chamber 30, the oil return chamber 30 is movably and symmetrically arranged on both sides of the top of the oil storage chamber 10, the gap between the oil return chambers 30 forms an oil injection area 40 for gaseous oil to pass through, and the oil return chamber 30 moves in the horizontal direction so that the gap size of the oil injection area 40 can be changed;
[0043] The top of the oil return chamber 30 is open, and the returned oil enters the chamber body from the top of the oil return chamber 30 .
[0044] The heating element 11 is a heater, which heats the oil inside the oil storage tank 10 until it evaporates. When the oil is heated into a gaseous state, the sealing ventilation plate 20 is covered on the top of the oil storage tank 10, and the gaseous oil passes through the sealing ventilation plate 20 and the spraying area 40, and is finally sprayed onto the metallized film.
[0045] By setting the oil return bins 30 on both sides of the top of the oil storage bin 10, the falling oil will flow into the oil return bins 30 on both sides for temporary storage, so that the oil can be recycled and resources can be saved; and the gaps between the oil return bins 30 correspond to the positions of the sealing ventilation plates 20 and are connected to the sealing ventilation plates 20 to form a channel for the flow of gaseous oil. The movably arranged oil return bins 30 make the range of gaseous oil spraying adjustable, that is, the size of the spraying area 40 is adjustable, so that the gaseous oil spraying range can be adjusted according to the size of the substrate, which can adapt to production tasks of different specifications or different requirements, and the same equipment can process substrates of multiple different specifications, thereby improving the utilization rate of the equipment.
[0046] like Figure 1 , Figure 2 , Figure 5 As shown, Figure 1 What is shown is the overall schematic diagram of the oil supply device in the embodiment; Figure 2 What is shown is a cross-sectional schematic diagram of the oil supply device in the embodiment; Figure 5 It shows Figure 2 A magnified schematic diagram of the structure at center A;
[0047] A sealing ring 1 51 is fixedly provided on the inner side of the top opening of the oil storage bin 10 , and sealing rings 2 52 are provided on both sides of the top of the sealing ventilation plate 20 . When the sealing ventilation plate 20 covers the open end of the oil storage bin 10 , the bottom of the oil reflux bin 30 contacts and presses the sealing ring 2 52 .
[0048] By providing the sealing ring 1 51 and the sealing ring 2 52 , after the sealing vent plate 20 covers the top opening of the oil storage bin 10 , the sealing effect of the sealing vent plate 20 is improved.
[0049] Before the sealing vent plate 20 is installed, the oil reflux bins 30 are far away from each other and are in a position that does not affect the installation of the sealing vent plate 20. After the sealing vent plate 20 is installed, the oil reflux bins 30 are close to each other, and the bottom of the oil reflux bin 30 is in conflict with the sealing ring 2 52. At this time, the bottom of the oil reflux bin 30 presses the sealing ring 2 52, and when the size of the injection area 40 is subsequently adjusted, when the oil reflux bin 30 moves horizontally within a certain range to change its position, the bottom of the oil reflux bin 30 is always in a state of conflict with the sealing ring 2 52.
[0050] The oil reflux chamber 30 can press the two sides of the sealing vent plate 20 , which can fix the sealing vent plate 20 on the one hand, and can improve the sealing effect of the sealing vent plate 20 in combination with the sealing ring 1 51 and the sealing ring 2 52 on the other hand.
[0051] like Figure 3 , Figure 4 As shown, Figure 3 Shown is an overall schematic diagram of a sealed vent plate in an embodiment; Figure 4 Shown is a cross-sectional schematic diagram of a sealed vent plate in an embodiment;
[0052] The top of the sealing ventilation plate 20 is evenly provided with multiple convex surfaces 21 and multiple concave surfaces 22. A ventilation hole is opened at the center of the convex surface 21, and a one-way diaphragm 23 is arranged in the ventilation hole; a reflux hole 24 is opened at the center of the concave surface 22, and an electromagnetic control valve is arranged in the reflux hole 24.
[0053] The vent holes and the one-way diaphragm 23 of the convex surface 21 allow gaseous oil to pass through, and the concave surface 22 and the reflux hole 24 can also play a role in recovering oil. Through the electromagnetic control valve, the recovered oil can re-enter the oil storage tank 10 in the non-working state.
[0054] like Figure 2 , Figure 6 As shown, Figure 2 What is shown is a cross-sectional schematic diagram of the oil supply device in the embodiment; Figure 6 It shows Figure 2 A partial enlarged schematic diagram of the oil return chamber;
[0055] The top opening end of the oil return chamber 30 is funnel-shaped;
[0056] A reflux pipe 32 is also provided at the bottom of the oil reflux bin 30 , one end of the reflux pipe 32 is connected to the inside of the oil reflux bin 30 through a second reflux hole 31 , and the other end of the reflux pipe 32 is connected to the oil storage bin 10 , and an electromagnetic control valve is provided in the second reflux hole 31 .
[0057] The funnel-shaped opening end facilitates the diversion of the falling oil so that it can smoothly enter the oil return bin 30 , and the return pipe 32 facilitates the introduction of the recovered oil into the oil storage bin 10 .
[0058] Example 2
[0059] like Figure 6 , Figure 7 , Figure 8 As shown, Figure 6 It shows Figure 2 A partial enlarged schematic diagram of the oil return chamber; Figure 7 Shown is a schematic diagram of the filter; Figure 8 Shown is a schematic diagram of the structure of the limit block.
[0060] A filter screen 60 is movably embedded in the open end of the oil return chamber 30 , and the shape of the filter screen 60 matches the shape of the open end of the oil return chamber 30 .
[0061] An elastic stop block 70 is also disposed on the top of the oil return chamber 30 , and the elastic stop block 70 locks the embedded filter screen 60 in the open end of the oil return chamber 30 .
[0062] The filter screen 60 can be provided to filter the oil falling back into the oil return chamber 30 , thereby removing the external impurities in the falling oil and the impurities entrained in the falling oil.
[0063] The elastic stopper 70 includes a fixed frame 71 fixedly arranged on both side walls of the top of the oil return chamber 30, a stopper 72 is slidably arranged in the fixed frame 71, and one end of the stopper 72 close to the oil injection area 40 is arranged as an inclined surface;
[0064] A spring 73 is disposed inside the fixed frame 71, and two ends of the spring 73 are respectively connected to the stopper 72 and the inner wall of the fixed frame 71. External force is applied to the stopper 72 so that the stopper 72 enters or extends out of the fixed frame 71.
[0065] The elastic limit block 70 can fix the installed filter 60; specifically, when installing the filter 60, the two sides of the filter 60 squeeze the block 72, so that the block 72 compresses the spring 73 and enters the fixed frame 71, and the filter 60 can be smoothly embedded and installed. After embedding, the filter 60 is located below the block 72. The block 72 is reset under the action of the spring 73, and extends out to limit the filter 60 from moving upward and leaving the oil reflux chamber 30.
[0066] The inclined surface provided on the stopper 72 facilitates the installation of the filter screen 60 on the one hand, and can also guide the falling oil on the other hand.
[0067] like Figure 1 , Figure 2 As shown, Figure 1 What is shown is the overall schematic diagram of the oil supply device in the embodiment; Figure 2 What is shown is a cross-sectional schematic diagram of the oil supply device in the embodiment;
[0068] Driving members 33 are provided on both sides of the oil storage bin 10 , an extension portion is provided at the bottom end of the oil return bin 30 , an output end of the driving member 33 is connected to the extension portion, and the driving member 33 drives the oil return bin 30 to move in a horizontal direction.
[0069] The driving member 33 is a cylinder or an electric push rod, which realizes the movable installation of the oil return chamber 30 and plays a role in pushing the oil return chamber 30 in the horizontal direction and changing the position of the oil return chamber 30.
[0070] Example 3
[0071] The metallized thin film evaporation oil supply method adopts the above-mentioned metallized thin film evaporation continuous oil supply device, comprising the following steps:
[0072] S1, the heating element 11 at the bottom of the oil storage bin 10 heats the oil inside the oil storage bin 10 until the oil is heated into a gaseous state;
[0073] S2, cover the sealing vent plate 20 on the top opening end of the oil storage tank 10;
[0074] S3, adjusting the positions of the oil return bins 30 on both sides in the horizontal direction so that the size of the oil injection area 40 best matches the production requirements;
[0075] S4. The gaseous oil is finally sprayed onto the metallized film through the oil spraying area 40, and the refluxed oil enters the oil reflux tank 30 from the top thereof.
[0076] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them.
Claims
1. A continuous oil supply device for metallized thin film evaporation, characterized in that: include: An oil storage bin (10) with an opening at the top, wherein a heating element (11) is arranged at the bottom of the oil storage bin (10); A sealing cover is fitted on a sealing vent plate (20) on the top of the oil storage bin (10); and an oil return bin (30), wherein the oil return bin (30) is movably and symmetrically arranged on both sides of the top of the oil storage bin (10), the gap between the oil return bins (30) forms an oil injection area (40) for gaseous oil to pass through, and the oil return bin (30) moves in a horizontal direction so that the gap size of the oil injection area (40) can be changed; The oil return bin (30) has an opening at the top, and the returned oil enters the bin body from the top of the oil return bin (30).
2. The metallized thin film evaporation continuous oil supply device according to claim 1, characterized in that: A sealing ring 1 (51) is fixedly arranged on the inner side of the top opening of the oil storage bin (10), and sealing rings 2 (52) are arranged on both sides of the top of the sealing ventilation plate (20). When the sealing ventilation plate (20) covers the open end of the oil storage bin (10), the bottom of the oil return bin (30) contacts and presses the sealing ring 2 (52).
3. The metallized thin film evaporation continuous oil supply device according to claim 1, characterized in that: The top open end of the oil return bin (30) is funnel-shaped, and a return pipe (32) is also provided at the bottom end of the oil return bin (30). One end of the return pipe (32) is connected to the inside of the oil return bin (30) through a second return hole (31), and the other end of the return pipe (32) is connected to the oil storage bin (10). An electromagnetic control valve is provided in the second return hole (31).
4. The metallized thin film evaporation continuous oil supply device according to claim 3, characterized in that: A filter screen (60) is movably embedded inside the open end of the oil return bin (30), and the shape of the filter screen (60) matches the shape of the open end of the oil return bin (30).
5. The metallized thin film evaporation continuous oil supply device according to claim 4, characterized in that: An elastic limit block (70) is also arranged at the top of the oil return bin (30), and the elastic limit block (70) comprises a fixed frame (71) fixedly arranged on the two side walls of the top of the oil return bin (30), a stop block (72) is slidably arranged in the fixed frame (71), and one end of the stop block (72) close to the oil injection area (40) is arranged as an inclined surface, and a spring (73) is arranged inside the fixed frame (71), and the two ends of the spring (73) are respectively connected to the stop block (72) and the inner side wall of the fixed frame (71).
6. The metallized thin film evaporation continuous oil supply device according to claim 1, characterized in that: Driving members (33) are provided on both sides of the oil storage bin (10), an extension portion is provided at the bottom end of the oil return bin (30), an output end of the driving member (33) is connected to the extension portion, and the driving member (33) drives the oil return bin (30) to move in a horizontal direction.
7. The metallized thin film evaporation continuous oil supply device according to claim 1, characterized in that: The top of the sealing ventilation plate (20) is evenly provided with a plurality of convex surfaces (21) and a plurality of concave surfaces (22); a ventilation hole is provided at the center of the convex surface (21), and a one-way diaphragm (23) is provided in the ventilation hole; a reflux hole (24) is provided at the center of the concave surface (22), and an electromagnetic control valve is provided in the reflux hole (24).
8. A metallized thin film evaporation oil supply method, using the metallized thin film evaporation continuous oil supply device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1, a heating element (11) at the bottom of the oil storage bin (10) heats the oil inside the oil storage bin (10) until the oil is heated into a gaseous state; S2, covering the sealing ventilation plate (20) on the top opening end of the oil storage tank (10); S3, adjusting the positions of the oil return bins (30) on both sides in the horizontal direction so that the size of the oil injection area (40) best matches the production requirements; S4. The gaseous oil is finally sprayed onto the metallized film through the oil spraying area (40), and the refluxed oil enters the oil reflux tank (30) from the top thereof.
Citation Information
Patent Citations
Spray-on isolation device for metallization thin film evaporation
CN112210751B