Electric connector chemical plating hanger and processing method thereof
By designing an electroless plating hanger for electrical connectors, including base, support frame, mounting assembly and fixing assembly, and using spray Teflon coating, the problems of low wiring efficiency, high operation difficulty, high cost and inappropriate for fully automated production in the prior art are solved, and an efficient and lightweight production process is achieved.
Patent Information
- Application Number
- CN202411591465.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-03-28
AI Technical Summary
The prior art has problems such as low wiring efficiency, high operational difficulty, high cost and unsuitable for fully automated production during the electroless nickel plating process of aluminum alloy electrical connector parts.
An electrical connector electroless plating hanger is designed, including base, support frame, mounting assembly and fixing assembly, which increases high temperature resistance by spraying Teflon coating, and uses lightweight chemical equipment for fully automated production.
It significantly improves production efficiency and product qualification rate, is suitable for high-temperature baking, and reduces overall weight and improves the high-temperature resistance of the hanger.
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Figure CN119710655A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hangers, and in particular relates to an electrical connector chemical plating hanger and a processing method thereof. Background Art
[0002] With the rapid development of chemical plating solution formula and equipment, the stability of chemical nickel plating mass production has gradually matured. Because its coating has good uniformity and consistency, and has different mechanical and environmental resistance properties according to different phosphorus contents, connectors using this technology are widely used in aerospace, aviation, shipbuilding and other fields. Chemical plating technology does not require electricity, so there is no conductivity requirement for the hanger. At present, many connector manufacturing companies have adopted two main production measures: Method 1, using aluminum wire for wire binding and hanging plating for aluminum alloy parts; Method 2, designing a proprietary hanger, using stainless steel materials to form a coating using water glue and green glue.
[0003] The above two methods mainly exist as follows:
[0004] Method 1: The efficiency of chemical nickel plating for aluminum alloy electrical connector parts is low, it relies on the skills of operators, there are wire binding marks caused by jamming in the wire binding area of parts during the production process, and the long-term use of aluminum wire or enameled wire leads to increased costs.
[0005] Method 2: The main problems with chemical nickel plating of aluminum alloy electrical connector parts are that the water-based glue and green glue are heavy, the production quantity of each hanger part is limited, the operation is difficult, and it is not resistant to high temperatures and is not suitable for automatic baking on a fully automated production line.
[0006] The patent document with the announcement number CN114775026A discloses a flexible high-order circuit board electroplating transfer rack, which includes a crossbeam, a support frame is provided at the front end of the crossbeam, a conductive frame is fixed at the lower end of the support frame, and a plurality of upper conductive clamps and a plurality of lower conductive clamps are provided on the conductive frame. The rack is different from the present application in that it solves technical problems through Teflon spraying of the conductive frame and U-shaped support flat and tin bronze conductive copper. It is unclear whether the rack is suitable for mounting in high temperature processing.
[0007] The patent document with announcement number CN201971914U discloses a gold-plated hanger for circuit boards, including a main frame and a plurality of hooks arranged on the main frame, and a Teflon sleeve is arranged on the periphery of the main frame. The main frame of this product is provided with a Teflon sleeve, which can make the hanger more resistant to high temperatures and acid and alkali, but the hanger head of the hanger is not provided with a structure fastened to the mounting platform. Summary of the invention
[0008] In order to solve the above technical problems, the present invention provides an electrical connector chemical plating hanger and a processing method thereof.
[0009] The present invention is achieved through the following technical solutions.
[0010] The present invention provides an electrical connector chemical plating hanger, comprising a base, a support frame, a mounting assembly and a fixing assembly, wherein the support frame is arranged on the base, the mounting assembly comprises a connecting rod A and a hook, the two ends of the connecting rod A are respectively connected to the inner wall of the support frame, the hook is connected to the connecting rod A, and the fixing assembly is connected to the support frame.
[0011] Preferably, the fixing assembly comprises a hanging rod and a connecting rod B, two hanging rods are symmetrically arranged, the hanging rods are connected to the top of the support frame, and both ends of the connecting rod B are respectively connected to the hanging rods.
[0012] Preferably, a bending portion and a connecting component are provided on the top of the hanging rod, and the bending portion and the connecting component are connected.
[0013] Preferably, the connecting assembly comprises a screw and a handle, one end of the screw is connected to the bending portion, and the other end of the screw is connected to the handle.
[0014] Preferably, a hole A is provided on the curved portion.
[0015] Preferably, a hanging buckle is provided on the hanging rod.
[0016] Preferably, the hooks are symmetrically arranged on both sides of the connecting rod A, and a plurality of hooks are arranged along both sides of the connecting rod A. The bottoms of the hooks are arranged in a plane, and support rods are arranged between adjacent hooks.
[0017] A method for processing an electrical connector chemical plating hanger comprises the following steps:
[0018] S1: Processing and assembling the hanger;
[0019] S2: Degreasing, sandblasting and spraying of material A are performed;
[0020] S3: Mount the electrical connector on the hanger for subsequent production.
[0021] Preferably, the degreasing process comprises: using 10-30 g / L of degreasing agent and soaking at a temperature of 30-60° C. for 20-40 min; the sandblasting process comprises: using 250-320 mesh sand particles and sandblasting at a pressure of 0.6-0.8 MPa.
[0022] Preferably, the material A is Teflon, and after spraying Teflon, baking is performed at 400-600° C. for 1-2 hours.
[0023] The beneficial effects of the present invention are:
[0024] The hanger of the present invention is isolated from the stainless steel metal hanger by spraying Teflon coating, and the high temperature resistance of the hanger is increased by the Teflon coating. Compared with the two traditional production processes, the production efficiency and product qualification rate can be significantly improved, and the tooling is lightweight and suitable for fully automated production and high temperature baking.
[0025] The hanger of the present application can set the size of the base and the support frame according to production needs, and then set a large number of hooks on the connecting rods A of different lengths to improve the hanging capacity of the hanger. At the same time, compared with the existing hangers coated with protective rubber layers, the hanger of the present application effectively reduces the overall weight by coating Teflon. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a front view of the present invention;
[0027] Figure 2 is a side view of the present invention;
[0028] Figure 3 is a top view of the present invention;
[0029] Figure 4 It is a schematic structural diagram of region A of the present invention;
[0030] In the figure: 1-base, 2-support frame, 3-connecting rod A, 31-hook, 32-hook bottom, 33-support rod, 4-hanging rod, 41-bend part, 42-hole A, 43-hook, 5-connecting rod B, 6-connecting assembly, 61-screw, 62-handle, 7-electrical connector. DETAILED DESCRIPTION
[0031] The technical solution of the present invention is further described below, but the scope of protection claimed is not limited to the description.
[0032] Example:
[0033] like Figures 1 to 4 As shown, an electrical connector chemical plating hanger includes a base 1, a support frame 2, a mounting assembly and a fixing assembly, wherein the support frame 2 is arranged on the base 1, and the mounting assembly includes a connecting rod A3 and a hook 31, wherein both ends of the connecting rod A3 are respectively connected to the inner wall of the support frame 2, and the number of connecting rods A3 is set according to production requirements, the hook 31 is connected to the connecting rod A3, and the fixing assembly is connected to the support frame 2.
[0034] The fixing assembly includes a hanging rod 4 and a connecting rod B5. Two hanging rods 4 are symmetrically arranged. The hanging rod 4 is connected to the top of the support frame 2. Both ends of the connecting rod B5 are respectively connected to the hanging rod 4 to improve stability during mounting.
[0035] The top of the hanging rod 4 is provided with a bent portion 41 and a connecting component 6, and the bent portion 41 is connected to the connecting component 6. The hanging rod 4 is mounted on the mounting position through the bent portion 41, and then the screw 61 of the connecting component 6 is threadedly connected through the through hole A42 and then connected to the corresponding screw hole at the mounting position to fix the hanger.
[0036] The connecting assembly 6 includes a screw 61 and a handle 62 . One end of the screw 61 is connected to the bending portion 41 through a hole A42 , and the other end of the screw 61 is connected to the handle 62 . The handle 62 is provided to facilitate twisting of the screw 61 .
[0037] The bent portion 41 is provided with a hole A42 , which may be a threaded hole.
[0038] The hanging rod 4 is provided with a hanging buckle 43, which can be used to use other connecting rods to penetrate the hanging buckles 43 of adjacent hangers to increase stability.
[0039] The hooks 31 are symmetrically arranged on both sides of the connecting rod A3. Several hooks 31 are arranged along both sides of the connecting rod A3. The number of hooks 31 is set according to production requirements. The hook bottom 32 of the hook 31 is arranged in a plane to adapt to the shape of the electrical connector 7. Support rods 33 are arranged between adjacent hooks 31 to improve the stability of the entire row of hooks 31.
[0040] A method for processing an electrical connector chemical plating hanger comprises the following steps:
[0041] S1: Processing and assembling the hanger, and designing a hook 31 with no hanging point problem and a large number of hangings according to the structure of related parts of the electrical connector;
[0042] S2: Degreasing, sandblasting and spraying of material A are performed;
[0043] S3: Mount the electrical connector 7 on a hanger for subsequent production, specifically transferring it to the production line and using a flying target and automated program for plating production, and then transferring it to an oven for baking and hanging packaging. Automated program for plating production is an existing technology, and process parameters are set according to different models of electrical connectors 7.
[0044] The degreasing process includes: using 10-30 g / L of LCX-52 degreasing agent and soaking at a temperature of 30-60° C. for 20-40 minutes; the sandblasting process includes: using 250-320 mesh sand particles and sandblasting at a pressure of 0.6-0.8 MPa.
[0045] The material A is Teflon, which is baked after spraying Teflon at 400-600° C. for 1-2 hours.
[0046] Figure 4The area B at the hook 31 may not be coated with Teflon coating. This setting is suitable for mounting a small-sized electrical connector, which facilitates the fitting of the electrical connector and the hook 31.
Claims
1. An electrical connector chemical plating rack, characterized in that: The invention comprises a base (1), a support frame (2), a mounting assembly and a fixing assembly, wherein the support frame (2) is arranged on the base (1), the mounting assembly comprises a connecting rod A (3) and a hook (31), the two ends of the connecting rod A (3) are respectively connected to the inner wall of the support frame (2), the hook (31) is connected to the connecting rod A (3), and the fixing assembly is connected to the support frame (2).
2. The chemical plating rack for electrical connectors according to claim 1, characterized in that: The fixing assembly comprises a hanging rod (4) and a connecting rod B (5), wherein two hanging rods (4) are symmetrically arranged, the hanging rod (4) is connected to the top of the support frame (2), and the two ends of the connecting rod B (5) are respectively connected to the hanging rod (4), and the base (1), the support frame (2), the mounting assembly and the fixing assembly are made of 304 stainless steel or 316 stainless steel.
3. The chemical plating rack for electrical connectors according to claim 2, characterized in that: A bent portion (41) and a connecting component (6) are provided at the top of the hanging rod (4), and the bent portion (41) and the connecting component (6) are connected.
4. The chemical plating rack for electrical connectors according to claim 3, characterized in that: The connecting assembly (6) comprises a screw (61) and a handle (62), one end of the screw (61) is connected to the bent portion (41), and the other end of the screw (61) is connected to the handle (62).
5. The chemical plating rack for electrical connectors according to claim 3, characterized in that: The curved portion (41) is provided with a hole A (42).
6. The electrical connector chemical plating rack according to claim 2, characterized in that: A hanging buckle (43) is arranged on the hanging rod (4).
7. The electrical connector chemical plating rack according to claim 1, characterized in that: The hooks (31) are symmetrically arranged on both sides of the connecting rod A (3), a plurality of hooks (31) are arranged along both sides of the connecting rod A (3), the hook bottoms (32) of the hooks (31) are arranged in a plane, and a support rod (33) is arranged between adjacent hooks (31).
8. A method for processing an electrical connector chemical plating rack according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1: Processing and assembling the hanger; S2: Degreasing, sandblasting and spraying of material A are performed; S3: Mount the electrical connector (7) on a hanger for subsequent production.
9. A method for processing an electrical connector chemical plating hanger as claimed in claim 8, characterized in that: The degreasing process includes: using 10-30 g / L of degreasing agent and soaking at a temperature of 30-60° C. for 20-40 minutes; the sandblasting process includes: using 250-320 mesh sand particles and sandblasting at a pressure of 0.6-0.8 MPa.
10. The method for processing an electrical connector chemical plating rack according to claim 8, characterized in that: The material A is Teflon, which is baked after spraying Teflon at 400-600° C. for 1-2 hours.
Citation Information
Patent Citations
Flexible high-order circuit board electroplating transfer hanger
CN114775026A
Gold plating hanging tool of circuit board
CN201971914U