Rope net steam setting system
By designing a rope mesh steam shaping system including longitudinal tracks, steam generators and n-shaped shaped pressure plates, the problems of high energy consumption and low efficiency in the prior art are solved, fast and low energy consumption mesh shaping is achieved, and the system efficiency is improved using waste heat.
Patent Information
- Application Number
- CN202510055278.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-03-28
AI Technical Summary
The existing rope mesh steam shaping technology has the problems of high energy consumption, slow steam dispersion speed, low efficiency, and high temperature shaping can easily damage the mesh.
A rope mesh steam shaping system is designed, including longitudinal tracks, shaping seats, steam generators, steam nozzles, gearboxes and suction covers. Steam is sprayed through the steam nozzle, and the n-shaped shaped pressure plate is used to increase the steam residence time. Combined with the shaping seat and winding roller driven by the power motor, the rapid shaping of the mesh and waste heat utilization are achieved.
A rope mesh steam shaping system with reasonable structure, good use effect and low energy consumption is realized, which improves the setting efficiency and steam utilization rate, and avoids mesh damage.
Smart Images

Figure CN119711092A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steam shaping, in particular to a rope net steam shaping system. Background Art
[0002] The net shaping device is a machine that strengthens and shapes the fishing nets woven by textile machines. After the rope net is woven into a net, it is reinforced to prevent the rope nodes from loosening. Most of the existing methods use a shaping box for shaping. The space inside the shaping box is large, and a large amount of steam is required for shaping, resulting in extremely high energy consumption. In addition, the steam dispersion speed is fast and the efficiency is low. There is also a method of directly using high temperature shaping, which has a fast shaping speed but high energy consumption and is easy to damage the net. Summary of the invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide a rope net steam shaping system with reasonable structure, good use effect and low energy consumption.
[0004] To achieve the above-mentioned purpose, the technical solution provided by the present invention is: a rope net steam shaping system, which includes a machine tool, wherein a longitudinal track is installed on the top of the machine tool, a shaping seat is movably installed on the longitudinal track, the shaping seat is driven by a corresponding power motor to walk on the longitudinal track, a mesh positioning unit is installed on the top of the shaping seat, a shaping table is installed on the machine tool on one side of the middle of the longitudinal track, a steam generator is installed on the shaping table, a transverse track is installed on the shaping table on one side of the steam generator, a steam seat is movably installed on the transverse track, a gear box is installed on the steam seat, a steam nozzle is installed on the output shaft of the gear box, and an air suction hood is installed on the shaping table above the longitudinal track, and the air suction hood is connected to the steam generator through an external exhaust fan.
[0005] The mesh positioning unit includes a base and an end pressure plate, wherein the base is installed on a shaping base, the base is in a long strip shape, and its length direction is consistent with the length direction of the longitudinal track, end pressure plates are installed at both ends of the base, and the two end pressure plates are installed with shaping pressure plates, the shaping pressure plates are n-shaped, and their tops are mesh-shaped, and the side walls on both sides of the bottom of the shaping pressure plates are bent outward to form pressure edges.
[0006] A vertical upward lifting cylinder is installed in the base, and a piston rod of the lifting cylinder is upwardly connected to the bottom of the end pressure plate.
[0007] The longitudinal track and the transverse track are in a "T" shape when viewed from above, and the longitudinal track is a "T"-shaped cross arm.
[0008] Roller seats are installed at both ends of the base in the direction of the shaping platform, and a winding roller is installed between the two roller seats. The winding roller is driven to rotate by a corresponding winding motor.
[0009] After adopting the above scheme, the present invention places the mesh on the base and spreads it flat, the end of the mesh is wound around the winding roller, the lifting cylinder drives the end pressure plate to press down, and the mesh is fixed by the shaping pressure plate; the steam generator generates steam, and the steam is sprayed to the mesh through the steam nozzle, the gear box adjusts the angle and distance of the spraying direction of the steam nozzle, the steam passes through the mesh holes on the shaping pressure plate and contacts the mesh, and the mesh is quickly shaped, the n-shaped shaping pressure plate allows the steam to stay in the shaping pressure plate for a longer time, and when shaping, the shaping seat is driven by the corresponding power motor to walk on the longitudinal track, and each area of the mesh is shaped, and the steam rises and is absorbed by the suction hood and then returns to the steam generator to realize the utilization of waste heat, and after the mesh is shaped, the lifting cylinder drives the end pressure plate and the shaping pressure plate to rise, and the winding roller rotates under the drive of the winding motor to wind up the shaped mesh. The structure after adopting this scheme is reasonable, the use effect is good, and the energy consumption is low. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall structure of the present invention. DETAILED DESCRIPTION
[0011] The present invention will be further described below in conjunction with all the accompanying drawings. The preferred embodiments of the present invention are as follows: Figure 1 The rope net steam shaping system described in this embodiment includes a machine tool 1, wherein a longitudinal track 2 is installed on the top of the machine tool 1, a shaping seat 3 is movably installed on the longitudinal track 2, the shaping seat 3 is driven by a corresponding power motor to walk on the longitudinal track 2, a mesh positioning unit is installed on the top of the shaping seat 3, a shaping table 5 is installed on the machine tool 1 on one side of the middle of the longitudinal track 2, a steam generator 8 is installed on the shaping table 5, a transverse track 6 is installed on the shaping table 5 on one side of the steam generator 8, a steam seat 7 is movably installed on the transverse track 6, a gear box 9 is installed on the steam seat 7, a steam nozzle 10 is installed on the output shaft of the gear box 9, an air suction hood 11 is installed on the shaping table 5 above the longitudinal track 2, and the air suction hood 11 is connected to the steam generator 8 through an external exhaust fan.
[0012] The mesh positioning unit includes a base 12 and an end pressure plate 13, wherein the base 12 is installed on the shaping seat 3, the base 12 is in the shape of a long strip, and its length direction is consistent with the length direction of the longitudinal track 2, and the end pressure plates 13 are installed at both ends of the base 12, and the two end pressure plates 13 are installed with shaping pressure plates 14, and the shaping pressure plates 14 are in the shape of n, and the top is in the shape of a net, and the side walls on both sides of the bottom of the shaping pressure plate 14 are bent outward to form a pressure edge. A vertical upward lifting cylinder is installed in the base 12, and the piston rod of the lifting cylinder is connected to the bottom of the end pressure plate 13 upward. The longitudinal track 2 and the transverse track 6 are in the shape of a "T" when viewed from above, and the longitudinal track 2 is a "T"-shaped cross arm. Roller seats 16 are installed at both ends of the base 12 in the direction of the shaping table 5, and a winding roller 15 is installed between the two roller seats 16, and the winding roller 15 is driven to rotate by the corresponding winding motor.
[0013] After adopting the above scheme, the mesh is placed on the base and flattened, the end of the mesh is wound around the winding roller, and the lifting cylinder drives the end pressure plate to press down, and the mesh is fixed by the shaping pressure plate; the steam generator generates steam, and the steam is sprayed to the mesh through the steam nozzle. The gear box adjusts the angle and distance of the spraying direction of the steam nozzle. The steam passes through the mesh holes on the shaping pressure plate and contacts the mesh to quickly shape the mesh. The n-shaped shaping pressure plate allows the steam to stay in the shaping pressure plate for a longer time. During shaping, the shaping seat is driven by the corresponding power motor to walk on the longitudinal track to shape each area of the mesh. After the steam rises, it is absorbed by the suction hood and then returned to the steam generator to realize the utilization of waste heat. After the mesh is shaped, the lifting cylinder drives the end pressure plate and the shaping pressure plate to rise, and the winding roller rotates under the drive of the winding motor to wind up the shaped mesh. The structure after adopting this scheme is reasonable, the use effect is good, and the energy consumption is low.
[0014] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, all changes made according to the shape and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A rope net steam shaping system, comprising a machine bed (1), characterized in that: A longitudinal track (2) is installed on the top of the machine tool (1), a shaping seat (3) is movably installed on the longitudinal track (2), the shaping seat (3) is driven by a corresponding power motor to move on the longitudinal track (2), a mesh positioning unit is installed on the top of the shaping seat (3), a shaping table (5) is installed on the machine tool (1) on one side of the middle of the longitudinal track (2), a steam generator (8) is installed on the shaping table (5), a transverse track (6) is installed on the shaping table (5) on one side of the steam generator (8), a steam seat (7) is movably installed on the transverse track (6), a gear box (9) is installed on the steam seat (7), a steam nozzle (10) is installed on the output shaft of the gear box (9), and an air suction hood (11) is installed on the shaping table (5) above the longitudinal track (2), and the air suction hood (11) is connected to the steam generator (8) through an external exhaust fan.
2. A rope net steam shaping system according to claim 1, characterized in that: The mesh positioning unit comprises a base (12) and an end pressure plate (13), wherein the base (12) is mounted on a shaping base (3), the base (12) is in an elongated strip shape, and its length direction is consistent with the length direction of the longitudinal track (2), the end pressure plates (13) are mounted at both ends of the base (12), and the two end pressure plates (13) are mounted with shaping pressure plates (14), the shaping pressure plates (14) are in an n-shape, and their tops are in a mesh shape, and the side walls on both sides of the bottom of the shaping pressure plates (14) are bent outwards to form a pressing edge.
3. A rope net steam shaping system according to claim 1, characterized in that: A lifting cylinder is installed in the base (12) and extends vertically upwards. The piston rod of the lifting cylinder is connected upwards to the bottom of the end pressure plate (13).
4. A rope net steam shaping system according to claim 1, characterized in that: The longitudinal track (2) and the transverse track (6) are in a T-shape when viewed from above, and the longitudinal track (2) is a T-shaped cross arm.
5. A rope net steam shaping system according to claim 1, characterized in that: Roller seats (16) are installed at both ends of the base (12) in the direction of the shaping platform (5), and a winding roller (15) is installed between the two roller seats (16). The winding roller (15) is driven to rotate by a corresponding winding motor.