Production method of digital transfer printing polyester fabric
By digital inkjet printing patterns on water transfer paper, combined with repainting, hot water dissolution, air drying, drying and varnishing treatment steps, the problem of poor digital printing effect of cotton fiber fabrics in the prior art is solved, and efficient and durable digital transfer printing polyester cloth is achieved. The pattern is dense, not easy to wrinkle, easy to operate, the printing is wear-resistant, not easy to discolor, and the cloth surface is soft and has a good feel.
Patent Information
- Application Number
- CN202411899996.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to achieve efficient and durable digital printing on fiber fabrics such as cotton fibers, and the feel is stiff and difficult to meet market demand.
Digital inkjet printing technology is used to print patterns on water transfer paper, and then transfer printing of patterns is achieved through repasing, hot water dissolution, air-drying, drying and varnishing treatment steps, and the printing effect and cloth performance are improved through plasma treatment and specific process parameters.
It realizes efficient and durable digital transfer printed polyester cloth production, with high pattern density, not easy to wrinkle, easy to operate, wear-resistant printing, not easy to discolor, and soft cloth surface and good feel.
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of polyester cloth, and in particular relates to a production method of digital transfer printing polyester cloth. Background Art
[0002] Digital waterless printing refers to the printing of various fiber fabrics, including various plant fibers and fabrics blended with chemical fibers, protein fibers and their blends. Since the advent of inkjet sublimation transfer paper, it has ushered in a new era of digital printing of polyester fiber fabrics due to its convenience and clean production. People naturally think of copying the process to other fiber fabrics such as cotton fibers, so various attempts have emerged, and innovators have come one after another, with a lot of exciting and sighing lessons. The American "Onestep Papers" company invented a cotton inkjet sublimation transfer paper, which is first coated with a layer of wax on the original paper surface, and then coated with a thin layer of sublimation dye receiving glue layer. When used, print the thermal transfer ink on the glue layer, and then attach the printed surface to the cloth surface for thermal sublimation transfer, so that the glue penetrates into the fabric, and it looks like a polyester cloth with thermal sublimation transfer. Because it is hot-tear by hot-melt wax, the cloth feels slippery like wax, but it is still as stiff as canvas. Those skilled in the art are in urgent need of developing a production method for digital transfer printing polyester cloth to meet existing usage requirements and market demand. Summary of the invention
[0003] The purpose of the present invention is to provide a production method of digital transfer printing polyester fabric to solve the above technical problems.
[0004] A method for producing a digital transfer printed polyester fabric comprises the following steps: (1) Preparation of polyester grey fabric: subjecting the polyester grey fabric to plasma treatment; (2) Drawing, coloring, and printing on water transfer paper, adjusting the humidity of the water transfer paper, and the water transfer paper; (3) Transferring: placing the polyester grey fabric and the water transfer paper on the machine, squeezing out the moisture between the polyester grey fabric and the water transfer paper, and pricking out the raised blisters with a needle. After air drying for 6 to 8 hours, place the paper in a 60 to 65°C oven and bake for 20 to 30 minutes. Then, spray 90 to 95°C hot water on the back of the transferred water transfer paper to dissolve it and tear off the base paper. Place the paper in a 140 to 150°C oven and bake for 10 to 20 minutes. (4) Varnishing: Dry the varnish on the surface of the transfer pattern.
[0005] Furthermore, the water transfer paper comprises base paper, water-soluble glue, and resin ink, and the thickness of the water transfer paper is 0.3-0.5 mm.
[0006] Furthermore, the polyester grey fabric has a unit area mass of 100-200 g / m 2 .
[0007] Furthermore, the varnish is polyurethane varnish, and the amount of varnish is 6-10 g / m 2 .
[0008] Furthermore, the plasma treatment power is 80-120 W, the pressure is 30-40 Pa, and the treatment time is 20-30 s.
[0009] Furthermore, the transfer temperature is 210-215° C., and the transfer time is 20-25 s.
[0010] The present invention has the following beneficial effects: The invention discloses a production method of digital transfer printing polyester cloth. The method comprises the following steps: under computer control, according to pattern design requirements, ink containing a colorant is sprayed on water transfer paper containing water-soluble glue by digital inkjet printing to form a required pattern, and then steps such as transfer, hot water dissolution, air drying, drying, and varnishing are adopted. The water transfer paper has a large code surface density, is not easy to produce wrinkles, and has high production efficiency. The base paper is torn off by hot water dissolution, and the operation is simple. During transfer, disperse dyes in resin ink are sublimated and transferred. Since the affinity between the dye and the polyester grey cloth is greater than the interaction force between the dye and the water-soluble glue, the dye is adsorbed and dyed on the polyester to complete printing. The varnish on the surface of the transfer pattern is dried, and the transfer pattern is wear-resistant and not easy to change color, so as to obtain the digital transfer printing polyester cloth. DETAILED DESCRIPTION
[0011] The present invention is described below with specific examples, but is not intended to be limiting of the present invention. Example 1
[0012] Raw materials and equipment: Wuhe Qunying 100g / m 2 Polyester fabric; Varnish; Water transfer paper; Plasma processor CRF-APS-500W; Ruilin Varnish R6300C; Longyou Wanbang water transfer paper includes base paper, water-soluble glue, and resin ink. The thickness of the water transfer paper is 0.5mm and the basis weight is 200g / m 2 .
[0013] A method for producing a digital transfer printed polyester fabric comprises the following steps: (1) Preparation of polyester grey fabric: subject the polyester grey fabric to plasma treatment, with a plasma treatment power of 80 W, a pressure of 30 Pa, and a treatment time of 20 s; (2) Drawing, coloring, and printing on water transfer paper, adjusting the humidity of the water transfer paper, and the water transfer paper; (3) Transfer: put the polyester grey fabric and water transfer paper on the machine, with a transfer temperature of 210 ° C and a transfer time of 20 s, squeeze out the moisture between the polyester grey fabric and the water transfer paper, and use a needle to puncture the raised blisters. After being air-dried for 6 hours, it is placed in a 60 ° C oven and baked for 20 minutes. Then, 90 ° C hot water is sprayed on the back of the transferred water transfer paper to dissolve and tear off the base paper, and then placed in a 140 ° C oven and baked for 10 minutes; (4) Varnish: Dry the varnish on the surface of the transfer pattern. The varnish is polyurethane varnish, and the varnish amount is 6 g / m 2 , you will get it.
[0014] Product: The appearance of the pattern is consistent, colorless and sweat-free, the pattern is accurate, the printing does not stain, there is no floating ink, no flying hair and white spots. Breaking strength is 350N in the warp direction and 270N in the weft direction; the dimensional change rate of washing is 0.5%, and the color fastness to light is 4; the color fastness to soap washing is 4, and the color fastness to soap washing is 4; the friction resistance is dry 4; the friction resistance is wet 4; the color fastness to sweat staining is 4; the color fastness to sweat staining is 4; the color fastness to heat pressure is 4; the color fastness to heat pressure staining is 4. The tearing strength is 17N in the warp direction and 15N in the weft direction. Example 2
[0015] Raw materials and equipment: Wuhe Qunying 200g / m 2 Polyester fabric. Ruilin varnish R6300C; water transfer paper; plasma treatment machine CRF-APS-500; Longyou Wanbang water transfer paper includes base paper, water-soluble glue, resin ink, water transfer paper thickness 0.3mm, basis weight 180g / m 2 .
[0016] A method for producing a digital transfer printed polyester fabric comprises the following steps: (1) Preparation of polyester grey fabric: subject the polyester grey fabric to plasma treatment, with a plasma treatment power of 120 W, a pressure of 40 Pa, and a treatment time of 30 s; (2) Drawing, coloring, and printing on water transfer paper, adjusting the humidity of the water transfer paper, and the water transfer paper; (3) Transfer: put the polyester grey fabric and water transfer paper on the machine, with a transfer temperature of 215 ° C and a transfer time of 25 s, squeeze out the moisture between the polyester grey fabric and the water transfer paper, and use a needle to puncture the raised blisters. After being air-dried for 8 hours, it is placed in a 65 ° C oven for baking for 30 minutes, and then 95 ° C hot water is sprayed on the back of the transferred water transfer paper to dissolve and tear off the base paper, and then placed in a 150 ° C oven for baking for 20 minutes; (4) Varnish: Dry the varnish on the surface of the transfer pattern. The varnish is polyurethane varnish, and the varnish amount is 10 g / m 2 , you will get it.
[0017] Product: The appearance of the pattern is consistent, colorless and sweat-free, the pattern is accurate, the printing does not stain, there is no floating ink, no flying hair and white spots. Breaking strength is 350N in the warp direction and 270N in the weft direction; the dimensional change rate of washing is 0.5%, and the color fastness to light is 4; the color fastness to soap washing is 4, and the color fastness to soap washing is 4; the friction resistance is dry 4; the friction resistance is wet 4; the color fastness to sweat staining is 4; the color fastness to sweat staining is 4; the color fastness to heat pressure is 4; the color fastness to heat pressure staining is 4. The tearing strength is 17N in the warp direction and 15N in the weft direction.
[0018] Note: The breaking strength test method shall be in accordance with GB / T3923.1-2013; the tear strength test method shall be in accordance with GB / T3917.1-2009; the dimensional change rate after washing shall be in accordance with GB / T8628-2013, GB / T8629-2017 (using washing procedure 4N, drying procedure A) and GB / T8630-2013; the color fastness to light test method shall be in accordance with GB / T8427-2019 method 3; the color fastness to soaping test method shall be in accordance with GB / T3921-2008C (3) single fiber interlining; the color fastness to rubbing test method shall be in accordance with GB / T3920-2008; the color fastness to perspiration test method shall be in accordance with GB / T3922-2013 single fiber interlining; the color fastness to hot pressing test method shall be in accordance with GB / T6152-1997 tidal pressure method, temperature 150℃.
Claims
1. A method for producing digital transfer printed polyester fabric, characterized in that: The following steps are involved: (1) Preparation of polyester grey fabric: subjecting the polyester grey fabric to plasma treatment; (2) Drawing, coloring, and printing on water transfer paper, adjusting the humidity of the water transfer paper, and the water transfer paper; (3) Transferring: placing the polyester grey fabric and the water transfer paper on the machine, squeezing out the moisture between the polyester grey fabric and the water transfer paper, and pricking out the raised blisters with a needle. After air drying for 6 to 8 hours, place the paper in a 60 to 65°C oven and bake for 20 to 30 minutes. Then, spray 90 to 95°C hot water on the back of the transferred water transfer paper to dissolve it and tear off the base paper. Place the paper in a 140 to 150°C oven and bake for 10 to 20 minutes. (4) Varnishing: Dry the varnish on the surface of the transfer pattern.
2. The method for producing digital transfer printed polyester fabric according to claim 1, characterized in that: The water transfer paper comprises base paper, water-soluble glue and resin ink, and the thickness of the water transfer paper is 0.3-0.5 mm.
3. The method for producing digital transfer printed polyester fabric according to claim 1, characterized in that: The polyester grey fabric has a unit area mass of 100-200 g / m 2 .
4. The method for producing digital transfer printed polyester fabric according to claim 1, characterized in that: The varnish is polyurethane varnish, and the amount of varnish is 6-10g / m 2 .
5. The method for producing digital transfer printed polyester fabric according to claim 1, characterized in that: The plasma treatment power is 80-120W, the pressure is 30-40Pa, and the treatment time is 20-30s.
6. The method for producing digital transfer printed polyester fabric according to claim 1, characterized in that: The transfer temperature is 210-215° C., and the transfer time is 20-25 s.