Interlayer transmission device for aluminum templates

Abstract

The invention provides an aluminum formwork interlayer conveying device and method. The aluminum formwork interlayer conveying device comprises a control system, a lifting rail, a lifting back plate and a surface treatment assembly, wherein the lifting rail communicates with the control system and is fixed to a floor body structure, and the lifting back plate is connected with the lifting rail. Wherein an aluminum template to be conveyed is limited and fixed on the lifting back plate; the control system is used for controlling the lifting track to drive the lifting back plate to move so as to drive the aluminum template to be conveyed to be conveyed upwards through the lifting back plate; and the surface treatment assembly is used for treating the surface of the to-be-conveyed aluminum template in the conveying process. By means of the aluminum formwork conveying device, efficient conveying of aluminum formworks between floors can be achieved, and time and labor are saved.

Description

Technical Field

[0001] The invention relates to the technical field of building construction, and more specifically, to an aluminum formwork interlayer transmission device. Background Art

[0002] Recently, aluminum alloy formwork has been increasingly used in the construction of high-rise residential buildings. The rigidity and turnover efficiency of the formwork have brought about a qualitative leap in the quality and cost of the construction. However, aluminum alloy formwork also has some disadvantages. First, the material of aluminum alloy makes the formwork itself heavier. Although the optimized design of the aluminum formwork has made the size of each formwork perfect, it is time-consuming and labor-intensive to transport a large number of formworks between layers. Secondly, a large number of formworks also greatly increases the tasks of removing impurities and applying release agents, which is not only time-consuming and labor-intensive, but also leads to a longer construction period.

[0003] Therefore, how to quickly and conveniently transfer a large number of aluminum templates between layers, and reduce the labor and time consumed in removing impurities from the templates and applying release agents, has become a technical problem that urgently needs to be solved. Summary of the invention

[0004] In view of the above problems, the purpose of the present invention is to provide an aluminum formwork interlayer transmission device to solve the problems of time-consuming, labor-intensive, low-efficiency, and long cycle in the existing aluminum formwork transmission between floors.

[0005] The aluminum formwork interlayer transmission device provided by the present invention comprises a control system, a lifting track connected to the control system and fixed on the main structure of the floor, a lifting back plate connected to the lifting track, and a surface treatment component; wherein,

[0006] The aluminum template to be transferred is limited and fixed on the lifting back plate;

[0007] The control system is used to control the lifting track to drive the lifting back plate to move, so as to drive the aluminum template to be transported to be transported upward through the lifting back plate;

[0008] The surface treatment component is used to treat the surface of the aluminum template to be transferred during the transfer process.

[0009] In addition, an optional technical solution is to further include a fixed backplane arranged on one side of the lifting backplane; wherein,

[0010] The surface treatment assembly includes a grinding wheel and a brush wheel fixed on the fixed back plate and arranged at intervals; and in the transmission direction along the aluminum template to be transmitted, the brush wheel is located behind the grinding wheel.

[0011] In addition, an optional technical solution is that a line transmission tube is provided on the fixed back plate, and the power line of the grinding wheel is limited on the fixed back plate through the line transmission tube.

[0012] In addition, an optional technical solution is that a release agent transmission pipe is provided on the fixed back plate, and the brush wheel is connected to the release agent transmission pipe; and,

[0013] The release agent transmission pipe and the line transmission pipe are respectively located on two sides of the fixed back plate.

[0014] In addition, an optional technical solution is that the brush wheel includes a hollow round tube connected to the release agent transmission tube and an elastic brush layer arranged on the outside of the hollow round tube; wherein,

[0015] A feeding hole is arranged on the hollow circular tube, and the release agent transmitted by the release agent transmission pipe is transported to the elastic coating layer through the feeding hole.

[0016] In addition, an optional technical solution is that the release agent transmission pipe conveys the release agent into the hollow circular tube according to a preset pressure.

[0017] In addition, an optional technical solution is that the grinding wheel and the painting wheel have the same rotation direction, and are both opposite to the transmission direction of the aluminum template to be transmitted.

[0018] In addition, an optional technical solution is that at least one of the grinding wheel and the painting wheel is provided.

[0019] In addition, an optional technical solution is that the lifting back plate includes a base, at least two template fasteners and a lateral adjustment track; wherein,

[0020] The aluminum template to be transferred is placed and limited in the base;

[0021] The template fastener is used to clamp and limit the aluminum template to be transferred;

[0022] The lateral adjustment rail is arranged below the template fastener and is used for adjusting the position of the template fastener.

[0023] On the other hand, the present invention also provides an aluminum template interlayer transmission method, which uses the above-mentioned aluminum template interlayer transmission device to transmit the aluminum template between floors; the method comprises:

[0024] Limit and fix the aluminum template to be transferred on the lifting back plate;

[0025] The control system controls the movement of the lifting track, and the lifting track drives the lifting back plate and the aluminum template to be transferred on the lifting back plate to move, thereby realizing the transmission of the aluminum template between floors;

[0026] Wherein, during the transmission process of the aluminum template to be transmitted, the surface of the aluminum template is processed by a surface treatment component.

[0027] By utilizing the above-mentioned aluminum template interlayer transmission device and method, the aluminum template to be transmitted is limited and fixed on the lifting back plate, and then the lifting track movement is controlled by the control system, thereby driving the lifting back plate and the aluminum template thereon to move, thereby realizing the upward transmission of the aluminum template. In the transmission process of the aluminum template, the surface treatment of the aluminum template can also be achieved through the surface treatment component, reducing the process of removing impurities from the aluminum template and applying the release agent. The device has a simple structure and is easy to operate, and can effectively improve the interlayer transmission efficiency of the aluminum template.

[0028] In order to achieve the above and related purposes, one or more aspects of the present invention include the features that will be described in detail later. The following description and the accompanying drawings describe some exemplary aspects of the present invention in detail. However, these aspects indicate only some of the various ways in which the principles of the present invention can be used. In addition, the present invention is intended to include all these aspects and their equivalents. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] By referring to the following description in conjunction with the accompanying drawings, and with a more comprehensive understanding of the present invention, other objects and results of the present invention will become more apparent and easy to understand. In the accompanying drawings:

[0030] Figure 1 A side view of an aluminum template interlayer transmission device according to an embodiment of the present invention;

[0031] Figure 2 It is a front view of the aluminum template interlayer transmission device according to an embodiment of the present invention;

[0032] Figure 3 A top view of an aluminum template interlayer transmission device according to an embodiment of the present invention;

[0033] Figure 4 4 is a schematic diagram of an aluminum template interlayer transmission device according to an embodiment of the present invention.

[0034] The accompanying drawings are marked as follows: template fastener 1, lifting rail 2, grinding wheel 3, wire pipe 31, brush wheel 4, release agent transmission pipe 41, brush wheel fixing part 42, base 5, floor 6, lateral adjustment rail 7, fixed back plate 8, lifting back plate 9, release agent storage box 10, CNC box 11, aluminum template 12.

[0035] The same reference numerals throughout the drawings indicate similar or corresponding features or functions. DETAILED DESCRIPTION

[0036] In the following description, for the purpose of illustration, in order to provide a comprehensive understanding of one or more embodiments, many specific details are set forth. However, it is apparent that these embodiments may also be implemented without these specific details. In other examples, for ease of describing one or more embodiments, known structures and devices are shown in the form of block diagrams.

[0037] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0038] It will be understood by those skilled in the art that, unless otherwise stated, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the term "comprising" used in the specification of the present invention refers to the presence of the features, integers, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or groups thereof. It should be understood that the term "and / or" used herein includes any unit and all combinations of one or more associated listed items.

[0039] It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as those generally understood by those skilled in the art in the art to which the present invention belongs. It should also be understood that terms such as those defined in common dictionaries should be understood to have meanings consistent with the meanings in the context of the prior art, and will not be interpreted with idealized or overly formal meanings unless defined as herein.

[0040] In order to describe the aluminum template interlayer transmission device in the present invention in detail, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0041] Figure 1 Figure 4 The schematic structure and principle of the aluminum template interlayer transmission device according to an embodiment of the present invention are shown from different angles.

[0042] like Figures 1 to 4As shown together, the interlayer transmission device of the aluminum formwork of the embodiment of the present invention includes a control system, a lifting track 2 which is connected to the control system signal and fixed on the main structure of the floor, a lifting back plate 9 connected to the lifting track 2, and a surface treatment component; wherein, the aluminum formwork to be transmitted is pre-limited and fixed on the lifting back plate 9, and then the lifting track 2 is controlled by the control system to drive the lifting back plate 9 to move, so as to drive the aluminum formwork to be transmitted to be transmitted upward through the lifting back plate 9. During the transmission process, the surface of the aluminum formwork to be transmitted during the transmission process is processed by the surface treatment component, which can not only realize the automatic control transmission of the aluminum formwork, but also complete the surface treatment of the aluminum formwork 12 such as impurity removal and coating of release agent through the surface treatment component of the device during the transmission process, thereby reducing the consumption of labor and improving the intelligence level and construction efficiency of the interlayer transmission of the aluminum formwork 12.

[0043] Among them, a fixed back plate 8 is also provided on one side of the lifting back plate 9, wherein the surface treatment component further includes a grinding wheel 3 and a brush wheel 4 fixed on the fixed back plate 8 and arranged at intervals; and, in the transmission direction of the aluminum template to be transmitted, the brush wheel 4 is located behind the grinding wheel 3; in other words, when the aluminum template is transmitted under the drive of the lifting back plate 9, the surface is firstly treated by removing impurities through the grinding wheel 3, and then the release agent is brushed through the brush wheel 4, thereby saving a separate surface treatment process and effectively improving the processing and transmission efficiency of the aluminum template 12.

[0044] In order to ensure the normal operation of the grinding wheel 3 and the brush wheel 4, a transmission line tube 31 can be set on the fixed back plate 8. The power line of the grinding wheel 3 is limited on the fixed back plate 8 through the transmission line tube 31. One end of the power line is connected to the grinding wheel 3, and the other end is connected to the control system and the power supply. The switch and speed of the grinding wheel 3 and other related parameters can be controlled through the power line. Similarly, a release agent transmission tube 41 can also be set on the fixed back plate 8. One end of the release agent transmission tube 41 is connected to the brush wheel 4, and the other end is connected to the control system. The amount of release agent and the speed of the release wheel and other related parameters are controlled by the control system.

[0045] In addition, in order to prevent mutual interference between the lines, the release agent transmission pipe 41 and the line transmission pipe 31 can be respectively located on both sides of the fixed back plate 8.

[0046] Specifically, the brushing wheel 4 further includes a hollow circular tube connected to the release agent transmission tube 41 and an elastic coating layer arranged on the outside of the hollow circular tube; wherein, a plurality of evenly distributed feeding holes are arranged on the hollow circular tube, and the release agent in the release agent storage box 10 is transported to the brushing wheel 4 through the release agent transmission tube 41, and is transported to the elastic coating layer through the feeding hole of the brushing wheel 4, and the release agent coating operation is realized by the elastic extrusion of the aluminum template 12 and the elastic coating layer during the transmission process.

[0047] Among them, through the control system, for example, the CNC box 11 can control the release agent transmission pipe 41 to transport the release agent into the hollow circular tube according to the preset pressure, so that different concentrations or different amounts of release agent can be applied to aluminum templates in different application scenarios. The specific thickness of the elastic coating layer and the number of feed holes can be flexibly set and adjusted according to the coating requirements.

[0048] It can be seen that when the aluminum template to be transported is large in size or has high requirements for grinding and painting, the quality of grinding and painting can be improved by setting multiple grinding wheels 3 and multiple brushing wheels 4. For example, two grinding wheels 3 are set for double grinding operations, etc.; in addition, the rotation directions of the grinding wheel 3 and the brushing wheel 4 can be the same, and both can be set to be opposite to the transmission direction of the aluminum template to be transported, or the rotation direction of the grinding wheel 3 can be set to be opposite to the transmission direction of the aluminum template to be transported, and the rotation direction of the brushing wheel 4 can be set to be the same as the transmission direction of the aluminum template to be transported, etc., which can also improve the quality of surface treatment to a certain extent.

[0049] In a specific embodiment of the present invention, the lifting back plate 9 includes a base 5, at least two template fasteners 1 and a transverse adjustment rail 7; wherein, the aluminum template to be transmitted is placed and limited in the base 5, the template fastener 1 is used to clamp and limit the aluminum template to be transmitted, and the transverse adjustment rail 7 is arranged below the template fastener 1, which is used to adjust the position of the template fastener 1. Through the transverse adjustment rail 7, it can be suitable for the transmission of aluminum templates of different sizes, thereby improving the flexibility and applicability of the device.

[0050] As a specific example, the lifting track 2 is firmly fixed to the floor 6 of the main structure to ensure the stability of the material transmission of the entire device. A grinding wheel 3 for removing impurities from the aluminum mold and a brushing wheel 4 for brushing the release agent are arranged on the fixed back plate 8, both of which are connected to the fixed back plate 8 by corresponding fixings (including the brushing wheel fixing 42). The power line device of the grinding wheel 3 is fixed to the right side of the fixed back plate 8 through the transmission pipe 31, and the release agent transmission pipe 41 of the brushing wheel 4 is fixed to the left side of the fixed back plate 8; the lifting back plate 9 is the main component for inter-layer transmission of the aluminum template, and it cooperates with the lifting track 2 to perform the transmission work.

[0051] The lifting back plate 9 is composed of a base 5, a template fastener 1, and a transverse adjustment track 7. The base 5 is used to hold the aluminum template 12. The template fastener 1 adopts a numerical control system to clamp and limit the aluminum template 12 to ensure that the aluminum template 12 remains vertical and does not move during the transmission process, while ensuring the treatment effect of removing impurities and applying a release agent. The design of the transverse adjustment track 7 enables the template fastener 1 to be suitable for the transmission of aluminum molds of different sizes, thereby increasing the scope of use of the device.

[0052] Furthermore, during the operation, the grinding wheel 3 has its own power in the opposite direction to the transmission direction of the aluminum template 12, which can remove impurities on the aluminum template 12 to the maximum extent. The interior of the brushing wheel 4 is a hollow circular tube with tiny holes in the tube wall. The holes are wrapped with an elastic coating layer of a sponge product. The release agent is provided to it through a release agent storage box 10 and a transmission pipe. A certain pressure is applied inside the release agent to ensure that the coating layer of the sponge product always contains the release agent, thereby ensuring the construction quality of the device for automatically applying the release agent.

[0053] Corresponding to the above-mentioned aluminum template interlayer transmission device, the present invention also provides an aluminum template interlayer transmission method, which uses the above-mentioned aluminum template interlayer transmission device to transmit the aluminum template between floors; wherein the above-mentioned method comprises:

[0054] 1. Fix the aluminum template to be transferred on the lifting back plate 9;

[0055] 2. The lifting track 2 is controlled by the control system to move, and the lifting back plate 9 and the aluminum template to be transferred on the lifting back plate 9 are driven by the lifting track 2 to move, thereby realizing the transfer of the aluminum template between floors;

[0056] Wherein, during the transmission process of the aluminum template to be transmitted, the surface of the aluminum template is processed by the surface treatment component.

[0057] Specifically, in the application process of the aluminum formwork interlayer transmission device, the device is first fixedly installed with the main structure, and then the release agent is added to the release agent storage box 10, and the control system is debugged through the CNC box 11. After the aluminum formwork is in place, it is clamped and limited by the formwork clamp, and then the interlayer transmission of the aluminum formwork is carried out through the cooperation of the lifting track 2 and the lifting back plate 9. During the transmission process, the grinding wheel 3 and the release wheel are used to complete the impurity removal and release agent brushing operations. After the aluminum formwork is transported to the designated position, the formwork fastener 1 is released to remove the aluminum formwork.

[0058] According to the aluminum formwork interlayer transmission device and method of the present invention, the device is installed at the edge of the hole for interlayer transmission reserved in advance in the floor, and is firmly fixed to the floor slab of the main structure. Then, electronic numerical control technology is used to control the fastening, transmission, impurity removal and mold release agent application of the aluminum formwork. The aluminum formwork is transferred upward between layers under the fixation of the lifting back plate. When passing through the grinding wheel and the brushing wheel, the aluminum formwork is automatically cleaned and the mold is brushed. The operation is simple, the consumption of labor can be reduced, time and labor can be saved, and the interlayer transmission efficiency and transmission quality of the aluminum formwork can be improved.

[0059] As described above, the aluminum template interlayer transmission device and method according to the present invention are described by way of example with reference to the accompanying drawings. However, those skilled in the art should understand that various improvements can be made to the aluminum template interlayer transmission device proposed by the present invention without departing from the content of the present invention. Therefore, the protection scope of the present invention should be determined by the content of the attached claims.

Claims

1. An aluminum template interlayer transmission device, characterized in that: include: A control system, a lifting track connected to the control system and fixed on the main structure of the floor, a lifting back plate connected to the lifting track, and a surface treatment component; wherein, The aluminum template to be transferred is limited and fixed on the lifting back plate; The control system is used to control the lifting track to drive the lifting back plate to move, so as to drive the aluminum template to be transported to be transported upward through the lifting back plate; The surface treatment component is used to treat the surface of the aluminum template to be transferred during the transfer process.

2. The aluminum template interlayer transmission device according to claim 1 is characterized in that: It also includes a fixed back plate arranged on one side of the lifting back plate; wherein, The surface treatment assembly includes a grinding wheel and a brush wheel fixed on the fixed back plate and arranged at intervals; and in the transmission direction along the aluminum template to be transmitted, the brush wheel is located behind the grinding wheel.

3. The aluminum template interlayer transmission device according to claim 2 is characterized in that: A line pipe is provided on the fixed back plate, and a power line of the grinding wheel is limited on the fixed back plate through the line pipe.

4. The aluminum template interlayer transmission device according to claim 3 is characterized in that: A release agent transmission pipe is provided on the fixed back plate, and the brush wheel is connected to the release agent transmission pipe; and, The release agent transmission pipe and the line transmission pipe are respectively located on two sides of the fixed back plate.

5. The aluminum template interlayer transmission device according to claim 4, characterized in that: The brushing wheel comprises a hollow round tube connected to the release agent transmission tube and an elastic brushing layer arranged on the outer side of the hollow round tube; wherein, A feeding hole is arranged on the hollow circular tube, and the release agent transmitted by the release agent transmission pipe is transported to the elastic coating layer through the feeding hole.

6. The aluminum template interlayer transmission device according to claim 5, characterized in that: The release agent transmission pipe transports the release agent into the hollow circular tube according to a preset pressure.

7. The aluminum template interlayer transmission device according to claim 2, characterized in that: The grinding wheel and the brushing wheel have the same rotation direction, and are opposite to the transmission direction of the aluminum template to be transmitted.

8. The aluminum template interlayer transmission device according to claim 2, characterized in that: At least one of the grinding wheel and the painting wheel is provided.

9. The aluminum template interlayer transmission device according to claim 1, characterized in that: The lifting back plate includes a base, at least two template fasteners and a lateral adjustment track; wherein, The aluminum template to be transferred is placed and limited in the base; The template fastener is used to clamp and limit the aluminum template to be transferred; The lateral adjustment rail is arranged below the template fastener and is used for adjusting the position of the template fastener.

10. A method for transmitting aluminum template layers, characterized in that: The aluminum template is transmitted between floors using the aluminum template interlayer transmission device according to any one of claims 1 to 9; the method comprises: Limit and fix the aluminum template to be transferred on the lifting back plate; The control system controls the movement of the lifting track, and the lifting track drives the lifting back plate and the aluminum template to be transferred on the lifting back plate to move, thereby realizing the transmission of the aluminum template between floors; Wherein, during the transmission process of the aluminum template to be transmitted, the surface of the aluminum template is processed by a surface treatment component.

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