Dual-system gluing workstation

Abstract

The invention relates to the technical field of automobile lamp manufacturing, in particular to a double-system gluing workstation. Comprising a shell feeding device, a first gluing sliding table device, a first gluing six-axis robot, a lamp discharging device, a lampshade feeding device, a lampshade taking six-axis robot, a second gluing sliding table device, a second gluing six-axis robot and a shell taking six-axis robot. The first gluing sliding table device and the second gluing sliding table device are arranged to form the gluing double-station system, and the gluing double-station system surrounds the first gluing sliding table device and the second gluing sliding table device, so that the technical problem that in the prior art, assembly of a lampshade and a shell depends on manpower extremely is solved.

Description

Technical Field

[0001] The invention relates to the technical field of vehicle lamp manufacturing, and in particular to a dual-system gluing workstation. Background Art

[0002] In the prior art, the assembly of the lampshade and the housing is mainly done by manually placing the lampshade on the upper mold of the equipment, placing the housing after gluing on the lower mold of the equipment, and combining the lampshade and the housing together by pressing the upper and lower molds of the equipment. However, there are the following technical problems:

[0003] (1) The lampshade and the housing need to be placed manually on the upper mold and the lower mold of the equipment respectively;

[0004] (2) During the crimping process, the equipment cannot perform other operations and cannot increase production capacity;

[0005] (3) Employees’ working status and proficiency will affect shift output and production plans;

[0006] (4) During the gluing and crimping process, foreign matter in the air will be absorbed into the interior of the lamp. Summary of the invention

[0007] In order to solve the technical problem in the prior art that the assembly of the lampshade and the housing is extremely dependent on manual labor, the present application proposes a dual-system gluing workstation to solve the above technical problem.

[0008] The technical solution adopted by the present invention to solve its technical problem is:

[0009] The present invention provides a dual-system gluing workstation for assembling a lampshade and a shell into a lamp, comprising: a shell loading device, the shell loading device receives the shell transported from the outside; a shell picking six-axis robot, the shell picking six-axis robot takes the shell from the shell loading device and transfers it to a first gluing slide device and a second gluing slide device at intervals; a first gluing slide device and a second gluing slide device, the first gluing slide device is equipped with a first gluing six-axis robot, and the second gluing slide device is equipped with a second gluing six-axis robot, so as to gluing the transferred shell Gluing is carried out; a lampshade loading device, which receives lampshades transported from the outside; a lampshade picking six-axis robot, which removes the lampshades on the lampshade loading device and transfers them to the first glue coating slide device and the second glue coating slide device at intervals to assemble with the glue-coated shell, and removes the assembled lamps from the first glue coating slide device and the second glue coating slide device and transports them to the lamp unloading device; a lamp unloading device, which receives the lamps transferred by the lampshade picking six-axis robot and then is taken away by external staff.

[0010] Furthermore, the shell loading device includes: a shell receiving base plate, the shell receiving base plate is used to receive the shell; a moving mechanism and a first slide rail, the shell receiving base plate performs a linear reciprocating motion with the help of the moving mechanism and the first slide rail to achieve station switching.

[0011] Furthermore, the shell loading device is also configured with a detection camera to detect the shell during the station switching process on the shell receiving bottom plate.

[0012] Furthermore, the first glue coating slide device and the second glue coating slide device both include: a glue coating bottom plate, the glue coating bottom plate is used to receive the shell transferred by the shell picking six-axis robot; a first electric sliding mechanism and a second slide rail, the glue coating bottom plate makes a linear reciprocating motion with the help of the first electric sliding mechanism and the second slide rail to realize work station switching.

[0013] Furthermore, the lampshade loading device includes: a lampshade receiving base plate, which is used to receive the lampshade; a second electric sliding mechanism and a third slide rail, and the lampshade receiving base plate makes a linear reciprocating motion with the aid of the second electric sliding mechanism and the third slide rail to achieve station switching.

[0014] Furthermore, a dust removal mechanism is arranged on the lampshade receiving bottom plate, and the dust removal mechanism includes a manipulator and an electrostatic gun arranged at the end of the manipulator.

[0015] Furthermore, the lamp unloading device includes: a lamp receiving base plate, which receives the lamp transferred by the lampshade picking six-axis robot; a third electric sliding mechanism and a fourth slide rail, and the lamp receiving base plate makes a linear reciprocating motion with the help of the third electric sliding mechanism and the fourth slide rail to realize work station switching.

[0016] Furthermore, it also includes an isolation room, in which the six-axis robot for removing shell parts, the first glue coating slide device, the second glue coating slide device, the six-axis robot for removing lampshades and the lamp unloading device are arranged, and the loading station of the shell loading device, the loading station of the lampshade loading device and the unloading station of the lamp unloading device are arranged outside the isolation room.

[0017] Furthermore, an air purifier is installed in the isolation room.

[0018] Furthermore, the first gluing slide device and the second gluing slide device are arranged side by side, the six-axis robot for picking up shell parts and the six-axis robot for picking up lampshade parts are arranged between the first gluing slide device and the second gluing slide device, the shell loading device is configured at the head end of the first gluing slide device and the second gluing slide device, and the lampshade loading device and the lamp unloading device are configured at the end of the first gluing slide device and the second gluing slide device.

[0019] Based on the above technical solution, the technical effects that can be achieved by the present invention are:

[0020] The dual-system gluing workstation of the present invention comprises a shell loading device, a first gluing slide device, a first gluing six-axis robot, a lamp unloading device, a lampshade loading device, a lampshade picking six-axis robot, a second gluing slide device, a second gluing six-axis robot, and a shell picking six-axis robot. A double-station gluing system is formed by configuring the first gluing slide device and the second gluing slide device. The double-station gluing system surrounds the first gluing slide device and the second gluing slide device. The shell loading device and the shell picking six-axis robot are arranged at the front end of the double-station gluing system, and the lampshade loading device, the lampshade picking six-axis robot and the lamp unloading device are arranged at the rear end of the double-station gluing system. Each device can operate independently, which is not only convenient, but also convenient for users. The dual-system gluing workstation of the present invention realizes the automation of gluing, and the six-axis robot for picking up lampshades is responsible for the assembly of lampshades and shells. While the six-axis robot for picking up lampshades is working, other devices can perform other process operations without waiting, thereby optimizing the process rhythm and improving production capacity. Manipulators are applied, such as the six-axis robot for picking up shells for transportation, the first six-axis gluing robot and the second six-axis gluing robot for gluing, and the six-axis robot for picking up lampshades for transportation and lamp assembly, thereby realizing assembly automation and improving production efficiency. This solves the technical problem that the assembly of lampshades and shells in the prior art is extremely dependent on manual labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of a dual-system gluing workstation of the present invention;

[0022] Figure 2 It is a schematic diagram of a shell loading device of a dual-system gluing workstation of the present invention;

[0023] Figure 3 It is a schematic diagram of the first gluing slide device or the second gluing slide device of the dual-system gluing workstation of the present invention;

[0024] Figure 4 It is a schematic diagram of a lampshade feeding device of a dual-system gluing workstation of the present invention;

[0025] Figure 5 It is a schematic diagram of a lamp unloading device of a dual-system gluing workstation of the present invention.

[0026] Among them: 1-shell loading device, 11-shell receiving bottom plate, 12-moving mechanism, 13-first slide rail, 14-detection camera; 2-shell picking six-axis robot; 3a-first gluing slide device, 3a1-first gluing six-axis robot, 3b-second gluing slide device, 3b1-second gluing six-axis robot, 32-gluing bottom plate, 33-first electric sliding mechanism, 34-second slide rail; 4-lampshade loading device, 41-lampshade receiving bottom plate, 42-second electric sliding mechanism, 43-third slide rail, 44-dust removal mechanism; 5-lampshade picking six-axis robot; 6-lamp unloading device, 61-lamp receiving bottom plate, 62-third electric sliding mechanism, 63-fourth slide rail; 7-isolation room; 8-air purifier. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] like Figure 1-5 As shown, the present invention provides a dual-system gluing workstation for assembling a lampshade and a shell into a lamp, including a shell loading device 1, a shell picking six-axis robot 2, a first gluing slide device 3a and a second gluing slide device 3b, a lampshade loading device 4, a lampshade picking six-axis robot 5 and a lamp unloading device 6. The shell loading device 1 receives the shell transported from the outside, the shell picking six-axis robot 2 removes the shell from the shell loading device 1 and transfers it to the first gluing slide device 3a and the second gluing slide device 3b at intervals, the first gluing slide device 3a is equipped with a first gluing six-axis robot 3a1, the first gluing slide device 3a, and the second gluing slide device 3b. A second gluing six-axis robot 3b1 is arranged on the second gluing slide device 3b to glue the transferred shell. The lampshade loading device 4 receives the lampshade transported from the outside. The lampshade picking six-axis robot 5 removes the lampshade from the lampshade loading device 4 and transfers it to the first gluing slide device 3a and the second gluing slide device 3b at intervals to assemble it with the glued shell, and removes the assembled lamp from the first gluing slide device 3a and the second gluing slide device 3b and transports it to the lamp unloading device 6. The lamp unloading device 6 receives the lamp transferred by the lampshade picking six-axis robot 5 and then it is taken away by external staff.

[0029] In a specific embodiment of the present invention, the shell loading device 1 includes a shell receiving base plate 11, a moving mechanism 12 and a first slide rail 13. The shell receiving base plate 11 is used to receive the shell. The shell receiving base plate 11 makes a linear reciprocating motion with the help of the moving mechanism 12 and the first slide rail 13 to achieve station switching. The moving mechanism 12 can be a gear driven by a motor and cooperates with a rack configured on the shell receiving base plate 11 to achieve movement. Furthermore, the shell loading device 1 is also configured with a detection camera 14 to detect the shell during the station switching process on the shell receiving base plate 11. In summary, the shell loading device 1 can specifically include three stations: a loading station, a detection station and a unloading station.

[0030] In a specific embodiment of the present invention, the first glue coating slide device 3a and the second glue coating slide device 3b both include a glue coating bottom plate 32, a first electric sliding mechanism 33 and a second slide rail 34. The glue coating bottom plate 32 is used to receive the shell transferred by the six-axis shell picking robot 2. The glue coating bottom plate 32 makes a linear reciprocating motion with the help of the first electric sliding mechanism 33 and the second slide rail 34 to achieve station switching. The first electric sliding mechanism 33 can be a gear driven by a motor and cooperates with a rack configured on the glue coating bottom plate 32 to achieve movement. In other words, the first glue coating slide device 3a and the second glue coating slide device 3b both include two stations, glue coating is performed at one station, and the glued shell moves to another station to wait for assembly with the lampshade.

[0031] In a specific embodiment of the present invention, the lampshade loading device 4 includes a lampshade receiving base plate 41, a second electric sliding mechanism 42 and a third slide rail 43. The lampshade receiving base plate 41 is used to receive the lampshade. The lampshade receiving base plate 41 makes a linear reciprocating motion with the help of the second electric sliding mechanism 42 and the third slide rail 43 to achieve station switching. The second electric sliding mechanism 42 can be a gear driven by a motor and cooperates with a rack configured on the lampshade receiving base plate 41 to achieve movement. Further, a dust removal mechanism 44 is configured on the lampshade receiving base plate 41. The dust removal mechanism 44 includes a manipulator and an electrostatic gun configured at the end of the manipulator. In other words, the lampshade loading device 4 includes two stations. The first station is used to receive the lampshade transported from the outside, and the electrostatic gun at the end of the manipulator is used to electrostatically remove the lampshade at the first station. After the electrostatic dust removal of the lampshade, the lampshade is transferred to the second station to wait for the six-axis robot 5 for picking up the lampshade to take it away.

[0032] In a specific embodiment of the present invention, the lamp unloading device 6 includes a lamp receiving base plate 61, a third electric sliding mechanism 62 and a fourth slide rail 63. The lamp receiving base plate 61 receives the lamp transferred by the lampshade picking six-axis robot 5. The lamp receiving base plate 61 makes a linear reciprocating motion with the help of the third electric sliding mechanism 62 and the fourth slide rail 63 to realize work station switching. The third electric sliding mechanism 62 can be a gear driven by a motor to cooperate with a rack configured on the lamp receiving base plate 61 to realize movement.

[0033] In a specific embodiment of the present invention, an isolation chamber 7 is also included, in which the six-axis robot 2 for picking up shell parts, the first glue coating slide device 3a, the second glue coating slide device 3b, the six-axis robot 5 for picking up lampshades and the lamp unloading device 6 are arranged in the isolation chamber 7, and the loading station of the shell loading device 1, the loading station of the lampshade loading device 4 and the unloading station of the lamp unloading device 6 are arranged outside the isolation chamber 7. That is to say, except for the loading station of the shell loading device 1, the loading station of the lampshade loading device 4 and the unloading station of the lamp unloading device 6 which are related to the outside, other devices are arranged in the isolation chamber 7, and positive pressure air can be arranged in the isolation chamber 7 to reduce foreign matter in the air in the isolation chamber 7.

[0034] Furthermore, an air purifier 8 is installed in the isolation room 7 to purify the air inside the isolation room 7 of the workstation.

[0035] In a specific embodiment of the present invention, the first gluing slide device 3a and the second gluing slide device 3b are arranged side by side, the six-axis robot 2 for picking up shells and the six-axis robot 5 for picking up lampshades are arranged between the first gluing slide device 3a and the second gluing slide device 3b, the shell loading device 1 is arranged at the head end of the first gluing slide device 3a and the second gluing slide device 3b, and the lampshade loading device 4 and the lamp unloading device 6 are arranged at the end of the first gluing slide device 3a and the second gluing slide device 3b.

[0036] It should be noted that the gluing process is the most time-consuming process in the entire workstation, so the first gluing slide device 3a and the second gluing slide device 3b are configured to form a double-station gluing system. The first gluing slide device 3a and the second gluing slide device 3b are each equipped with a corresponding first gluing six-axis robot 3a1 and a second gluing six-axis robot 3b1 to perform the gluing process, while the shell picking six-axis robot 2 and the lampshade picking six-axis robot 5 responsible for handling and assembly are configured one by one to make the devices in the entire workstation work harmoniously, without the need to stop and wait, thereby improving overall efficiency.

[0037] It should be understood that the specific embodiments described above are only used to explain the present invention, and are not used to limit the present invention. Obvious changes or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.

Claims

1. A dual-system gluing workstation for assembling a lampshade and a housing into a lamp, characterized in that ,include: A shell loading device (1), wherein the shell loading device (1) receives the shells transported from the outside; A six-axis shell picking robot (2), wherein the six-axis shell picking robot (2) removes the shell from the shell loading device (1) and transfers the shell to the first glue coating slide device (3a) and the second glue coating slide device (3b) at intervals; A first glue coating slide device (3a) and a second glue coating slide device (3b), wherein the first glue coating slide device (3a) is provided with a first glue coating six-axis robot (3a1), and the second glue coating slide device (3b) is provided with a second glue coating six-axis robot (3b1), so as to coat the transferred shell with glue; A lampshade loading device (4), wherein the lampshade loading device (4) receives the lampshades transported from the outside; A six-axis robot (5) for removing lampshades, wherein the six-axis robot (5) removes the lampshades from the lampshade loading device (4) and transfers them to the first gluing slide device (3a) and the second gluing slide device (3b) at intervals to be assembled with the glue-coated housing, and removes the assembled lamps from the first gluing slide device (3a) and the second gluing slide device (3b) and transports them to the lamp unloading device (6); A lamp unloading device (6) receives the lamp transferred by the lampshade picking six-axis robot (5) and then takes it away by an external staff.

2. The dual-system gluing workstation according to claim 1 is characterized in that: The shell loading device (1) comprises: The shell receiving bottom plate (11) is used to receive the shell; A moving mechanism (12) and a first slide rail (13), wherein the shell supports the bottom plate (11) to perform linear reciprocating motion with the aid of the moving mechanism (12) and the first slide rail (13) to achieve station switching.

3. The dual-system gluing workstation according to claim 2 is characterized in that: The shell loading device (1) is also equipped with a detection camera (14) to detect the shell during the station switching process on the shell receiving bottom plate (11).

4. The dual-system gluing workstation according to claim 1 is characterized in that: The first glue coating slide device (3a) and the second glue coating slide device (3b) both comprise: A glue-coated bottom plate (32), the glue-coated bottom plate (32) being used to receive the shell transferred by the shell-picking six-axis robot (2); A first electric sliding mechanism (33) and a second sliding rail (34), the glue coating bottom plate (32) performs linear reciprocating motion with the aid of the first electric sliding mechanism (33) and the second sliding rail (34) to achieve station switching.

5. The dual-system gluing workstation according to claim 1 is characterized in that: The lampshade feeding device (4) comprises: A lampshade receiving bottom plate (41), wherein the lampshade receiving bottom plate (41) is used to receive the lampshade; A second electric sliding mechanism (42) and a third slide rail (43), the lampshade receiving base plate (41) performs linear reciprocating motion with the aid of the second electric sliding mechanism (42) and the third slide rail (43) to achieve station switching.

6. The dual-system gluing workstation according to claim 5, characterized in that: A dust removal mechanism (44) is arranged on the lampshade receiving bottom plate (41), and the dust removal mechanism (44) comprises a manipulator and an electrostatic gun arranged at the end of the manipulator.

7. The dual-system gluing workstation according to claim 1 is characterized in that: The lamp unloading device (6) comprises: A lamp receiving bottom plate (61), wherein the lamp receiving bottom plate (61) receives the lamp transferred by the lampshade picking six-axis robot (5); A third electric sliding mechanism (62) and a fourth slide rail (63), the lamp receiving base plate (61) performs linear reciprocating motion with the aid of the third electric sliding mechanism (62) and the fourth slide rail (63) to achieve station switching.

8. The dual-system gluing workstation according to claim 1 is characterized in that: It also includes an isolation chamber (7), wherein the six-axis shell picking robot (2), the first glue coating slide device (3a), the second glue coating slide device (3b), the six-axis lampshade picking robot (5) and the lamp unloading device (6) are arranged in the isolation chamber (7), and the loading station of the shell loading device (1), the loading station of the lampshade loading device (4) and the unloading station of the lamp unloading device (6) are arranged outside the isolation chamber (7).

9. The dual-system gluing workstation according to claim 8, characterized in that: An air purifier (8) is installed in the isolation chamber (7).

10. The dual-system gluing workstation according to claim 1, characterized in that: The first glue coating slide device (3a) and the second glue coating slide device (3b) are arranged side by side, the six-axis robot (2) for removing shell parts and the six-axis robot (5) for removing lampshade parts are arranged between the first glue coating slide device (3a) and the second glue coating slide device (3b), the shell loading device (1) is arranged at the head end of the first glue coating slide device (3a) and the second glue coating slide device (3b), and the lampshade loading device (4) and the lamp unloading device (6) are arranged at the end of the first glue coating slide device (3a) and the second glue coating slide device (3b).

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