Zinc-aluminum density detection device
By designing a zinc-aluminum density detection device with integrated sealing, weighing, gas filling and sensing technologies, the error problem in the density detection of irregular shapes or porous metal objects is solved, and higher density detection accuracy is achieved.
Patent Information
- Application Number
- CN202411882035.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing zinc-aluminum density detection method detects metal objects of irregular shapes or porous shapes, errors are easily caused by adhering to tiny bubbles on the surface, which affects the accuracy of density values.
A zinc-aluminum density detection device is designed, and the sealing component, weighing component, fill gas component, temperature sensor and pressure sensor are used to calculate the volume of the object by detecting the weight of the object and the gas changes in the container, thereby accurately measuring its density.
This device can effectively avoid the problem of bubbles attached to the surface of irregular or porous metal objects, improve the accuracy of density detection, and ensure that the density judgment of zinc and aluminum and other materials is more accurate.
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Figure CN119715250A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of density detection, and in particular to a zinc-aluminum density detection device. Background Art
[0002] The zinc-aluminum density detection device is mainly used to accurately determine the density of zinc alloy or aluminum alloy materials. Common density detection methods include weighing method, specific gravity cup method, Archimedes' principle method, buoyancy method and drainage method, etc. When detecting the density, the zinc alloy or aluminum alloy material is weighed and then immersed in water. The error in the measurement will lead to density error and misjudgment of the density value. The measurement error makes it difficult to distinguish the density values of two materials that were originally close, which may lead to material identification errors. Slight density differences may determine the type of material and its economic value. Incorrect density judgment may lead to waste of resources or economic losses.
[0003] When testing irregular or porous metal objects, tiny bubbles may adhere to the surface of the irregular or porous metal objects when immersed in water, causing errors and affecting the density value.
[0004] Therefore, how to provide a zinc-aluminum density detection device is a problem that technical personnel in this field urgently need to solve. Summary of the invention
[0005] One purpose of the present invention is to provide a zinc-aluminum density detection device. The present invention has a seal for detecting metal, so as to detect irregularly shaped or porous metal objects, and avoid tiny bubbles adhering to the surface of irregularly shaped or porous metal objects immersed in water, which may cause errors and affect the density value. The zinc-aluminum is placed on a bearing circular plate to detect the weight, a temperature sensor detects the initial temperature in the container, a pressure sensor detects the initial pressure in the container, gas enters the outlet pipe through a pressure pump, and the gas equivalent input into the container is detected by a gas flowmeter on the outlet pipe. The pressure in the container gradually increases, the temperature sensor detects the temperature after the gas is added in the container, and the pressure sensor detects the pressure after the gas is added in the container, thereby detecting the size of the volume of the unknown object.
[0006] A zinc-aluminum density detection device according to an embodiment of the present invention includes a base, a sealing component, a weighing component, a filling gas component, a temperature sensor and a pressure sensor, wherein the sealing component is installed on the top of the base, the weighing component is fixedly installed on the top of the base, the filling gas component is fixedly installed on the top of the base, the temperature sensor is fixedly installed on the sealing component, and the pressure sensor is fixedly installed on the sealing component.
[0007] Furthermore, a foot pad is fixedly provided at the bottom of the base, a touch screen is fixedly provided at the front end of the base, and a button group is fixedly provided at the front end of the base.
[0008] Furthermore, the sealing assembly comprises a lower sealing cylinder and an upper sealing cover, the bottom of the lower sealing cylinder is fixedly mounted on the top of the base, and the bottom of the upper sealing cover is threadedly mounted on the top of the lower sealing cylinder.
[0009] Furthermore, a thread line is provided on the top of the lower sealing cylinder, a first sealing rubber ring is fixedly provided on the outer side of the top of the lower sealing cylinder, a thread groove is provided on the inner bottom of the upper sealing cover, and a second sealing rubber ring is fixedly provided on the inner bottom of the upper sealing cover.
[0010] Furthermore, the weighing assembly includes a strain gauge and a bearing circular plate, the strain gauge is fixedly mounted on the top of the base, and the strain gauge is located in the lower sealing cylinder, and the bottom of the bearing circular plate is fixedly mounted on the strain gauge.
[0011] Furthermore, the filling gas assembly includes an air inlet pipe, a pressure pump, an air outlet pipe and a gas flow meter, wherein the bottom of the pressure pump is fixedly mounted on the base, the air inlet pipe is fixedly mounted on one side of the working area of the pressure pump, one end of the air outlet pipe is fixedly mounted on the other side of the working area of the pressure pump, the other end of the air outlet pipe is fixedly mounted on the lower sealing cylinder, and the gas flow meter is fixedly mounted on the air outlet pipe.
[0012] Furthermore, the temperature sensor is fixedly mounted on the lower sealing cylinder, and the pressure sensor is fixedly mounted on the lower sealing cylinder.
[0013] Furthermore, a zinc-aluminum block is placed on the bearing circular plate, and the weight of the zinc-aluminum block is detected by the deformation of the strain gauge, and the weight is recorded.
[0014] Furthermore, the upper sealing cover is threadedly installed on the top of the lower sealing cylinder, and the pressure pump is started. The pressure pump draws external air through the air inlet pipe, and then enters the closed partition between the base, the lower sealing cylinder and the upper sealing cover into a container through the air outlet pipe, so that the pressure in the interval is continuously increased. The gas flow meter continuously records the air flow rate, and then detects the external temperature through the temperature sensor. The pressure sensor detects the change in the front and rear pressure in the container to calculate the volume of the object.
[0015] Furthermore, the ideal gas state equation is:
[0016] PV=nRT
[0017] in:
[0018] P is the gas pressure;
[0019] V is the volume of the gas;
[0020] n is the number of moles of gas;
[0021] R is the ideal gas constant;
[0022] T is the absolute temperature (usually in Kelvin);
[0023] Here are the steps:
[0024] Step 1: Calculate the volume occupied by the object based on the pressure change before and after gas injection; let the initial pressure be P1. After gas injection, considering the existence of the object, the total pressure is P2 (injection plus volume pressure);
[0025] Step 2: The number of moles of injected gas (i.e., the amount of injected gas). If the total amount (number of moles) of injected gas is known to be ninjected, and it is known that there is no other change in the number of moles of gas in the container before and after injection, the amount of injected gas is a certain amount, and the injected gas is a fixed value;
[0026] Step 3: Temperature change: the temperature before gas injection is T, and the temperature after gas injection is T;
[0027] Step 4: Calculate the volume occupied by the object:
[0028] (P 1 V)+n 注入 RT 1 =(P 2 VV 物体 )RT 2
[0029] Can calculate the volume of objects;
[0030] The density of zinc and aluminum or metal is:
[0031] ρ represents the density of the object;
[0032] m represents the mass of the object;
[0033] v object represents the volume of the object
[0034] ρ=m / vobject
[0035] The density of zinc, aluminum or metal can be calculated.
[0036] The beneficial effects of the present invention are:
[0037] The present invention has a seal for detecting metal, and can detect metal objects with irregular shapes or porous shapes, thereby preventing tiny bubbles from adhering to the surface of the metal objects with irregular shapes or porous shapes immersed in water, causing errors and affecting density values.
[0038] The present invention places zinc and aluminum on a load-bearing circular plate to detect the weight, a temperature sensor detects the initial temperature in the container, a pressure sensor detects the initial pressure in the container, gas enters the outlet pipe through a pressure pump, and the gas flows through a gas flow meter on the outlet pipe to detect the gas equivalent input into the container. The pressure in the container gradually increases, the temperature sensor detects the temperature after the gas is added to the container, and the pressure sensor detects the pressure after the gas is added to the container, thereby detecting the size value of the volume of an unknown object. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0040] Figure 1 This is a schematic diagram of the overall structure of a zinc-aluminum density detection device proposed by the present invention from a first viewing angle;
[0041] Figure 2 This is a schematic diagram of the overall structure of a zinc-aluminum density detection device proposed by the present invention from a second viewing angle;
[0042] Figure 3 A cross-sectional view of a lower sealing cylinder of a zinc-aluminum density detection device proposed by the present invention;
[0043] Figure 4 A zinc-aluminum density detection device proposed by the present invention Figure 3 Enlarged view of point A.
[0044] In the figure: 1. Base; 1.1. Foot pad; 1.2. Touch screen; 1.3. Button group; 2. Sealing assembly; 2.1. Lower sealing cylinder; 2.1.1. Thread line; 2.1.2. First sealing rubber ring; 2.2. Upper sealing cover; 2.2.1. Thread groove; 2.2.2. Second sealing rubber ring; 3. Weighing assembly; 3.1. Strain gauge; 3.2. Load-bearing circular plate; 4. Filling gas assembly; 4.1. Inlet pipe; 4.2. Pressure pump; 4.3. Outlet pipe; 4.4. Gas flow meter; 5. Temperature sensor; 6. Pressure sensor. DETAILED DESCRIPTION
[0045] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0046] Please refer to Figures 1 to 4The present invention provides a zinc-aluminum density detection device, including a base 1, a sealing component 2, a weighing component 3, a filling gas component 4, a temperature sensor 5 and a pressure sensor 6, wherein the sealing component 2 is installed on the top of the base 1, and the sealing component 2 acts as a closed space container. The weighing component 3 is fixedly installed on the top of the base 1, and the weighing component 3 can weigh the weight of zinc and aluminum and record the weight data of zinc and aluminum. The filling gas component 4 is fixedly installed on the top of the base 1, and the filling gas component 4 increases the pressure of the closed space container. The temperature sensor 5 is fixedly installed on the sealing component 2, and the temperature sensor 5 can detect the temperature in the closed space container. The pressure sensor 6 is fixedly installed on the sealing component 2, and the pressure sensor 6 detects the pressure in the initial state and the pressure after adding zinc and aluminum objects and a certain equivalent of gas.
[0047] Specifically, a foot pad 1.1 is fixedly provided at the bottom of the base 1, and the foot pad 1.1 is used to lift the base 1. The base 1 is provided with a processor to perform a calculation program. A touch screen 1.2 is fixedly provided at the front end of the base 1, and the touch screen 1.2 is used to touch the screen. A button group 1.3 is fixedly provided at the front end of the base 1, and the button group 1.3 is used to control the program of the detection device.
[0048] Furthermore, zinc and aluminum are weighed on the weighing component 3, and a certain amount of gas is injected into the sealing component 2 by the filling gas component 4. The temperature is then detected by the temperature sensor 5, and the pressure is detected by the pressure sensor 6. By knowing the initial temperature and the temperature after adding gas and object, injecting a certain amount of gas, the initial pressure and the pressure after adding gas and object, the known weight of zinc, aluminum or metal, the number of moles of initial gas in the container and the number of moles of gas after adding gas and object, the volume of the zinc, aluminum or metal object can be calculated.
[0049] The density of the detected zinc, aluminum or metal object is displayed on the touch screen 1.2.
[0050] More specifically, the sealing assembly 2 includes a lower sealing cylinder 2.1 and an upper sealing cover 2.2. The bottom of the lower sealing cylinder 2.1 is fixedly mounted on the top of the base 1, and the bottom of the upper sealing cover 2.2 is threadedly mounted on the top of the lower sealing cylinder 2.1. The upper sealing cover 2.2 and the lower sealing cylinder 2.1 are combined together, and the base 1, the lower sealing cylinder 2.1 and the upper sealing cover 2.2 form a closed space, that is, a container.
[0051] A thread line 2.1.1 is arranged on the top of the lower sealing cylinder 2.1, a first sealing rubber ring 2.1.2 is fixedly arranged on the outer side of the top of the lower sealing cylinder 2.1, a thread groove 2.2.1 is arranged on the inner bottom of the upper sealing cover 2.2, the thread line 2.1.1 is screwed into or out of the thread groove 2.2.1, so that the lower sealing cylinder 2.1 and the upper sealing cover 2.2 are threadedly installed together, a second sealing rubber ring 2.2.2 is fixedly arranged on the inner bottom of the upper sealing cover 2.2, when the lower sealing cylinder 2.1 and the upper sealing cover 2.2 are threadedly installed together, they are further sealed by the first sealing rubber ring 2.1.2 and the second sealing rubber ring 2.2.2.
[0052] More specifically, the weighing assembly 3 includes a strain gauge 3.1 and a bearing circular plate 3.2. The strain gauge 3.1 is fixedly mounted on the top of the base 1. The strain gauge 3.1 is used to bear the weight of the bearing circular plate 3.2 and the weight of the zinc and aluminum. The strain gauge 3.1 is located in the lower sealing cylinder 2.1. The bottom of the bearing circular plate 3.2 is fixedly mounted on the strain gauge 3.1. The bearing circular plate 3.2 is used to bear the zinc and aluminum.
[0053] More specifically, the filling gas assembly 4 includes an air inlet pipe 4.1, a pressure pump 4.2, an air outlet pipe 4.3 and a gas flow meter 4.4, wherein the bottom of the pressure pump 4.2 is fixedly mounted on the base 1, the pressure pump 4.2 is used to extract external air to increase the pressure in the container, the air inlet pipe 4.1 is fixedly mounted on one side of the working area of the pressure pump 4.2, one end of the air inlet pipe 4.1 is connected to the pressure pump 4.2, the other end of the air inlet pipe 4.1 faces the air, or can be connected to an external pipeline to access other inert gases, one end of the air outlet pipe 4.3 is fixedly mounted on the other side of the working area of the pressure pump 4.2, the other end of the air outlet pipe 4.3 is fixedly mounted on the lower sealing tube 2.1, and the gas flow meter 4.4 is fixedly mounted on the air outlet pipe 4.3, and the gas flow meter 4.4 is used to detect the equivalent of gas inflow.
[0054] More specifically, the temperature sensor 5 is fixedly mounted on the lower sealing cylinder 2.1, and the temperature sensor 5 detects the temperature inside the lower sealing cylinder 2.1. The pressure sensor 6 is fixedly mounted on the lower sealing cylinder 2.1, and the pressure sensor 6 detects the pressure of the lower sealing cylinder 2.1.
[0055] Specifically, the zinc-aluminum is placed on the bearing circular plate 3.2, and the upper sealing cover 2.2 is threadedly mounted on the lower sealing cylinder 2.1. The thread line 2.1.1 on the lower sealing cylinder 2.1 is threaded into or out of the thread groove 2.2.1 of the upper sealing cover 2.2. The first sealing rubber ring 2.1.2 outside the lower sealing cylinder 2.1 is connected to the edge of the bottom of the upper sealing cover 2.2, and the second sealing rubber ring 2.2.2 inside the upper sealing cover 2.2 is connected to the edge of the top of the lower sealing cylinder 2.1, so that the container is more airtight and the gas in the container is prevented from leaking outward.
[0056] The temperature sensor 5 detects the initial temperature in the container, and the pressure sensor 6 detects the initial pressure in the container.
[0057] By turning on the pressure pump 4.2, the pressure pump 4.2 draws outside air through the air inlet pipe 4.1 or connects to the inert gas delivery pipe, the gas enters the air outlet pipe 4.3 through the pressure pump 4.2, and the gas equivalent input into the container is detected by the gas flow meter 4.4 on the air outlet pipe 4.3, and the pressure in the container gradually increases.
[0058] The temperature sensor 5 detects the temperature after the gas is added into the container, and the pressure sensor 6 detects the pressure after the gas is added into the container.
[0059] The present invention can detect irregular or porous metal objects, and avoid the occurrence of errors and influence of density values due to tiny bubbles adhering to the surface of the irregular or porous metal objects immersed in water.
[0060] Detection method of zinc-aluminum density detection device:
[0061] The zinc-aluminum block is placed on the bearing circular plate 3.2, and the weight of the zinc-aluminum block is detected by the deformation of the strain gauge 3.1, and the weight is recorded.
[0062] The upper sealing cover 2.2 is threadedly installed on the top of the lower sealing cylinder 2.1, and the pressure pump 4.2 is started. The pressure pump 4.2 draws external air through the air inlet pipe 4.1, and then enters the base 1, the lower sealing cylinder 2.1 and the upper sealing cover 2.2 through the air outlet pipe 4.3 to form a container. The pressure in the area is continuously increased, and the gas flow meter 4.4 continuously records the air flow rate, and then the external temperature is detected by the temperature sensor 5. The pressure sensor 6 detects the change in the front and rear pressures in the container to calculate the volume of the object.
[0063] Detection formula of zinc-aluminum density detection device:
[0064] The ideal gas state equation is:
[0065] PV=nRT
[0066] in:
[0067] P is the gas pressure;
[0068] V is the volume of the gas;
[0069] n is the number of moles of gas;
[0070] R is the ideal gas constant;
[0071] T is the absolute temperature (usually in Kelvin);
[0072] Here are the steps:
[0073] Step 1: Calculate the volume occupied by the object based on the pressure change before and after gas injection; let the initial pressure be P1. After gas injection, considering the existence of the object, the total pressure is P2 (injection plus volume pressure);
[0074] Step 2: The number of moles of injected gas (i.e., the amount of injected gas). If the total amount (number of moles) of injected gas is known to be ninjected, and it is known that there is no other change in the number of moles of gas in the container before and after injection, the amount of injected gas is a certain amount, and the injected gas is a fixed value;
[0075] Step 3: Temperature change: the temperature before gas injection is T, and the temperature after gas injection is T;
[0076] Step 4: Calculate the volume occupied by the object:
[0077] (P 1 V)+n 注入 RT 1 =(P 2 VV 物体 )RT 2
[0078] Can calculate the volume of objects;
[0079] The density of zinc and aluminum or metal is:
[0080] ρ represents the density of the object;
[0081] m represents the mass of the object;
[0082] vobject indicates the volume of the object;
[0083] The density formula of zinc and aluminum or metal is:
[0084] ρ=m / vobject
[0085] The density of zinc, aluminum or metal can be calculated.
[0086] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A zinc-aluminum density detection device, characterized in that: The invention comprises a base (1), a sealing component (2), a weighing component (3), a filling gas component (4), a temperature sensor (5) and a pressure sensor (6), wherein the sealing component (2) is mounted on the top of the base (1), the weighing component (3) is fixedly mounted on the top of the base (1), the filling gas component (4) is fixedly mounted on the top of the base (1), the temperature sensor (5) is fixedly mounted on the sealing component (2), and the pressure sensor (6) is fixedly mounted on the sealing component (2).
2. A zinc-aluminum density detection device according to claim 1, characterized in that: A foot pad (1.1) is fixedly provided at the bottom of the base (1), a touch screen (1.2) is fixedly provided at the front end of the base (1), and a button group (1.3) is fixedly provided at the front end of the base (1).
3. A zinc-aluminum density detection device according to claim 1, characterized in that: The sealing assembly (2) comprises a lower sealing cylinder (2.1) and an upper sealing cover (2.2); the bottom of the lower sealing cylinder (2.1) is fixedly mounted on the top of the base (1); and the bottom of the upper sealing cover (2.2) is threadedly mounted on the top of the lower sealing cylinder (2.1).
4. A zinc-aluminum density detection device according to claim 3, characterized in that: The top of the lower sealing cylinder (2.1) is provided with a thread line (2.1.1), the outer side of the top of the lower sealing cylinder (2.1) is fixedly provided with a first sealing rubber ring (2.1.2), the inner bottom of the upper sealing cover (2.2) is provided with a thread groove (2.2.1), and the inner bottom of the upper sealing cover (2.2) is fixedly provided with a second sealing rubber ring (2.2.2).
5. A zinc-aluminum density detection device according to claim 1, characterized in that: The weighing assembly (3) comprises a strain gauge (3.1) and a bearing circular plate (3.2); the strain gauge (3.1) is fixedly mounted on the top of the base (1), and the strain gauge (3.1) is located in the lower sealing cylinder (2.1); and the bottom of the bearing circular plate (3.2) is fixedly mounted on the strain gauge (3.1).
6. A zinc-aluminum density detection device according to claim 1, characterized in that: The filling gas assembly (4) comprises an air inlet pipe (4.1), a pressure pump (4.2), an air outlet pipe (4.3) and a gas flow meter (4.4), wherein the bottom of the pressure pump (4.2) is fixedly mounted on the base (1), the air inlet pipe (4.1) is fixedly mounted on one side of the working area of the pressure pump (4.2), one end of the air outlet pipe (4.3) is fixedly mounted on the other side of the working area of the pressure pump (4.2), the other end of the air outlet pipe (4.3) is fixedly mounted on the lower sealing cylinder (2.1), and the gas flow meter (4.4) is fixedly mounted on the air outlet pipe (4.3).
7. A zinc-aluminum density detection device according to claim 1, characterized in that: The temperature sensor (5) is fixedly mounted on the lower sealing cylinder (2.1), and the pressure sensor (6) is fixedly mounted on the lower sealing cylinder (2.1).
8. The detection method of a zinc-aluminum density detection device according to claim 1, characterized in that: A zinc-aluminum block is placed on the bearing circular plate (3.2), and the weight of the zinc-aluminum block is detected by the deformation of the strain gauge (3.1), and the weight is recorded.
9. The detection method of a zinc-aluminum density detection device according to claim 1, characterized in that: The upper sealing cover (2.2) is threadedly mounted on the top of the lower sealing cylinder (2.1), and the pressure pump (4.2) is started. The pressure pump (4.2) draws air from the outside through the air inlet pipe (4.1), and then enters the closed partition between the base (1), the lower sealing cylinder (2.1) and the upper sealing cover (2.2) through the air outlet pipe (4.3) to form a container, so that the pressure in the interval is continuously increased. The gas flow meter (4.4) continuously records the air flow rate, and then the temperature of the outside is detected by the temperature sensor (5). The pressure sensor (6) detects the change in the front and rear pressures in the container to calculate the volume of the object.
10. The detection formula of a zinc-aluminum density detection device according to claim 1, characterized in that: The ideal gas state equation is: PV=nRT in: P is the gas pressure; V is the volume of the gas; n is the number of moles of gas; R is the ideal gas constant; T is the absolute temperature (usually in Kelvin); Here are the steps: Step 1: Calculate the volume occupied by the object based on the pressure change before and after gas injection; let the initial pressure be P1. After gas injection, considering the existence of the object, the total pressure is P2 (injection plus volume pressure); Step 2: The number of moles of injected gas (i.e., the amount of injected gas). If the total amount (number of moles) of injected gas is known to be ninjected, and it is known that there is no other change in the number of moles of gas in the container before and after injection, the amount of injected gas is a certain amount, and the injected gas is a fixed value; Step 3: Temperature change: the temperature before gas injection is T, and the temperature after gas injection is T; Step 4: Calculate the volume occupied by the object: (P1V)+π 注入 RT1=(P2V-V 物体 )RT2 Can calculate the volume of objects; The density of zinc and aluminum or metal is: ρ represents the density of the object; m represents the mass of the object; vobject indicates the volume of the object; The density formula of zinc and aluminum or metal is: ρ=m / vobject The density of zinc, aluminum or metal can be calculated.
Citation Information
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