Shell water cooling device of explosion-proof motor and method thereof
By designing low-pass filters and coolant self-cooling components in explosion-proof motors, and using the bass-driven coolant circulating flow cooling system obtained by low-frequency signal conversion, the noise and electromagnetic interference problems in water cooling technology are solved, and a more stable and efficient heat dissipation effect is achieved.
Patent Information
- Application Number
- CN202411847447.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The water cooling technology of existing explosion-proof motors has problems of noise and electromagnetic interference, which affects the stability of the motor and signal reception.
A water-cooling device for an explosion-proof motor is designed, and a low-pass filter is used to filter the signal pulse into a low-frequency signal. The bass generated by the low-frequency signal is used as the driving medium. A coolant circulating and flowing heat dissipation system is formed through a one-way intercepting component and a coolant self-cooling component to achieve silent and electromagnetic interference-free heat dissipation.
It effectively reduces the noise and electromagnetic interference of the water-cooling system, improves the stability of the explosion-proof motor and the accuracy of signal reception, and improves the cooling effect of the coolant.
Smart Images

Figure CN119727238A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of explosion-proof motors, and in particular relates to a shell water cooling device of an explosion-proof motor and a method thereof. Background Art
[0002] An explosion-proof motor is a motor that can be used in flammable and explosive places and does not generate electric sparks during operation. The energy-saving explosion-proof motor is an innovative motor product that combines high efficiency, energy saving, and explosion-proof safety. It uses advanced technology and materials to provide higher energy efficiency and lower energy consumption while maintaining excellent safety performance. Compared with traditional explosion-proof motors, it can produce greater power output with less energy input, which not only reduces energy consumption and reduces pressure on natural resources, but also reduces energy expenses, bringing substantial economic benefits to enterprises.
[0003] The prior art discloses some invention patents in the field of explosion-proof motor technology, among which the invention patent with publication number CN115714498B discloses a shell water cooling device for an explosion-proof motor, including an explosion-proof shell and a water cooling module, wherein the explosion-proof shell is located on one side of the water cooling module, a sealing plate is fixedly connected to one end of the explosion-proof shell, an external joint is fixedly connected to the top surface of the explosion-proof shell, a water cooling groove is provided on the inner side of the explosion-proof shell, a partition is fixedly connected to the middle part of the inner side of the water cooling groove, two connecting valves are fixedly connected to the top surface of the explosion-proof shell, the two connecting valves are symmetrically arranged with the partition as the symmetry center, and the connecting valve is connected to the inner side of the water cooling groove. The technical solution injects internal circulating water into the water through a transmission pipe through the water cooling module. In the cold tank, with the setting of the partition, the liquid is allowed to fill the water cooling tank, and then circulates from the second transmission pipe to the water cooling module to fill the water cooling tank with liquid. The heat exchange effect of the water flow is much higher than the heat dissipation of the air flow, which ensures that the motor parts work at a suitable temperature, thereby effectively improving the service life of the servo motor. This technical solution still has some shortcomings in the process of application. Regardless of water cooling or air cooling, its driving source is a water pump. When the water pump is powered on, it will generate noise. In order to ensure accurate control, the explosion-proof servo motor will receive multiple signal pulses every millisecond, which affects the stability of the explosion-proof motor. When the water pump is powered on, it will generate a corresponding magnetic field, which will then generate corresponding electromagnetic interference, affecting the explosion-proof motor from receiving electrical signals.
[0004] Based on this, the present invention designs a shell water cooling device and method for an explosion-proof motor to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to solve the problems that there are still some shortcomings in the application of explosion-proof motor casing water cooling technology. Regardless of water cooling or air cooling, its driving source is usually a water pump. When the water pump is powered on, it will generate noise. In order to ensure accurate control, the explosion-proof servo motor will receive multiple signal pulses every millisecond, which will affect the stability of the explosion-proof motor. When the water pump is powered on, a corresponding magnetic field will be generated, which will in turn generate corresponding electromagnetic interference, affecting the problem of the explosion-proof motor receiving electrical signals. A shell water cooling device and method for an explosion-proof motor are proposed.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A shell water cooling device for an explosion-proof motor comprises a casing component, wherein a low-pass filter is arranged inside the casing component, the low-pass filter is used to receive signal pulses of the explosion-proof motor and filter the signal pulses to obtain a low-frequency signal, the casing component is externally connected to a water cooling component and a coolant self-cooling component, a driving component is arranged between the coolant self-cooling component and the water cooling component, the driving component has a built-in one-way interception component A and a one-way interception component B, the coolant self-cooling component, the water cooling component, the one-way interception component A and the one-way interception component B are combined to form an explosion-proof motor heat dissipation system, and the explosion-proof motor heat dissipation system is used to use bass obtained by low-frequency signal conversion as a driving medium to dissipate heat from the explosion-proof motor.
[0008] As a further description of the above technical solution:
[0009] The casing assembly comprises a casing member, a rotor is mounted inside the casing member, a junction box is mounted on the outer shell of the casing member, and a base is connected to the bottom of the outer shell.
[0010] As a further description of the above technical solution:
[0011] The rotor is mounted in an outer shell, and a plurality of heat sink fins A and a plurality of heat sink fins B are connected to the outer shell. The plurality of heat sink fins B and the plurality of heat sink fins A are evenly distributed and connected to the outer surface of the outer shell, and the plurality of heat sink fins A and the plurality of heat sink fins B are both hollow structures.
[0012] As a further description of the above technical solution:
[0013] The water cooling component includes a water cooling diverter and a water cooling reflux component. The water cooling diverter is connected to the heat sink A and the heat sink B, and the water cooling diverter is communicated with one end of the heat sink A and the heat sink B respectively. The water cooling reflux component is connected to the heat sink A and the heat sink B, and the water cooling reflux component is communicated with the other end of the heat sink A and the heat sink B respectively.
[0014] As a further description of the above technical solution:
[0015] The water-cooled diverter component includes a diverter main pipe A connected to the heat dissipation fins B, and a plurality of diverter branch pipes A are connected on the inner circumferential surface of the diverter main pipe A, and the other ends of the plurality of diverter branch pipes A are respectively connected to the ends of a plurality of heat dissipation fins B. The water-cooled diverter component includes a diverter main pipe B connected to the heat dissipation fins A, and a plurality of diverter branch pipes B are connected on the inner arc surface of the diverter main pipe B, and the other ends of the plurality of diverter branch pipes B are respectively connected to the ends of a plurality of heat dissipation fins A. A water-cooling pipe A is connected between the diverter main pipe A and the diverter main pipe B, and a water-cooling pipe B is connected to the outside of the diverter main pipe A. The diverter main pipe A is connected to a coolant self-cooling component through the water-cooling pipe B.
[0016] As a further description of the above technical solution:
[0017] The water-cooled reflux component includes a reflux main pipe connected to a plurality of heat dissipation fins A and a plurality of heat dissipation fins B. A plurality of reflux branch pipes are connected on the inner circumferential surface of the reflux main pipe (2031). The other ends of the plurality of reflux branch pipes are respectively connected to the other ends of the plurality of heat dissipation fins A and the plurality of heat dissipation fins B. The reflux main pipe is externally connected to a water-cooling pipe C. The reflux main pipe is externally connected to a driving component via the water-cooling pipe C.
[0018] As a further description of the above technical solution:
[0019] The coolant self-cooling assembly comprises a coolant self-cooling part connected to the inner side of the machine base, the coolant self-cooling part (301) comprises a coolant self-cooling box connected to the inner side of the machine base, the bottom of the coolant self-cooling box is connected to a plurality of heat dissipation fins C, the plurality of heat dissipation fins C are all connected to the inside of the coolant self-cooling box, the inner bottom of the coolant self-cooling box is connected to a plurality of guide plates B, the coolant self-cooling box is connected to a sealing gasket A, the sealing gasket A (302) is connected to a box cover, the bottom of the box cover is connected to a plurality of guide plates B, and the plurality of guide plates B and the plurality of guide plates A are arranged alternately.
[0020] As a further description of the above technical solution:
[0021] The driving component includes a bridge tube, the other end of the water-cooling tube C is connected to the end of the bridge tube, the middle of the bridge tube is connected to the outside of the driving tube, the other end of the driving tube is provided with an assembly groove, the assembly groove is sequentially covered with a sealing gasket B, a diaphragm and a sealing gasket C from the inside to the outside, the other end of the driving tube is connected to a driving source for pressing the sealing gasket C, the driving source includes an outer cover shell connected to the other end of the driving tube, the outer cover shell is embedded with a magnetic core, a coil is wound around the magnetic core, the other end of the bridge tube is connected to a water-cooling tube D, and the bridge tube is connected to the coolant self-cooling component through the water-cooling tube D.
[0022] As a further description of the above technical solution:
[0023] The one-way shutoff assembly A and the one-way shutoff assembly B have the same structure. The one-way shutoff assembly A includes a bucket-shaped cover sleeved on the end of the bridging tube, a spherical valve is sleeved in the bucket-shaped cover, a directional shaft is connected to the spherical surface of the spherical valve, the other end of the directional shaft is sleeved with a mesh panel, the mesh panel is sleeved in the bridging tube, a support spring is sleeved on the directional shaft, and the directional shaft is elastically supported and connected to the mesh panel through the support spring.
[0024] A method for water cooling the shell of an explosion-proof motor comprises the following steps:
[0025] When the explosion-proof motor is started, the signal pulse light is transmitted not only toward the built-in control chip of the explosion-proof motor, but also toward the heat dissipation system. Specifically, the signal pulse is filtered by a low-pass filter to obtain a low-frequency signal, and then the low-frequency signal is converted into a bass. The high amplitude characteristic of the bass is used as a driving medium to drive the heat dissipation system to dissipate heat for the explosion-proof motor. The driving source is used to provide power for the flow of the cooling medium. Under the action of the driving source, the diaphragm reciprocates in the horizontal direction in the assembly groove;
[0026] When the diaphragm bulges toward the driving pipe, the built-in ball valve of the one-way shutoff assembly A is separated from the bucket-shaped cover, and the ball valve slides on the inner side of the mesh panel through the directional shaft, and exerts pressure on the supporting spring to cause elastic deformation, and the coolant in the multiple heat dissipation fins A and the multiple heat dissipation fins B flows into the return main pipe through the multiple return branch pipes, and the coolant gathered in the return main pipe flows into the bridge pipe through the water cooling pipe C. When the diaphragm bulges away from the driving pipe, the built-in ball valve of the one-way shutoff assembly A is re-immersed in the bucket-shaped cover under the push of the return elastic force of the supporting spring. At this time, the one-way shutoff assembly A is in the shutoff state, and the one-way shutoff assembly A is in the shutoff state. The ball valve built into the interception component B is separated from the bucket-shaped cover, and the ball valve slides on the inner side of the mesh panel through the directional shaft and applies pressure to the support spring to cause elastic deformation. The coolant in the bridge pipe flows into the water-cooled self-cooling box through the water-cooling pipe D, and the coolant in the coolant self-cooling box flows into the branch main pipe A and the branch main pipe B respectively through the water-cooling pipe B. The coolant in the branch main pipe A flows into the multiple heat dissipation fins B respectively through the multiple branch branch pipes A, and the coolant in the branch main pipe B flows into the multiple heat dissipation fins A respectively through the multiple branch branch pipes B, forming a complete coolant circulation flow heat dissipation system;
[0027] The coolant flows from the cooling pipe D into the coolant self-cooling box and then flows to the water-cooling pipe B. During this process, the heat dissipation fins C can increase the contact area between the coolant and the outside world, thereby facilitating the improvement of the heat dissipation effect of the coolant during the flow process. The provision of multiple guide plates A and multiple guide plates B can extend the flow trajectory of the coolant in the coolant self-cooling box.
[0028] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0029] 1. In the present invention, when the explosion-proof motor is started, the signal pulse light is transmitted toward the built-in control chip of the explosion-proof motor in addition to being transmitted toward the heat dissipation system. Specifically, a low-pass filter is used to filter the signal pulse to obtain a low-frequency signal, and then the low-frequency signal is converted to obtain a bass. The high amplitude characteristic of the bass is used as a driving medium to drive the heat dissipation system to perform heat dissipation treatment on the explosion-proof motor. The driving source is used to provide power for the flow of the cooling medium to form a complete coolant circulation flow heat dissipation system. On the one hand, since the heat dissipation system has no other driving medium except the bass, the heat dissipation system does not generate other sounds except the bass. On the other hand, the entire heat dissipation system has no other electronic components except the low-pass filter, and the low-pass filter is used to filter the frequency of the electrical signal and will not generate a magnetic field that interferes with the electrical signal. Therefore, the entire heat dissipation system will not generate a magnetic field that interferes with the electrical signal.
[0030] 2. In the present invention, the coolant flows from the cooling pipe D into the coolant self-cooling box and then flows to the water-cooling pipe B. During this process, the heat dissipation fins C can increase the contact area between the coolant and the outside world, thereby facilitating the improvement of the heat dissipation effect of the coolant during the flow process. The provision of multiple guide plates A and multiple guide plates B can extend the flow trajectory of the coolant in the coolant self-cooling box, thereby facilitating the improvement of the self-cooling effect of the coolant. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the overall structure of a shell water cooling device and method for an explosion-proof motor proposed by the present invention;
[0032] Figure 2 This is a schematic structural diagram of a disassembled coolant self-cooling component in a shell water cooling device and method for an explosion-proof motor proposed by the present invention;
[0033] Figure 3 A schematic structural diagram of a shell water cooling device and method for an explosion-proof motor proposed by the present invention from another perspective;
[0034] Figure 4 This is a schematic structural diagram from another perspective after the coolant self-cooling component in the shell water cooling device and method of an explosion-proof motor proposed by the present invention is disassembled;
[0035] Figure 5 This is a schematic diagram of the structure of a driving source in a shell water cooling device and method for an explosion-proof motor proposed by the present invention;
[0036] Figure 6 This is a schematic structural diagram of a housing water cooling device for an explosion-proof motor and a method thereof with a drive component disassembled;
[0037] Figure 7 This is a structural schematic diagram of a one-way shutoff component A in a shell water cooling device for an explosion-proof motor and a method thereof proposed by the present invention;
[0038] Figure 8 This is an enlarged structural schematic diagram of a one-way cutoff component A in a shell water cooling device and method for an explosion-proof motor proposed by the present invention;
[0039] Fig. 9 This is a structural schematic diagram of a coolant self-cooling component in a shell water cooling device and method for an explosion-proof motor proposed by the present invention from another perspective;
[0040] Fig.10 The present invention provides a schematic structural diagram of a water cooling device for an explosion-proof motor housing and a water cooling component in a method thereof.
[0041] Legend:
[0042] 1. Casing assembly; 101. rotor; 102. Casing parts; 1021. outer shell; 1022. heat sink fin A; 1023. heat sink fin B; 103. junction box; 104. base; 2. water cooling assembly; 201. water cooling shunt parts; 2011. shunt main pipe A; 2012. shunt branch pipe A; 2013. shunt main pipe B; 2014. shunt branch pipe B; 2015. water cooling pipe A; 202. water cooling pipe B; 203. water cooling reflux parts; 2031. reflux main pipe; 2032. reflux branch pipe; 2033. water cooling pipe C; 3. coolant self-cooling assembly; 301. coolant self-cooling parts; 3 011, coolant self-cooling box; 3012, guide plate A; 3013, heat dissipation fin C; 302, sealing gasket A; 303, box cover; 304, guide plate B; 4, drive assembly; 401, bridge tube; 402, drive tube; 403, assembly groove; 404, sealing gasket B; 405, diaphragm; 406, sealing gasket C; 407, water-cooling tube D; 5, drive source; 501, outer cover shell; 502, magnetic core; 503, coil; 6, one-way shutoff assembly A; 601, bucket cover; 602, ball valve; 603, mesh panel; 604, support spring; 605, directional shaft; 7, one-way shutoff assembly B. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] Please refer to the attached Figure 1 - Attachment Fig.10 The present invention provides a technical solution: a shell water cooling device for an explosion-proof motor, comprising a casing component 1, a low-pass filter is arranged inside the casing component 1, the low-pass filter is used to receive the signal pulse of the explosion-proof motor and filter the signal pulse to obtain a low-frequency signal, the casing component 1 is externally connected with a water cooling component 2 and a coolant self-cooling component 3, a driving component 4 is arranged between the coolant self-cooling component 3 and the water cooling component 2, the driving component 4 has built-in one-way interception component A6 and one-way interception component B7, the coolant self-cooling component 3, the water cooling component 2, the one-way interception component A6 and the one-way interception component B7 are combined to form an explosion-proof motor heat dissipation system, and the explosion-proof motor heat dissipation system is used to use the bass obtained by low-frequency signal conversion as a driving medium to dissipate heat from the explosion-proof motor.
[0045] Specifically, the housing assembly 1 includes a housing member 102 , in which the rotor 101 is mounted, and a junction box 103 is mounted on an outer shell 1021 of the housing member 102 , and a base 104 is connected to the bottom of the outer shell 1021 .
[0046] Specifically, the rotor 101 is mounted in an outer shell 1021, and a plurality of heat dissipating fins A1022 and a plurality of heat dissipating fins B1023 are connected to the outer shell 1021. The plurality of heat dissipating fins B1023 and the plurality of heat dissipating fins A1022 are evenly dispersedly connected to the outer surface of the outer shell 1021, and the plurality of heat dissipating fins A1022 and the plurality of heat dissipating fins B1023 are both hollow structures.
[0047] Specifically, the water cooling component 2 includes a water cooling diverter 201 and a water cooling reflux component 203. The water cooling diverter 201 is connected to the heat sink A1022 and the heat sink B1023, and the water cooling diverter 201 is respectively connected to one end of the heat sink A1022 and the heat sink B1023. The water cooling reflux component 203 is connected to the heat sink A1022 and the heat sink B1023, and the water cooling reflux component 203 is respectively connected to the other end of the heat sink A1022 and the heat sink B1023.
[0048] Specifically, the water-cooled diverter component 201 includes a diverter main pipe A2011 connected to the heat dissipation fin B1023, and the inner circumferential surface of the diverter main pipe A2011 is connected to multiple diverter branch pipes A2012, and the other ends of the multiple diverter branch pipes A2012 are respectively connected to the ends of multiple heat dissipation fins B1023. The water-cooled diverter component 201 includes a diverter main pipe B2013 connected to the heat dissipation fin A1022, and the inner arc surface of the diverter main pipe B2013 is connected to multiple diverter branch pipes B2014, and the other ends of the multiple diverter branch pipes B2014 are respectively connected to the ends of multiple heat dissipation fins A1022. A water-cooling pipe A2015 is connected between the diverter main pipe A2011 and the diverter main pipe B2013, and a water-cooling pipe B202 is connected to the outside of the diverter main pipe A2011. The diverter main pipe A2011 is connected to the coolant self-cooling component 3 through the water-cooling pipe B202.
[0049] Specifically, the water-cooled reflux component 203 includes a reflux main pipe 2031 connected to multiple heat dissipation fins A1022 and multiple heat dissipation fins B1023, and multiple reflux branch pipes 2032 are connected to the inner circumferential surface of the reflux main pipe 2031. The other ends of the multiple reflux branch pipes 2032 are respectively connected to the multiple heat dissipation fins A1022 and the other ends of the multiple heat dissipation fins B1023. The reflux main pipe 2031 is externally connected to a water-cooling pipe C2033, and the reflux main pipe 2031 is externally connected to the driving component 4 through the water-cooling pipe C2033.
[0050] Specifically, the coolant self-cooling component 3 includes a coolant self-cooling part 301 connected to the inner side of the machine base 104, the coolant self-cooling part 301 includes a coolant self-cooling box 3011 connected to the inner side of the machine base 104, the bottom of the coolant self-cooling box 3011 is connected with a plurality of heat dissipation fins C3013, the plurality of heat dissipation fins C3013 are all connected with the interior of the coolant self-cooling box 3011, the inner bottom of the coolant self-cooling box 3011 is connected with a plurality of guide plates B304, the coolant self-cooling box 3011 is connected with a sealing gasket A302, the sealing gasket A302 is connected with a box cover 303, the bottom of the box cover 303 is connected with a plurality of guide plates B304, and the plurality of guide plates B304 and the plurality of guide plates A3012 are arranged alternately.
[0051] Specifically, the driving component 4 includes a bridge tube 401, the other end of the water-cooling tube C2033 is connected to the end of the bridge tube 401, the middle part of the bridge tube 401 is connected to the driving tube 402, the other end of the driving tube 402 is provided with an assembly groove 403, and the assembly groove 403 is sequentially provided with a sealing gasket B404, a diaphragm 405 and a sealing gasket C406 from the inside to the outside, the other end of the driving tube 402 is connected to a driving source 5 for pressing the sealing gasket C406, the driving source 5 includes an outer cover shell 501 connected to the other end of the driving tube 402, the outer cover shell 501 is embedded with a magnetic core 502, the magnetic core 502 is wound with a coil 503, the other end of the bridge tube 401 is connected to the water-cooling tube D407, and the bridge tube 401 is connected to the coolant self-cooling component 3 through the water-cooling tube D407.
[0052] Specifically, the one-way shut-off assembly A6 and the one-way shut-off assembly B7 have the same structure. The one-way shut-off assembly A6 includes a bucket-shaped cover 601 that is sleeved on the end of the bridging tube 401. A spherical valve 602 is sleeved in the bucket-shaped cover 601. A directional shaft 605 is connected to the spherical surface of the spherical valve 602. A mesh panel 603 is sleeved on the other end of the directional shaft 605. The mesh panel 603 is sleeved in the bridging tube 401. A support spring 604 is sleeved on the directional shaft 605. The directional shaft 605 is elastically supported and connected to the mesh panel 603 through the support spring 604.
[0053] A method for water cooling the shell of an explosion-proof motor comprises the following steps:
[0054] When the explosion-proof motor is started, the signal pulse light is transmitted toward the built-in control chip of the explosion-proof motor as well as the heat dissipation system. Specifically, the signal pulse is filtered by a low-pass filter to obtain a low-frequency signal, and then the low-frequency signal is converted into a bass. The high amplitude characteristic of the bass is used as a driving medium to drive the heat dissipation system to perform heat dissipation treatment on the explosion-proof motor. The driving source 5 is used to provide power for the flow of the cooling medium. Under the action of the driving source 5, the diaphragm 405 reciprocates in the assembly groove 403 in the horizontal direction.
[0055] When the diaphragm 405 bulges toward the driving tube 402, the built-in ball valve 602 of the one-way shutoff assembly A6 detaches from the bucket-shaped cover 601, and the ball valve 602 slides on the inner side of the mesh panel 603 through the directional shaft 605, and exerts pressure on the support spring 604 to cause it to undergo elastic deformation, and the coolant in the multiple heat dissipation fins A1022 and the multiple heat dissipation fins B1023 flows into the return main pipe 2031 through the multiple return branch pipes 2032, and the coolant gathered in the return main pipe 2031 flows into the bridge pipe 401 through the water cooling pipe C2033, and when the diaphragm 405 bulges away from the driving tube 402, the built-in ball valve 602 of the one-way shutoff assembly A6 re-immerses into the bucket-shaped cover 601 under the push of the restoring elastic force of the support spring 604, and the one-way shutoff assembly A6 is in a shutoff state at this time. , and the ball valve 602 built in the one-way shut-off component B7 is separated from the bucket-shaped cover 601, and the ball valve 602 slides on the inner side of the mesh panel 603 through the directional shaft 605, and exerts pressure on the support spring 604 to make it elastically deformed, and the coolant in the bridge tube 401 flows into the water-cooled self-cooling box through the water-cooling pipe D407, and the coolant in the coolant self-cooling box 3011 flows into the branch main pipe A2011 and the branch main pipe B2013 respectively through the water-cooling pipe B202, and the coolant in the branch main pipe A2011 flows into the multiple heat dissipation fins B1023 respectively through multiple branch pipes A2012, and the coolant in the branch main pipe B2013 flows into the multiple heat dissipation fins A1022 respectively through multiple branch pipes B2014, forming a complete coolant circulation flow heat dissipation system;
[0056] The coolant flows from the cooling pipe D into the coolant self-cooling box 3011 and then flows to the water-cooling pipe B202. During this process, the heat dissipation fins C3013 can increase the contact area between the coolant and the outside world, thereby facilitating the improvement of the heat dissipation effect of the coolant during the flow process. The arrangement of multiple guide plates A3012 and multiple guide plates B304 can extend the flow trajectory of the coolant in the coolant self-cooling box 3011.
[0057] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A shell water cooling device for an explosion-proof motor, comprising a shell assembly (1), characterized in that: A low-pass filter is arranged inside the casing component (1), and the low-pass filter is used to receive signal pulses of the explosion-proof motor and filter the signal pulses to obtain a low-frequency signal. The casing component (1) is externally connected to a water cooling component (2) and a coolant self-cooling component (3). A driving component (4) is arranged between the coolant self-cooling component (3) and the water cooling component (2). The driving component (4) has a built-in one-way interception component A (6) and a one-way interception component B (7). The coolant self-cooling component (3), the water cooling component (2), the one-way interception component A (6) and the one-way interception component B (7) are combined to form an explosion-proof motor heat dissipation system. The explosion-proof motor heat dissipation system is used to use bass obtained by low-frequency signal conversion as a driving medium to dissipate heat from the explosion-proof motor.
2. The shell water cooling device of an explosion-proof motor according to claim 1, characterized in that: The housing assembly (1) comprises a housing member (102), a rotor (101) being mounted inside the housing member (102), a terminal box (103) being mounted on an outer shell (1021) of the housing member (102), and a base (104) being connected to the bottom of the outer shell (1021).
3. The shell water cooling device of an explosion-proof motor according to claim 2, characterized in that: The rotor (101) is sleeved in an outer shell (1021); a plurality of heat dissipation fins A (1022) and a plurality of heat dissipation fins B (1023) are connected to the outer shell (1021); the plurality of heat dissipation fins B (1023) and the plurality of heat dissipation fins A (1022) are evenly distributed and connected to the outer surface of the outer shell (1021); and the plurality of heat dissipation fins A (1022) and the plurality of heat dissipation fins B (1023) are both hollow structures.
4. The shell water cooling device of an explosion-proof motor according to claim 1, characterized in that: The water cooling component (2) comprises a water cooling diverter (201) and a water cooling return flow component (203); the water cooling diverter (201) is connected to the heat dissipation fin A (1022) and the heat dissipation fin B (1023); the water cooling diverter (201) is communicated with one end of the heat dissipation fin A (1022) and the heat dissipation fin B (1023) respectively; the water cooling return flow component (203) is connected to the heat dissipation fin A (1022) and the heat dissipation fin B (1023); the water cooling return flow component (203) is communicated with the other end of the heat dissipation fin A (1022) and the heat dissipation fin B (1023) respectively.
5. The shell water cooling device of an explosion-proof motor according to claim 4, characterized in that: The water-cooled flow diverter (201) comprises a flow diverter main pipe A (2011) connected to the heat dissipation fins B (1023), the inner circumferential surface of the flow diverter main pipe A (2011) is connected to a plurality of flow diverter branch pipes A (2012), the other ends of the plurality of flow diverter branch pipes A (2012) are respectively connected to the ends of the plurality of heat dissipation fins B (1023), the water-cooled flow diverter (201) comprises a flow diverter main pipe B (2013) connected to the heat dissipation fins A (1022), the flow diverter main pipe B (2013) is connected to the heat dissipation fins A (1022), the flow diverter main pipe B (2012) is connected to the heat dissipation fins B (1023), the flow diverter main pipe B (2013) is connected to the heat dissipation fins B (1023), the flow diverter main pipe B (2012 ... branch pipe A (2012) is connected to the heat dissipation fins B (1023), the flow diverter branch pipe A (2012) is connected to the heat dissipation fins B (102 13), a plurality of branch pipes B (2014) are connected on the inner arc surface, the other ends of the plurality of branch pipes B (2014) are respectively connected to the ends of a plurality of heat dissipation fins A (1022), a water cooling pipe A (2015) is connected between the branch pipe A (2011) and the branch pipe B (2013), the branch pipe A (2011) is externally connected to a water cooling pipe B (202), and the branch pipe A (2011) is connected to a coolant self-cooling component (3) via the water cooling pipe B (202).
6. The shell water cooling device of an explosion-proof motor according to claim 5, characterized in that: The water-cooled reflux component (203) comprises a reflux main pipe (2031) connected to a plurality of heat dissipation fins A (1022) and a plurality of heat dissipation fins B (1023); a plurality of reflux branch pipes (2032) are connected to the inner circumferential surface of the reflux main pipe (2031); the other ends of the plurality of reflux branch pipes (2032) are respectively connected to the other ends of the plurality of heat dissipation fins A (1022) and the plurality of heat dissipation fins B (1023); the reflux main pipe (2031) is externally connected to a water-cooling pipe C (2033); and the reflux main pipe (2031) is externally connected to a driving component (4) via the water-cooling pipe C (2033).
7. The shell water cooling device of an explosion-proof motor according to claim 6, characterized in that: The coolant self-cooling component (3) comprises a coolant self-cooling part (301) connected to the inner side of a machine base (104); the coolant self-cooling part (301) comprises a coolant self-cooling box (3011) connected to the inner side of the machine base (104); a plurality of heat dissipation fins C (3013) are connected to the bottom of the coolant self-cooling box (3011); the plurality of heat dissipation fins C (3013) are all in communication with the interior of the coolant self-cooling box (3011); a plurality of guide plates B (304) are connected to the inner bottom of the coolant self-cooling box (3011); a sealing gasket A (302) is connected to the coolant self-cooling box (3011); a box cover (303) is connected to the sealing gasket A (302); a plurality of guide plates B (304) are connected to the bottom of the box cover (303); the plurality of guide plates B (304) and the plurality of guide plates A (3012) are arranged alternately.
8. The shell water cooling device of an explosion-proof motor according to claim 7, characterized in that: The driving assembly (4) comprises a bridge tube (401), the other end of the water cooling tube C (2033) is connected to the end of the bridge tube (401), the middle of the bridge tube (401) is connected to the driving tube (402), the other end of the driving tube (402) is provided with a mounting groove (403), the mounting groove (403) is sequentially provided with a sealing gasket B (404), a diaphragm (405) and a sealing gasket C (406) from the inside to the outside, and the other end of the driving tube (402) is connected to A driving source (5) for compressing a sealing gasket C (406) is provided, the driving source (5) comprising an outer cover shell (501) connected to the other end of a driving tube (402), a magnetic core (502) being embedded in the outer cover shell (501), a coil (503) being wound around the magnetic core (502), the other end of the bridge tube (401) being connected to a water cooling tube D (407), and the bridge tube (401) being connected to a coolant self-cooling component (3) via the water cooling tube D (407).
9. The shell water cooling device of an explosion-proof motor according to claim 1, characterized in that: The one-way shutoff assembly A (6) and the one-way shutoff assembly B (7) have the same structure. The one-way shutoff assembly A (6) comprises a bucket-shaped cover (601) sleeved on the end of the bridge tube (401), a spherical valve (602) sleeved in the bucket-shaped cover (601), a directional shaft (605) connected to the spherical surface of the spherical valve (602), a mesh panel (603) sleeved on the other end of the directional shaft (605), the mesh panel (603) sleeved in the bridge tube (401), a support spring (604) sleeved on the directional shaft (605), and the directional shaft (605) is elastically supported and connected to the mesh panel (603) via the support spring (604).
10. A method for water cooling the shell of an explosion-proof motor, using the shell water cooling device of the explosion-proof motor according to claims 1-9, characterized in that: The following steps are involved: When the explosion-proof motor is started, the signal pulse light is transmitted not only toward the built-in control chip of the explosion-proof motor, but also toward the heat dissipation system. Specifically, the signal pulse is filtered by a low-pass filter to obtain a low-frequency signal, and then the low-frequency signal is converted into a bass. The high amplitude characteristic of the bass is used as a driving medium to drive the heat dissipation system to perform heat dissipation treatment on the explosion-proof motor. The driving source (5) is used to provide power for the flow of the cooling medium. Under the action of the driving source (5), the diaphragm (405) moves back and forth in the horizontal direction in the assembly groove (403); When the diaphragm (405) protrudes toward the driving tube (402), the ball valve (602) built into the one-way shutoff assembly A (6) is separated from the bucket-shaped cover (601), and the ball valve (602) slides inside the mesh panel (603) through the directional shaft (605) and applies pressure to the support spring (604) to cause it to undergo elastic deformation, and the coolant in the plurality of heat dissipation fins A (1022) and the plurality of heat dissipation fins B (1023) is discharged through the plurality of return branches (20 32) flows into the return pipe (2031), and the coolant gathered in the return pipe (2031) flows into the bridge pipe (401) through the water cooling pipe C (2033). When the diaphragm (405) bulges away from the driving pipe (402), the built-in ball valve (602) of the one-way shutoff component A (6) is pushed by the restoring elastic force of the support spring (604) to re-immerse in the bucket cover (601). At this time, the one-way shutoff component A (6) is in The spherical valve (602) in the one-way shutoff assembly B (7) is separated from the bucket-shaped cover (601), and the spherical valve (602) slides on the inner side of the mesh panel (603) through the directional shaft (605) and exerts pressure on the support spring (604) to cause elastic deformation, and the coolant in the bridge pipe (401) flows into the water-cooled self-cooling box through the water-cooling pipe D (407), and the coolant in the coolant self-cooling box (3011) flows through the water-cooling pipe B (2 02) respectively flow into the branch main pipe A (2011) and the branch main pipe B (2013), the coolant in the branch main pipe A (2011) respectively flows into the multiple heat dissipation fins B (1023) through the multiple branch pipes A (2012), and the coolant in the branch main pipe B (2013) respectively flows into the multiple heat dissipation fins A (1022) through the multiple branch pipes B (2014), forming a complete coolant circulation flow heat dissipation system; The coolant flows from the cooling pipe D into the coolant self-cooling box (3011) and then flows to the water-cooling pipe B (202). During this process, the heat dissipation fins C (3013) can increase the contact area between the coolant and the outside world, thereby facilitating the improvement of the heat dissipation effect of the coolant during the flow process. The provision of multiple guide plates A (3012) and multiple guide plates B (304) can extend the flow trajectory of the coolant in the coolant self-cooling box (3011).
Citation Information
Patent Citations
A water-cooling device for the casing of an explosion-proof motor
CN115714498B