A processing device for high-hardness rod and processing technology thereof

Abstract

The present invention relates to the field of bar processing technology, and in particular to a processing device for high-hardness bar materials and a processing process thereof, comprising a support leg, a base plate fixedly mounted on the top of the support leg, a cutting mechanism mounted on the top of the base plate, the cutting mechanism comprising a mounting frame, the mounting frame fixedly mounted on the top of the base plate, a first motor fixedly mounted on the side of the mounting frame, the output end of the first motor extending through the side of the mounting frame and rotatably connected to the mounting frame, the mounting plate rotatably mounted on the side of the mounting frame, the mounting plate fixedly connected to the output end of the first motor, a first double-groove pulley fixedly mounted on the output end of the first motor. The present invention can adjust the motion trajectory of the cutting tool as needed through the setting of the cutting mechanism, and by adjusting the motion trajectory of the cutting tool in real time, it can effectively compensate for factors such as the dimensional deviation of the bar material and deformation during the processing process, thereby ensuring that the size of the processed part is highly consistent with the design requirements.

Description

Technical Field

[0001] The present invention relates to the technical field of bar processing, in particular to a processing device for high-hardness bars and a processing technology thereof. Background Art

[0002] Some advanced processing technologies such as precision forging, precision rolling, laser processing, and electro-spark machining are increasingly widely used in the field of bar processing. Precision forging technology can produce bar parts with complex shapes and high dimensional accuracy by precisely controlling forging process parameters. Laser processing and electro-spark machining can achieve precise processing of high-hardness and difficult-to-process materials.

[0003] In the existing bar cutting process, the motion trajectory of the cutting tool mostly remains unchanged. Due to the fixed motion trajectory of the cutting tool, it is impossible to make real-time adjustments to the actual size deviation and irregular shape of the bar. This may cause a large error between the size of the processed parts and the design requirements, and cannot meet the processing needs of high-precision parts. Summary of the Invention

[0004] In order to make up for the above deficiencies, the present invention provides a high-hardness rod processing device that overcomes the above technical problems or at least partially solves the above problems.

[0005] The present invention is achieved in that:

[0006] The present invention provides a high-hardness bar processing device, comprising a support leg, a bottom plate fixedly mounted on the top of the support leg, a cutting mechanism mounted on the top of the bottom plate, and the cutting mechanism comprising:

[0007] A mounting frame, the mounting frame being fixedly mounted on the top of the base plate, a first motor being fixedly mounted on a side of the mounting frame, an output end of the first motor extending through the side of the mounting frame and being rotatably connected to the mounting frame;

[0008] A mounting plate, the mounting plate being rotatably mounted on a side of the mounting frame, the mounting plate being fixedly connected to an output end of the first motor, a first double-groove pulley being fixedly mounted on the output end of the first motor, and a fixing mechanism being mounted on a surface of the mounting plate;

[0009] A first slide rail, wherein the first slide rail is fixedly mounted on a side of the mounting frame, two first slide rails are provided, and second slide rails are slidably mounted on the surfaces of the two first slide rails;

[0010] The mounting plate is slidably mounted on the surface of the second slide rail, and a cutting blade is fixedly mounted on the side of the mounting plate.

[0011] In one embodiment of the present invention, a first bracket is fixedly installed on the top of the mounting frame, a truss is rotatably installed on the side of the first bracket, a second bracket is fixedly installed on the top of the mounting frame, an arc groove is provided on the surface of the second bracket, the truss is slidably connected to the arc groove, a sliding block is slidably installed on the surface of the truss, a bolt is fixedly installed on the surface of the sliding block, a straight groove plate is fixedly installed on the top of the mounting plate, the straight groove plate is slidably connected to the bolt, a second motor is fixedly installed on the side of the first bracket, and the output end of the second motor is fixedly connected to the truss.

[0012] In one embodiment of the present invention, the fixing mechanism includes a mounting groove, which is opened on the surface of the mounting plate, and a plurality of mounting grooves are provided. A first threaded rod is rotatably installed inside each of the plurality of mounting grooves, and a clamping block is threadedly installed on the surface of the first threaded rod, and the clamping block is slidably connected to the mounting groove. A fixing groove is opened on the surface of the mounting plate, and a first bevel gear is rotatably installed on the inner wall of the fixing groove. A plurality of first bevel gears are provided, and a plurality of the first bevel gears are fixedly connected to the first threaded rod. A rotating handle is rotatably installed on the side surface of the mounting plate, and the rotating handle is fixedly connected to the first threaded rod.

[0013] In one embodiment of the present invention, a cooling mechanism is installed on the right side of the mounting frame, and the cooling mechanism includes a first pulley, which is rotatably installed on the right side of the mounting frame, and the first pulley is connected to the first double-groove pulley through a belt, and the side of the first pulley is fixedly installed with a first rotating disk, and the eccentricity of the first rotating disk is rotatably installed with a first eccentric plate, and the end of the first eccentric plate is rotatably installed with a second threaded rod, and the side of the mounting frame is fixedly installed with a first side plate, and the bottom of the first side plate is rotatably installed with a second pulley, the second threaded rod penetrates into the bottom of the first side plate and is threadedly connected to the second pulley, and the side of the mounting frame is fixedly installed with a second side plate, and the bottom of the second side plate is rotatably installed with a third pulley, and the third pulley is connected to the second pulley through a belt.

[0014] In one embodiment of the present invention, a support plate is fixedly installed on the side of the mounting frame, a first tooth plate is slidably installed on the bottom of the support plate, a first rotating shaft is rotatably installed on the top of the second side plate, the first rotating shaft is fixedly connected to the third pulley, a second bevel gear is fixedly installed on the top of the first rotating shaft, a second rotating shaft is rotatably installed on the side of the mounting frame, a first gear is fixedly installed on the end of the second rotating shaft, the first gear is meshed with the first tooth plate, a third bevel gear is fixedly installed on the side of the first gear, the third bevel gear is meshed with the second bevel gear, a fixing column is fixedly installed on the side of the first tooth plate, and a piston plate is fixedly installed on the end of the fixing column.

[0015] In one embodiment of the present invention, a water tank is fixedly installed on the side of the mounting frame, a piston cylinder is fixedly installed on the side of the mounting frame, the water tank is connected to the piston cylinder through a water pipe, the piston plate is slidably connected to the piston cylinder, a water spray head is fixedly installed on the inner side of the mounting frame, the water spray head is connected to the piston cylinder through a water pipe, a water baffle is rotatably installed inside the piston cylinder, a third side plate is fixedly installed on the side of the mounting frame, a third rotating shaft is rotatably installed on the bottom of the third side plate, the bottom of the third rotating shaft is fixedly connected to the water baffle, the third rotating shaft passes through the top of the third side plate, and a second gear is fixedly installed on the top of the third rotating shaft.

[0016] In one embodiment of the present invention, a fourth rotating shaft is rotatably installed on the side of the first bracket, and the fourth rotating shaft is fixedly connected to the output end of the second motor. A first support is fixedly installed on the top of the mounting frame, and a third gear is rotatably installed on the side of the first support, and the third gear is fixedly connected to the fourth rotating shaft. A third gear plate is slidably installed on the top of the mounting frame, and the third gear plate is meshed with the third gear. A fourth gear plate is fixedly installed on the side of the third gear plate, and the fourth gear plate is meshed with the second gear.

[0017] In one embodiment of the present invention, a blowing mechanism is installed on the left part of the mounting frame, and the blowing mechanism includes a fourth pulley, and the fourth pulley is rotatably installed on the left part of the mounting frame, and the fourth pulley is connected to the first double-groove pulley through a belt, and a second rotating disk is fixedly installed on the side of the fourth pulley, and a second eccentric plate is rotatably installed at the eccentric part of the second rotating disk, and a third threaded rod is rotatably installed on the end of the second eccentric plate, and a fourth side plate is fixedly installed on the side of the mounting frame, and a fifth pulley is rotatably installed on the side of the fourth side plate, and the third threaded rod is threadedly connected to the fifth pulley.

[0018] In one embodiment of the present invention, a support base is fixedly installed on the top of the mounting frame, and a fifth gear is rotatably installed inside the support frame. Two fifth gears are provided. A double-groove tooth plate is slidably installed inside the support frame, and the two fifth gears are meshed with the double-groove tooth plate. A sixth pulley is rotatably installed on the side of the support frame, and two sixth pulleys are provided. A seventh pulley is rotatably installed on the side of the mounting frame, and two seventh pulleys are provided. The two seventh pulleys are connected to the sixth pulley by belts, and the sides of the two seventh pulleys are fixedly installed with sixth gears, and the two sixth gears are meshed. An eighth pulley is fixedly installed on the side of the rear sixth gear, and the eighth pulley is connected to the fifth pulley by a belt. An air cylinder is fixedly installed on the top of the support frame, and a connecting column is fixedly installed on the top of the double-groove tooth plate. The connecting column passes through the interior of the air cylinder, and a push plate is fixedly installed on the top of the connecting column. An air nozzle is fixedly installed on the side of the mounting plate, and the air nozzle is connected to the air cylinder through an air pipe.

[0019] A high-hardness bar processing process is applicable to the above-mentioned high-hardness bar processing device, and the steps are as follows:

[0020] S1: The staff rotates the handle to drive the first threaded rod to rotate, thereby moving the clamping block, which clamps the rod and makes the rod rotate along with the rotation of the mounting plate;

[0021] S2: Then the second motor is started, which drives the truss to rotate, so that the truss slides inside the arc groove and the truss tilts, thereby changing the motion trajectory of the cutting blade so that its motion trajectory can meet specific needs;

[0022] S3: When the cutting angle of the cutting blade changes, the second motor drives the fourth rotating shaft to rotate. At this time, the angle of the water baffle rotates, causing the water output from the piston cylinder to change, thereby adapting to cutting at different angles.

[0023] S4: The rotation of the first double-groove pulley drives the first rotating disk to rotate, thereby causing the piston plate to move back and forth inside the piston cylinder. Water in the water tank is pumped into the piston cylinder and then sprayed out through the water spray head to cool the bar being cut.

[0024] S5: At the same time, the rotation of the second rotating disk drives the connecting column to reciprocate inside the air cylinder, so that compressed gas is generated inside the air cylinder. The gas is transported to the inside of the air nozzle through the air pipe to blow away the waste chips generated by the rod cutting.

[0025] The present invention provides a high-hardness bar processing device, which has the following beneficial effects:

[0026] 1. Through the setting of the cutting mechanism, the motion trajectory of the cutting tool can be adjusted in real time as needed. By adjusting the motion trajectory of the cutting tool in real time, the dimensional deviation of the bar and the deformation during the processing process can be effectively compensated, ensuring that the size of the processed parts is highly consistent with the design requirements, meeting the needs of high-precision processing, and is suitable for fields with strict requirements on dimensional accuracy.

[0027] 2. Through the setting of the cooling mechanism, the amount of cooling water can be controlled according to the different cutting angles. Different cutting angles will generate different cutting heat. By controlling the amount of coolant according to the cutting angle, the cutting heat can be taken away more accurately, effectively reducing the thermal deformation of the bar caused by uneven heating, thereby improving the processing accuracy and ensuring the stability and accuracy of the part size.

[0028] 3. By setting up the blowing mechanism, the waste chips generated by cutting can be blown away in time. When the waste chips accumulate around the tool, it may hinder the normal cutting of the tool, resulting in uneven force on the tool and increasing the risk of tool chipping. Blowing away the waste chips can make the tool work in a good cutting environment and avoid the problem of tool chipping caused by waste chip accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0030] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present invention;

[0031] Figure 2 A schematic diagram of the overall rear view structure provided by an embodiment of the present invention;

[0032] Figure 3 A schematic diagram of the overall right-side structure provided for an embodiment of the present invention;

[0033] Figure 4 A schematic diagram of the overall left-side structure provided for an embodiment of the present invention;

[0034] Figure 5 A schematic diagram of the fixing mechanism structure provided in an embodiment of the present invention;

[0035] Figure 6 A schematic diagram of the cooling mechanism structure provided in an embodiment of the present invention;

[0036] Figure 7A schematic diagram of the structure of the blowing and wiping mechanism provided in an embodiment of the present invention;

[0037] Figure 8 A schematic diagram of the support structure provided by an embodiment of the present invention;

[0038] Figure 9 Provided for the embodiments of the present invention Figure 3 A schematic diagram of the enlarged structure of the middle part A;

[0039] Figure 10 Provided for the embodiments of the present invention Figure 4 A schematic diagram of the enlarged structure of the middle B part;

[0040] Figure 11 Provided for the embodiments of the present invention Figure 5 A schematic diagram of the enlarged structure of the middle C part;

[0041] Figure 12 Provided for the embodiments of the present invention Figure 6 Schematic diagram of the enlarged structure of part D in the middle.

[0042] Figure: 1, support leg; 2, bottom plate; 3, cutting mechanism; 301, mounting frame; 302, first motor; 303, mounting plate; 304, first slide rail; 305, second slide rail; 306, mounting plate; 307, cutting blade; 308, first bracket; 309, truss; 310, second bracket; 311, arc groove; 312, sliding block; 313, bolt; 314, straight groove plate; 315, second motor; 316, first double-groove pulley; 4, fixing machine Structure; 401, mounting groove; 402, first threaded rod; 403, clamping block; 404, fixing groove; 405, first bevel gear; 406, rotating handle; 5, cooling mechanism; 501, first pulley; 502, first rotating disk; 503, first eccentric plate; 504, second threaded rod; 505, first side plate; 506, second pulley; 507, second side plate; 508, third pulley; 509, support plate; 510, first tooth plate; 511, first Rotating shaft; 512, second bevel gear; 513, second rotating shaft; 514, first gear; 515, third bevel gear; 516, fixed column; 517, piston plate; 518, water tank; 519, piston cylinder; 520, water spray head; 521, water baffle; 522, third side plate; 523, third rotating shaft; 524, second gear; 525, fourth rotating shaft; 526, first support; 527, third gear; 528, third gear plate; 529, fourth gear Plate; 6, blowing mechanism; 601, fourth pulley; 602, second rotating disk; 603, second eccentric plate; 604, third threaded rod; 605, fourth side plate; 606, fifth pulley; 607, support seat; 608, fifth gear; 609, double-groove tooth plate; 610, sixth pulley; 611, seventh pulley; 612, sixth gear; 613, eighth pulley; 614, air cylinder; 615, connecting column; 616, push plate; 617, air nozzle. DETAILED DESCRIPTION

[0043] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0044] Reference Figures 1-12The present technical solution provides a high-hardness bar processing device, which specifically includes a support leg 1, a base plate 2 is fixedly installed on the top of the support leg 1, a cutting mechanism 3 is installed on the top of the base plate 2, and the cutting mechanism 3 includes a mounting frame 301, the mounting frame 301 is fixedly installed on the top of the base plate 2, and a first motor 302 is fixedly installed on the side of the mounting frame 301, and the output end of the first motor 302 passes through the side of the mounting frame 301 and is rotatably connected to the mounting frame 301, and a mounting disk 303 is rotatably installed on the side of the mounting frame 301, and the mounting disk 303 is fixedly connected to the output end of the first motor 302. The staff fixes the bar to be processed on the mounting disk 303, and then starts the first motor 302, and the first motor 302 can drive the mounting disk 303 03 rotates, and then can drive the rod to rotate, so that the rod can be processed, the output end of the first motor 302 is fixedly installed with a first double-groove pulley 316, and the first motor 302 can drive the first double-groove pulley 316 to rotate while rotating, and the surface of the mounting plate 303 is installed with a fixing mechanism 4, the first slide rail 304 is fixedly installed on the side of the mounting frame 301, and the first slide rail 304 is provided with two, and the second slide rail 305 is slidably installed on the surface of the two first slide rails 304, and the mounting plate 306 is slidably installed on the surface of the second slide rail 305, and the side of the mounting plate 306 is fixedly installed with a cutting knife 307, and the mounting plate 306 can follow the second slide rail 305 to slide on the surface of the first slide rail 304, and when When the second slide rail 305 slides up and down on the surface of the first slide rail 304, the motion trajectory of the cutting blade 307 can be changed. The top of the mounting frame 301 is fixedly installed with a first bracket 308, and the side of the first bracket 308 is rotatably installed with a truss 309. The top of the mounting frame 301 is fixedly installed with a second bracket 310, and the surface of the second bracket 310 is provided with an arc groove 311. The truss 309 is slidably connected to the arc groove 311. A sliding block 312 is slidably installed on the surface of the truss 309, and a bolt 313 is fixedly installed on the surface of the sliding block 312. A straight groove plate 314 is fixedly installed on the top of the mounting plate 306, and the straight groove plate 314 is slidably connected to the bolt 313. The side of the first bracket 308 is fixedly installed with a second motor 31 5. The output end of the second motor 315 is fixedly connected to the truss 309. The movement trajectory of the cutting blade 307 is the same as the angle between the truss 309 and the mounting frame 301. When the cutting blade 307 needs to move horizontally, the second motor 315 can be started. The second motor 315 can drive the truss 309 to rotate, so that the truss 309 slides inside the arc groove 311, so that the truss 309 tilts, and the sliding block 312 can move on the surface of the truss 309, thereby making the second slide rail 305 slide up and down on the surface of the first slide rail 304, so that the surface of the bar can be cut at different angles. The fixing mechanism 4 includes a mounting groove 401, which is provided on the surface of the mounting plate 303.There are multiple mounting slots 401, each of which has a first threaded rod 402 rotatably mounted inside. A clamping block 403 is threadedly mounted on the surface of the first threaded rod 402, and the clamping block 403 is slidably connected to the mounting slot 401. A fixing slot 404 is provided on the surface of the mounting disk 303, and a first bevel gear 405 is rotatably mounted on the inner wall of the fixing slot 404. There are multiple first bevel gears 405, and the multiple first bevel gears 405 are fixedly connected to the first threaded rod 402. A rotating handle 406 is rotatably mounted on the side surface of the mounting disk 303, and the rotating handle 406 is fixedly connected to the first threaded rod 402. The staff can rotate the rotating handle 406 to drive the first threaded rod 402 to rotate, thereby causing the clamping block 403 to move. The movement of the clamping block 403 can clamp the rod material, so that the rod material can rotate with the rotation of the mounting disk 303.

[0045] Reference Figures 1-12, this embodiment also proposes that a cooling mechanism 5 is installed on the right side of the mounting frame 301, and the cooling mechanism 5 includes a first pulley 501, the first pulley 501 is rotatably installed on the right side of the mounting frame 301, the first pulley 501 is connected to the first double-groove pulley 316 by a belt, and when the first double-groove pulley 316 rotates, the rotating first double-groove pulley 316 can drive the first pulley 501 to rotate, and a first rotating disk 502 is fixedly installed on the side of the first pulley 501, and a first eccentric plate 503 is rotatably installed at the eccentric part of the first rotating disk 502, and a second threaded rod 504 is rotatably installed at the end of the first eccentric plate 503, and a first side plate 505 is fixedly installed on the side of the mounting frame 301, and the bottom of the first side plate 505 The second pulley 506 is rotatably installed on the top, the second threaded rod 504 passes through the bottom of the first side plate 505 and is threadedly connected to the second pulley 506, the side of the mounting frame 301 is fixedly installed with a second side plate 507, the bottom of the second side plate 507 is rotatably installed with a third pulley 508, and the third pulley 508 is connected to the second pulley 506 through a belt, the side of the mounting frame 301 is fixedly installed with a support plate 509, the bottom of the support plate 509 is slidably installed with a first toothed plate 510, the top of the second side plate 507 is rotatably installed with a first rotating shaft 511, the first rotating shaft 511 is fixedly connected to the third pulley 508, and the top of the first rotating shaft 511 is fixedly installed with a second bevel gear 512. A second rotating shaft 513 is installed, and a first gear 514 is fixedly installed on the end of the second rotating shaft 513. The first gear 514 meshes with the first tooth plate 510. A third bevel gear 515 is fixedly installed on the side of the first gear 514, and the third bevel gear 515 meshes with the second bevel gear 512. A fixed column 516 is fixedly installed on the side of the first tooth plate 510, and a piston plate 517 is fixedly installed on the end of the fixed column 516. A water tank 518 is fixedly installed on the side of the mounting frame 301, and a piston cylinder 519 is fixedly installed on the side of the mounting frame 301. The water tank 518 is connected to the piston cylinder 519 through a water pipe. A one-way valve is installed inside the water pipe. The piston plate 517 is slidably connected to the piston cylinder 519. A spray The water head 520 is connected to the piston cylinder 519 through a water pipe. The rotation of the first pulley 501 can drive the first rotating disk 502 to rotate. The rotation of the first rotating disk 502 can drive the first eccentric plate 503 to rotate, and then drive the second threaded rod 504 to reciprocate. At this time, the second pulley 506 rotates back and forth, and the reciprocating rotation of the second pulley 506 can drive the third pulley 508 to rotate back and forth, thereby rotating the first rotating shaft 511. The rotation of the first rotating shaft 511 can drive the second bevel gear 512 to rotate. The rotation of the second bevel gear 512 can drive the third bevel gear 515 to rotate, and then drive the first gear 514 to rotate.Then, the first tooth plate 510 can be driven to slide, so that the piston plate 517 can move back and forth inside the piston cylinder 519, so that the water inside the water tank 518 is drawn into the interior of the piston cylinder 519, and then sprayed out through the water spray head 520 to cool the bar being cut. A water baffle 521 is rotatably installed inside the piston cylinder 519, and a third side plate 522 is fixedly installed on the side of the mounting frame 301. The bottom of the third side plate 522 is rotatably installed with a third rotating shaft 523. The bottom of the driving shaft 523 is fixedly connected to the water baffle 521, the third rotating shaft 523 passes through the top of the third side plate 522, the top of the third rotating shaft 523 is fixedly installed with a second gear 524, the side of the first bracket 308 is rotatably installed with a fourth rotating shaft 525, the fourth rotating shaft 525 is fixedly connected to the output end of the second motor 315, the top of the mounting frame 301 is fixedly installed with a first support 526, the side of the first support 526 is rotatably installed with a third gear 527, the third gear 527 is connected to the fourth The rotating shaft 525 is fixedly connected, and a third toothed plate 528 is slidably mounted on the top of the mounting frame 301. The third toothed plate 528 meshes with the third gear 527. A fourth toothed plate 529 is fixedly mounted on the side of the third toothed plate 528. The fourth toothed plate 529 meshes with the second gear 524. When the cutting angle of the cutter 307 changes, the heat generated is also different. When the second motor 315 is started, the cutting angle of the cutter 307 changes. The second motor 315 can drive the fourth rotating shaft 525 to rotate, and then drive the third gear 527 to rotate. The rotation of the third gear 527 can drive the third toothed plate 528 to slide, and the sliding of the third toothed plate 528 can drive the fourth toothed plate 529 to slide. The sliding of the fourth toothed plate 529 can drive the second gear 524 to rotate, and then drive the third rotating shaft 523 to rotate. At this time, the angle of the water baffle 521 rotates, causing the water output inside the piston cylinder 519 to change, thereby adapting to cutting at different angles.

[0046] Reference Figures 1-12, This embodiment further proposes that a blowing mechanism 6 is installed on the left side of the mounting frame 301, and the blowing mechanism 6 includes a fourth pulley 601, the fourth pulley 601 is rotatably installed on the left side of the mounting frame 301, the fourth pulley 601 is connected to the first double-groove pulley 316 through a belt, a second rotating disk 602 is fixedly installed on the side of the fourth pulley 601, a second eccentric plate 603 is rotatably installed at the eccentric part of the second rotating disk 602, a third threaded rod 604 is rotatably installed on the end of the second eccentric plate 603, a fourth side plate 605 is fixedly installed on the side of the mounting frame 301, a fifth pulley 606 is rotatably installed on the side of the fourth side plate 605, and the third threaded rod 604 is threadedly connected to the fifth pulley 606. When the first double-groove pulley 31 6 rotates, it can drive the fourth pulley 601 to rotate, and then drive the second rotating disk 602 to rotate, the rotation of the second rotating disk 602 can drive the second eccentric plate 603 to rotate, and then drive the third threaded rod 604 to reciprocate, so that the fifth pulley 606 can reciprocate, and a support seat 607 is fixedly installed on the top of the mounting frame 301, and a fifth gear 608 is rotatably installed inside the support seat 607, and the fifth gear 608 is provided with two, and a double-groove tooth plate 609 is slidably installed inside the support seat 607, and the two fifth gears 608 are meshed with the double-groove tooth plate 609, and a sixth pulley 610 is rotatably installed on the side of the support seat 607, and the sixth pulley 610 is provided with two, The side of the mounting frame 301 is rotatably mounted with a seventh pulley 611, and two seventh pulleys 611 are provided. The two seventh pulleys 611 are connected to the sixth pulley 610 by a belt, and the sides of the two seventh pulleys 611 are fixedly mounted with a sixth gear 612, and the two sixth gears 612 are meshed with each other. The side of the rear sixth gear 612 is fixedly mounted with an eighth pulley 613, and the eighth pulley 613 is connected to the fifth pulley 606 by a belt, and the top of the support seat 607 is fixedly mounted with an air cylinder 614, and the top of the double-groove tooth plate 609 is fixedly mounted with a connecting column 615, which passes through the interior of the air cylinder 614, and the top of the connecting column 615 is fixedly mounted with a push plate 616. The side of the mounting plate 306 is fixedly mounted An air nozzle 617 is installed, and the air nozzle 617 is connected to the air cylinder 614 through an air pipe. The rotation of the fifth pulley 606 can drive the eighth pulley 613 to rotate, and then drive the two sixth gears 612 to rotate. The rotation of the two sixth gears 612 can drive the seventh pulley 611 to rotate. The rotation of the seventh pulley 611 can drive the sixth pulley 610 to rotate. The sixth pulley 610 is fixedly connected to the fifth gear 608. The rotation of the sixth pulley 610 can drive the fifth gear 608 to rotate, and then the double-groove tooth plate 609 can slide back and forth up and down, thereby driving the connecting column 615 to reciprocate inside the air cylinder 614, so that compressed gas is generated inside the air cylinder 614.The gas is transported to the interior of the air nozzle 617 through the air pipe to blow away the waste chips generated by the bar cutting. The air nozzle 617 can move along with the movement of the cutting blade 307.

[0047] Reference Figures 1-12 This embodiment also proposes a high-hardness bar processing process, which is applicable to a high-hardness bar processing device, and the steps are as follows:

[0048] S1: The staff rotates the handle 406 to drive the first threaded rod 402 to rotate, thereby moving the clamping block 403. The clamping block 403 clamps the rod, causing the rod to rotate along with the rotation of the mounting plate 303.

[0049] S2: Then the second motor 315 is started, and the second motor 315 drives the truss 309 to rotate, so that the truss 309 slides inside the arc-shaped groove 311, and the truss 309 tilts, thereby changing the motion trajectory of the cutting blade 307 so that its motion trajectory can meet specific needs;

[0050] S3: When the cutting angle of the cutting blade 307 changes, the second motor 315 drives the fourth rotating shaft 525 to rotate. At this time, the angle of the water baffle 521 rotates, causing the water output from the piston cylinder 519 to change, thereby adapting to cutting at different angles.

[0051] S4: The rotation of the first double-groove pulley 316 drives the first rotating disk 502 to rotate, thereby causing the piston plate 517 to move back and forth inside the piston cylinder 519. Water in the water tank 518 is pumped into the piston cylinder 519 and then sprayed out through the water spray head 520 to cool the bar being cut.

[0052] S5: At the same time, the rotation of the second rotating disk 602 drives the connecting column 615 to reciprocate inside the air cylinder 614, so that compressed gas is generated inside the air cylinder 614. The gas is transported to the inside of the air nozzle 617 through the air pipe to blow away the waste chips generated by the rod cutting.

[0053] Specifically, the working process or working principle of the high-hardness bar processing device is as follows: first, the staff can drive the first threaded rod 402 to rotate by rotating the rotating handle 406, thereby causing the clamping block 403 to move, and the movement of the clamping block 403 can clamp the bar, so that the bar can rotate with the rotation of the mounting disk 303, and then start the first motor 302, the first motor 302 can drive the mounting disk 303 to rotate, and then drive the bar to rotate, so that the bar can be processed, and the rotation of the first motor 302 can drive the first double-groove pulley 316 to rotate at the same time, and the rotating first double-groove pulley 316 can drive the first pulley 501 to rotate, and the rotation of the first pulley 501 can drive the first rotating disk 502 to rotate, and the rotation of the first rotating disk 502 can This drives the first eccentric plate 503 to rotate, and then drives the second threaded rod 504 to reciprocate. At this time, the second pulley 506 rotates back and forth, and the reciprocating rotation of the second pulley 506 can drive the third pulley 508 to rotate back and forth, so that the first rotating shaft 511 rotates, and the rotation of the first rotating shaft 511 can drive the second bevel gear 512 to rotate, and the rotation of the second bevel gear 512 can drive the third bevel gear 515 to rotate, and then drive the first gear 514 to rotate, and then drive the first toothed plate 510 to slide, so that the piston plate 517 can move back and forth inside the piston cylinder 519, so that the water inside the water tank 518 is drawn into the inside of the piston cylinder 519, and then sprayed out through the water spray head 520 to cool the bar being cut.

[0054] When the first double-groove pulley 316 rotates, it can drive the fourth pulley 601 to rotate, and then drive the second rotating disk 602 to rotate. The rotation of the second rotating disk 602 can drive the second eccentric plate 603 to rotate, and then drive the third threaded rod 604 to reciprocate, so that the fifth pulley 606 can rotate back and forth. The rotation of the fifth pulley 606 can drive the eighth pulley 613 to rotate, and then drive the two sixth gears 612 to rotate. The rotation of the two sixth gears 612 can drive the seventh pulley The pulley 611 rotates, and the rotation of the seventh pulley 611 can drive the sixth pulley 610 to rotate. The rotation of the sixth pulley 610 can drive the fifth gear 608 to rotate, and then the double-groove tooth plate 609 can slide back and forth up and down, thereby driving the connecting column 615 to reciprocate inside the air cylinder 614, so that compressed gas is generated inside the air cylinder 614. The gas is transported to the inside of the air nozzle 617 through the air pipe to blow away the waste chips generated by the rod cutting. The air nozzle 617 can move together with the movement of the cutting knife 307.

[0055] The movement trajectory of the cutting blade 307 is the same as the angle between the truss 309 and the mounting frame 301. When the cutting blade 307 needs to move horizontally, the second motor 315 can be started. The second motor 315 can drive the truss 309 to rotate, so that the truss 309 slides inside the arc groove 311, so that the truss 309 is tilted, and the sliding block 312 can move on the surface of the truss 309, thereby making the second slide rail 305 slide up and down on the surface of the first slide rail 304, so that the surface of the bar can be cut at different angles. When the cutting angle of the cutting blade 307 changes, the heat generated is also different. Similarly, when the second motor 315 is started and the cutting angle of the cutting knife 307 changes, the second motor 315 can drive the fourth rotating shaft 525 to rotate, and then drive the third gear 527 to rotate. The rotation of the third gear 527 can drive the third tooth plate 528 to slide, and the sliding of the third tooth plate 528 can drive the fourth tooth plate 529 to slide, and the sliding of the fourth tooth plate 529 can drive the second gear 524 to rotate, and then drive the third rotating shaft 523 to rotate. At this time, the angle of the water baffle 521 rotates, causing the water output inside the piston cylinder 519 to change, so as to adapt to cutting at different angles.

Claims

1. A processing device for high-hardness rods, comprising a support leg (1), characterized in that: A base plate (2) is fixedly mounted on the top of the support leg (1), and a cutting mechanism (3) is mounted on the top of the base plate (2). The cutting mechanism (3) comprises: A mounting frame (301), the mounting frame (301) being fixedly mounted on the top of the bottom plate (2), a first motor (302) being fixedly mounted on the side of the mounting frame (301), an output end of the first motor (302) passing through the side of the mounting frame (301) and being rotatably connected to the mounting frame (301); A mounting plate (303), the mounting plate (303) being rotatably mounted on a side of the mounting frame (301), the mounting plate (303) being fixedly connected to an output end of a first motor (302), a first double-groove pulley (316) being fixedly mounted on the output end of the first motor (302), and a fixing mechanism (4) being mounted on a surface of the mounting plate (303); A first slide rail (304), the first slide rail (304) being fixedly mounted on a side of the mounting frame (301), two first slide rails (304) being provided, and second slide rails (305) being slidably mounted on the surfaces of the two first slide rails (304); A mounting plate (306), the mounting plate (306) being slidably mounted on the surface of the second slide rail (305), and a cutting blade (307) being fixedly mounted on a side of the mounting plate (306); A first bracket (308) is fixedly mounted on the top of the mounting frame (301), a truss (309) is rotatably mounted on the side of the first bracket (308), a second bracket (310) is fixedly mounted on the top of the mounting frame (301), an arc groove (311) is provided on the surface of the second bracket (310), the truss (309) is slidably connected to the arc groove (311), a sliding block (312) is slidably mounted on the surface of the truss (309), a bolt (313) is fixedly mounted on the surface of the sliding block (312), a straight groove plate (314) is fixedly mounted on the top of the mounting plate (306), the straight groove plate (314) is slidably connected to the bolt (313), a second motor (315) is fixedly mounted on the side of the first bracket (308), and an output end of the second motor (315) is fixedly connected to the truss (309); The fixing mechanism (4) includes a mounting groove (401), the mounting groove (401) is provided on the surface of the mounting plate (303), a plurality of the mounting grooves (401) are provided, a first threaded rod (402) is rotatably installed inside each of the plurality of mounting grooves (401), a clamping block (403) is threadedly installed on the surface of the first threaded rod (402), the clamping block (403) is slidably connected to the mounting groove (401), a fixing groove (404) is provided on the surface of the mounting plate (303), a first bevel gear (405) is rotatably installed on the inner wall of the fixing groove (404), a plurality of the first bevel gears (405) are provided, and the plurality of the first bevel gears (405) are fixedly connected to the first threaded rod (402), a rotating handle (406) is rotatably installed on the side surface of the mounting plate (303), and the rotating handle (406) is fixedly connected to the first threaded rod (402); A cooling mechanism (5) is installed on the right side of the mounting frame (301), and the cooling mechanism (5) includes a first pulley (501), which is rotatably installed on the right side of the mounting frame (301), and the first pulley (501) is connected to a first double-groove pulley (316) via a belt, and a first rotating disk (502) is fixedly installed on the side of the first pulley (501), and a first eccentric plate (503) is rotatably installed at the eccentric portion of the first rotating disk (502), and a second threaded rod is rotatably installed at the end of the first eccentric plate (503). (504), a first side plate (505) is fixedly mounted on the side of the mounting frame (301), a second pulley (506) is rotatably mounted on the bottom of the first side plate (505), the second threaded rod (504) passes through the bottom of the first side plate (505) and is threadedly connected to the second pulley (506), a second side plate (507) is fixedly mounted on the side of the mounting frame (301), a third pulley (508) is rotatably mounted on the bottom of the second side plate (507), and the third pulley (508) is connected to the second pulley (506) through a belt.

2. A high-hardness bar processing device according to claim 1, characterized in that: A support plate (509) is fixedly mounted on the side of the mounting frame (301), a first tooth plate (510) is slidably mounted on the bottom of the support plate (509), a first rotating shaft (511) is rotatably mounted on the top of the second side plate (507), the first rotating shaft (511) is fixedly connected to the third pulley (508), a second bevel gear (512) is fixedly mounted on the top of the first rotating shaft (511), and a second rotating shaft (511) is rotatably mounted on the side of the mounting frame (301). 3) A first gear (514) is fixedly mounted on the end of the second rotating shaft (513), the first gear (514) is meshed with the first tooth plate (510), a third bevel gear (515) is fixedly mounted on the side of the first gear (514), the third bevel gear (515) is meshed with the second bevel gear (512), a fixing column (516) is fixedly mounted on the side of the first tooth plate (510), and a piston plate (517) is fixedly mounted on the end of the fixing column (516).

3. A high-hardness bar processing device according to claim 2, characterized in that: A water tank (518) is fixedly mounted on the side of the mounting frame (301), a piston cylinder (519) is fixedly mounted on the side of the mounting frame (301), the water tank (518) is connected to the piston cylinder (519) through a water pipe, the piston plate (517) is slidably connected to the piston cylinder (519), a water spray head (520) is fixedly mounted on the inner side of the mounting frame (301), the water spray head (520) is connected to the piston cylinder (519) through a water pipe, and the piston cylinder (519) is connected to the piston plate (517). 19) A water baffle (521) is rotatably mounted inside, a third side plate (522) is fixedly mounted on the side of the mounting frame (301), a third rotating shaft (523) is rotatably mounted on the bottom of the third side plate (522), the bottom of the third rotating shaft (523) is fixedly connected to the water baffle (521), the third rotating shaft (523) passes through the top of the third side plate (522), and a second gear (524) is fixedly mounted on the top of the third rotating shaft (523).

4. A high-hardness bar processing device according to claim 3, characterized in that: A fourth rotating shaft (525) is rotatably mounted on the side of the first bracket (308), and the fourth rotating shaft (525) is fixedly connected to the output end of the second motor (315). A first support (526) is fixedly mounted on the top of the mounting frame (301), and a third gear (527) is rotatably mounted on the side of the first support (526), and the third gear (527) is fixedly connected to the fourth rotating shaft (525). A third tooth plate (528) is slidably mounted on the top of the mounting frame (301), and the third tooth plate (528) is meshed with the third gear (527). A fourth tooth plate (529) is fixedly mounted on the side of the third tooth plate (528), and the fourth tooth plate (529) is meshed with the second gear (524).

5. A high-hardness bar processing device according to claim 4, characterized in that: A blowing mechanism (6) is installed on the left side of the mounting frame (301), and the blowing mechanism (6) includes a fourth pulley (601), the fourth pulley (601) is rotatably installed on the left side of the mounting frame (301), the fourth pulley (601) is connected to the first double-groove pulley (316) through a belt, a second rotating disk (602) is fixedly installed on the side of the fourth pulley (601), a second eccentric plate (603) is rotatably installed at the eccentric portion of the second rotating disk (602), a third threaded rod (604) is rotatably installed at the end of the second eccentric plate (603), a fourth side plate (605) is fixedly installed on the side of the mounting frame (301), a fifth pulley (606) is rotatably installed on the side of the fourth side plate (605), and the third threaded rod (604) is threadedly connected to the fifth pulley (606).

6. The high-hardness bar processing device according to claim 5, characterized in that: A support base (607) is fixedly installed on the top of the mounting frame (301), and a fifth gear (608) is rotatably installed inside the support base (607), and two fifth gears (608) are provided. A double-groove tooth plate (609) is slidably installed inside the support base (607), and the two fifth gears (608) are meshed with the double-groove tooth plate (609). A sixth pulley (610) is rotatably installed on the side of the support base (607), and two sixth pulleys (610) are provided. A seventh pulley (611) is rotatably installed on the side of the mounting frame (301), and two seventh pulleys (611) are provided. The two seventh pulleys (611) are connected to the sixth pulley (610) by a belt, and the two seventh pulleys (611) are connected to the sixth pulley (610) by a belt. The side of the wheel (611) is fixedly mounted with a sixth gear (612), and the two sixth gears (612) are meshed with each other. The side of the rear sixth gear (612) is fixedly mounted with an eighth pulley (613), and the eighth pulley (613) is connected to the fifth pulley (606) through a belt. The top of the support seat (607) is fixedly mounted with an air cylinder (614), and the top of the double-grooved tooth plate (609) is fixedly mounted with a connecting column (615), and the connecting column (615) passes through the interior of the air cylinder (614). The top of the connecting column (615) is fixedly mounted with a push plate (616), and the side of the mounting plate (306) is fixedly mounted with an air nozzle (617), and the air nozzle (617) is connected to the air cylinder (614) through an air pipe.

7. A high-hardness bar processing process, suitable for the high-hardness bar processing device according to claim 6, characterized in that: Here are the steps: S1: The staff rotates the handle (406) to drive the first threaded rod (402) to rotate, thereby causing the clamping block (403) to move. The clamping block (403) clamps the rod, causing the rod to rotate along with the rotation of the mounting plate (303); S2: Then the second motor (315) is started, and the second motor (315) drives the truss (309) to rotate, so that the truss (309) slides inside the arc groove (311), and the truss (309) tilts, thereby changing the motion trajectory of the cutting blade (307) so that its motion trajectory can meet specific needs; S3: When the cutting angle of the cutting blade (307) changes, the second motor (315) drives the fourth rotating shaft (525) to rotate, and the angle of the water baffle (521) rotates, causing the water output from the piston cylinder (519) to change, thereby adapting to cutting at different angles; S4: The rotation of the first double-groove pulley (316) can drive the first rotating disk (502) to rotate, thereby causing the piston plate (517) to move back and forth inside the piston cylinder (519). Water inside the water tank (518) is drawn into the interior of the piston cylinder (519) and then sprayed out through the water spray head (520) to cool the bar being cut; S5: At the same time, the rotation of the second rotating disk (602) drives the connecting column (615) to reciprocate inside the air cylinder (614), so that compressed gas is generated inside the air cylinder (614). The gas is transported to the inside of the air nozzle (617) through the air pipe to blow away the waste chips generated by cutting the rod.

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