Quick preparation machine for lip brick cutting

Abstract

The application discloses a quick preparation machine for cutting lip bricks and belongs to the technical field of glass production equipment. The machine comprises a support, an integral lifting mechanism, a No. 1 mounting plate, a motor lifting mechanism, a guide mechanism and a cutting mechanism. The integral lifting mechanism is arranged on the top of the support. The No. 1 mounting plate is arranged on the top of the integral lifting mechanism, and the integral lifting mechanism is used for adjusting the height position of the No. 1 mounting plate. The motor lifting mechanism is arranged on one side of the top of the No. 1 mounting plate. The guide mechanism is arranged on the other side of the top of the No. 1 mounting plate. The cutting mechanism is arranged on the top of the motor lifting mechanism, and the motor lifting mechanism is used for adjusting the height position of the cutting mechanism. The cutting mechanism is used for accurately separating tail bricks from lip bricks. Compared with the existing manual method, the application is semi-manual, saves labor cost, improves work efficiency, reduces high-temperature working time and reduces high-temperature working risk. In addition, the mechanical structure of the application is simple and easy to maintain.

Description

Technical Field

[0001] This invention relates to the field of glass production equipment technology, specifically to a rapid preparation machine for cutting lip bricks. Background Technology

[0002] like Figure 1 As shown, after the molten glass melts, it flows through the tail brick and lip brick into the rolling mill to be rolled into sheets. During the production process, the lip brick may deform or detach particles due to aging, improper use, or other reasons. These situations can seriously affect the normal production of glass and the quality of the product, so the lip brick needs to be replaced in time when the above problems occur.

[0003] The replacement of the lip brick is usually done manually. Since the area behind the glass tail brick is the glass melting pool area, the working environment temperature is close to 80°C. After the glass melt on the lip brick cools down, the upper glass is usually broken and removed manually using tools such as pneumatic picks and air hammers. Then the lip brick is removed and replaced. The whole operation process consumes a lot of manpower, and there is a certain risk due to the high working environment temperature. Summary of the Invention

[0004] The purpose of this invention is to provide a rapid preparation machine for cutting lip bricks, aiming to at least solve the technical problems existing in the prior art. To achieve the above objective, the technical solution adopted by this invention is as follows:

[0005] A quick preparation machine for cutting lip bricks includes:

[0006] support;

[0007] An integrated lifting mechanism is provided on the top of the support frame;

[0008] A No. 1 mounting plate is disposed on the top of the overall lifting mechanism, and the overall lifting mechanism is used to adjust the height position of the No. 1 mounting plate.

[0009] A motor lifting mechanism is provided on one side of the top of the first mounting plate;

[0010] A guiding mechanism is provided on the other side of the top of the first mounting plate. The guiding mechanism includes a guide wheel, the outer peripheral wall of which matches the non-cutting surface of the lip brick to be cut.

[0011] A cutting mechanism is provided, which is located on top of the motor lifting mechanism. The motor lifting mechanism is used to adjust the height of the cutting mechanism.

[0012] As a further aspect of the present invention: the cutting mechanism includes:

[0013] Mounting plate number two is fixedly installed on the top of the output end of the motor lifting mechanism;

[0014] A linear guide rail is horizontally arranged on the top of the second mounting plate, and a sliding seat is slidably disposed on the linear guide rail;

[0015] A drive motor is fixedly mounted on the sliding base;

[0016] A cutting disc, which is fixedly connected to the output end of the drive motor via a rotating shaft.

[0017] As a further aspect of the present invention, the cutting disc is made of diamond material.

[0018] As a further aspect of the present invention: the guiding mechanism further includes:

[0019] A guide screw, which is rotatably mounted on the top of the first mounting plate;

[0020] A guide block, which is threaded onto the outer periphery of the guide screw;

[0021] A column is fixedly installed on the top of the guide block, and the guide wheel is rotatably installed on the upper section of the column via a bearing.

[0022] As a further aspect of the present invention: the motor lifting mechanism includes:

[0023] At least two No. 1 fixing boxes are fixedly installed on the top of the No. 1 mounting plate;

[0024] A first rotating rod, which is rotatably inserted between at least two first fixed boxes;

[0025] At least two drive gears are fixedly sleeved on the outer periphery of the first rotating rod;

[0026] The motor lifting rod is slidably engaged in each of the first fixing boxes. The top end of the motor lifting rod is fixedly connected to the bottom of the cutting mechanism. A rack is provided on one side of the motor lifting rod, and the driving gear meshes with the corresponding rack.

[0027] As a further aspect of the present invention: the overall lifting mechanism includes:

[0028] At least two of the second fixing boxes are fixedly installed on the top of the bracket;

[0029] The second rotating rod is rotatably inserted between at least two of the second fixed boxes;

[0030] At least two drive gears are fixedly sleeved on the outer periphery of the second rotating rod;

[0031] The integral lifting rod is slidably engaged in each of the second fixing boxes. The top end of the integral lifting rod is fixedly connected to the bottom of the first mounting plate. A rack is provided on one side of the integral lifting rod, and the drive gear meshes with the corresponding rack.

[0032] As a further aspect of the present invention, it also includes a traveling carriage, the bracket being fixedly installed on the traveling carriage, and the traveling carriage being mounted on the guide rail of the calender.

[0033] The beneficial effects of this invention are:

[0034] This invention provides a rapid preparation machine for cutting lip bricks. Through the cooperation of an overall lifting mechanism, a motor lifting mechanism, a guiding mechanism, and a cutting mechanism, the cutting blade of the cutting mechanism is aligned with the joint between the lip brick and the tail brick. Running the cutting mechanism can accurately separate the tail brick from the lip brick. Compared with existing manual methods, this invention is semi-manual, saves labor costs, improves work efficiency, and importantly, reduces the duration of high-temperature work and the risk of high-temperature work. In addition, the mechanical structure of this invention is simple and easy to maintain. Attached Figure Description

[0035] The invention will now be further described with reference to the accompanying drawings.

[0036] Figure 1 This is a schematic diagram of the lip brick and tail brick structure in the prior art;

[0037] Figure 2 This is a side view schematic diagram of the structure of the rapid preparation machine for cutting lip bricks according to the present invention;

[0038] Figure 3 This is a top view schematic diagram of the cutting mechanism of the present invention;

[0039] Figure 4 This is a side view of the top structure of the bracket of the present invention;

[0040] Figure 5 This is a schematic diagram of the drive gear and rack structure of the present invention.

[0041] In the diagram: 1. Bracket; 2. Mounting plate 1; 3. Guide wheel; 4. Mounting plate 2; 5. Linear guide rail; 6. Drive motor; 7. Cutting blade; 8. Guide screw; 9. Guide block; 10. Column; 11. Fixing box 1; 12. Rotating rod 1; 13. Drive gear; 14. Motor lifting rod; 15. Rack; 16. Fixing box 2; 17. Rotating rod 2; 18. Overall lifting rod; 19. Traveling carriage; 20. Calender guide rail. Detailed Implementation

[0042] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0043] In the description of this invention, it should be understood that the terms "upper", "lower", "left", "right", "front", "rear", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on this invention.

[0044] Furthermore, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking," etc., should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0045] Please see Figure 2-5 As shown, the present invention provides a rapid preparation machine for cutting lip bricks, including a bracket 1, an overall lifting mechanism, a first mounting plate 2, a motor lifting mechanism, a guiding mechanism, and a cutting mechanism.

[0046] The support frame 1 needs to have a certain pressure resistance, but its weight cannot be too heavy. The overall lifting mechanism is located on top of the support frame 1, and mounting plate 2 is located on top of the overall lifting mechanism. The vertical height of mounting plate 2 can be adjusted by operating the overall lifting mechanism. A motor-driven lifting mechanism is located on one side of the top of mounting plate 2; a guide mechanism is located on the other side of the top of mounting plate 2. The motor-driven lifting mechanism and the guide mechanism can move up and down synchronously with mounting plate 2 to adjust its height. The cutting mechanism is located on top of the motor-driven lifting mechanism. The vertical height of the cutting mechanism can be adjusted by operating the motor-driven lifting mechanism. The vertical height of mounting plate 2, the motor-driven lifting mechanism, the guide mechanism, and the cutting mechanism can be adjusted synchronously by operating the overall lifting mechanism. Please refer to [link / reference]. Figure 2 As shown, the present invention also includes a traveling carriage 19, with a bracket 1 fixedly installed on the traveling carriage 19, and the traveling carriage 19 mounted on the calender guide rail 20.

[0047] This invention uses a cutting mechanism to separate the tail brick from the lip brick. Compared with existing manual methods, this invention is semi-manual, saves labor costs, improves work efficiency, and importantly reduces the duration and risk of working at high temperatures. In addition, the mechanical structure of this invention is simple and easy to maintain.

[0048] Please see Figure 4 As shown, in one embodiment, the cutting mechanism includes at least a second mounting plate 4, a linear guide rail 5, a drive motor 6, and a cutting blade 7. The second mounting plate 4 is fixedly mounted on the top of the output end of the motor lifting mechanism. The linear guide rail 5 is horizontally arranged on the top of the second mounting plate 4. There are at least two linear guide rails 5, preferably high-precision electric guide rails. A sliding seat is slidably mounted on the linear guide rail 5. The drive motor 6 is fixedly mounted on the sliding seat. The cutting blade 7 is fixedly connected to the output end of the drive motor 6 via a rotating shaft. The cutting blade 7 is preferably made of diamond material and can be used for cutting various types of stone.

[0049] In practice, the sliding seat moves laterally on the linear guide rail 5, which drives the drive motor 6 and the cutting blade 7 to move laterally synchronously, thereby adjusting the cutting blade 7 to a suitable position and accurately cutting and separating the tail brick from the lip brick.

[0050] Please see Figure 4 As shown, in one embodiment, the guiding mechanism includes at least a guide screw 8, a guide block 9, a column 10, and a guide wheel 3. The guide screw 8 is rotatably mounted on one side of the top of the first mounting plate 2 via two side plates. The guide block 9 is threaded onto the outer periphery of the guide screw 8, and its bottom is attached to the top of the first mounting plate 2. The column 10 is fixedly mounted on the top of the guide block 9, and the guide wheel 3 is mounted on the upper section of the column 10 via a bearing drive, allowing the guide wheel 3 to rotate on the upper section of the column 10.

[0051] In practice, the guide block 9 is driven to move along the guide screw 8 by rotating the guide screw 8. The guide block 9 drives the guide wheel 3 to move synchronously through the column 10, thereby adjusting the guide wheel 3 so that the outer peripheral wall of the guide wheel 3 is in contact with the non-cutting surface of the lip brick to be cut.

[0052] Please see Figure 4 As shown, in one embodiment, the motor lifting mechanism includes a first fixed box 11, a first rotating rod 12, a drive gear 13, and a motor lifting rod 14. At least two first fixed boxes 11 are fixedly disposed on the top of the first mounting plate 2, and the first rotating rod 12 is rotatably inserted between the at least two first fixed boxes 11. The contact point between the first rotating rod 12 and the first fixed box 11 is connected by a bearing, allowing the first rotating rod 12 to rotate freely.

[0053] At least two drive gears 13 are fixedly sleeved on the outer periphery of the first rotating rod 12. The drive gears 13 are located in the corresponding first fixed box 11. The first fixed box 11 is slidably engaged with the motor lifting rod 14. The top of the motor lifting rod 14 is fixedly connected to the bottom of the cutting mechanism. A rack 15 is provided on one side of the motor lifting rod 14. The drive gears 13 mesh with the corresponding rack 15.

[0054] In practice, rotating the first rotating rod 12 drives the drive gear 13 to rotate. Since the drive gear 13 meshes with the rack 15 of the corresponding motor lifting rod 14, when the drive gear 13 rotates, the drive gear 13 and the rack 15 can drive the corresponding motor lifting rod 14 to move up and down. With the synchronous movement of at least two motor lifting rods 14, the cutting mechanism is pushed to move up and down, thereby adjusting the height position of the cutting mechanism.

[0055] Please see Figure 4 As shown, in one embodiment, the overall lifting mechanism includes a second fixed box 16, a second rotating rod 17, a drive gear 13, and an overall lifting rod 18. At least two second fixed boxes 16 are fixedly mounted on the top of the bracket 1; the second rotating rod 17 is rotatably inserted between the at least two second fixed boxes 16, and the contact points between the second rotating rod 17 and the second fixed box 16 are connected by bearings, allowing the second rotating rod 17 to rotate freely. At least two drive gears 13 are fixedly sleeved on the outer periphery of the second rotating rod 17. An overall lifting rod 18 is slidably engaged within each second fixed box 16. The top end of the overall lifting rod 18 is fixedly connected to the bottom of the first mounting plate 2. A rack 15 is provided on one side of the overall lifting rod 18, and the drive gear 13 meshes with the corresponding rack 15.

[0056] In specific implementation, the drive gear 13 is driven to rotate by rotating the second rotating rod 17. Since the drive gear 13 meshes with the rack 15 of the corresponding integral lifting rod 18, when the drive gear 13 rotates, the drive gear 13 and the rack 15 can drive the corresponding integral lifting rod 18 to move up and down. With the synchronous movement of at least two integral lifting rods 18, the first mounting plate 2 is pushed to move up and down, thereby adjusting the height position of the motor lifting mechanism, guide mechanism and cutting mechanism on the first mounting plate 2 as a whole.

[0057] The following describes in detail the method of using the rapid preparation machine for cutting lip bricks provided by the present invention, including the following steps:

[0058] Step 1: When it is necessary to cut and separate the tail brick and the lip brick, after the calender is pushed out, the quick preparation machine for cutting the lip brick of the present invention is pushed into the calender guide rail 20 and positioned.

[0059] Step two: To avoid misoperation, first lift the cutting mechanism to its highest point by operating the first rotating rod 12 of the motor lifting mechanism.

[0060] Step 3, Adjust guide wheel 3: Adjust the position of guide wheel 3 by operating the second rotating rod 17 of the overall lifting mechanism and the guide screw 8 of the guide mechanism, so that the outer peripheral wall of guide wheel 3 is in close contact with the non-cutting surface of the lip brick to be cut, and lock the position after the guide wheel 3 is adjusted.

[0061] Step 4, Cutting blade 7 alignment: Adjust the position of cutting blade 7 by moving the sliding seat laterally on the linear guide rail 5, so that cutting blade 7 is aligned with the joint between the lip brick and the tail brick, and then lock the sliding seat.

[0062] Step 5, pre-cutting: Start the drive motor 6, and slowly adjust the first rotating rod 12 of the motor lifting mechanism downwards until the blade of the cutting disc 7 begins to cut. After cutting to a reasonable depth, lock the first rotating rod 12.

[0063] Step 6, Walking and Cutting: Push the walking carriage 19 to move along the calender guide rail 20 to perform continuous cutting, directly cutting and separating the tail brick and lip brick.

[0064] The preferred embodiments of the present invention have been described in detail above and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the claims of this invention should still fall within the patent coverage of this invention.

Claims

1. A rapid preparation machine for cutting lip bricks, characterized in that, include: Scaffold (1); An integrated lifting mechanism is disposed on the top of the bracket (1); Mounting plate (2) No. 1 is disposed on the top of the overall lifting mechanism, and the overall lifting mechanism is used to adjust the height position of mounting plate (2); A motor lifting mechanism is provided on one side of the top of the first mounting plate (2); A guiding mechanism is provided on the other side of the top of the first mounting plate (2). The guiding mechanism includes a guide wheel (3). The outer peripheral wall of the guide wheel (3) matches the non-cutting surface of the lip brick to be cut. A cutting mechanism is provided, which is located on top of the motor lifting mechanism, and the motor lifting mechanism is used to adjust the height of the cutting mechanism. The cutting mechanism includes: Mounting plate No. 2 (4) is fixedly installed on the top of the output end of the motor lifting mechanism; Linear guide rail (5), the linear guide rail (5) is arranged horizontally on the top of the second mounting plate (4), and a sliding seat is slidably provided on the linear guide rail (5); A drive motor (6) is fixedly mounted on the sliding seat; A cutting blade (7) is fixedly connected to the output end of the drive motor (6) via a rotating shaft; The guiding mechanism also includes: Guide screw (8), which is rotatably mounted on the top of the first mounting plate (2); Guide block (9), which is threaded onto the outer periphery of guide screw (8); A column (10) is fixedly installed on the top of the guide block (9), and the guide wheel (3) is rotatably installed on the upper section of the column (10) through a bearing; The motor lifting mechanism includes: At least two of the first fixing boxes (11) are fixedly disposed on the top of the first mounting plate (2); A first rotating rod (12) is rotatably inserted between at least two first fixing boxes (11); At least two of the drive gears (13) are fixedly sleeved on the outer periphery of the first rotating rod (12); The motor lifting rod (14) is slidably engaged in each of the first fixing boxes (11). The top end of the motor lifting rod (14) is fixedly connected to the bottom of the cutting mechanism. A rack (15) is provided on one side of the motor lifting rod (14), and the drive gear (13) meshes with the corresponding rack (15).

2. The rapid preparation machine for cutting lip bricks according to claim 1, characterized in that: The cutting disc (7) is made of diamond.

3. The rapid preparation machine for cutting lip bricks according to claim 1, characterized in that, The overall lifting mechanism includes: At least two of the second fixing boxes (16) are fixedly disposed on the top of the bracket (1); The second rotating rod (17) is rotatably inserted between at least two of the second fixing boxes (16); At least two of the drive gears (13) are fixedly sleeved on the outer periphery of the second rotating rod (17); The integral lifting rod (18) is slidably engaged in each of the second fixing boxes (16). The top end of the integral lifting rod (18) is fixedly connected to the bottom of the first mounting plate (2). A rack (15) is provided on one side of the integral lifting rod (18), and the drive gear (13) meshes with the corresponding rack (15).

4. The rapid preparation machine for cutting lip bricks according to claim 1, characterized in that: It also includes a traveling carriage (19), the bracket (1) is fixedly installed on the traveling carriage (19), and the traveling carriage (19) is mounted on the calender guide rail (20).

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