Take-up device for aluminum alloy wires

Abstract

The invention relates to the technical field of aluminum alloy wire take-up, in particular to an aluminum alloy wire take-up device which comprises a machine body, the machine body is provided with a lead-in roller, a take-up roller, a take-up device, a take-up device, a take-up device and a take-up device, and the lead-in roller is rotationally installed on the left side of the machine body and used for leading in an aluminum alloy wire to the machine body; and the telescopic limiting stopper is rotationally mounted on the right side of the machine body, and the telescopic limiting stopper is used for rotating and pulling the aluminum alloy wire in the clockwise direction. The lead-in roller, the wire stroking mechanism and the winding sleeve are arranged on the machine body from left to right, so that aluminum alloy wires move orderly in a W-shaped structure; according to the winding device, the winding barrel with one end open is arranged as a main body of the winding sleeve, and the telescopic baffle capable of stretching out and drawing back in the radial direction is arranged in the winding sleeve, so that the aluminum alloy wire is blocked and limited by the corresponding right-angle arc plate in the winding process, and it is guaranteed that the winding position of the aluminum alloy wire on the winding sleeve is fixed.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum alloy wire taking-up, and in particular to a device for taking-up aluminum alloy wire. Background Art

[0002] As automobiles become more high-performance and highly functional, the number of various electrical devices and control devices installed in vehicles increases, and the number of electrical wiring bodies used in these devices also tends to increase. Aluminum alloy wires are used as electrical wiring bodies for mobile bodies such as automobiles, trains, and aircraft, or electrical wiring bodies for industrial robots and buildings, etc., and are used in components called wiring harnesses, that is, copper or copper alloy terminals are attached to electric wires containing copper or copper alloy conductors.

[0003] For ease of use, existing aluminum alloy wires are mostly packaged in a winding manner, such as a wire winding device for aluminum alloy wires disclosed in announcement number CN102430613B. It is believed that the problem with traditional wire winding devices is that the aluminum alloy wires must be taken out from the winding reel through a wire take-up rack before the aluminum alloy wires are completely cooled, otherwise the aluminum alloy wires will cool and harden, and the coiled wire will shrink when it is cold and difficult to take out. At the same time, since the aluminum alloy wires are relatively soft when taken out from the winding reel by the wire take-up rack, it is easy for the winding sheet to scratch the surface of the aluminum alloy wire when taking the wire, and it is difficult to lift the wire and easily damage the aluminum wire. Therefore, it is proposed to drive the winding sheet to change so that the aluminum wire automatically detaches from the support to facilitate wire taking, and the structure of the winding sheet is improved. At the same horizontal height, the outer side of the winding sheet is arc-shaped, which further avoids the winding sheet scratching the surface of the aluminum alloy wire. Another example is a wire take-up device for aluminum alloy wires disclosed in the announcement number CN206359047U. It is believed that the existing aluminum alloy wire take-up devices often have defects such as bending, curling, and uneven winding due to the inconsistent speeds of the pay-off and take-up reels and the effects of gravity. Therefore, it is proposed to accurately control the tension of the aluminum alloy wires, ensure the flatness of the aluminum alloy wires during the entire process and the consistency of the line speed of the pay-off and take-up device, prevent the wires from curling, and achieve smooth and uniform winding of the wires. However, the following are not considered: The aluminum alloy wire has a long structure, and there is a problem of a large number of turns when winding it through rollers. In the winding process, there is a lack of measures to adjust the position and tension of the aluminum alloy wire, which can easily cause the aluminum alloy wire to be wound at a single point at a certain position on the winding sleeve. This can easily cause uneven distribution of the aluminum alloy wire on the winding sleeve, and even cause the aluminum alloy wire structure in the wound state to be loose or over-extruded; The existing wire-winding equipment is equipped with a tensioning structure to adapt to the tension of the aluminum alloy wire. However, during the process of pulling the aluminum alloy wire, the aluminum alloy itself is very easy to be contaminated with dust and also carries static electricity. If no corresponding protective treatment is performed, it is very easy to cause multiple extrusions of the aluminum alloy wire on the winding sleeve during winding, and even cause structural wear due to the static electricity effect, and the product quality of the aluminum alloy wire cannot be guaranteed. Existing wire-taking equipment mostly adopts the method of set and screw fixing for the winding sleeve. Although it is easy to install, it will cause obvious binding effect after winding multiple aluminum alloy wires. It is difficult to remove the wound roller structure from the wire-taking equipment. It is very easy to destroy the structural integrity of the winding sleeve and the aluminum alloy wire during the disassembly and replacement operation, and it is also difficult to carry out subsequent winding operations. Summary of the invention

[0004] The purpose of the present invention is to solve the problem in the prior art that it is difficult to carry out efficient, anti-static and wear-reducing winding management of aluminum alloy wires, and to propose a winding device for aluminum alloy wires.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A wire take-up device for aluminum alloy wires, comprising a machine body, on which is provided: An introduction roller, which is rotatably installed on the left side of the machine body and is used to introduce the aluminum alloy wire into the machine body; A telescopic limiter, which is rotatably mounted on the right side of the machine body and is used to rotate and pull the aluminum alloy wire in a clockwise direction; A winding sleeve, which is fixedly arranged at the right side of the machine body through a telescopic limiter, and is used for winding the aluminum alloy wire; A wire-winding mechanism, which is arranged in the middle of the machine body and is located between the introduction roller and the winding sleeve, and is used to cooperate with the introduction roller and the winding sleeve to shape the aluminum alloy wire into a W-shaped structure; The purification and protection component is arranged in the middle of the machine body through a wire-winding mechanism, and the purification and protection component is used to clean and lubricate the aluminum alloy wire.

[0006] Preferably, the body comprises: A first gantry bracket, which is fixedly arranged at the left side of the machine body and is used for rotatably installing the introduction roller; An arc slot bracket, which is fixedly arranged at the right side of the machine body and is used for rotatably installing the telescopic limiter; The second gantry bracket is fixedly arranged in the middle of the machine body, and the second gantry bracket is used for movably installing the wire drawing mechanism.

[0007] Preferably, the telescopic limiter comprises: A load-carrying turntable, the load-carrying turntable is rotatably mounted on the arc slot bracket; A connecting turntable, wherein the connecting turntable is fixedly mounted on the load turntable through an adapted threaded rod and a nut; An extended square tube, wherein the extended square tube is integrally connected to the connecting turntable; A cross traction block, wherein the cross traction block is slidably sleeved in the extended square tube; The radially opening and closing support members are two groups in number, the two groups of radially opening and closing support members are symmetrically distributed on the extended square tube, and the two groups of radially opening and closing support members are movably pulled radially by a cross pulling block to be used for installing a winding sleeve.

[0008] Preferably, the radially-tensioned support member comprises: A hollow guide square rod, wherein the hollow guide square rod is welded to the extended square tube; A guide round rod, wherein the guide round rod is integrally connected to the hollow guide square rod; A strong spring, wherein the strong spring is welded to the hollow guide square rod; A lifting ring, wherein the lifting ring is welded with a strong spring and the lifting ring is slidably sleeved on the guide rod; A limit rod, wherein the limit rod pin is installed on the extended square tube; An opening and closing straight plate, wherein the opening and closing straight plate is connected to a limit pull rod; A right-angle arc plate, wherein the right-angle arc plate is integrally connected to the opening and closing straight plate; A position-limiting long hole is provided in the opening and closing straight plate, and the guide round rod movably passes through the position-limiting long hole, and the lifting ring movably counteracts the position-limiting long hole; A traction connecting rod is used to flexibly connect the cross traction block and the limiting pull rod.

[0009] Preferably, the winding sleeve comprises: A winding drum body, one end of which is open, and the winding drum body is sleeved on the right-angle arc plates in the two sets of radially opening and closing support members through the opening; A deflection rotating rod, the deflection rotating rod is rotatably mounted in the winding drum body; Limit openings, the number of which is two; Telescopic baffles, the number of which is two, the telescopic baffles are slidably sleeved in the winding drum body through a limit opening, and the two telescopic baffles are movably pulled by a deflection rotating rod; A traction rod is used to flexibly connect the deflection rod and the telescopic baffle.

[0010] Preferably, the thread-winding mechanism comprises: A three-layer lifting frame, wherein the three-layer lifting frame is vertically slidably installed in the second gantry support; A traction turntable, which is rotatably mounted at the middle end of the three-layer lifting frame, and an eccentrically arranged active traction bolt is integrally connected to the traction turntable; A pendulum traction rod, the pendulum traction rod is rotatably mounted at the lower end of the three-layer lifting frame, and an active traction long hole for slidingly fitting an active traction bolt is opened at the middle end of the pendulum traction rod, and a driven traction long hole is opened at the upper end of the pendulum traction rod; A reciprocating frame, wherein the reciprocating frame is horizontally slidably mounted on the upper end of the three-layer lifting frame, and a driven traction bolt slidably mounted in the driven traction long hole is integrally connected to the reciprocating frame; A supporting pulley is rotatably mounted in the reciprocating frame.

[0011] Preferably, the purification and protection component comprises: A destaticizing mechanism, which is movably arranged on the second gantry bracket in cooperation with the wire-winding mechanism, and is used for humidifying and wiping the aluminum alloy wire at the left position; The lubricating mechanism is arranged in the reciprocating frame, and the lubricating mechanism is used for spraying lubricating oil onto the supporting pulley and the aluminum alloy wire.

[0012] Preferably, the anti-static mechanism comprises: A guide movable frame, the guide movable frame is slidably mounted on the second gantry bracket in a forward and backward direction; A mobile water storage tank, the mobile water storage tank is slidably mounted on a guide movable frame in a left-right direction; A cross elastic expansion member, wherein the cross elastic expansion member is slidably mounted on the mobile water storage tank in an up-and-down direction; A sealing rubber ring, which is fixedly sleeved on the cross elastic telescopic member at the middle end position in the mobile water storage tank, and the sealing rubber ring is used to moveably sleeve the lower end opening of the cross elastic telescopic member corresponding to the mobile water storage tank; The plush sponge ferrule, the plush sponge ferrule pin is installed on the cross elastic telescopic member, and the plush sponge ferrule is movably sleeved on the aluminum alloy wire at the left position.

[0013] Preferably, the lubrication mechanism comprises: A guide groove, the guide groove is vertically opened at the upper end of the reciprocating frame; A pressurized sealed chamber, wherein the pressurized sealed chamber is vertically opened at the middle end of the reciprocating frame, and the top end of the pressurized sealed chamber is connected to the guide groove; A grease storage chamber, wherein the grease storage chamber is provided at the lower end of the reciprocating frame, and the bottom end of the grease storage chamber is connected to the pressurized sealing chamber; An elastic piston booster, wherein the elastic piston booster is slidably sleeved in the guide groove and the pressurized sealing cavity, and the support pulley is rotatably connected to the upper end of the elastic piston booster located in the guide groove; One-way aeration micropores are provided at the top of the grease storage cavity and are located below the supporting pulley.

[0014] Preferably, the one-way aeration micropores are inverted funnel structures that are narrow at the top and wide at the bottom.

[0015] Compared with the prior art, the present invention has the following advantages: 1. The present invention arranges an introduction roller, a wire drawing mechanism and a winding sleeve from left to right on the machine body, so that the aluminum alloy wire moves in an orderly manner in a W-shaped structure, wherein the wire drawing mechanism is adjusted up and down and front and back through the winding sleeve, and the aluminum alloy wire is driven to perform periodic position adjustment while being tensioned and supported by a support pulley, thereby realizing orderly winding of the aluminum alloy wire layer by layer on the winding sleeve.

[0016] 2. The present invention sets a destaticizing mechanism in the middle of the machine body, and drives the guide movable frame forward and backward so that the cross elastic telescopic member can be lifted and lowered obliquely along the aluminum alloy wire. While squeezing out the water body, the aluminum alloy wire located on the left side is wiped with a wetted velvet sponge ring, thereby reducing dust pollutants and achieving destaticizing protection.

[0017] 3. The present invention sequentially opens a guide groove, a pressurized sealing chamber, a grease storage chamber and a one-way aeration micropores in the reciprocating movable frame, and elastically installs the support pulley by using an elastic piston booster mounted in the guide groove and the pressurized sealing chamber, so that the lubricating oil in the grease storage chamber is poured through the one-way aeration micropores to coat the support pulley and the aluminum alloy wire passing through the support pulley during the pressurization process, thereby reducing the friction force between the aluminum alloy wire and other objects by improving the lubrication performance.

[0018] 4. The present invention rotatably installs a telescopic limiter on the right side of the machine body, and uses a cross traction block that moves back and forth in a straight line to synchronously pull the two groups of upper radial opening and closing supports, so that the winding sleeve can be supported and fixed by a right-angle arc plate in an open state, thereby realizing convenient disassembly, assembly and replacement of the winding sleeve, and facilitating improving the winding and replacement efficiency of aluminum alloy wires.

[0019] 5. The present invention arranges a winding drum body with an open end as the main body of the winding sleeve, and arranges a radially retractable telescopic baffle in the winding sleeve, so as to block and limit the aluminum alloy wire corresponding to the right-angle arc plate during the winding process, thereby ensuring that the winding position of the aluminum alloy wire on the winding sleeve is fixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic structural diagram of a wire take-up device for aluminum alloy wires proposed by the present invention; Figure 2 A bottom view of a wire take-up device for aluminum alloy wires proposed by the present invention; Figure 3 This is a schematic diagram of the body structure of a wire take-up device for aluminum alloy wires proposed by the present invention; Figure 4 This is a schematic diagram of the structure of a telescopic limiter of a wire take-up device for an aluminum alloy wire proposed by the present invention; Figure 5 This is a schematic diagram of the structure of a radially opening and closing support member of a wire-taking device for an aluminum alloy wire proposed by the present invention; Figure 6 This is a schematic diagram of the winding sleeve structure of a wire-taking device for aluminum alloy wires proposed by the present invention; Figure 7 This is a schematic structural diagram of a wire winding mechanism of a wire taking-up device for aluminum alloy wires proposed by the present invention; Figure 8 A cross-sectional view of a wire reeling mechanism and a lubricating mechanism of a wire take-up device for an aluminum alloy wire proposed by the present invention; Fig. 9 This is a schematic diagram of the structure of a destaticizing mechanism of a wire take-up device for an aluminum alloy wire proposed by the present invention; Fig.10 This is a cross-sectional view of a destaticizing mechanism of a wire take-up device for an aluminum alloy wire proposed in the present invention.

[0021] In the figure: 1. Machine body; 101. First gantry bracket; 102. Arc slot bracket; 103. Second gantry bracket; 2. Introducing roller; 3. Telescopic stopper; 301. Loading turntable; 302. Connecting turntable; 303. Extended square tube; 304. Cross traction block; 305. Radial opening and closing support; 30501. Hollow guide square rod; 30502. Guide round rod; 30503. Strong spring; 30504. Lifting ring; 30505. Limiting pull rod; 30506. Opening and closing straight plate; 30507. Right-angle arc plate; 30508. Limiting long hole; 30509. Traction connecting rod; 4. Winding sleeve; 401. Winding drum; 402. Deflection rod; 403. Limiting port; 404 , telescopic baffle; 405, traction rod; 5, wire drawing mechanism; 501, three-layer lifting frame; 502, traction turntable; 50201, active traction bolt; 503, pendulum traction rod; 50301, active traction long hole; 50302, driven traction long hole; 504, reciprocating frame; 50401, driven traction bolt; 505, supporting pulley; 6, anti-static mechanism; 601, guide moving frame; 602, mobile water storage tank; 603, cross elastic telescopic part; 604, sealing rubber ring; 605, velvet sponge ring; 7, lubrication mechanism; 701, guide groove; 702, pressurized sealing chamber; 703, grease storage chamber; 704, elastic piston booster; 705, one-way aeration micropore. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] Reference Figure 1-Figure 10 A wire taking-up device for aluminum alloy wires comprises a machine body 1, on which are arranged an introduction roller 2, a telescopic limiter 3, a winding sleeve 4, a wire drawing mechanism 5, and a purification and protection component.

[0024] The machine body 1 includes a first gantry support 101, an arc slot support 102, and a second gantry support 103: The first gantry bracket 101 is fixedly arranged at the left side of the machine body 1, and the first gantry bracket 101 is used to rotatably install the introduction roller 2. It should be noted that the introduction roller 2 is arranged to preliminarily limit the aluminum alloy wire, or the roller for winding the aluminum alloy wire is installed through the first gantry bracket 101.

[0025] The arc slot bracket 102 is fixedly arranged at the right side of the body 1, and the arc slot bracket 102 is used to rotate and install the telescopic limiter 3. Figure 3 The arc slot bracket 102 is provided with a driving motor for pulling the telescopic limiter 3 to rotate, so as to pull the winding sleeve 4 to rotate, thereby winding the aluminum alloy wire. Two concentric arc slot structures are opened in the arc slot bracket 102 to facilitate the guiding installation of the load turntable 301 and the connecting turntable 302.

[0026] The second gantry bracket 103 is fixedly arranged in the middle position of the machine body 1, and the second gantry bracket 103 is used for movably installing the wire-straightening mechanism 5. By arranging the wire-straightening mechanism 5 between the introduction roller 2 and the winding sleeve 4, the aluminum alloy wire can be tensioned and supported, and the position can also be adjusted according to the length of the winding sleeve 4 and the winding thickness.

[0027] The introduction roller 2 is rotatably installed at the left side of the machine body 1 , and the introduction roller 2 is used to introduce the aluminum alloy wire into the machine body 1 , and the aluminum alloy wire passes through the position below the introduction roller 2 .

[0028] The telescopic limiter 3 is rotatably installed at the right side of the machine body 1, and is used to rotate and pull the aluminum alloy wire in a clockwise direction. The telescopic limiter 3 includes a load turntable 301, a connecting turntable 302, an extending square tube 303, a cross traction block 304, and a radial tension and closing support 305: The load turntable 301 is rotatably mounted on the arc slot bracket 102 and performs rotational motion under the driving action of the driving motor.

[0029] The connecting turntable 302 is fixedly installed on the load turntable 301 by means of matching threaded rods and nuts. It should be noted that four through holes are opened in the load turntable 301, and four threaded rods passing through the through holes are integrally connected to the connecting turntable 302. Nuts are tightened on one end of the threaded rods passing through the through holes to achieve multi-point connection between the two.

[0030] The extended square tube 303 is integrally connected to the connecting turntable 302 .

[0031] The cross traction block 304 is slidably mounted in the extension square tube 303 , and a driving cylinder for pulling the cross traction block 304 is arranged in the extension square tube 303 to drive the cross traction block 304 to move back and forth in a straight line.

[0032] There are two groups of radial tensioning and closing support members 305, which are symmetrically distributed on the extended square tube 303, and the two groups of radial tensioning and closing support members 305 are movably pulled radially by the cross traction block 304 for installing the winding sleeve 4. It should be noted that the number of radial tensioning and closing support members 305 can be set to four groups or six groups according to the size of the winding sleeve 4, so as to provide more comprehensive expansion support for the winding sleeve 4.

[0033] The radial opening and closing support member 305 includes a hollow guide square rod 30501, a guide round rod 30502, a strong spring 30503, a lifting ring 30504, a limit pull rod 30505, an opening and closing straight plate 30506, a right-angle arc plate 30507, a limit long hole 30508, and a traction connecting rod 30509: The hollow guide square rod 30501 is welded to the extended square tube 303 .

[0034] The guide round rod 30502 is integrally connected to the hollow guide square rod 30501.

[0035] The strong spring 30503 is welded to the hollow guide square rod 30501.

[0036] The lifting ring 30504 is welded with a strong spring 30503, and the lifting ring 30504 is slidably mounted on the guide rod 30502. Under the elastic force of the strong spring 30503, the lifting ring 30504 moves back and forth in a straight line along the guide rod 30502. The lifting ring 30504 is made of a metal sheet with a smooth surface, which reduces friction resistance during the process of active conflict with the opening and closing straight plate 30506.

[0037] The pin shaft of the limiting pull rod 30505 is installed on the extended square tube 303, the opening and closing straight plate 30506 is connected to the limiting pull rod 30505, and the right-angle arc plate 30507 is integrally connected to the opening and closing straight plate 30506.

[0038] The limiting long hole 30508 is opened in the opening and closing straight plate 30506, and the guide round rod 30502 movably passes through the limiting long hole 30508, the lifting ring 30504 movably offsets the limiting long hole 30508, and the guide round rod 30502 is movably mounted through the limiting long hole 30508, and the lifting ring 30504 is used to elastically support the opening and closing straight plate 30506, so as to guide and limit the radially extending and retracting opening and closing straight plate 30506 and the right-angle arc plate 30507.

[0039] The traction link 30509 is used to flexibly connect the cross traction block 304 and the limiting pull rod 30505.

[0040] The winding sleeve 4 is fixedly arranged at the right side of the machine body 1 through the telescopic limiter 3, and the winding sleeve 4 is used to wind the aluminum alloy wire. The winding sleeve 4 includes a winding barrel 401, a deflection rod 402, a limit opening 403, a telescopic baffle 404, and a traction rod 405: One end of the winding drum body 401 is open, and the winding drum body 401 is sleeved on the right-angle arc plate 30507 in the two sets of radially opening and closing support members 305 through the opening.

[0041] The deflection rod 402 is rotatably installed in the winding drum body 401. It should be noted that the deflection rod 402 is driven by a driving motor or manually to pull the telescopic baffle 404. The telescopic baffle 404 extending outward is used to increase the outer diameter of the winding drum body 401 to prevent the aluminum alloy wire from falling off the winding drum body 401.

[0042] The number of the limiting openings 403 is two.

[0043] There are two telescopic baffles 404 , which are slidably mounted in the winding drum body 401 through the limiting opening 403 , and the two telescopic baffles 404 are movably pulled by the deflection rotating rod 402 .

[0044] The traction rod 405 is used to flexibly connect the deflection rod 402 and the telescopic baffle 404 .

[0045] The wire drawing mechanism 5 is arranged in the middle of the machine body 1, and the wire drawing mechanism 5 is located between the introduction roller 2 and the winding sleeve 4. The wire drawing mechanism 5 is used to cooperate with the introduction roller 2 and the winding sleeve 4 to shape the aluminum alloy wire into a W-shaped structure. The wire drawing mechanism 5 includes a three-layer lifting frame 501, a traction turntable 502, a pendulum traction rod 503, a reciprocating frame 504, and a support pulley 505: The three-layer lifting frame 501 is vertically slidably installed in the second gantry bracket 103. A limit hole is opened in the second gantry bracket 103. At the same time, a driving hydraulic cylinder is set to drive the three-layer lifting frame 501 to facilitate adjusting the height position of the support pulley 505 according to the winding thickness of the aluminum alloy wire on the winding drum body 401.

[0046] The traction turntable 502 is rotatably installed at the middle end of the three-layer lifting frame 501, and an eccentrically arranged active traction bolt 50201 is integrally connected to the traction turntable 502.

[0047] The pendulum traction rod 503 is rotatably installed at the lower end of the three-layer lifting frame 501, and an active traction long hole 50301 for slidingly fitting an active traction bolt 50201 is opened at the middle end of the pendulum traction rod 503, and a driven traction long hole 50302 is opened at the upper end of the pendulum traction rod 503.

[0048] The reciprocating frame 504 is horizontally slidably mounted on the upper end of the three-layer lifting frame 501 , and a driven traction bolt 50401 slidably mounted in the driven traction long hole 50302 is integrally connected to the reciprocating frame 504 .

[0049] By providing a servo motor for driving the traction turntable 502 to rotate, the rotational motion of the traction turntable 502 is converted into a linear reciprocating motion of the reciprocating frame 504 , thereby driving the supporting pulley 505 to reciprocate along the winding sleeve 4 .

[0050] The support pulley 505 is rotatably installed in the reciprocating frame 504. The support pulley 505 is used to flexibly support the aluminum alloy wire to tension the aluminum alloy wire so that the middle part of the aluminum alloy wire bulges upward. The aluminum alloy wire on the body 1 is an overall W-shaped structure.

[0051] The purification and protection component is arranged in the middle of the body 1 through the wire drawing mechanism 5, and the purification and protection component is used to clean and lubricate the aluminum alloy wire. The purification and protection component includes a destaticizing mechanism 6 and a lubricating mechanism 7: First, the anti-static mechanism 6 is movably arranged on the second gantry bracket 103 in cooperation with the wire drawing mechanism 5, and the anti-static mechanism 6 is used to humidify and wipe the aluminum alloy wire on the left side. The anti-static mechanism 6 includes a guide movable frame 601, a movable water storage tank 602, a cross elastic expansion member 603, a sealing rubber ring 604, and a velvet sponge ring 605: The guide movable frame 601 is slidably installed on the second gantry bracket 103 in a forward and backward direction, and the guide movable frame 601 moves with the aluminum alloy wire, so that the fleece sponge ring 605 is always sleeved on the aluminum alloy wire.

[0052] The mobile water tank 602 is slidably installed on the guide movable frame 601 in the left and right directions. The second gantry bracket 103 is provided with a driver for driving the guide movable frame 601 to move back and forth in a straight line. Because the aluminum alloy wire moves at an angle, the mobile water tank 602 drives the cross elastic telescopic member 603 to be synchronously extended and retracted when it moves horizontally.

[0053] The cross elastic expansion member 603 is slidably installed on the mobile water storage tank 602 in an upward and downward direction.

[0054] The sealing rubber ring 604 is fixedly mounted on the cross elastic telescopic member 603 and is located at the middle end of the mobile water tank 602, and the sealing rubber ring 604 corresponds to the lower end opening of the mobile water tank 602 and is used to flexibly mount the cross elastic telescopic member 603. The cross elastic telescopic member 603 always has a tendency to extend downward. When the aluminum alloy wire of the cross elastic telescopic member 603 is squeezed and contracted upward, the sealing rubber ring 604 is separated from the lower end opening of the mobile water tank 602. At this time, the water in the mobile water tank 602 flows along the cross elastic telescopic member 603 to the velvet sponge ring 605, and then the wet velvet sponge ring 605 is used to flexibly wipe the aluminum alloy wire, thereby achieving dust removal and destaticization.

[0055] The pin shaft of the velvet sponge ring 605 is installed on the cross elastic telescopic member 603, and the velvet sponge ring 605 is movably sleeved on the aluminum alloy wire at the left position.

[0056] Secondly, the lubrication mechanism 7 is arranged in the reciprocating frame 504, and the lubrication mechanism 7 is used to spray lubricating oil to the supporting pulley 505 and the aluminum alloy wire. The lubrication mechanism 7 includes a guide groove 701, a pressurized sealing chamber 702, a grease storage chamber 703, an elastic piston booster 704, and a one-way aeration micropores 705: The guide groove 701 is vertically opened at the upper end of the reciprocating frame 504, the pressurized sealing chamber 702 is vertically opened at the middle end of the reciprocating frame 504, and the top of the pressurized sealing chamber 702 is connected with the guide groove 701, and the grease storage chamber 703 is opened at the lower end of the reciprocating frame 504, and the bottom of the grease storage chamber 703 is connected with the pressurized sealing chamber 702. It is worth mentioning that an inlet for replenishing lubricating oil into the grease storage chamber 703 is opened in the reciprocating frame 504 to ensure that the amount of lubricating oil is sufficient.

[0057] The elastic piston booster 704 is slidably mounted in the guide groove 701 and the pressurized sealing chamber 702, and the support pulley 505 is rotatably connected to the upper end of the elastic piston booster 704 located in the guide groove 701. The support pulley 505 is used to support the aluminum alloy wire and can also be repeatedly extended and retracted between the guide groove 701 and the pressurized sealing chamber 702 to apply pressure to the pressurized sealing chamber 702, so that the lubricating oil in the grease storage chamber 703 is sprayed toward the support pulley 505 through the one-way aeration micropores 705 under high pressure, and the aluminum alloy wire passing through the support pulley 505 can contact with the lubricating oil, thereby increasing the surface smoothness of the aluminum alloy wire and preventing the aluminum alloy wire from being severely squeezed and worn.

[0058] The one-way aeration micropore 705 is opened at the top of the grease storage chamber 703 , and the one-way aeration micropore 705 is located below the supporting pulley 505 .

[0059] The one-way aeration micropores 705 are an inverted funnel structure that is narrow at the top and wide at the bottom. The structure from coarse to fine helps to enhance the spraying effect of the lubricating oil and reduce the waste of lubricating oil.

[0060] It should be noted that the specific models and specifications of the first gantry bracket 101, the arc slot bracket 102 and the second gantry bracket 103 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it is not repeated here.

[0061] The present invention can be explained by the following operation mode: The winding sleeve 4 is mounted on the right-angle arc plate 30507, and the cross traction block 304 is controlled to move along the extended square tube 303. The limiting pull rod 30505 is pulled by the traction link 30509. At the same time, due to the tension of the strong spring 30503, the opening and closing straight plate 30506 moves along the guide round rod 30502, so that the two groups of right-angle arc plates 30507 are opened in the winding drum body 401 until they are fixedly against the inner wall of the winding drum body 401.

[0062] The deflection rod 402 is controlled to deflect, so that the telescopic baffle 404 extends out of the winding drum body 401 through the limiting opening 403 .

[0063] One end of the aluminum alloy wire is drawn from the lower end of the introduction roller 2 and sequentially passes through the upper end of the support pulley 505 and the fleece sponge ring 605 to be fixed on the winding drum body 401 .

[0064] The winding sleeve 4 is driven to rotate through the telescopic limiter 3, so that the aluminum alloy wire is orderly pulled and wound on the winding sleeve 4. During this process, the rotation of the traction turntable 502 drives the pendulum traction rod 503 to swing back and forth, thereby driving the reciprocating moving frame 504 to move back and forth, and the guide moving frame 601 moves back and forth with the aluminum alloy wire. Then the mobile water tank 602 is controlled to move back and forth in a straight line, so that the cross elastic telescopic member 603 moves back and forth in an inclined manner with the aluminum alloy wire. The water seeping from the mobile water tank 602 soaks the velvet sponge ring 605, and the velvet sponge ring 605 is used to wet-wipe the aluminum alloy wire that is about to pass through the supporting pulley 505 to achieve dust removal and static electricity removal.

[0065] The aluminum alloy wire of the support pulley 505 is used to apply pressure to the support pulley 505, so that the elastic piston booster 704 repeatedly extends and retracts between the guide groove 701 and the pressurized sealing chamber 702, so as to force the lubricating oil in the grease storage chamber 703 to be discharged through the one-way aeration micropores 705 and poured onto the support pulley 505 and the aluminum alloy wire to lubricate the aluminum alloy wire.

[0066] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wire take-up device for aluminum alloy wire, comprising a body (1), characterized in that: The machine body (1) is provided with: An introduction roller (2), the introduction roller (2) being rotatably mounted on the left side of the machine body (1), and the introduction roller (2) being used to introduce the aluminum alloy wire into the machine body (1); A telescopic limiter (3), the telescopic limiter (3) being rotatably mounted on the right side of the machine body (1), and the telescopic limiter (3) being used to rotate in a clockwise direction to pull the aluminum alloy wire; A winding sleeve (4), wherein the winding sleeve (4) is fixedly arranged at a right side position of the machine body (1) via a telescopic limiter (3), and the winding sleeve (4) is used for winding aluminum alloy wire; A wire-winding mechanism (5), wherein the wire-winding mechanism (5) is arranged in the middle of the machine body (1), and the wire-winding mechanism (5) is located between the introduction roller (2) and the winding sleeve (4), and the wire-winding mechanism (5) is used to cooperate with the introduction roller (2) and the winding sleeve (4) to shape the aluminum alloy wire into a W-shaped structure; A purification and protection component is arranged at the middle of the machine body (1) through a wire-winding mechanism (5), and the purification and protection component is used to clean and lubricate the aluminum alloy wire.

2. The aluminum alloy wire take-up device according to claim 1, characterized in that: The body (1) comprises: A first gantry bracket (101), the first gantry bracket (101) being fixedly arranged at a left side of the machine body (1), and the first gantry bracket (101) being used for rotatably mounting the introduction roller (2); An arc slot bracket (102), wherein the arc slot bracket (102) is fixedly arranged at a right side position of the machine body (1), and the arc slot bracket (102) is used for rotatably installing the telescopic limiter (3); A second gantry bracket (103), the second gantry bracket (103) is fixedly arranged in the middle of the machine body (1), and the second gantry bracket (103) is used for movably mounting the wire drawing mechanism (5).

3. The aluminum alloy wire take-up device according to claim 1, characterized in that: The telescopic limiter (3) comprises: A load-carrying turntable (301), wherein the load-carrying turntable (301) is rotatably mounted on the arc slot bracket (102); A connecting turntable (302), wherein the connecting turntable (302) is fixedly mounted on the load turntable (301) via a matching threaded rod and a nut; An extended square tube (303), wherein the extended square tube (303) is integrally connected to the connecting rotating disk (302); A cross traction block (304), wherein the cross traction block (304) is slidably mounted in the extended square tube (303); The radially opening and closing support members (305) are provided in two groups, the two groups of radially opening and closing support members (305) are symmetrically distributed on the extended square tube (303), and the two groups of radially opening and closing support members (305) are movably pulled radially by a cross pulling block (304) to be used for installing a winding sleeve (4).

4. The aluminum alloy wire take-up device according to claim 3, characterized in that: The radial expansion and contraction support member (305) comprises: A hollow guide square rod (30501), wherein the hollow guide square rod (30501) is welded to the extended square tube (303); A guide round rod (30502), wherein the guide round rod (30502) is integrally connected to the hollow guide square rod (30501); A strong spring (30503), wherein the strong spring (30503) is welded to the hollow guide square rod (30501); A lifting ring (30504), wherein the lifting ring (30504) is welded with a strong spring (30503), and the lifting ring (30504) is slidably mounted on the guide rod (30502); A limit pull rod (30505), wherein the limit pull rod (30505) has a pin installed on the extended square tube (303); An opening and closing straight plate (30506), wherein the opening and closing straight plate (30506) is connected to the limiting pull rod (30505); A right-angle arc plate (30507), wherein the right-angle arc plate (30507) is integrally connected to the opening and closing straight plate (30506); A position-limiting long hole (30508), wherein the position-limiting long hole (30508) is formed in the opening and closing straight plate (30506), and the guide round rod (30502) movably passes through the position-limiting long hole (30508), and the lifting ring (30504) movably counteracts the position-limiting long hole (30508); A traction connecting rod (30509), wherein the traction connecting rod (30509) is used to flexibly connect the cross traction block (304) and the limiting pull rod (30505).

5. The aluminum alloy wire take-up device according to claim 4, characterized in that: The winding sleeve (4) comprises: A winding drum body (401), wherein one end of the winding drum body (401) is open, and the winding drum body (401) is sleeved on the right-angle arc plates (30507) in the two sets of radially opening and closing support members (305) through the opening; A deflection rotating rod (402), wherein the deflection rotating rod (402) is rotatably mounted in the winding drum body (401); A limit opening (403), wherein the number of the limit openings (403) is two; A telescopic baffle (404), wherein the number of the telescopic baffles (404) is two, the telescopic baffles (404) are slidably mounted in the winding drum body (401) through a limit opening (403), and the two telescopic baffles (404) are movably pulled by a deflection rotating rod (402); A traction rod (405), wherein the traction rod (405) is used to flexibly connect the deflection rod (402) and the telescopic baffle (404).

6. The aluminum alloy wire take-up device according to claim 5, characterized in that: The thread-winding mechanism (5) comprises: A three-layer lifting frame (501), wherein the three-layer lifting frame (501) is vertically slidably installed in the second gantry support (103); A traction turntable (502), wherein the traction turntable (502) is rotatably mounted at the middle end of the three-layer lifting frame (501), and an eccentrically arranged active traction bolt (50201) is integrally connected to the traction turntable (502); A pendulum traction rod (503), the pendulum traction rod (503) being rotatably mounted at the lower end of the three-layer lifting frame (501), and the middle end of the pendulum traction rod (503) being provided with an active traction long hole (50301) for slidingly fitting an active traction bolt (50201), and the upper end of the pendulum traction rod (503) being provided with a driven traction long hole (50302); A reciprocating frame (504), wherein the reciprocating frame (504) is horizontally slidably mounted on the upper end of the three-layer lifting frame (501), and a driven traction bolt (50401) is integrally connected to the reciprocating frame (504) and is slidably mounted in the driven traction long hole (50302); A supporting pulley (505) is rotatably mounted in the reciprocating frame (504).

7. The aluminum alloy wire take-up device according to claim 6, characterized in that: The purification and protection component comprises: A static electricity removal mechanism (6), wherein the static electricity removal mechanism (6) is movably arranged on the second gantry support (103) in cooperation with the wire drawing mechanism (5), and the static electricity removal mechanism (6) is used for humidifying and wiping the aluminum alloy wire at the left side; A lubricating mechanism (7), wherein the lubricating mechanism (7) is arranged in the reciprocating frame (504), and the lubricating mechanism (7) is used to spray lubricating oil onto the supporting pulley (505) and the aluminum alloy wire.

8. The aluminum alloy wire take-up device according to claim 7, characterized in that: The anti-static mechanism (6) comprises: A guide movable frame (601), the guide movable frame (601) being slidably mounted on the second gantry support (103) in a forward and backward direction; A mobile water storage tank (602), the mobile water storage tank (602) being slidably mounted on the guide movable frame (601) in a left-right direction; A cross elastic telescopic member (603), the cross elastic telescopic member (603) being slidably mounted on the mobile water storage tank (602) in an upward and downward direction; A sealing rubber ring (604), the sealing rubber ring (604) being fixedly sleeved on the cross elastic telescopic member (603) and located at a middle end position in the mobile water storage tank (602), and the sealing rubber ring (604) is used to flexibly sleeve the lower end opening of the cross elastic telescopic member (603) corresponding to the mobile water storage tank (602); A fleece-added sponge ferrule (605) is pin-mounted on the cross elastic telescopic member (603), and the fleece-added sponge ferrule (605) is movably sleeved on the aluminum alloy wire at the left side.

9. The aluminum alloy wire take-up device according to claim 7, characterized in that: The lubrication mechanism (7) comprises: A guide groove (701), wherein the guide groove (701) is vertically opened at the upper end of the reciprocating frame (504); A pressurized sealed chamber (702), wherein the pressurized sealed chamber (702) is vertically opened at the middle end of the reciprocating frame (504), and the top end of the pressurized sealed chamber (702) is connected to the guide groove (701); A grease storage chamber (703), wherein the grease storage chamber (703) is disposed at the lower end of the reciprocating frame (504), and the bottom end of the grease storage chamber (703) is connected to the pressurized sealing chamber (702); An elastic piston booster (704), wherein the elastic piston booster (704) is slidably mounted in the guide groove (701) and the pressurized sealing chamber (702), and the support pulley (505) is rotatably connected to the upper end of the elastic piston booster (704) located in the guide groove (701); One-way aeration micropores (705), the one-way aeration micropores (705) are opened at the top of the grease storage chamber (703), and the one-way aeration micropores (705) are located below the supporting pulley (505).

10. The aluminum alloy wire take-up device according to claim 9, characterized in that: The one-way aeration micropores (705) are inverted funnel structures that are narrow at the top and wide at the bottom.

Images