Cable batch paying-off and winding device and paying-off and winding method thereof
By designing a cable batch wire release winding device, using wire release and winding mechanism to achieve uniform winding of the cable, the problem of uneven cable winding in the prior art is solved, the winding effect is improved and cable damage is avoided.
Patent Information
- Application Number
- CN202411680656.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-11-22
AI Technical Summary
During the winding process of existing cable winding devices, the cable cannot be evenly wound on the winding barrel, resulting in poor winding effect.
A cable batch wire-release and winding device is designed, including a wire-release bracket and a workbench. A wire-release mechanism is provided on the wire-release bracket and a wire-release mechanism is provided on the workbench. The cable is released through the wire release mechanism, and the rotating components and moving components in the winding mechanism are used to achieve uniform winding of the cable on the wire retracting disk.
The cable is uniformly wound on the retracting plate, avoiding the cable being always wound in the same position, and improving the winding effect. At the same time, through the design of the speed reduction component, damage caused by excessively fast cable release is avoided.
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Figure CN119735055A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable pay-off and winding, in particular to a cable batch pay-off and winding device and a pay-off and winding method thereof. Background Art
[0002] A cable is made of one or more mutually insulated conductors and an outer insulating protective layer. It is a wire that transmits electricity or information from one place to another. In actual use, in order to facilitate the storage and use of multiple cables, a pay-out device is usually used to pay out multiple cables, and then the multiple cables are wound on a take-up reel through a winding device.
[0003] For example, a cable winding reel is disclosed in the patent with the announcement number CN220223047U. Although the engagement between the C-shaped clip, the rectangular through hole and the third rectangular groove can effectively prevent the cable from being derailed due to the rotation of the disc body and the winding drum after the cable winding is completed, and the cross bar can well limit the movement range of the C-shaped clip to prevent it from falling off; however, when this type of cable winding reel is actually used, when the winding drum rotates to wind the cable, the cable cannot move along the winding drum, so that the cable can only be wound at the same position of the winding drum, resulting in uneven winding of the cable on the winding drum, so that the winding effect of the winding drum on the cable is not good, so it needs to be improved. Summary of the invention
[0004] The object of the present invention is to provide a cable batch pay-off and winding device and a pay-off and winding method thereof, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A cable batch pay-off and winding device comprises a pay-off support and a workbench, the pay-off support is provided with a pay-off mechanism for paying out the cable, the workbench is provided with a winding mechanism for winding the paid-out cable, the pay-off mechanism comprises a plurality of pay-off plates arranged on the pay-off support, the pay-off plates are provided with a plurality of rotatable pay-off rods for corresponding pay-off rollers to be mounted, a plurality of box bodies are provided at the upper end portion of the pay-off support, relative support plates are provided on the box bodies, a rotatable driving plate is provided between the two support plates, a plurality of rotatable first pay-off wheels are provided on the side wall of the driving plate, a deceleration assembly for decelerating and locking the rotation of the pay-off rod is provided at one end portion of the driving plate, a rotatable adjusting rod is further provided between the two support plates, a second pay-off wheel is provided at the upper end portion of the adjusting rod, and a second pay-off wheel is provided at the upper end portion of the adjusting rod. A releasing assembly for driving the deceleration assembly to release the deceleration lock on the pay-off rod is provided at the lower end of the rod; the winding mechanism includes a slidable base arranged on the workbench, a mounting bracket is provided on the base, a mounting plate is provided on the back of the mounting bracket, a plurality of slidable slides are provided on the back of the mounting plate, a slider is provided on the slide, and square blocks for overlapping and rotatable take-up drums are provided at both ends of the slider, the cable on the pay-off roller is passed around the first pay-off wheel and the second guide wheel in turn, and is wound around the corresponding take-up drum, the slide is provided with a positioning assembly for positioning the slide, and a shell is also provided on the base, a cavity with an opening on one side is provided in the shell, a rotating assembly for driving the take-up drum to rotate is provided on one side wall of the shell, and a moving assembly for driving the base to move is provided in the cavity.
[0007] Preferably, a box cavity with an opening upward is provided in the box body, a locking ring is sleeved on the wire-releasing rod, a tensioning belt with one end fixed on the wire-releasing board is provided on the wire-releasing board, and the other end of the tensioning belt is arranged around the corresponding locking ring;
[0008] The deceleration assembly includes a driving block which is arranged on the side wall of the driving plate and near one end. The driving block is provided with a pull rope with one end passing through the wire-releasing plate. The lower end of the pull rope is connected to the other end of the tensioning belt. A tension spring is provided in the box cavity. The tension spring is used to pull one end of the driving plate to drive the tensioning belt to tighten the locking ring through the pull rope, thereby realizing deceleration and locking of the rotation of the wire-releasing rod.
[0009] Preferably, a first round rod is provided between the two support plates, a rotatable first gear is sleeved on the first round rod, the lower end of the adjusting rod is connected to the first gear, and a butt rod for the adjusting rod to butt against is provided between the two support plates;
[0010] The releasing assembly includes a second round rod that is arranged between two supporting plates and can rotate. The second round rod is sleeved with a second gear that meshes with the first gear. The second round rod is provided with an arc block. The adjusting rod rotates through the first gear and the second gear to drive the second round rod to rotate. The second round rod is used to drive the arc block to push one end of the driving plate downward, so as to release the tension belt to tighten the locking ring.
[0011] Preferably, the positioning assembly includes a first bolt threaded through the slide plate.
[0012] Preferably, the rotating assembly comprises a rotatable circular plate disposed on a side wall of the housing, and a protrusion with one end inserted into the take-up reel is disposed at the center of the circular plate.
[0013] Preferably, a fixing groove connected to the workbench is provided on the base along its length direction, and a fixing block extending into the cavity is provided on the workbench and located at the fixing groove, and a threaded block is provided on the fixing block;
[0014] The moving component includes a threaded rod arranged in the cavity and having threads passing through the threaded block. The threaded rod is rotatably arranged, and the threaded rod drives the base to move through the shell. The base is also provided with a driving member for driving the threaded rod to rotate.
[0015] Preferably, one end of the threaded rod is extended out of the box body, and the extended end of the threaded rod is sleeved with a first pulley;
[0016] The driving member comprises a first motor arranged on the base, a second belt pulley is sleeved on the output shaft of the first motor, and a transmission belt is sleeved between the first belt pulley and the second belt pulley.
[0017] Preferably, a vertical plate is provided at one end of the mounting plate, a horizontal bar with one end passing through the shell is provided on the vertical plate, a horizontal block is provided on the horizontal bar, a guide rod with both ends passing through the horizontal block is provided on the horizontal block, a plurality of vertical rods are provided on the guide rod, a convex rod is provided at the upper end of the vertical rod, and a rotatable guide wheel for guiding the cable on the take-up reel is provided on the convex rod.
[0018] A clamping groove with a T-shaped cross section is arranged on the back of the mounting plate along its length direction, and a clamping block with one end extending into the clamping groove and with a T-shaped cross section is arranged on the sliding plate.
[0019] This embodiment also provides a method for batch unwinding and winding cables, which uses the above-mentioned batch unwinding and winding device for cables, and specifically includes the following steps:
[0020] Step 1: First, overlap the take-up reel on the square block through the notch, and slide the slide plate so that the protrusion on the circular plate is inserted into the corresponding notch, and then rotate the first bolt to make the first bolt and the slot tight, so as to position the slide plate on the mounting plate;
[0021] Step 2: At this time, multiple pay-off rollers are sleeved on the corresponding pay-off rods, and the threaded rings are rotated to make the pay-off rollers abut against the abutment rings, so that the pay-off rollers are installed on the pay-off rods;
[0022] Step 3: Then, the cables on the pay-off roller are wound around the corresponding first pay-off wheel, the second pay-off wheel, the limit ring and the guide wheel in sequence, and multiple cables are wound on the same take-up drum;
[0023] Step 4, start the first motor and the second motor, the second motor drives the circular plate to rotate, the circular plate drives the take-up drum to rotate through the protrusion, the rotation of the take-up drum can wind multiple cables on the same take-up drum, at the same time, the first motor drives the second pulley to rotate, the second pulley drives the first pulley to rotate through the pulley, the first pulley drives the threaded rod to rotate, the threaded rod rotates to drive the base to move, so as to achieve uniform winding of multiple cables on the take-up drum;
[0024] Step 5: After the cable winding on the take-up drum is completed, the first bolt is rotated to release the first bolt from the clamping slot, and then the driving slide is slid so that the take-up drum can be removed from the pay-off block.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. In the present invention, when the rotating component drives the take-up drum to wind the cable, the movable component drives the bottom plate to move, so that the base can drive the take-up drum to move, so that when the take-up drum rotates, the cable can be evenly wound on the take-up drum, and the take-up drum can achieve uniform winding of the cable. Compared with the existing ones, this type of cable batch unwinding and winding device can avoid the cable being always wound at the same position on the take-up drum during actual use, resulting in poor winding effect of the take-up drum on the cable.
[0027] 2. In the present invention, when the take-up roller pays out the cable too quickly, the cable will drive the upper end of the adjusting rod to rotate through the second pay-off wheel, that is, the second pay-off wheel at the upper end of the swing adjusting rod rotates away from the first pay-off wheel, and one end of the driving plate moves upward, and the rotation of the pay-off rod can be decelerated and locked by the deceleration component, that is, the pay-off roller on the pay-off rod cannot perform the pay-off operation, thereby preventing the cable from being damaged due to paying out the cable too quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of a cable batch unwinding and winding device in the present invention.
[0029] Figure 2 It is a structural schematic diagram of the wire-releasing mechanism in the present invention.
[0030] Figure 3 It is a schematic diagram of the structure in which the pay-off rod and the tensioning belt are installed on the mounting plate in the present invention.
[0031] Figure 4 It is a schematic diagram of the structure in which the driving board is installed on the box body in the present invention.
[0032] Figure 5 It is a schematic diagram of the connection structure between the pull rope and the drive plate in the present invention.
[0033] Figure 6 It is a schematic structural diagram of the second round rod, the second gear and the arc block in the present invention.
[0034] Figure 7 It is a schematic diagram of the structure in which the cable on the pay-off roller in the present invention passes through the first guide wheel and the second guide wheel in sequence.
[0035] Figure 8 It is a structural schematic diagram of the winding mechanism in the present invention.
[0036] Fig. 9 It is a schematic diagram of the connection structure between the first motor and the threaded rod in the present invention.
[0037] Fig.10 It is a schematic diagram of the structure inside the cavity of the present invention.
[0038] Fig.11 It is a schematic diagram of the structure of the guide wheel in the present invention.
[0039] Fig.12 It is a schematic diagram of the structure of the slide plate and the slider in the present invention.
[0040] Fig.13 It is a structural schematic diagram of the take-up reel in the present invention.
[0041] The meaning of the symbols in the figure is:
[0042] 1100, wire-releasing bracket; 1110, wire-releasing plate; 1120, wire-releasing rod; 1130, box body; 1131, support plate; 1140, pull rope;
[0043] 1200, locking ring; 1210, tensioning belt; 1211, mounting block; 1212, mounting rod; 1213, pulling block; 1220, abutting ring; 1230, threaded ring;
[0044] 1300, driving plate; 1301, driving shaft; 1310, first pay-off wheel; 1311, first pay-off shaft; 1320, adjusting rod; 1321, stop rod; 1322, pay-off seat; 1330, second pay-off wheel; 1341, box cavity; 1350, tension spring; 1360, first round rod; 1361, first gear; 1370, second round rod; 1371, second gear; 1372, arc block; 1380, second bolt; 1390, hanging rod;
[0045] 1400, driver block;
[0046] 1600, pay-off roller; 1601, cable;
[0047] 2100, workbench; 2110, base; 2120, mounting bracket; 2121, mounting plate; 2122, vertical plate; 2123, crossbar; 2130, slide plate; 2131, slider; 2140, housing; 2150, round plate; 2151, bump; 2160, frame; 2161, positioning rod; 2162, positioning ring; 2163, connecting rod; 2164, limiting ring; 2165, positioning bracket; 2166, connecting plate; 2167, fixing rod; 2170, fixing seat;
[0048] 2201, cavity; 2210, threaded block; 2220, threaded rod; 2221, first pulley; 2230, first motor; 2231, second pulley; 2240, transmission belt; 2250, outer cover;
[0049] 2301, fixing slot; 2310, fixing block; 2320, second motor;
[0050] 2400, horizontal block; 2410, guide rod; 2420, vertical rod; 2430, convex rod; 2431, guide wheel; 2441, slot;
[0051] 2500, slide bar; 2501, square block; 2510, first bolt; 2520, clamping block;
[0052] 2600. Take-up reel. 2601. Notch. DETAILED DESCRIPTION
[0053] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments are only for explaining the present invention and are not intended to limit it.
[0054] The following is combined with Figure 1-Figure 13 This embodiment is described in further detail.
[0055] like Figure 1As shown, a cable batch pay-off and winding device in this embodiment includes a pay-off bracket 1100 and a workbench 2100. The pay-off bracket 1100 is provided with a pay-off mechanism for paying off the cable 1601. The workbench 2100 is provided with a winding mechanism for winding the paid-off cable 1601. The pay-off mechanism includes a plurality of pay-off plates 1110 provided on the pay-off bracket 1100. The pay-off plates 1110 are provided with a plurality of pay-off rods 1120 which are rotatable and are provided with corresponding pay-off rollers 1600. The upper end of the pay-off bracket 1100 is provided with a pay-off plate 1110. A plurality of box bodies 1130 are provided, each of which is provided with a relative support plate 1131, a rotatable driving plate 1300 is provided between the two support plates 1131, a plurality of rotatable first pay-off wheels 1310 are provided on the side wall of the driving plate 1300, a deceleration assembly for decelerating and locking the rotation of the pay-off rod 1120 is provided at one end of the driving plate 1300, a rotatable adjusting rod 1320 is further provided between the two support plates 1131, a second pay-off wheel 1330 is provided at the upper end of the adjusting rod 1320, and the adjusting rod 1320 is provided with a plurality of first pay-off wheels 1310. A release assembly for driving the deceleration assembly to release the deceleration lock on the pay-off rod 1120 is provided at the lower end thereof; the winding mechanism comprises a slidable base 2110 disposed on the workbench 2100, a mounting bracket 2120 is provided on the base 2110, a mounting plate 2121 is provided on the back of the mounting bracket 2120, a plurality of slidable slide plates 2130 are provided on the back of the mounting plate 2121, a slider 2131 is provided on the slider 2130, and a rotatable square block 2501 for overlapping the take-up reel 2600 is provided at both ends of the slider 2131, The cable 1601 on the pay-off roller 1600 passes around the first pay-off wheel 1310 and the second guide wheel 2431 in sequence, and is wound around the corresponding take-up drum 2600. The slide plate 2130 is provided with a positioning component for positioning the slide plate 2130. The base 2110 is also provided with a shell 2140. The shell 2140 is provided with a cavity 2201 with an opening on one side. A rotating component for driving the take-up drum 2600 to rotate is provided on one side wall of the shell 2140, and a moving component for driving the base 2110 to move is provided in the cavity 2201.
[0056] In this embodiment, slots 2601 are provided at both sides of the take-up drum 2600 and at the center thereof, and the take-up drum 2600 is overlapped on the square block 2501 through the slots 2601, and the position of the slide plate 2130 is positioned by the positioning assembly to realize the rotational installation of the take-up drum 2600 on the mounting bracket 2120, and then, a plurality of pay-off rollers 1600 are sleeved on the corresponding pay-off rods 1120, and the cables 1601 on the plurality of pay-off rollers 1600 are sequentially passed around the corresponding first The pay-off wheel 1310 and the second pay-off wheel 1330 are used to wind the multiple cables 1601 on a take-up drum 2600. At this time, the take-up drum 2600 is driven to rotate by the rotating assembly on the housing 2140, so that the take-up drum 2600 can wind the cables 1601. When the multiple pay-off rollers 1600 pay off the cables at the same time, the cables 1601 on the multiple pay-off rollers 1600 can be wound on a take-up drum 2600, so that the multiple cables 1601 can be stored and used;
[0057] Among them, the mounting bracket 2120 and the shell 2140 are both fixedly mounted on the base 2110, the mounting plate 2121 is fixedly mounted on the back of the mounting bracket 2120, the slider 2131 is fixedly mounted on the slide plate 2130, and a rotatable slide bar 2500 with both ends extending out of the slider 2131 is installed in the slider 2131 through a bearing, and the square block 2501 is fixedly mounted on the corresponding end of the slide bar 2500 to realize the rotatable installation of the square block 2501. When the take-up drum 2600 overlaps the adjacent square block 2501 through the notch 2601, the installation of the take-up drum 2600 on the base 2110 can be realized. When the moving component drives the take-up drum 2600 to wind the cable 1601, the base 2110 is driven to move by the moving component, so that the base 2110 can drive the take-up drum 2600 to move, so that when the take-up drum 2600 rotates, the cable 1601 can be evenly wound on the take-up drum 2600, and the take-up drum 2600 can achieve uniform winding of the cable 1601. Compared with the existing ones, this type of cable 1601 batch unwinding and winding device can avoid the cable 1601 from always being wound at the same position on the take-up drum 2600 during actual use, resulting in poor winding effect of the take-up drum 2600 on the cable 1601.
[0058] Among them, the back side of the mounting plate 2121 is provided with a slot 2441 with a T-shaped cross section along its length direction, and the slide plate 2130 is provided with a block 2520 with one end extending into the slot 2441 and with a T-shaped cross section. Through the cooperation of the block 2520 and the slot 2441, the sliding installation of multiple slide plates 2130 on the mounting plate 2121 can be realized. At this time, the position of the slide plate 2130 is positioned by the positioning component to realize the installation of multiple slide plates 2130 on the mounting plate 2121, and then, the take-up drum 2600 is installed on the corresponding square block 2501, and the multiple take-up drums 2600 are driven to rotate by the rotating component, so that multiple cables 1601 can be wound;
[0059] Among them, the cross-section of the mounting plate 2121 is L-shaped, the mounting plate 2121 is fixedly mounted on the mounting bracket 2120, the pay-off rod 1120 is rotatably mounted on the mounting plate 2121 through a bearing, a fixed sleeve is provided with an abutment ring 1220 on the pay-off rod 1120, and a threaded sleeve is also provided on the pay-off rod 1120 with a threaded ring 1230 for pressing the pay-off roller 1600 against the abutment ring 1220. When the threaded ring 1230 presses the pay-off roller 1600 against the abutment ring 1220, the pay-off roller 1600 is installed on the pay-off rod 1120. At this time, when the take-up drum 2600 is winding multiple cables 1601, the pay-off roller 1600 can drive the pay-off rod 1120 to rotate, so that the pay-off roller 1600 can pay off the cables 1601 thereon;
[0060] There are three wire-paying plates 1110, which are installed on the wire-paying bracket 1100 in the up-down direction. Two wire-paying rods 1120 are provided on each wire-paying plate 1110, so that in actual use, the three wire-paying rods 1120 located on the same side of the wire-paying bracket 1100 are mutually staggered. There are six box bodies 1130 located at the upper end of the wire-paying bracket 1100, so that they can cooperate with the corresponding wire-paying rods 1120.
[0061] When the rotating assembly drives the take-up drum 2600 to rotate too fast, the take-up drum 2600 will quickly wind the cable 1601. The cable 1601 will drive the pay-off rod 1120 to quickly pay out the cable through the pay-off roller 1600. The pay-off roller 1600 pays out the cable 1601 too fast, which may easily damage the cable 1601. In order to avoid the situation where the pay-off roller 1600 pays out the cable 1601 too fast, causing damage to the cable 1601, when the pay-off roller 1600 pays out the cable 1601 too fast, the cable 1601 is The second pay-off wheel 1330 has a relatively high linear speed during output, and thus drives the upper end of the adjusting rod 1320 to rotate, i.e., the second pay-off wheel 1330 at the upper end of the swing adjusting rod 1320 rotates away from the first pay-off wheel 1310, and causes one end of the driving plate 1300 to move upward, and the rotation of the pay-off rod 1120 can be decelerated and locked by the deceleration component, i.e., the pay-off roller 1600 on the pay-off rod 1120 cannot perform the pay-off operation, thereby preventing the cable 1601 from being damaged due to the cable 1601 being paid out too quickly.
[0062] When the cable 1601 is paid out too fast, causing the deceleration assembly to decelerate and lock the pay-off rod 1120, the upper end of the adjusting rod 1320 is rotated again by toggling the adjusting rod 1320, that is, the second pay-off wheel 1330 at the upper end of the adjusting rod 1320 rotates in the direction of the first pay-off wheel 1310. At this time, the adjusting rod 1320 can drive one end of the driving plate 1300 to move downward through the releasing assembly, so that the releasing assembly releases the deceleration lock of the pay-off rod 1120 by the deceleration assembly, so that the pay-off roller 1600 can continue to rotate and pay out the cable 1601 thereon;
[0063] Among them, a plurality of first pay-off shafts 1311 are fixedly installed on the side wall of the driving plate 1300, the first pay-off wheel 1310 is rotatably installed on the first pay-off shaft 1311 through a bearing, a pay-off seat 1322 is fixedly installed at the upper end of the adjusting rod 1320, a rotatable second pay-off shaft is installed in the pay-off seat 1322 through a bearing, and a second pay-off wheel 1330 is fixedly installed on the second pay-off shaft, so that the first pay-off wheel 1310 and the second pay-off wheel 1330 are rotatably installed;
[0064] During actual use, the box body 1130 is fixedly mounted at the upper end of the wire-releasing bracket 1100, the lower end of the relative support plate 1131 is fixedly mounted on the corresponding box body 1130, and a driving shaft 1301 penetrating the driving plate 1300 is fixedly mounted between the relative side walls of the driving plate 1300, thereby realizing the rotatable installation of the driving plate 1300 between the two support plates 1131.
[0065] like Figure 1-5As shown, in this embodiment, a box cavity 1341 with an opening upward is provided in the box body 1130, a locking ring 1200 is sleeved on the wire-releasing rod 1120, a tensioning belt 1210 with one end fixed on the wire-releasing board 1110 is provided on the wire-releasing board 1110, and the other end of the tensioning belt 1210 is arranged around the corresponding locking ring 1200;
[0066] The deceleration assembly includes a driving block 1400 which is arranged on the side wall of the driving plate 1300 and near one end. The driving block 1400 is provided with a pull rope 1140 with one end passing through the wire-releasing plate 1110. The lower end of the pull rope 1140 is connected to the other end of the tensioning belt 1210. A tension spring 1350 is provided in the box cavity 1341. The tension spring 1350 is used to pull one end of the driving plate 1300 to drive the tensioning belt 1210 to tighten the locking ring 1200 through the pull rope 1140, thereby realizing the deceleration and locking of the rotation of the wire-releasing rod 1120.
[0067] In this embodiment, by setting the box cavity 1341, the locking ring 1200, the tension belt 1210, the driving block 1400, the pull rope 1140 and the tension spring 1350, the locking ring 1200 is fixedly installed on the wire release rod 1120, the driving block 1400 is fixedly installed on the driving plate 1300, the upper end of the pull rope 1140 is fixedly connected to the driving block 1400, and the lower end of the pull rope 1140 is connected to the other end of the tension belt 1210. When the tension spring 1350 When the driving plate 1300 is pulled to rotate, one end of the driving plate 1300 moves upward, and the upward movement of one end of the driving plate 1300 can drive the pull rope 1140 to move upward through the driving block 1400. The pull rope 1140 pulls the other end of the tensioning belt 1210, so that the tensioning belt 1210 can apply pressure to the locking ring 1200, so that the tensioning belt 1210 decelerates and locks the rotation of the locking ring 1200, that is, the rotation of the pay-off rod 1120 is locked;
[0068] Among them, a plurality of mounting blocks 1211 are provided on the wire-releasing plate 1110, one end of the tensioning belt 1210 is fixedly connected to the corresponding mounting block 1211, and a mounting rod 1212 with one end threadedly penetrating the wire-releasing plate 1110 is installed on the upper end surface of the mounting block 1211. By threading the mounting rod 1212 on the wire-releasing plate 1110, one end of the tensioning belt 1210 is installed on the wire-releasing plate 1110, and by pulling the other end of the tensioning belt 1210 to tighten the locking ring 1200, the rotation of the wire-releasing rod 1120 can be decelerated and locked;
[0069] The other end of the tensioning belt 1210 is fixedly installed with a pull block 1213, and the pull block 1213 is fixedly connected to the lower end of the pull rope 1140, so as to realize the connection between the other end of the tensioning belt 1210 and the pull rope 1140;
[0070] During actual use, a second bolt 1380 is installed on the lower end surface of the box body 1130, one end of the second bolt 1380 is threadedly inserted through the box body 1130 and extends into the box cavity 1341, the lower end of the tension spring 1350 is connected to the second bolt 1380, and a hanging rod 1390 is fixedly installed on the side wall of the driving plate 1300, and the upper end of the tension spring 1350 is connected to the hanging rod 1390, thereby realizing the installation of the tension spring 1350 in the box cavity 1341, and at the same time, the tension spring 1350 can also drive the driving plate 1300 to rotate.
[0071] like Figure 1-6 As shown, in this embodiment, a first round rod 1360 is provided between the two support plates 1131, a rotatable first gear 1361 is sleeved on the first round rod 1360, the lower end of the adjustment rod 1320 is connected to the first gear 1361, and a butt rod 1321 for the adjustment rod 1320 to butt against is provided between the two support plates 1131;
[0072] The releasing assembly includes a second round rod 1370 which is arranged between the two support plates 1131 and can rotate. The second round rod 1370 is provided with a second gear 1371 which is meshed with the first gear 1361. The second round rod 1370 is provided with an arc block 1372. The adjusting rod 1320 rotates through the first gear 1361 and the second gear 1371 to drive the second round rod 1370 to rotate. The second round rod 1370 is used to drive the arc block 1372 to push one end of the driving plate 1300 downward, so as to release the tension belt 1210 from tightening the locking ring 1200.
[0073] In this embodiment, by setting the first round rod 1360, the first gear 1361, the push rod 1321, the second round rod 1370, the second gear 1371 and the arc block 1372, the first round rod 1360 is fixedly installed between the two support plates 1131, the first gear 1361 is rotatably installed on the first round rod 1360 through a bearing, the lower end of the adjusting rod 1320 is fixedly installed on the first gear 1361, the push rod 1321 is fixedly installed between the two support plates 1131, the second round rod 1370 is rotatably installed between the two support plates 1131 through a bearing, the second gear 1371 and the arc block 1372 are fixedly installed on the second round rod 1370, when it is necessary to release the deceleration lock of the locking ring 1200, the adjusting rod 1320 is toggled to The first gear 1361 is driven by the first gear 1361 to rotate, and the second gear 1371 is driven by the second gear 1370 to rotate. The second gear 1370 is driven by the arc block 1372 to rotate, so that the outer wall of the arc block 1372 squeezes one end of the driving plate 1300, so that one end of the driving plate 1300 moves downward, and the driving plate 1300 drives the driving block 1400 to move downward, that is, the pressure exerted by the tensioning belt 1210 on the locking ring 1200 is released through the pull rope 1140, so that the locking ring 1200 can rotate, thereby releasing the deceleration lock on the pay-off rod 1120;
[0074] Among them, when the cable 1601 pays off the line too fast, the second pay-off wheel 1330 drives the upper end of the adjusting rod 1320 to move away from the first pay-off wheel 1310, and makes the adjusting rod 1320 abut against the abutting rod 1321, the lower end of the adjusting rod 1320 drives the second gear 1371 to rotate through the first gear 1361, and the second gear 1371 can drive the arc block 1372 to rotate through the second round rod 1370, so that the outer side wall of the arc block 1372 is separated from the squeezing of the driving plate 1300. At this time, the arc block 1372 releases the squeezing of the driving plate 1300, so that the driving plate 1300 can drive one end of the driving plate 1300 to move upward again through the tension spring 1350, and the upward movement of one end of the driving plate 1300 can drive the tensioning belt 1210 to decelerate and lock the locking ring 1200 through the pull rope 1140;
[0075] During actual use, the arc block 1372 is arc-shaped. When the adjustment rod 1320 abuts against the abutment rod 1321, the outer wall of the arc block 1372 just completely releases the squeezing of the driving plate 1300, so that the driving plate 1300 can drive the tensioning belt 1210 through the pull rope 1140 to decelerate and lock the locking ring 1200.
[0076] like Figure 1-11As shown, in this embodiment, a frame 2160 is also installed on the workbench 2100, and relative positioning rods 2161 are fixedly installed in the frame 2160, and a plurality of positioning rings 2162 are sleeved on the positioning rods 2161, and a connecting rod 2163 with one end overlapped on the corresponding side wall of the frame 2160 is provided on the positioning ring 2162, and a limiting ring 2164 is fixedly installed on one end of the connecting rod 2163; a vertical plate 2122 is fixedly installed at one end of the mounting plate 2121, and a cross bar 2123 with one end penetrating the shell 2140 is fixedly installed on the vertical plate 2122, and a cross block 2400 is fixedly installed on the cross bar 2123, and a guide rod 2410 with two ends penetrating the cross block 2400 is fixedly installed on the cross block 2400, and a plurality of vertical rods 2420 are fixedly installed on the guide rod 2410, and the upper A convex rod 2430 is fixedly installed at each end, and a guide wheel 2431 is rotatably installed on the convex rod 2430 through a bearing to guide the cable 1601 on the take-up drum 2600. When one end of multiple cables 1601 passes through the second pay-off wheel 1330, one end of the cable 1601 passes through two limiting rings 2164. After passing through the two limiting rings 2164, the cable 1601 sequentially bypasses the multiple guide wheels 2431, and then the multiple cables 1601 are wound around the corresponding take-up drum 2600. The cable 1601 is guided to the guide wheel 2431 through the limiting ring 2164. The guide wheel 2431 guides the cable 1601 to the corresponding take-up drum 2600, so that the take-up drum 2600 can be rotated to better wind the multiple cables 1601 on one take-up drum 2600.
[0077] Two L-shaped positioning brackets 2165 are fixedly installed at the two ends of the frame 2160, a connecting plate 2166 is fixedly installed between the two positioning brackets 2165, and a screw with one end penetrating the connecting plate 2166 and threadedly installed on the workbench 2100 is installed on the connecting plate 2166, so as to realize the installation of the frame 2160 on the workbench 2100;
[0078] Among them, a fixing seat 2170 is installed on the base 2110, and a fixing rod 2167 penetrating the fixing seat 2170 is fixedly installed between the two positioning brackets 2165. The fixing seat 2170 limits the fixing rod 2167, so that the positioning bracket 2165 can be installed on the workbench 2100 better.
[0079] In actual use, the guide rod 2410 and the cross rod 2123 are perpendicular to each other, the vertical rod 2420 and the guide rod 2410 are perpendicular to each other, and the vertical rod 2420 is arranged in multiple numbers from high to low. When the cable 1601 passes through the guide wheel 2431 from high to low, the guide wheel 2431 guides the cable 1601, so that the cable 1601 can be neatly wound on the take-up drum 2600.
[0080] like Figure 1-12 As shown, in this embodiment, the positioning assembly includes a first bolt 2510 which is disposed on the slide plate 2130 and has one end threadedly penetrating the slide plate 2130 .
[0081] In this embodiment, by rotating the first bolt 2510, the through end of the first bolt 2510 is pressed against the slot 2441 to position the slide plate 2130. When the first bolt 2510 is released from the slot 2441, the slide plate 2130 can be driven to slide on the mounting plate 2121.
[0082] like Figure 1-10 As shown, in this embodiment, the rotating assembly includes a rotatable circular plate 2150 disposed on a side wall of the housing 2140 , and a protrusion 2151 with one end inserted into the take-up reel 2600 is disposed at the center of the circular plate 2150 .
[0083] In this embodiment, by setting the circular plate 2150 and the protrusion 2151, the protrusion 2151 is fixedly installed on the circular plate 2150. When the take-up drum 2600 is overlapped on the square block 2501 through the notch 2601, the slide plate 2130 is driven to slide along the mounting plate 2121, and the protrusion 2151 on the circular plate 2150 is inserted into the notch 2601. At this time, the position of the slide plate 2130 is positioned by the first bolt 2510, and then the protrusion 2151 is driven to rotate by the circular plate 2150. The rotation of the protrusion 2151 can drive the take-up drum 2600 to rotate, so that the take-up drum 2600 can wind the cable 1601.
[0084] Among them, through the above operation, the circular plate 2150 can be rotated to drive a take-up drum 2600 to wind the cable 1601. When it is necessary to wind multiple take-up drums 2600 to multiple cables 1601, a plurality of slide plates 2130 are slid on the mounting plate 2121, so that a take-up drum 2600 is installed between every two slide plates 2130, and the take-up drum 2600 is overlapped on the corresponding protrusion 2151 through the notch 2601. Then, the position of the slide plate 2130 is positioned by the first bolt 2510. At this time, the protrusion is driven by the circular plate 2150. 2151 rotates, the rotation of the convex block 2151 can drive the take-up drum 2600 near the circular plate 2150 to rotate, the take-up drum 2600 near the circular plate 2150 rotates through the notch 2601 to drive the square block 2501 to rotate, the square block 2501 rotates through the slide bar 2500 to drive the square block 2501 at the other end to rotate, the square block 2501 at the other end rotates through the notch 2601 to drive the adjacent take-up drum 2600 to rotate, and in this way, multiple take-up drums 2600 rotate, and multiple cables 1601 are wound;
[0085] Among them, the protrusion 2151, the square block 2501 and the notch 2601 are all arranged in a square shape, so that when the circular plate 2150 drives the rotating block to rotate, the rotating block can drive the take-up drum 2600 to rotate through the notch 2601, and the take-up drum 2600 can drive the square block 2501 at the other end of the slide rod 2500 to rotate through the notch 2601;
[0086] The second motor 2320 is fixedly installed in the cavity 2201, and the output shaft of the second motor 2320 is connected to the center of the circular plate 2150, and the circular plate 2150 can be driven to rotate by the output shaft of the second motor 2320;
[0087] During actual use, a sensor is installed on the abutment rod 1321, and a controller is installed in the cavity 2201. The controller and the sensor are electrically connected, and the controller is electrically connected to the second motor 2320. When the second motor 2320 drives the take-up drum 2600 to rotate too fast, the take-up drum 2600 will drive the cable 1601 on the pay-off roller 1600 to pay out the wire quickly. At this time, the cable 1601 will drive the adjusting rod 1320 to abut against the abutment rod 1321 and trigger the sensor. The sensor sends a signal to the controller, and the controller controls the second motor 2320 to stop driving the circular plate 2150.
[0088] like Figure 1-10 As shown, in this embodiment, a fixing groove 2301 connected to the workbench 2100 is opened on the base 2110 along its length direction, and a fixing block 2310 extending into the cavity 2201 is provided on the workbench 2100 and located at the fixing groove 2301, and a threaded block 2210 is provided on the fixing block 2310;
[0089] The moving component includes a threaded rod 2220 disposed in the cavity 2201 and threadedly passing through the threaded block 2210. The threaded rod 2220 is rotatably arranged. The threaded rod 2220 rotates through the shell 2140 to drive the base 2110 to move. The base 2110 is also provided with a driving member for driving the threaded rod 2220 to rotate.
[0090] In this embodiment, by setting the fixed groove 2301, the fixed block 2310, the threaded block 2210, the threaded rod 2220 and the driving member, the fixed block 2310 is fixedly installed on the workbench 2100, the threaded block 2210 is fixedly installed on the fixed block 2310, and the two ends of the threaded rod 2220 rotate in the installation cavity 2201 through bearings. When the driving member drives the threaded rod 2220 to rotate and threadably cooperate with the threaded block 2210, the threaded rod 2220 can drive the bottom plate to slide on the workbench 2100 along the fixed groove 2301 through the box body 1130, so that multiple cables 1601 can be evenly wound on the take-up reel 2600.
[0091] like Figure 1-9 As shown, in this embodiment, one end of the threaded rod 2220 is extended out of the box body 1130, and the extended end of the threaded rod 2220 is sleeved with a first pulley 2221;
[0092] The driving member includes a first motor 2230 disposed on the base 2110 . A second pulley 2231 is sleeved on the output shaft of the first motor 2230 . A transmission belt 2240 is sleeved between the first pulley 2221 and the second pulley 2231 .
[0093] In this embodiment, by setting the first pulley 2221, the first motor 2230, the second pulley 2231 and the transmission belt 2240, the first pulley 2221 is fixedly mounted on the screw rod, the first motor 2230 is fixedly mounted on the base 2110, and the second pulley 2231 is fixedly mounted on the output shaft of the first motor 2230. When the output shaft of the first motor 2230 drives the second pulley 2231 to rotate, the second pulley 2231 can drive the first pulley 2221 to rotate through the transmission belt 2240, and the rotation of the first pulley 2221 can drive the threaded rod 2220 to rotate.
[0094] Among them, an outer cover 2250 for shielding the first pulley 2221, the second pulley 2231 and the transmission belt 2240 is fixedly installed on the side wall of the housing 2140, so as to prevent the exposed first pulley 2221, the second pulley 2231 and the transmission belt 2240 from colliding with the staff;
[0095] In actual use, the sensor is electrically connected to the first motor 2230 and the second motor 2320 . When the sensor is triggered, the first motor 2230 and the second motor 2320 stop working.
[0096] This embodiment also provides a method for using a cable batch pay-off and winding device, which uses the above-mentioned cable batch pay-off and winding device, and specifically includes the following steps:
[0097] Step 1: First, overlap the take-up reel 2600 on the square block 2501 through the notch 2601, and slide the slide plate 2130 so that the protrusion 2151 on the circular plate 2150 is inserted into the corresponding notch 2601. Then, by rotating the first bolt 2510, the first bolt 2510 is pressed against the slot 2441 to position the slide plate 2130 on the mounting plate 2121.
[0098] Step 2: At this time, multiple pay-off rollers 1600 are sleeved on the corresponding pay-off rods 1120, and the threaded ring 1230 is rotated to make the pay-off rollers 1600 abut against the abutting ring 1220, so as to realize the installation of the pay-off rollers 1600 on the pay-off rods 1120;
[0099] Step 3: Then, the cable 1601 on the pay-off roller 1600 is passed around the corresponding first pay-off wheel 1310, the second pay-off wheel 1330, the limit ring 2164 and the guide wheel 2431 in sequence, and multiple cables 1601 are wound on the same take-up drum 2600;
[0100] Step 4, start the first motor 2230 and the second motor 2320, the second motor 2320 drives the circular plate 2150 to rotate, the circular plate 2150 drives the take-up drum 2600 to rotate through the protrusion 2151, the rotation of the take-up drum 2600 can wind multiple cables 1601 on the same take-up drum 2600, at the same time, the first motor 2230 drives the second pulley 2231 to rotate, the second pulley 2231 drives the first pulley 2221 to rotate through the pulley, the first pulley 2221 drives the threaded rod 2220 to rotate, the threaded rod 2220 rotates to drive the base 2110 to move, so as to achieve uniform winding of multiple cables 1601 on the take-up drum 2600;
[0101] Step 5: After the cable 1601 is wound around the take-up drum 2600, the first bolt 2510 is rotated to release the first bolt 2510 from the slot 2441, and then the drive slide 2130 is slid to remove the take-up drum 2600 from the square block 2501.
[0102] In conclusion, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the patent of the present invention.
Claims
1. A batch cable pay-off and winding device, comprising a pay-off support (1100) and a workbench (2100), wherein the pay-off support (1100) is provided with a pay-off mechanism for paying out cables (1601), and the workbench (2100) is provided with a winding mechanism for winding the paid-out cables (1601), characterized in that: The wire-releasing mechanism comprises a plurality of wire-releasing plates (1110) arranged on a wire-releasing support (1100), a plurality of rotatable wire-releasing rods (1120) being provided on the wire-releasing plate (1110) and being provided with corresponding wire-releasing rollers (1600), a plurality of box bodies (1130) being provided at the upper end of the wire-releasing support (1100), a relative support plate (1131) being provided on the box bodies (1130), a rotatable driving plate (1300) being provided between two support plates (1131), and a plurality of rotatable first driving plates (1300) being provided on the side walls of the driving plates (1300). A wire-paying wheel (1310), a deceleration assembly for decelerating and locking the rotation of a wire-paying rod (1120) is provided at one end of a driving plate (1300), a rotatable adjustment rod (1320) is provided between two support plates (1131), a second wire-paying wheel (1330) is provided at the upper end of the adjustment rod (1320), and a release assembly for driving the deceleration assembly to release the deceleration lock of the wire-paying rod (1120) is provided at the lower end of the adjustment rod (1320); the winding mechanism includes a slidable The base (2110) is provided with a mounting bracket (2120) on the base (2110), a mounting plate (2121) is provided on the back of the mounting bracket (2120), a plurality of slidable slide plates (2130) are provided on the back of the mounting plate (2121), a slider (2131) is provided on the slider (2130), both ends of the slider (2131) are provided with rotatable square blocks (2501) for overlapping the take-up reel (2600), and the cable (1601) on the pay-off roller (1600) is passed around the first pay-off wheel (1300) in sequence. 10) and a second guide wheel (2431), and are wound around the corresponding take-up drum (2600), the slide plate (2130) is provided with a positioning assembly for positioning the slide plate (2130), the base (2110) is further provided with a shell (2140), a cavity (2201) with an opening on one side is provided in the shell (2140), a rotating assembly for driving the take-up drum (2600) to rotate is provided on a side wall of the shell (2140), and a moving assembly for driving the base (2110) to move is provided in the cavity (2201).
2. A cable batch unwinding and winding device according to claim 1, characterized in that: A box cavity (1341) with an opening facing upward is provided in the box body (1130); a locking ring (1200) is sleeved on the wire-releasing rod (1120); a tensioning belt (1210) having one end fixed to the wire-releasing board (1110) is provided on the wire-releasing board (1110); and the other end of the tensioning belt (1210) is arranged around the corresponding locking ring (1200); The deceleration assembly includes a driving block (1400) which is arranged on the side wall of the driving plate (1300) and near one end thereof, a pull rope (1140) having one end passing through the wire-releasing plate (1110) being arranged on the driving block (1400), the lower end of the pull rope (1140) being connected to the other end of the tensioning belt (1210), a tension spring (1350) being arranged in the box cavity (1341), the tension spring (1350) being used for pulling one end of the driving plate (1300) to drive the tensioning belt (1210) to press against the locking ring (1200) via the pull rope (1140), thereby achieving deceleration and locking of the rotation of the wire-releasing rod (1120).
3. A cable batch unwinding and winding device according to claim 2, characterized in that: A first round rod (1360) is provided between the two support plates (1131), a rotatable first gear (1361) is sleeved on the first round rod (1360), the lower end of the adjustment rod (1320) is connected to the first gear (1361), and a supporting rod (1321) for the adjustment rod (1320) to abut is provided between the two support plates (1131); The release assembly comprises a second round rod (1370) which is arranged between two support plates (1131) and is rotatable. A second gear (1371) which is meshed with the first gear (1361) is sleeved on the second round rod (1370). An arc block (1372) is provided on the second round rod (1370). The adjusting rod (1320) rotates through the first gear (1361) and the second gear (1371) to drive the second round rod (1370) to rotate. The second round rod (1370) is used to drive the arc block (1372) to push one end of the driving plate (1300) downward, so that the tensioning belt (1210) is released to press against the locking ring (1200).
4. A cable batch unwinding and winding device according to claim 1, characterized in that: The positioning assembly includes a first bolt (2510) threaded through the slide plate (2130).
5. The cable batch unwinding and winding device according to claim 1, characterized in that: The rotating assembly comprises a rotatable circular plate (2150) disposed on a side wall of the housing (2140), and a protrusion (2151) with one end inserted into the take-up reel (2600) is disposed at the center of the circular plate (2150).
6. A cable batch unwinding and winding device according to claim 1, characterized in that: A fixing groove (2301) connected to the workbench (2100) is provided on the base (2110) along its length direction, a fixing block (2310) extending into the cavity (2201) is provided on the workbench (2100) and located at the fixing groove (2301), and a threaded block (2210) is provided on the fixing block (2310); The moving assembly includes a threaded rod (2220) which is arranged in the cavity (2201) and has a thread that passes through the threaded block (2210). The threaded rod (2220) is rotatably arranged. The threaded rod (2220) rotates through the shell (2140) to drive the base (2110) to move. The base (2110) is also provided with a driving member for driving the threaded rod (2220) to rotate.
7. A cable batch unwinding and winding device according to claim 6, characterized in that: One end of the threaded rod (2220) is extended out of the box body (1130), and the extended end of the threaded rod (2220) is sleeved with a first pulley (2221); The driving member comprises a first motor (2230) arranged on a base (2110); a second belt pulley (2231) is sleeved on an output shaft of the first motor (2230); and a transmission belt (2240) is sleeved between the first belt pulley (2221) and the second belt pulley (2231).
8. The cable batch unwinding and winding device according to claim 1, characterized in that: A vertical plate (2122) is provided at one end of the mounting plate (2121), a horizontal bar (2123) having one end penetrating through the housing (2140) is provided on the vertical plate (2122), a horizontal block (2400) is provided on the horizontal bar (2123), a guide rod (2410) having two ends penetrating through the horizontal block (2400) is provided on the horizontal block (2400), a plurality of vertical rods (2420) are provided on the guide rod (2410), a convex rod (2430) is provided at the upper end of each vertical rod (2420), and a guide wheel (2431) is provided on each convex rod (2430) for rotatably guiding the cable (1601) on the take-up reel (2600).
9. A cable batch unwinding and winding device according to claim 8, characterized in that: A slot (2441) with a T-shaped cross section is provided on the back of the mounting plate (2121) along its length direction, and a block (2520) with a T-shaped cross section and one end extending into the slot (2441) is provided on the slide plate (2130).
10. A method for batch unwinding and winding cables, characterized in that: A cable batch unwinding and winding device as described in any one of claims 1 to 9 is used, which specifically comprises the following steps: Step 1: First, the take-up reel (2600) is overlapped on the square block (2501) through the notch (2601), and the slide plate (2130) is slid so that the protrusion (2151) on the circular plate (2150) is inserted into the corresponding notch (2601), and then the first bolt (2510) is rotated to make the first bolt (2510) and the slot (2441) abut against each other, so as to realize the positioning of the slide plate (2130) on the mounting plate (2121); Step 2: At this time, multiple pay-off rollers (1600) are sleeved on the corresponding pay-off rods (1120), and the threaded ring (1230) is rotated to make the pay-off rollers (1600) abut against the abutment ring (1220), so as to achieve the installation of the pay-off rollers (1600) on the pay-off rods (1120); Step 3: Then, the cable (1601) on the pay-off roller (1600) is wound around the corresponding first pay-off wheel (1310), the second pay-off wheel (1330), the limit ring (2164) and the guide wheel (2431) in sequence, and multiple cables (1601) are wound on the same take-up drum (2600); Step 4, start the first motor (2230) and the second motor (2320), the second motor (2320) drives the circular plate (2150) to rotate, the circular plate (2150) drives the take-up drum (2600) to rotate through the protrusion (2151), the rotation of the take-up drum (2600) can wind multiple cables (1601) on the same take-up drum (2600), at the same time, the first motor (2230) drives the second pulley (2231) to rotate, the second pulley (2231) drives the first pulley (2221) to rotate through the pulley, the first pulley (2221) drives the threaded rod (2220) to rotate, the threaded rod (2220) rotates to drive the base (2110) to move, so as to achieve uniform winding of multiple cables (1601) on the take-up drum (2600); Step 5. After the cable (1601) is wound around the take-up drum (2600), the first bolt (2510) is rotated to release the first bolt (2510) from the clamping groove (2441), and then the drive slide (2130) is slid so that the take-up drum (2600) can be removed from the pay-off block.
Citation Information
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