An intelligent high-salt waste liquid incinerator
By adopting intelligent control system and atomization head technology in high-salt waste liquid incinerator, the precise treatment of salt-containing wastewater and efficient utilization of fuel are solved, and the problems of low fuel use efficiency and high treatment cost in traditional technologies are solved, which reduces the treatment cost and improves the reliability of the system.
Patent Information
- Application Number
- CN202510252356.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-03-05
AI Technical Summary
When traditional salt-containing wastewater incineration technology treats high salt-containing wastewater, the fuel use efficiency is low, resulting in high treatment costs.
An intelligent high-salt waste liquid incinerator was designed, using temperature sensors, densimeters and control systems combined with atomization heads and fuel pipes to achieve precise atomization of salt-containing wastewater and precise control of fuel, ensuring rapid vaporization of water and reducing fuel waste.
By precisely controlling the fuel usage, the cost of salt-containing wastewater treatment is reduced. At the same time, the possibility of atomization holes is reduced and maintenance costs are reduced by cleaning the needle plate and cleaning the design.
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Figure CN119737618A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of salt-containing waste liquid incinerators, and in particular to an intelligent high-salt waste liquid incinerator. Background Art
[0002] Salt-containing wastewater mainly comes from chemical plants, oil and natural gas collection and processing, etc. This wastewater is usually a mixed liquid of organic and inorganic substances, among which the inorganic substances are mainly alkali metal salts, which are very harmful to the environment. Waste liquid incineration technology is the main treatment method for this waste liquid. The characteristics of waste liquid incineration technology are: efficient, large-scale and low-cost treatment of salt-containing organic waste liquids of different concentrations.
[0003] The waste liquid incineration technology is to spray the salt-containing wastewater into the incinerator in a quantitative manner through an atomizer. After atomization, the wastewater is vaporized at high temperature (usually 800℃ to 1200℃), and the alkali metal salts in the wastewater are dispersed in the flue gas in the form of micron-sized particles. During the flow of flue gas, the alkali metal salts in the micron-sized particles touch the furnace wall and gather into fluid molten salt. The molten salt flows along the furnace wall to the quench tank at the bottom of the furnace and dissolves in the water inside the quench tank.
[0004] Since the salt content of the salt-containing wastewater treated by the incinerator may be different each time, the water content of the salt-containing wastewater after a single atomization is also different. The process of burning the salt-containing wastewater is mainly to vaporize the water in the salt-containing wastewater in the atomized state. Therefore, under the working temperature of the high-temperature incinerator, the actual amount of fuel required for vaporizing the water in the salt-containing wastewater at a single time is different.
[0005] In traditional technology, the amount of fuel burned in a single combustion is usually constant. However, when the salt content of the saline wastewater is high, the residual heat from the single fuel combustion will cause the temperature of the incinerator to rise, which will cause fuel waste and lead to high treatment costs for the saline wastewater, which is a disadvantage. Summary of the invention
[0006] In order to improve the problem of high cost of traditional treatment of saline wastewater, the present application provides an intelligent high-salt waste liquid incinerator.
[0007] The intelligent high-salt waste liquid incinerator provided in this application adopts the following technical solution: An intelligent high-salt waste liquid incinerator comprises a furnace body, a tail flow pipe and an atomizing mechanism, wherein a salt guide port is provided at the bottom of the furnace body, the tail flow pipe is connected to the bottom of the furnace body, a temperature sensor, an air intake pipe, a fuel pipe and a chamber igniter are arranged on the furnace body, the air intake pipe and the fuel pipe both pass through the inner and outer side walls of the furnace body, a fuel valve is arranged on the fuel pipe outside the furnace body, the temperature sensor, the fuel valve and the chamber igniter are all electrically connected to a control system, the atomizing mechanism comprises a fixed bracket, an atomizing head and a liquid inlet pipe, the fixed bracket is arranged in the furnace body, the atomizing head is arranged on the fixed bracket, the liquid inlet pipe passes through the inner and outer side walls of the furnace body and is connected to the atomizing head, the atomizing head is used to atomize salt-containing wastewater, a liquid inlet valve and a density meter are arranged on the liquid inlet pipe outside the furnace body, and the liquid inlet valve and the density meter are both electrically connected to a control system.
[0008] By adopting the above technical solution, the air inlet pipe transports a large amount of air into the furnace body, and the temperature sensor always feeds back the temperature inside the furnace body. When the saline wastewater flows through the density meter, the density meter feeds back the salt content of the saline wastewater to the control system. The control system controls the flow rate of the saline wastewater in the liquid inlet pipe through the liquid inlet valve, and controls the gas delivery volume of the fuel pipe through the fuel valve. Under the action of the atomizing head, the saline wastewater is atomized in the furnace body and mixed with the fuel and air. Initially, the chamber igniter is required to ignite the fuel, and then it can be ignited by relying on the high temperature in the furnace body to vaporize the water quickly, thereby achieving the effect of accurately controlling the fuel usage, thereby reducing the treatment cost of the saline wastewater.
[0009] Optionally, the atomizer head includes a top cover plate and a bottom cover plate, a partition is arranged between the top cover plate and the bottom cover plate, the interior of the top cover plate is hollow and open toward one side of the partition, the interior of the bottom cover plate is hollow and open toward one side of the partition, a plurality of atomization holes are provided on the top cover plate, the liquid inlet pipe is connected with the top cover plate, a needle plate is slidably arranged on the bottom cover plate, a compression spring is supported between the needle plate and the partition, a supporting ring is arranged on the bottom cover plate, and the compression spring presses the needle plate against the supporting ring, A plurality of cleaning needles are arranged on the needle plate, and the cleaning needles slide through the partition plate. The cleaning needles correspond to the atomization holes one by one, and are used to be plugged into and cooperate with the atomization holes. When the cleaning needles are fully inserted into the atomization holes, one end of the cleaning needle facing away from the needle plate is flush with the surface of one end of the top cover plate facing away from the bottom cover plate. A sliding part for driving the needle plate to slide is arranged on the bottom cover plate, and a salt scraping plate is rotatably arranged on the top cover plate. A rotating part for driving the salt scraping plate to rotate is arranged on the top cover plate.
[0010] By adopting the above technical scheme, the liquid inlet pipe transports the salt-containing wastewater into the top cover plate and sprays it out from the atomization hole, so that the salt-containing wastewater is atomized, and the high temperature in the furnace body will cause part of the salt-containing wastewater to crystallize at the atomization hole. At this time, the sliding member drives the needle plate to slide, and the needle plate drives the cleaning needle to slide and insert into the atomization hole, so as to push the crystallized salt in the atomization hole onto the top cover plate, and then the rotating member drives the salt scraper plate to rotate, and the rotating salt scraper plate scrapes the crystallized salt on the top cover plate to the inner bottom of the furnace body, thereby achieving the effect of unblocking the atomization hole, reducing the possibility of the atomization hole on the top cover plate being blocked, which is beneficial to reducing the maintenance cost.
[0011] Optionally, an axis tube is provided between the top cover plate and the bottom cover plate, the axis tube passes through the partition, the needle plate is slidably sleeved on the axis tube, the rotating member includes a bottom fuel tube provided on the bottom cover plate and coaxial with the axis tube, the bottom fuel tube is connected with the fuel pipe, a driving cylinder is coaxially provided in the axis tube, the driving cylinder is connected with the bottom fuel tube and rotates through the top cover plate, the salt scraper plate is provided on the driving cylinder, the length direction of the salt scraper plate is arranged along the radial direction of the axis of the driving cylinder, a material passing groove connected with the driving cylinder is provided on the salt scraper plate, a plurality of combustion holes connected with the material passing groove are provided on the salt scraper plate along its length direction, and the axis of the combustion hole is perpendicular to the axis of the driving cylinder.
[0012] By adopting the above technical scheme, the fuel flows from the fuel pipe into the bottom combustion pipe, then flows from the bottom combustion pipe into the driving cylinder, and then flows from the driving cylinder into the material trough, and finally flows out quickly from the combustion hole and is ignited by the high temperature in the furnace body. The reaction force of the fuel flowing out of the combustion hole quickly and the thrust of the fuel combustion cause the salt scraper plate to rotate around the driving cylinder, thereby achieving the function of the salt scraper plate to scrape off the crystallized salt on the top cover plate. At the same time, the atomized salt-containing wastewater sprayed from the atomization hole on the top cover plate will be quickly vaporized by the burning fuel, thereby improving the treatment effect of the salt-containing wastewater.
[0013] Optionally, the sliding member includes an igniter in the bottom cover plate and electrically connected to the control system, a sleeve is coaxially rotated outside the shaft tube, the driving cylinder, the shaft tube and the sleeve are jointly provided with a fuel hole along the radial direction of the axis of the driving cylinder, a one-way valve for communicating with the fuel hole is provided on the sleeve, an exhaust groove is provided between the inner and outer side walls of the bottom cover plate, and an angle member for driving the sleeve to rotate is provided on the top cover plate.
[0014] By adopting the above technical solution, the angle piece drives the sleeve to rotate, so that the fuel hole on the sleeve is connected with the fuel hole on the shaft tube. When the fuel hole on the rotating driving cylinder is connected with the fuel hole on the shaft tube, the fuel in the driving cylinder will flow into the bottom cover plate through the fuel hole and the one-way valve under the action of pressure, and then the control system starts the igniter in the plate, and the igniter in the plate quickly ignites the fuel in the bottom cover plate, and the expanding gas in the bottom cover plate pushes the needle plate to slide and squeezes the compression spring until the cleaning needle on the needle plate is completely inserted into the atomization hole. At this time, the expanded gas between the needle plate and the bottom cover plate will be quickly discharged from the exhaust groove, and then the compression spring will restore its deformation and push the needle plate to reset, thereby achieving the effect of pushing the needle plate.
[0015] Optionally, the sleeve rotates and passes through the partition, the needle plate is slidably mounted on the sleeve, the angle piece includes a reversing box arranged on the partition, a liquid chamber with a C-shaped cross section is opened inside the reversing box, the sleeve rotates toward one end of the reversing box and penetrates into the reversing box, the liquid inlet pipe includes a first unit tube and a second unit tube, a three-way pipe is connected between the first unit tube and the second unit tube, the liquid inlet valve is arranged on the first unit tube and the second unit tube, the first unit tube is communicated with one end of the C-shaped liquid chamber of the reversing box, and the second unit tube is communicated with the other end of the C-shaped liquid chamber of the reversing box, a driving plate is arranged on the sleeve in the liquid chamber, and limit blocks are arranged between the driving plate and the first unit tube and between the driving plate and the second unit tube, the limit blocks are arranged on the liquid chamber of the reversing box, and a liquid flow groove is opened between the inner and outer side walls of the reversing box between the two limit blocks.
[0016] By adopting the above technical solution, when it is necessary to rotate the sleeve, the control system closes the liquid inlet valve on the first unit tube and opens the liquid inlet valve on the second unit tube, and the salt-containing wastewater in the second unit tube flows into the liquid chamber and pushes the driving plate, and the driving plate rotates around the axis of the sleeve until the driving plate abuts against the limit block close to the side of the first unit. At this time, the fuel hole on the sleeve is connected with the fuel hole on the shaft tube, and the salt-containing wastewater in the reversing box will flow into the top cover plate from the liquid flow groove, thereby achieving the effect of driving the sleeve to rotate.
[0017] Optionally, an inner tube is coaxially arranged inside the driving tube, and there is a gap between the circumferential outer wall of the inner tube and the circumferential inner wall of the driving tube. The inner tube is rotatably matched with the bottom fuel tube, and an end pipe joint connected to the inner tube is arranged at the end of the bottom fuel tube, and the air intake pipe is connected to the end pipe joint. A blast plate is arranged on the driving tube, and an air duct groove connected to the inner tube is opened on the blast plate. A plurality of air outlet holes connected to the air duct groove are opened on the blast plate along its length direction.
[0018] By adopting the above technical scheme, the air in the air intake pipe flows along the end pipe joint, the inner pipe, the air duct groove and the air outlet in sequence, so that the air is quickly ejected from the top cover plate and quickly and fully mixed with the saline wastewater atomized on the top cover plate, thereby further improving the atomization effect of the saline wastewater and facilitating the rapid vaporization of the saline wastewater.
[0019] Optionally, a connecting rod is provided on the side of the needle plate facing away from the cleaning needle, the connecting rod slides through the bottom cover plate, an impact plate is provided on the connecting rod, and a collision ring is provided on the fixed bracket, and when the cleaning needle is fully inserted into the atomization hole, the impact plate impacts the collision ring.
[0020] By adopting the above technical solution, when the cleaning needle is fully inserted into the atomization hole, the needle plate drives the impact plate to impact the collision ring through the connecting rod, thereby causing the fixed bracket to vibrate. The fixed bracket will transmit the vibration to the furnace body and the tail pipe, and the metal salt that is partially liquefied or solidified on the tail pipe will be shaken to the inner bottom of the furnace body and discharged from the salt guide port, thereby reducing the amount of metal salt attached to the tail pipe, which is conducive to reducing the difficulty of workers in cleaning the metal salt and the side walls.
[0021] Optionally, a guide plate is provided at the connection point between the furnace body and the tail flow pipe.
[0022] The adoption of the above technical solution is helpful to reduce the possibility of a large amount of metal salt being discharged through the tail pipe along with the air flow.
[0023] In summary, the present application includes at least one of the following beneficial technical effects: 1. The air inlet pipe delivers a large amount of air to the furnace body, and the temperature sensor always feeds back the temperature inside the furnace body. When the saline wastewater flows through the density meter, the density meter feeds back the salt content of the saline wastewater to the control system. The control system controls the flow rate of the saline wastewater in the liquid inlet pipe through the liquid inlet valve, and controls the gas delivery volume of the fuel pipe through the fuel valve. Under the action of the atomizing head, the saline wastewater is atomized in the furnace body and mixed with the fuel and air. Initially, the chamber igniter is required to ignite the fuel, and then the high temperature in the furnace body can be used to ignite it, so that the water can be quickly vaporized, so as to achieve the effect of accurately controlling the amount of fuel used, thereby reducing the treatment cost of saline wastewater; 2. The liquid inlet pipe transports the salt-containing wastewater into the top cover plate and sprays it out from the atomization hole, thereby atomizing the salt-containing wastewater. The high temperature in the furnace body will cause part of the salt-containing wastewater to crystallize at the atomization hole. At this time, the sliding member drives the needle plate to slide, and the needle plate drives the cleaning needle to slide and insert into the atomization hole, thereby pushing the crystallized salt in the atomization hole onto the top cover plate, and then the rotating member drives the salt scraping plate to rotate, and the rotating salt scraping plate scrapes the crystallized salt on the top cover plate to the inner bottom of the furnace body, thereby achieving the function of unblocking the atomization hole, reducing the possibility of the atomization hole on the top cover plate being blocked, which is conducive to reducing the maintenance cost; 3. The angle piece drives the sleeve to rotate, so that the fuel hole on the sleeve is connected with the fuel hole on the shaft tube. When the fuel hole on the rotating driving cylinder is connected with the fuel hole on the shaft tube, the fuel in the driving cylinder will flow into the bottom cover plate through the fuel hole and the one-way valve under the action of pressure, and then the control system starts the igniter in the plate, and the igniter in the plate quickly ignites the fuel in the bottom cover plate. The expanded gas in the bottom cover plate pushes the needle plate to slide and squeezes the compression spring until the cleaning needle on the needle plate is completely inserted into the atomization hole. At this time, the expanded gas between the needle plate and the bottom cover plate will be quickly discharged from the exhaust notch, and then the compression spring will restore its deformation and push the needle plate to reset, thereby achieving the effect of pushing the needle plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application.
[0025] Figure 2 yes Figure 1 Enlarged view of part A.
[0026] Figure 3 It is a cross-sectional view used to reflect the positional relationship between the furnace body, the fixing bracket and the tail flow pipe in the embodiment of the present application.
[0027] Figure 4 yes Figure 3 Magnified view of part B.
[0028] Figure 5 It is a cross-sectional view used to reflect the positional relationship between the reversing box, the drive plate and the limit block in the embodiment of the present application.
[0029] Description of reference numerals: 1. furnace body; 2. tail pipe; 3. atomizing mechanism; 31. fixing bracket; 32. atomizing head; 321. top cover plate; 322. bottom cover plate; 323. partition plate; 324. atomizing hole; 325. needle plate; 326. compression spring; 327. support ring; 328. cleaning needle; 329. salt scraping plate; 33. liquid inlet pipe; 331. first unit pipe; 332. second unit pipe; 333. three-way pipe; 34. liquid inlet valve; 35. density meter; 4. salt guide port; 5. temperature sensor; 6. air inlet pipe; 7. fuel pipe; 8. chamber igniter; 9. fuel valve; 10. sliding member; 101. Igniter in the disk; 102. Sleeve; 103. Fuel hole; 104. One-way valve; 105. Exhaust notch; 11. Rotating member; 111. Bottom combustion tube; 112. Driving cylinder; 113. Material trough; 114. Combustion hole; 12. Axle tube; 13. Angle member; 131. Reversing box; 132. Liquid chamber; 133. Driving plate; 134. Limit block; 135. Liquid flow notch; 14. Inner tube; 15. End pipe joint; 16. Blowing plate; 17. Air duct groove; 18. Air outlet; 19. Connecting rod; 20. Impact disk; 21. Collision ring; 22. Guide plate; 23. Retaining ring. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-Figure 5 This application is described in further detail.
[0031] The embodiment of the present application discloses an intelligent high-salt waste liquid incinerator.
[0032] Reference Figure 1 An intelligent high-salt waste liquid incinerator includes a furnace body 1, a tail flow pipe 2 and an atomizing mechanism 3. A salt guide port 4 is provided at the bottom of the furnace body 1, and the tail flow pipe 2 is connected to the bottom of the furnace body 1.
[0033] Reference Figure 1 , Figure 2 and Figure 3 A temperature sensor 5, an air intake pipe 6 and a fuel pipe 7 are arranged on the furnace body 1. A chamber igniter 8 is bolted to the top of the furnace body 1. The air intake pipe 6 and the fuel pipe 7 both pass through the inner and outer side walls of the furnace body 1. A fuel valve 9 is bolted to the fuel pipe 7 outside the furnace body 1. The temperature sensor 5, the fuel valve 9 and the chamber igniter 8 are all electrically connected to the control system.
[0034] Reference Figure 2 , Figure 3 and Figure 4 The atomizing mechanism 3 includes a fixed bracket 31, an atomizing head 32 and a liquid inlet pipe 33. The fixed bracket 31 is welded inside the furnace body 1. The atomizing head 32 is bolted to the fixed bracket 31. The liquid inlet pipe 33 passes through the inner and outer side walls of the furnace body 1 and is connected to the atomizing head 32. The atomizing head 32 is used to atomize salt-containing wastewater. A liquid inlet valve 34 and a density meter 35 are bolted to the liquid inlet pipe 33 outside the furnace body 1. The liquid inlet valve 34 and the density meter 35 are both electrically connected to the control system.
[0035] Reference Figure 4 and Figure 5 The atomizing head 32 includes a coaxially arranged top cover plate 321 and a bottom cover plate 322, a partition plate 323 is welded between the top cover plate 321 and the bottom cover plate 322, the top cover plate 321 is hollow inside and open to one side of the partition plate 323, the bottom cover plate 322 is hollow inside and open to one side of the partition plate 323, a plurality of atomizing holes 324 are provided on the top cover plate 321, the liquid inlet pipe 33 is connected to the top cover plate 321, and a needle plate 325 is coaxially and vertically slidably arranged in the bottom cover plate 322.
[0036] Reference Figure 4 A compression spring 326 is supported between the needle plate 325 and the partition 323. The compression spring 326 is made of high-temperature resistant material. A support ring 327 is coaxially integrally formed in the bottom cover plate 322. The compression spring 326 presses the needle plate 325 against the support ring 327. A plurality of cleaning needles 328 are welded on the needle plate 325, and the cleaning needles 328 slide through the partition 323.
[0037] Reference Figure 4 and Figure 5 The cleaning needle 328 corresponds to the atomization hole 324 one by one, and the cleaning needle 328 is used to be plugged into the atomization hole 324. A baffle ring 23 is formed integrally on the side of the partition 323 facing the needle plate 325. When the cleaning needle 328 is fully inserted into the atomization hole 324, the needle plate 325 hits the baffle ring 23, and at the same time, the end of the cleaning needle 328 facing away from the needle plate 325 is flush with the surface of the end of the top cover plate 321 facing away from the bottom cover plate 322.
[0038] Reference Figure 4 and Figure 5 A shaft tube 12 is welded between the top cover plate 321 and the bottom cover plate 322, the shaft tube 12 passes through the partition plate 323, the needle plate 325 is slidably sleeved on the shaft tube 12, a sliding member 10 for driving the needle plate 325 to slide is arranged on the bottom cover plate 322, a salt scraping plate 329 is rotatably arranged on the top cover plate 321, and a rotating member 11 for driving the salt scraping plate 329 to rotate is arranged on the top cover plate 321.
[0039] When the saline wastewater in the liquid inlet pipe 33 flows through the density meter 35, the density meter 35 feeds back the salt content of the saline wastewater to the control system. The control system controls the flow rate of the saline wastewater in the liquid inlet pipe 33 by controlling the liquid inlet valve 34. The saline wastewater flowing into the top cover plate 321 is sprayed out from the atomization hole 324 to atomize the saline wastewater. At the same time, the control system controls the amount of fuel transported from the fuel pipe 7 to the furnace body 1 through the fuel valve 9.
[0040] The initial control system starts the chamber igniter 8, the fuel in the furnace body 1 is ignited, and the fuel subsequently entering the furnace body 1 will be ignited by the high temperature in the furnace body 1, thereby increasing the temperature in the furnace body 1, and the atomized salt-containing wastewater will quickly vaporize under the action of the high temperature in the furnace body 1, the exhaust gas will be discharged from the tail pipe 2, and the molten salt will adhere to the inner wall of the furnace body 1 and flow to the salt guide port 4 under the action of gravity.
[0041] Reference Figure 4 The rotating member 11 includes a bottom fuel pipe 111 welded to the bottom of the bottom cover plate 322 and coaxial with the shaft tube 12. The bottom fuel pipe 111 is connected to the fuel pipe 7. A driving cylinder 112 is coaxially connected to the shaft tube 12. The bottom of the driving cylinder 112 is connected to the bottom fuel pipe 111. The top of the driving cylinder 112 rotates through the top cover plate 321. The salt scraper 329 is welded to the driving cylinder 112.
[0042] Reference Figure 4 The length direction of the scraper plate 329 is arranged along the radial direction of the axis of the driving cylinder 112. The scraper plate 329 is provided with a material passing groove 113 connected to the driving cylinder 112. The scraper plate 329 is provided with a plurality of combustion holes 114 connected to the material passing groove 113 along its length direction. The combustion holes 114 are arranged horizontally, and the axis of the combustion hole 114 is perpendicular to the axis of the driving cylinder 112.
[0043] Reference Figure 4 and Figure 5 An inner tube 14 is coaxially welded inside the driving tube 112. There is a gap between the circumferential outer wall of the inner tube 14 and the circumferential inner wall of the driving tube 112. The bottom of the inner tube 14 is rotatably matched with the bottom combustion tube 111. An end pipe joint 15 connected to the inner tube 14 is welded at the end of the bottom combustion tube 111.
[0044] Reference Figure 3 and Figure 4 The air inlet pipe 6 is connected to the end pipe joint 15, and a blast plate 16 is welded on the driving cylinder 112. The blast plate 16 is provided with an air duct groove 17 connected to the inner tube 14. The blast plate 16 is provided with a plurality of air outlet holes 18 connected to the air duct groove 17 along its length direction, and the axis of the air outlet hole 18 is parallel to the axis of the driving cylinder 112.
[0045] The fuel flows from the fuel pipe 7 into the bottom combustion pipe 111, and then flows from the bottom combustion pipe 111 into the driving cylinder 112. The fuel in the driving cylinder 112 flows into the material trough 113, and finally flows out quickly from the combustion hole 114 and is ignited by the high temperature in the furnace body 1. The reaction force of the fuel flowing out of the combustion hole 114 quickly and the thrust of the fuel combustion cause the salt scraper 329 to rotate around the driving cylinder 112, and the driving cylinder 112 drives the inner tube 14 to rotate synchronously.
[0046] The air in the air inlet pipe 6 flows from the end pipe joint 15 to the inner pipe 14, then from the inner pipe 14 to the air duct groove 17, and finally is quickly discharged from the air outlet 18. At this time, the salt-containing wastewater is quickly ejected from the atomizing hole 324, and the blast plate 16 continuously rotates around the driving cylinder 112, so that the atomized salt-containing wastewater ejected from the atomizing hole 324 is quickly mixed with the air, and the fuel burned in the combustion hole 114 on the salt scraper plate 329 will quickly vaporize the mixed atomized salt-containing wastewater, and the vaporized water is finally discharged from the tail pipe 2.
[0047] Reference Figure 4 The sliding member 10 includes an igniter 101 bolted in the bottom cover plate 322 and electrically connected to the control system. A sleeve 102 is coaxially rotatably sleeved outside the shaft tube 12. A fuel hole 103 is commonly provided in the driving cylinder 112, the shaft tube 12 and the sleeve 102 along the radial direction of the axis of the driving cylinder 112. A one-way valve 104 for communicating with the fuel hole 103 is bolted on the sleeve 102. An exhaust slot 105 is provided between the inner and outer side walls of the bottom cover plate 322. An angle member 13 for driving the sleeve 102 to rotate is arranged on the top cover plate 321.
[0048] Reference Figure 4 and Figure 5The sleeve 102 rotates and passes through the partition 323, and the needle plate 325 is slidably mounted on the sleeve 102. The angle member 13 includes a reversing box 131 welded to the partition 323. The reversing box 131 has a liquid chamber 132 with a C-shaped cross section. The liquid chamber 132 is open on one side of the partition 323. The sleeve 102 rotates toward one end of the reversing box 131 and penetrates into the reversing box 131.
[0049] Reference Figure 2 , Figure 4 and Figure 5 The liquid inlet pipe 33 includes a first unit pipe 331 and a second unit pipe 332, a three-way pipe 333 is connected between the first unit pipe 331 and the second unit pipe 332, and a liquid inlet valve 34 is bolted to the first unit pipe 331 and the second unit pipe 332. The first unit pipe 331 is connected to one end of the C-shaped liquid chamber 132 of the reversing box 131, and the second unit pipe 332 is connected to the other end of the C-shaped liquid chamber 132 of the reversing box 131.
[0050] Reference Figure 5 A driving plate 133 is welded on the sleeve 102 in the liquid chamber 132, and the circumferential outer wall of the driving plate 133 abuts against the inner wall of the liquid chamber 132. Limiting blocks 134 are arranged between the driving plate 133 and the first unit tube 331 and between the driving plate 133 and the second unit tube 332. The limiting blocks 134 are welded to the inner wall of the liquid chamber 132 of the reversing box 131, and a liquid flow groove 135 is opened between the inner and outer walls of the reversing box 131 between the two limiting blocks 134.
[0051] Reference Figure 3 and Figure 4 A guide plate 22 is welded at the connection point between the furnace body 1 and the tail pipe 2, a connecting rod 19 is welded on the side of the needle plate 325 facing away from the cleaning needle 328, the connecting rod 19 slides through the bottom cover plate 322, an impact plate 20 is welded on the connecting rod 19, and a collision ring 21 is welded on the fixed bracket 31. When the cleaning needle 328 is fully inserted into the atomization hole 324, the impact plate 20 impacts the collision ring 21.
[0052] The high temperature of the furnace body 1 will cause part of the salt-containing wastewater to crystallize at the atomization hole 324. At this time, the control system will close the liquid inlet valve 34 on the first unit tube 331 and open the liquid inlet valve 34 on the second unit tube 332. The salt-containing wastewater in the second unit tube 332 flows into the liquid chamber 132 of the reversing box 131 and pushes the driving plate 133. The driving plate 133 rotates around the axis of the sleeve 102 until the driving plate 133 abuts against the limit block 134 close to the side of the first unit.
[0053] At this time, the salt-containing wastewater in the reversing box 131 will flow into the top cover plate 321 again through the liquid flow groove 135, and the fuel hole 103 on the sleeve 102 will be connected with the fuel hole 103 on the shaft tube 12. As the fuel hole 103 on the rotating driving cylinder 112 is connected with the fuel hole 103 on the shaft tube 12, the fuel in the driving cylinder 112 will flow into the bottom cover plate 322 through the fuel hole 103 and the one-way valve 104 under the action of pressure.
[0054] After that, the control system starts the in-disk igniter 101, which quickly ignites the fuel in the bottom cover disk 322. The expanding gas in the bottom cover disk 322 pushes the needle plate 325 to slide vertically until the needle plate 325 hits the retaining ring 23. At this time, the cleaning needle 328 on the needle plate 325 is completely inserted into the atomization hole 324. At the same time, the expanding gas between the needle plate 325 and the bottom cover disk 322 is quickly discharged from the exhaust slot 105.
[0055] During this process, the compression spring 326 is continuously deformed under pressure, and then the compression spring 326 will restore its deformation and push the needle plate 325 to press against the support ring 327 again, thereby pushing out the metal salt crystallized in the atomization hole 324, and the rotating salt scraper plate 329 will scrape the pushed out crystallized salt to the inner bottom of the furnace body 1.
[0056] While the needle plate 325 hits the baffle ring 23, the needle plate 325 drives the impact plate 20 to hit the collision ring 21 through the connecting rod 19, thereby causing the fixed bracket 31 to vibrate. The fixed bracket 31 will transmit the vibration to the furnace body 1 and the tail pipe 2, and the metal salt liquefied on the inner wall of the furnace body 1 will quickly flow to the salt guide port 4. At the same time, the metal salt partially liquefied or solidified on the tail pipe 2 will be shaken off to the inner bottom of the furnace body 1 and finally discharged from the salt guide port 4.
[0057] The implementation principle of an intelligent high-salt waste liquid incinerator in an embodiment of the present application is as follows: when the saline wastewater in the liquid inlet pipe 33 flows through the density meter 35, the density meter 35 feeds back the salt content of the saline wastewater to the control system. The control system controls the flow rate of the saline wastewater in the liquid inlet pipe 33 by controlling the liquid inlet valve 34. The saline wastewater flowing into the top cover plate 321 is sprayed out from the atomization hole 324 to atomize the saline wastewater. At the same time, the control system controls the amount of fuel transported into the furnace body 1 by the fuel pipe 7 through the fuel valve 9.
[0058] The initial control system starts the chamber igniter 8, the fuel in the furnace body 1 is ignited, and the fuel subsequently entering the furnace body 1 will be ignited by the high temperature in the furnace body 1, thereby increasing the temperature in the furnace body 1, and the atomized salt-containing wastewater will quickly vaporize under the action of the high temperature in the furnace body 1, the exhaust gas will be discharged from the tail pipe 2, and the molten salt will adhere to the inner wall of the furnace body 1 and flow to the salt guide port 4 under the action of gravity.
[0059] The fuel flows from the fuel pipe 7 into the bottom combustion pipe 111, and then flows from the bottom combustion pipe 111 into the driving cylinder 112. The fuel in the driving cylinder 112 flows into the material trough 113, and finally flows out quickly from the combustion hole 114 and is ignited by the high temperature in the furnace body 1. The reaction force of the fuel flowing out of the combustion hole 114 quickly and the thrust of the fuel combustion cause the salt scraper 329 to rotate around the driving cylinder 112, and the driving cylinder 112 drives the inner tube 14 to rotate synchronously.
[0060] The air in the air inlet pipe 6 flows from the end pipe joint 15 to the inner pipe 14, then from the inner pipe 14 to the air duct groove 17, and finally is quickly discharged from the air outlet 18. At this time, the salt-containing wastewater is quickly ejected from the atomizing hole 324, and the blast plate 16 continuously rotates around the driving cylinder 112, so that the atomized salt-containing wastewater ejected from the atomizing hole 324 is quickly mixed with the air, and the fuel burned in the combustion hole 114 on the salt scraper plate 329 will quickly vaporize the mixed atomized salt-containing wastewater, and the vaporized water is finally discharged from the tail pipe 2.
[0061] The high temperature of the furnace body 1 will cause part of the salt-containing wastewater to crystallize at the atomization hole 324. At this time, the control system will close the liquid inlet valve 34 on the first unit tube 331 and open the liquid inlet valve 34 on the second unit tube 332. The salt-containing wastewater in the second unit tube 332 flows into the liquid chamber 132 of the reversing box 131 and pushes the driving plate 133. The driving plate 133 rotates around the axis of the sleeve 102 until the driving plate 133 abuts against the limit block 134 close to the side of the first unit.
[0062] At this time, the salt-containing wastewater in the reversing box 131 will flow into the top cover plate 321 again through the liquid flow groove 135, and the fuel hole 103 on the sleeve 102 will be connected with the fuel hole 103 on the shaft tube 12. As the fuel hole 103 on the rotating driving cylinder 112 is connected with the fuel hole 103 on the shaft tube 12, the fuel in the driving cylinder 112 will flow into the bottom cover plate 322 through the fuel hole 103 and the one-way valve 104 under the action of pressure.
[0063] After that, the control system starts the in-disk igniter 101, which quickly ignites the fuel in the bottom cover disk 322. The expanding gas in the bottom cover disk 322 pushes the needle plate 325 to slide vertically until the needle plate 325 hits the retaining ring 23. At this time, the cleaning needle 328 on the needle plate 325 is completely inserted into the atomization hole 324. At the same time, the expanding gas between the needle plate 325 and the bottom cover disk 322 is quickly discharged from the exhaust slot 105.
[0064] During this process, the compression spring 326 is continuously deformed under pressure, and then the compression spring 326 will restore its deformation and push the needle plate 325 to press against the support ring 327 again, thereby pushing out the metal salt crystallized in the atomization hole 324, and the rotating salt scraper plate 329 will scrape the pushed out crystallized salt to the inner bottom of the furnace body 1.
[0065] While the needle plate 325 hits the baffle ring 23, the needle plate 325 drives the impact plate 20 to hit the collision ring 21 through the connecting rod 19, thereby causing the fixed bracket 31 to vibrate. The fixed bracket 31 will transmit the vibration to the furnace body 1 and the tail pipe 2, and the metal salt liquefied on the inner wall of the furnace body 1 will quickly flow to the salt guide port 4. At the same time, the metal salt partially liquefied or solidified on the tail pipe 2 will be shaken off to the inner bottom of the furnace body 1 and finally discharged from the salt guide port 4.
[0066] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An intelligent high-salt waste liquid incinerator, characterized in that: The invention comprises a furnace body (1), a tail flow pipe (2) and an atomizing mechanism (3); a salt guide port (4) is provided at the bottom of the furnace body (1); the tail flow pipe (2) is connected to the bottom of the furnace body (1); a temperature sensor (5), an air intake pipe (6), a fuel pipe (7) and a chamber igniter (8) are provided on the furnace body (1); the air intake pipe (6) and the fuel pipe (7) both pass through the inner and outer side walls of the furnace body (1); a fuel valve (9) is provided on the fuel pipe (7) outside the furnace body (1); the temperature sensor (5), the fuel valve (9) and the chamber igniter (8) are all electrically connected to a control system. The invention relates to a system, wherein the atomizing mechanism (3) comprises a fixed support (31), an atomizing head (32) and a liquid inlet pipe (33), wherein the fixed support (31) is arranged in the furnace body (1), the atomizing head (32) is arranged on the fixed support (31), the liquid inlet pipe (33) passes through the inner and outer side walls of the furnace body (1) and is connected to the atomizing head (32), the atomizing head (32) is used for atomizing salt-containing wastewater, and the liquid inlet pipe (33) outside the furnace body (1) is provided with a liquid inlet valve (34) and a density meter (35), and the liquid inlet valve (34) and the density meter (35) are both electrically connected to the control system.
2. The intelligent high-salt waste liquid incinerator according to claim 1 is characterized in that: The atomizing head (32) comprises a top cover plate (321) and a bottom cover plate (322), a partition plate (323) is arranged between the top cover plate (321) and the bottom cover plate (322), the top cover plate (321) is hollow inside and is open on one side of the partition plate (323), the bottom cover plate (322) is hollow inside and is open on one side of the partition plate (323), and the top cover plate (321) is provided with a There are a plurality of atomization holes (324), the liquid inlet pipe (33) is connected to the top cover plate (321), a needle plate (325) is slidably arranged on the bottom cover plate (322), a compression spring (326) is supported between the needle plate (325) and the partition plate (323), a supporting ring (327) is arranged on the bottom cover plate (322), and the compression spring (326) presses the needle plate (325) against the supporting ring (327) ), a plurality of cleaning needles (328) are arranged on the needle plate (325), the cleaning needles (328) slide through the partition plate (323), the cleaning needles (328) correspond to the atomization holes (324) one by one, and the cleaning needles (328) are used to be plugged and matched with the atomization holes (324). When the cleaning needles (328) are fully inserted into the atomization holes (324), the ends of the cleaning needles (328) facing away from the needle plate (325) are flush with the surfaces of the ends of the top cover plate (321) facing away from the bottom cover plate (322), the bottom cover plate (322) is provided with a sliding member (10) for driving the needle plate (325) to slide, the top cover plate (321) is rotatably provided with a salt scraping plate (329), and the top cover plate (321) is provided with a rotating member (11) for driving the salt scraping plate (329) to rotate.
3. The intelligent high-salt waste liquid incinerator according to claim 2 is characterized in that: An axial tube (12) is arranged between the top cover plate (321) and the bottom cover plate (322), the axial tube (12) passes through the partition plate (323), the needle plate (325) is slidably sleeved on the axial tube (12), the rotating member (11) comprises a bottom fuel tube (111) arranged on the bottom cover plate (322) and coaxial with the axial tube (12), the bottom fuel tube (111) is connected with the fuel pipe (7), a driving cylinder (112) is coaxially rotatably arranged in the axial tube (12), and the driving cylinder (112) is connected with the bottom fuel tube (111). The salt scraper plate (329) is connected to and rotates through the top cover plate (321), the salt scraper plate (329) is arranged on the driving cylinder (112), the length direction of the salt scraper plate (329) is arranged along the radial direction of the axis of the driving cylinder (112), the salt scraper plate (329) is provided with a material passage groove (113) connected to the driving cylinder (112), and the salt scraper plate (329) is provided with a plurality of combustion holes (114) connected to the material passage groove (113) along its length direction, and the axis of the combustion hole (114) is perpendicular to the axis of the driving cylinder (112).
4. The intelligent high-salt waste liquid incinerator according to claim 3 is characterized in that: The sliding member (10) comprises an igniter (101) disposed in the bottom cover plate (322) and electrically connected to a control system; a sleeve (102) is coaxially rotatably disposed outside the shaft tube (12); a fuel hole (103) is commonly provided on the driving cylinder (112), the shaft tube (12) and the sleeve (102) along the radial direction of the axis of the driving cylinder (112); a one-way valve (104) for communicating with the fuel hole (103) is provided on the sleeve (102); an exhaust notch (105) is provided between the inner and outer side walls of the bottom cover plate (322); and an angle member (13) for driving the sleeve (102) to rotate is provided on the top cover plate (321).
5. The intelligent high-salt waste liquid incinerator according to claim 4 is characterized in that: The sleeve (102) rotates and passes through the partition (323); the needle plate (325) is slidably mounted on the sleeve (102); the angle member (13) comprises a reversing box (131) arranged on the partition (323); a liquid chamber (132) having a C-shaped cross section is provided inside the reversing box (131); the sleeve (102) rotates toward one end of the reversing box (131) and penetrates into the reversing box (131); the liquid inlet pipe (33) comprises a first unit pipe (331) and a second unit pipe (332); a three-way pipe (333) is connected between the first unit pipe (331) and the second unit pipe (332); the first unit pipe (331) and the second unit pipe (332) are both provided with the liquid inlet valve (34); The first unit tube (331) is connected to one end of the C-shaped liquid chamber (132) of the reversing box (131), and the second unit tube (332) is connected to the other end of the C-shaped liquid chamber (132) of the reversing box (131). A driving plate (133) is arranged on the sleeve (102) in the liquid chamber (132). Limiting blocks (134) are arranged between the driving plate (133) and the first unit tube (331) and between the driving plate (133) and the second unit tube (332). The limiting blocks (134) are arranged on the liquid chamber (132) of the reversing box (131), and a liquid flow slot (135) is opened between the inner and outer side walls of the reversing box (131) between the two limiting blocks (134).
6. The intelligent high-salt waste liquid incinerator according to claim 3 is characterized in that: An inner tube (14) is coaxially arranged inside the driving tube (112), and a gap exists between the circumferential outer wall of the inner tube (14) and the circumferential inner wall of the driving tube (112). The inner tube (14) is rotatably matched with the bottom fuel tube (111), and an end pipe joint (15) communicating with the inner tube (14) is arranged at the end of the bottom fuel tube (111), and the air intake pipe (6) is connected with the end pipe joint (15). A blast plate (16) is arranged on the driving tube (112), and an air duct groove (17) communicating with the inner tube (14) is provided on the blast plate (16), and a plurality of air outlet holes (18) communicating with the air duct groove (17) are provided on the blast plate (16) along its length direction.
7. The intelligent high-salt waste liquid incinerator according to claim 5 is characterized in that: A connecting rod (19) is provided on the side of the needle plate (325) facing away from the cleaning needle (328), and the connecting rod (19) slides through the bottom cover plate (322). An impact plate (20) is provided on the connecting rod (19), and a collision ring (21) is provided on the fixed bracket (31). When the cleaning needle (328) is fully inserted into the atomization hole (324), the impact plate (20) impacts the collision ring (21).
8. The intelligent high-salt waste liquid incinerator according to claim 7 is characterized in that: A guide plate (22) is provided at the connection point between the furnace body (1) and the tail pipe (2).
Citation Information
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