A solder-free crimping device and solder-free crimping process for LRM module combined connector
By designing an automated LRM module combined connector solderless crimping device, the problems of low connector installation efficiency and poor signal transmission stability in the prior art are solved, and efficient and accurate connector installation and improved signal transmission stability are achieved.
Patent Information
- Application Number
- CN202510237545.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-03-03
AI Technical Summary
In the prior art, the signal transmission stability between the connector and the printed board is affected by frequent vibration at high altitude, and the efficiency of bare hands installation and crimping is low, which can easily lead to damage to the connector and increase production costs.
A welding-free crimping device for LRM module combined connectors is designed, including a workbench, pressing mechanism, loading mechanism, welding-free crimping system and plug-ins. Through the automated loading and crimping process, the installation efficiency and accuracy are improved.
It improves the quality and efficiency of welding-free crimping, reduces manual operation errors, reduces production costs, and enhances the stability of signal transmission.
Smart Images

Figure CN119743948A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connector soldering-free crimping, and in particular to a LRM module combined connector soldering-free crimping device and a soldering-free crimping process. Background Art
[0002] Solderless crimping technology plays a critical role in commercial aerospace, mainly in terms of signal transmission stability. This technology can completely avoid the interruption and failure of signal transmission between the connector and the printed circuit board due to frequent vibration at high altitude, causing unpredictable losses.
[0003] During the crimping process, firstly, multiple connectors need to be crimped on a circuit board. The existing connectors are mostly installed manually one by one. Since the finished connectors are placed in large quantities in a scattered manner in the box and the size of a single connector is small, it is inconvenient and inefficient to take and install them manually. Secondly, the manual installation and crimping of connectors overly relies on the workers' installation skills and work responsibility. If the operation is improper, the corresponding relationship between the connector and the circuit board crimping position will be incorrect, causing damage to the connector and increasing the manufacturing cost of production.
[0004] Therefore, it is necessary to provide a LRM module combined connector solder-free crimping device and a solder-free crimping process to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a LRM module combined connector soldering-free crimping device and soldering-free crimping process, which can improve the quality and efficiency of soldering-free crimping to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a solder-free crimping device and a solder-free crimping process for an LRM module combined connector, comprising a workbench, a press-fitting mechanism arranged on the top of the workbench, a feeding mechanism, a solder-free crimping system and a connector; The connector is provided with a plurality of pins and two sets of buckles; The press-fitting mechanism comprises a support 1 fixed to the top of the workbench, a press-fitting table and a camera slidably arranged on the support 1, the press-fitting table is used to place the circuit board to be crimped with the connector; the press-fitting table is fixedly connected with a driving part on both sides, a press-fitting groove and a placement groove are provided on the press-fitting table, a guide column 1 is fixedly connected in the crimping groove, a press-fitting seat is slidably connected in the crimping groove, a slot corresponding to the pin is arranged on the press-fitting seat, a pressure sensor 1 is fixedly connected to the bottom of the slot, the press-fitting seat is sleeved on two groups of guide columns 1, the placement groove corresponds to the position of the buckle on the connector during crimping, a pressure sensor 2 is fixedly connected in the placement groove, and a plurality of limit columns are fixedly connected to the top of the press-fitting table; The solder-free crimping system includes an acquisition module, an analysis module, a control module and an alarm module. The acquisition module is used to acquire images and pressure data after crimping and feed them back to the analysis module. The analysis module includes a judgment unit and a counting unit. The judgment unit is used to judge abnormal crimping of connectors based on the pressure data collected by the acquisition module. The counting unit is used to count pins and connectors with abnormal pressure. The control module is used to control the loading and crimping operations of connectors. The alarm module is used to analyze and judge alarm prompts when abnormalities occur.
[0007] According to the above technical solution, the plug pin includes a root portion, two elastic portions and a plug pin which are arranged in sequence from top to bottom. The elastic portion is in an arc shape. The two elastic portions are arranged opposite to each other. The middle of the two elastic portions is hollow. By arranging two elastic portions on the plug pin, welding can be avoided and the plug pin can be directly pressed into the circuit board. At the same time, it is also convenient to replace the connector on the circuit board.
[0008] According to the above technical solution, a cylinder 1 is fixedly connected to the support 1, and the output end of the cylinder 1 is fixedly connected to the press-fitting table. The cylinder 1 is used to drive the press-fitting table to move forward and backward to adjust the position of the circuit board; One side of the support is fixedly connected with a second cylinder and two sets of second top columns, the output end of the second cylinder is fixedly connected with a transverse seat, and the transverse seat is slidably connected with the first support; The top of the transverse shift seat is fixedly connected with cylinder three, the output end of cylinder three is fixedly connected with a lifting seat, the lifting seat is slidably connected to the transverse shift seat, the bottom of the transverse shift seat is fixedly connected with top column one, the camera is fixed to the bottom of the transverse shift seat, cylinder two and cylinder three are used to adjust the up and down and left and right positions of the air claws to ensure that the pins on the connector clamped by the air claws correspond to the positions of the conductive holes on the circuit board.
[0009] According to the above technical solution, an air claw is fixedly connected to the bottom of the lifting seat, and the air claw can be used to clamp and fix the connector to be crimped.
[0010] According to the above technical solution, the feeding mechanism includes two groups of material storage parts and a material pushing part. The material storage part is used to store connectors, and the material pushing part is used to move the connector at the left end of the material storage part to between the two groups of material storage parts to facilitate the air claw to clamp the connector.
[0011] According to the above technical solution, the material storage part includes a support two, the top of the support two is fixedly connected to a limiting seat, the right end of the limiting seat is fixedly connected to a cylinder four, the output end of the cylinder four is fixedly connected to a push plate, the limiting seat is fixedly connected to a guide column two, the push plate and the guide column two and the limiting seat are all slidably connected, the material storage part can store and push the connector to the left in equal amounts, keeping the connector at the left end of the storage part, so that the pushing part can absorb and move the connector.
[0012] According to the above technical solution, the pushing part includes a support three, a cylinder five is fixedly connected to the support three, a movable seat is fixedly connected to the output end of the cylinder five, the movable seat is slidably connected to the support three, a plurality of suction cups are fixedly connected to the side of the movable seat, and the suction cups are connected to an air pump. The pushing part can absorb the connector on the storage part and move the connector to a position corresponding to the circuit board.
[0013] According to the above technical solution, the acquisition module is electrically connected to the camera, pressure sensor 1 and pressure sensor 2, and the control module is electrically connected to the pressing mechanism and the feeding mechanism.
[0014] According to the above technical solution, the solder-free crimping process of the LRM module combined connector solder-free crimping device is as follows: Step 1: The control module controls the feeding mechanism to feed the connector and the pressing mechanism to clamp the connector and press the connector onto the circuit board; Step 2: The acquisition module acquires the image and pressure data of the connector after crimping, and the analysis module determines the abnormality of the connector insertion.
[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention can store the connectors to be crimped by providing a feeding mechanism, and convey the connectors to the position corresponding to the circuit board, so that the connectors are in a neat state, avoiding wasting time when picking up and damaging the connectors; By providing a press-fitting mechanism, the connector can be clamped and crimped, the circuit board condition can be detected before crimping, the crimping condition can be checked after crimping, abnormal connectors can be discovered in time, and the accuracy of solder-free crimping can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the press-fitting mechanism of the present invention; Figure 3 It is a schematic diagram of a partial cross-sectional front view of the press-fitting mechanism of the present invention; Figure 4 The present invention Figure 2 A schematic diagram of the enlarged structure of the middle A area; Figure 5 The present invention Figure 3 Schematic diagram of the enlarged structure of the middle B area; Figure 6 The present invention Figure 3 Schematic diagram of the enlarged structure of the middle C area; Figure 7 It is a schematic diagram of the structure of the feeding mechanism of the present invention; Figure 8 It is a side view structural schematic diagram of the feeding mechanism of the present invention; Fig. 9 It is a schematic diagram of the connector structure of the present invention; Fig.10 It is a schematic diagram of the connector crimping state of the present invention; In the figure: 1. Workbench; 2. Pressing mechanism; 21. Support 1; 22. Pressing table; 23. Cylinder 1; 24. Cylinder 2; 25. Transverse seat; 26. Cylinder 3; 27. Lifting seat; 28. Air claw; 29. Elevator 1; 210. Elevator 2; 211. Camera; 212. Pressure sensor 1; 221, driving part; 222, crimping seat; 223, pressure sensor 2; 224, limiting column; 3. Feeding mechanism; 31. Support 2; 32. Cylinder 4; 33. Push plate; 34. Guide column 2; 35. Support 3; 36. Cylinder 5; 37. Moving seat; 38. Suction cup; 39. Limit seat; 4. Pin; 41. Root; 42. Elastic part; 43. Pin; 5. Buckle. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-10 The present invention provides a technical solution: a solder-free crimping device for an LRM module combined connector includes a workbench 1, a press-fitting mechanism 2, a feeding mechanism 3, a solder-free crimping system and a connector. The press-fitting mechanism 2 and the feeding mechanism 3 are arranged on the top of the workbench 1, and the feeding mechanism 3 is arranged on the right side of the press-fitting mechanism 2. The press-fitting mechanism 2 is used to place a circuit board and crimp a connector on the circuit board, and the feeding mechanism 3 is used to place the connector and transport the connector to the press-fitting mechanism 2.
[0019] See also Fig. 9 and Fig.10The connector is provided with a plurality of pins 4 and two groups of buckles 5. The pin 4 includes a root portion 41, two elastic portions 42 and a pin 43 which are arranged in sequence from top to bottom. The elastic portion 42 is in an arc shape. The two elastic portions 42 are arranged facing each other. The middle of the two elastic portions 42 is hollow. When the connector is installed on the circuit board, the two elastic portions 42 on the pin 4 are squeezed and elastically contracted, thereby cooperating with the conductive holes on the circuit board. When the connector is damaged, the connector can be directly removed from the PCB and replaced with another new connector, that is, the pin 4 of the connector on the connector is pulled out from the conductive hole on the circuit board.
[0020] See also Figure 1-Figure 6 The press-fitting mechanism 2 includes a support 21, a press-fitting platform 22 and a camera 211. The press-fitting platform 22 is slidably disposed on the support 21, and the press-fitting platform 22 is used to place a circuit board to be crimped with a connector.
[0021] See also Figure 2-Figure 5 , driving parts 221 are fixedly connected to both sides of the pressing platform 22, a pressing groove and a placement groove are provided on the pressing platform 22, a guide column 1 is fixedly connected in the pressing groove, a pressing seat 222 is slidably connected in the pressing groove, a slot corresponding to the pin 4 is provided on the pressing seat 222, a pressure sensor 212 is fixedly connected to the bottom of the slot, the pressure sensor 212 is used to collect pressure data of the pin 4 at the bottom of the connector during crimping, the crimping seat 222 is sleeved on two groups of guide columns 1, the driving part 221 is used to drive the crimping seat 222 to slide left and right in the crimping groove, the driving part 221 is driven by a motor screw, the placement groove corresponds to the position of the buckle 5 on the connector during crimping, a pressure sensor 223 is fixedly connected in the placement groove, the pressure sensor 223 is used to collect pressure data of the buckle 5 during crimping, and a plurality of limit columns 224 are fixedly connected to the top of the pressing platform 22, and the limit columns 224 are used to limit the position of the circuit board during crimping.
[0022] See also Figure 2 , Figure 3 and Figure 6 A cylinder 23 is fixedly connected to the support 21, and an output end of the cylinder 23 is fixedly connected to the press-fitting platform 22, and the cylinder 23 is used to drive the press-fitting platform 22 to move forward and backward; The side of the support 1 21 is fixedly connected with a cylinder 24 and two sets of top columns 210. The output end of the cylinder 24 is fixedly connected with a transverse seat 25. The transverse seat 25 is slidably connected with the support 1 21. The cylinder 24 is used to drive the transverse seat 25 to move horizontally to the left and right. The top column 210 is used to limit the position of the transverse seat 25 to move horizontally. The camera 211 is fixed at the bottom of the transverse seat 25. The camera 211 is used to shoot the connection status of the connector and the circuit board after plugging; The top of the traverse seat 25 is fixedly connected with a cylinder 3 26, and the output end of the cylinder 3 26 is fixedly connected with a lifting seat 27, and the lifting seat 27 is slidably connected with the traverse seat 25. The cylinder 3 26 is used to drive the lifting seat 27 to move up and down. The bottom of the traverse seat 25 is fixedly connected with a top column 1 29, and the top column 1 29 is used to limit the lifting position of the lifting seat 27; An air gripper 28 is fixedly connected to the bottom of the lifting seat 27, and the air gripper 28 is used to clamp the connector to be crimped.
[0023] In actual operation, the air gripper 28 clamps the connector, and the cylinder 1 23 first adjusts the front and rear position of the circuit board, and the cylinder 24 adjusts the left and right position of the connector. Then the drive unit 221 adjusts the position of the crimping seat 222 in the crimping groove to correspond to the position of the crimped connector. Then, the cylinder 3 26 drives the lifting seat 27 to descend, driving the air gripper 28 and the connector to descend, so as to press the pin 4 into the conductive hole of the circuit board to complete the crimping.
[0024] See also Figure 7 and Figure 8 The loading mechanism 3 includes two groups of storage parts and a pushing part. The storage part is used to store connectors, and the pushing part is used to move the connector at the left end of the storage part to between the two groups of storage parts, that is, to the same center line as the circuit board, so as to facilitate the air claw 28 to clamp the connector.
[0025] The material storage part includes a support 2 31, the top of the support 2 31 is fixedly connected to a limit seat 39, the spacing of the limit seats 39 is adjustable, the right end of the limit seat 39 is fixedly connected to a cylinder 4 32, the output end of the cylinder 4 32 is fixedly connected to a push plate 33, the cylinder 4 32 is used to push the push plate 33 to move left and right on the limit seat 39, the length of the push plate 33 can be adjusted with the spacing of the limit seats 39, the limit seat 39 is fixedly connected to a guide column 2 34, the push plate 33 and the guide column 2 34 and the limit seat 39 are all slidably connected, the ends of the two groups of limit seats 39 that are close to each other are shorter than the ends that are away from each other, and the ends of the two groups of limit seats 39 that are away from each other are fixedly connected with a protrusion, which is used to limit the position of the connector and keep the connector in a vertical state; The pushing part includes a support three 35, to which a cylinder five 36 is fixedly connected, and a moving seat 37 is fixedly connected at the output end of the cylinder five 36. The cylinder five 36 is used to drive the moving seat 37 to move back and forth on the support three 35. The moving seat 37 is slidably connected to the support three 35. A number of suction cups 38 are fixedly connected to the side of the moving seat 37, and the suction cups 38 are connected to an air pump.
[0026] In actual operation, the connector is placed on the limit seat 39 of the material storage section, and the cylinder four 32 starts to extend and pushes the push plate 33 to the left, thereby pushing the connector to the left. At this time, the cylinder five 36 starts to drive the movable seat 37 to move forward and backward. When the movable seat 37 corresponds to the position of the connector, the air pump starts to make the suction cup 38 suck the connector. After that, the cylinder five 36 continues to drive the movable seat 37 to move, so that the position of the movable seat 37 and the circuit board are on the same center line, which is convenient for the air claw 28 to clamp the connector.
[0027] The solder-free crimping system includes an acquisition module, an analysis module, a control module and an alarm module. The acquisition module is electrically connected to the camera 211, the pressure sensor 1 212 and the pressure sensor 2 223. The acquisition module is used to acquire images and pressure data after crimping, and feed them back to the analysis module. The analysis module includes a judgment unit and a counting unit. The judgment unit is used to judge abnormal crimping of connectors according to the pressure data collected by the acquisition module. The counting unit is used to count the pins 4 and connectors with abnormal pressure. The control module is electrically connected to the pressing mechanism 2 and the feeding mechanism 3. The control module is used to control the feeding of connectors and the crimping operation of connectors. The alarm module is used to analyze and judge the alarm prompts when abnormalities occur.
[0028] Solder-free crimping process of LRM module combined connector solder-free crimping device: Step 1: The control module controls the feeding mechanism 3 to feed the connector and the pressing mechanism 2 to clamp the connector and press the connector onto the circuit board.
[0029] Step 2: The acquisition module acquires the image and pressure data of the connector after crimping, and the analysis module determines the abnormality of the connector insertion.
[0030] Specifically, during crimping, the acquisition module collects pressure data detected by the pressure sensor 1 212 and the pressure sensor 2 223. The acquisition module records the actual pressure value detected by the pressure sensor 1 212 as Fi, where i is the number of pins 4 on the connector, and the actual pressure detected by the pressure sensor 2 223 as f'; The judgment unit of the analysis module is provided with a pressure interval (Fn, F+n) corresponding to the pressure detected by the pressure sensor 1 212 and a pressure interval (f-n', f+n') corresponding to the pressure detected by the pressure sensor 2 223. F is the standard pressure when the pressure sensor 1 212 detects, f is the standard pressure when the pressure sensor 2 223 detects, and n and n' are both allowable deviation coefficients of the actual pressure value when the pin 4 is crimped, which are set by the staff according to actual needs; A counting threshold A is set in the counting unit according to the number of pins 4 on the connector, and a counting threshold B is set according to the total number of connectors on the circuit board; In single crimping, only Fi∈(Fn, F+n) means the pressure of pin 4 is normal; In other cases, the pressure of pin 4 is abnormal.
[0031] When Fi≥F+n, the pressure value of pin 4 is large, and the counting unit counts the pin 4 with the large pressure value, and the count value is a; When Fi≤Fn, the pressure value of the pin 4 is small, and the counting unit counts the pins 4 with small pressure values, and the count value is a'.
[0032] When a+a'<A, the corresponding connector is crimped normally; When a+a'≥A, the corresponding connector crimping is abnormal, and the counting unit counts the abnormal connector continuously; Case 1: a≥1 / 2A and a'≥1 / 2A, the main reason for the abnormal crimping of the connector is the problem of the connector itself, and the count value is b1; Case 2: a≥1 / 2A>a' or a'≥1 / 2A>a, f'∈(f-n',f+n'), then the main reason for the abnormal crimping of the connector is the problem of the connector itself, and the count value is still b1; Case 3: a≥1 / 2A>a' but f'≥f+n', the main reason for the abnormal crimping of the connector is that the pressure of cylinder 3 26 is too large, causing the pin 4 to be pressed too hard, and the count value is b2; Case 4: a≥1 / 2A>a' but f'≤f-n', then the main reason for the abnormal crimping of the connector is that the position of pin 4 is offset during crimping, and the count value is b3; Case 5: a'≥1 / 2A>a but f'≥f+n', the main reason for the abnormal crimping of the connector is that the position of pin 4 is offset during crimping, and the count value is still b3; Case 6: a'≥1 / 2A>a but f'≤f-n', the main reason for the abnormal crimping of the connector is that the pressure of cylinder 3 26 is small, the force on pin 4 is small and it is not fully pressed in, and the count value is b4; At the same time, the acquisition module continues to collect images after each connector crimping is completed. When the judgment unit identifies that there is deformation at the plug-in position on the circuit board, it continues to judge that it is caused by the position offset of pin 4. The circuit board is deformed after plugging. The counting unit counts again and the count value is still b3. At the same time, when the control module controls cylinder 24 to drive the transverse seat 25 to carry the air claw 28 to clamp the connector, the judgment unit identifies the shape, size and spacing of the conductive holes on the circuit board, and compares them with the standard conductive holes set inside to ensure that there is no abnormality in the circuit board, which is beneficial to ensure the crimping quality of the connector.
[0033] When b1, b2, b3 and b4 do not reach B, it is a normal situation; When one of the count values of b1, b2, b3, and b4 reaches B, it is fed back to the alarm module and the control module, and the alarm module issues an alarm prompt. When b1≥B, the control module controls the subsequent crimping work to stop, and the staff checks whether there is any abnormality in the batch of connectors; when b2≥B, the control module controls the cylinder three 26 to reduce the downward pressure; when b3≥B, the control module controls the subsequent crimping work to stop, and the staff checks whether there is any offset in the crimping position; when b4≥B, the control module controls the cylinder three 26 to increase the downward pressure.
[0034] Through the above steps, the situation after each crimping of the connector can be monitored, the connector with abnormal crimping can be discovered in time, and the accuracy and efficiency of solderless crimping can be improved.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A solder-free crimping device for an LRM modular combined connector, comprising a workbench (1), a press-fitting mechanism (2) arranged on the top of the workbench (1), a feeding mechanism (3), a solder-free crimping system and a connector, characterized in that: The connector is provided with a plurality of pins (4) and two sets of buckles (5); The press-fitting mechanism (2) comprises a support (21) fixed to the top of the workbench (1), a press-fitting table (22) slidably arranged on the support (21), and a camera (211), wherein the press-fitting table (22) is used to place a circuit board to be crimped with a connector; a driving part (221) is fixedly connected to both sides of the press-fitting table (22), a press-fitting groove and a placement groove are provided on the press-fitting table (22), a guide column (1) is fixedly connected in the press-fitting groove, a press-fitting seat (222) is slidably connected in the press-fitting groove, a slot corresponding to the plug pin (4) is provided on the press-fitting seat (222), a pressure sensor (212) is fixedly connected to the bottom of the slot, the press-fitting seat (222) is sleeved on two groups of guide columns (1), the placement groove corresponds to the position of the buckle (5) on the connector during crimping, a pressure sensor (223) is fixedly connected in the placement groove, and a plurality of limit columns (224) are fixedly connected to the top of the press-fitting table (22); The solder-free crimping system comprises an acquisition module, an analysis module, a control module and an alarm module. The acquisition module is used to acquire images and pressure data after crimping and feed them back to the analysis module. The analysis module comprises a judgment unit and a counting unit. The judgment unit is used to judge abnormal crimping conditions of connectors based on the pressure data acquired by the acquisition module. The counting unit is used to count the pins (4) and connectors with abnormal pressures. The control module is used to control the loading of connectors and the crimping operation of connectors. The alarm module is used to analyze and judge the alarm prompts when abnormalities occur.
2. According to claim 1, a LRM module combined connector solder-free crimping device is characterized in that: The plug pin (4) comprises a root portion (41), two elastic portions (42) and a plug pin (43) which are arranged in sequence from top to bottom, the elastic portion (42) is in an arc shape, the two elastic portions (42) are arranged facing each other, and the middle of the two elastic portions (42) is hollow.
3. The LRM module combined connector solder-free crimping device according to claim 1, characterized in that: The support 1 (21) is fixedly connected to a cylinder 1 (23), and the output end of the cylinder 1 (23) is fixedly connected to the press-fitting platform (22); The side of the support one (21) is fixedly connected with a cylinder two (24) and two groups of top columns two (210); the output end of the cylinder two (24) is fixedly connected with a transverse seat (25); the transverse seat (25) is slidably connected to the support one (21); The top of the transverse shift seat (25) is fixedly connected to a cylinder three (26), the output end of the cylinder three (26) is fixedly connected to a lifting seat (27), the lifting seat (27) is slidably connected to the transverse shift seat (25), the bottom of the transverse shift seat (25) is fixedly connected to a top column one (29), and the camera (211) is fixed to the bottom of the transverse shift seat (25).
4. The LRM module combined connector solder-free crimping device according to claim 3, characterized in that: An air claw (28) is fixedly connected to the bottom of the lifting seat (27).
5. The LRM module combined connector solder-free crimping device according to claim 4, characterized in that: The feeding mechanism (3) comprises two groups of material storage parts and a material pushing part, the material storage part is used to store the connector, and the material pushing part is used to move the connector at the left end of the material storage part to between the two groups of material storage parts, so as to facilitate the air claw (28) to clamp the connector.
6. The LRM module combined connector solder-free crimping device according to claim 5, characterized in that: The material storage section comprises a support seat 2 (31), the top of the support seat 2 (31) is fixedly connected to a limit seat (39), the right end of the limit seat (39) is fixedly connected to a cylinder 4 (32), the output end of the cylinder 4 (32) is fixedly connected to a push plate (33), the limit seat (39) is fixedly connected to a guide column 2 (34), and the push plate (33) is slidably connected to the guide column 2 (34) and the limit seat (39).
7. The LRM module combined connector solder-free crimping device according to claim 6, characterized in that: The pushing part comprises a support three (35), the support three (35) is fixedly connected to a cylinder five (36), the output end of the cylinder five (36) is fixedly connected to a movable seat (37), the movable seat (37) is slidably connected to the support three (35), a plurality of suction cups (38) are fixedly connected to the side of the movable seat (37), and the suction cups (38) are connected to an air pump.
8. The LRM module combined connector solder-free crimping device according to claim 7, characterized in that: The acquisition module is electrically connected to the camera (211), the first pressure sensor (212) and the second pressure sensor (223); and the control module is electrically connected to the pressing mechanism (2) and the feeding mechanism (3).
9. A solder-free crimping process of a LRM module combined connector solder-free crimping device, which is implemented by using the LRM module combined connector solder-free crimping device of claim 8, characterized in that: The process is as follows: Step 1: The control module controls the feeding mechanism (3) to feed the connector and the pressing mechanism (2) to clamp the connector and press the connector onto the circuit board; Step 2: The acquisition module acquires the image and pressure data of the connector after crimping, and the analysis module determines the abnormality of the connector insertion.
10. The solder-free crimping process of the solder-free crimping device for the LRM module combined connector according to claim 9, characterized in that: The specific content of step 2 is: during crimping, the acquisition module acquires the pressure data detected by pressure sensor 1 (212) and pressure sensor 2 (223), the acquisition module records the actual pressure value detected by pressure sensor 1 (212) as Fi, i is the number of pins (4) on the connector, and the acquisition module records the actual pressure detected by pressure sensor 2 (223) as f'; The judgment unit of the analysis module is provided with a pressure interval (Fn, F+n) corresponding to the pressure detected by the pressure sensor 1 (212) and a pressure interval (f-n', f+n') corresponding to the pressure detected by the pressure sensor 2 (223), F is the standard pressure when the pressure sensor 1 (212) detects, f is the standard pressure when the pressure sensor 2 (223) detects, and n and n' are both allowable deviation coefficients of the actual pressure value when the pin (4) is crimped; A counting threshold value A is set in the counting unit according to the number of pins (4) on the connector, and a counting threshold value B is set according to the total number of connectors on the circuit board; In a single crimping, only Fi∈(Fn, F+n), the pressure of pin (4), is normal; In other cases, the pressure of the pin (4) is abnormal.
Citation Information
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