A fabric weaving machine with high-efficiency sterilization function

Abstract

The present invention discloses a fabric weaving machine with efficient sterilization function, and relates to the field of fabric weaving technology. The fabric weaving machine comprises a bearing mechanism, a feed roller is fixedly arranged on one side of the upper end of the bearing mechanism, lower pressure rollers are fixedly arranged on the upper end of the bearing mechanism near both sides, a disinfection mechanism is fixedly arranged on the upper end of the bearing mechanism near the middle position, an upper pull-up mechanism is fixedly arranged on the upper end of the bearing mechanism near both sides of the disinfection mechanism, a drying mechanism is fixedly arranged inside one of the two pull-up mechanisms away from the feed roller, and a collecting mechanism is slidably arranged inside the bearing mechanism near the middle position. Repeated squeezing and spraying operations ensure that the disinfectant can be evenly distributed on every part of the fabric, thereby greatly improving the disinfection effect on the fabric, and thus ensuring the quality of the finished fabric product.

Description

Technical Field

[0001] The invention relates to the technical field of fabric weaving, and in particular to a fabric weaving machine with a high-efficiency sterilization function. Background Art

[0002] A fabric loom is a mechanical device specially used to process fiber materials into textiles. It mainly consists of the following parts, each of which has a specific function: the feeding system is responsible for conveying fiber materials into the machine and ensuring a stable supply of materials; the weaving part is the core of the loom, consisting of a series of components called shuttles, operating on a metal frame with an opening called a loom, responsible for interweaving fiber materials through the shuttle of the loom to form fabrics; the cutting part is used to cut the fabric on the loom; the dust removal system is responsible for removing dust and impurities that may be generated by the fiber materials during the weaving process to ensure the quality of the fabric; the opening mechanism separates the warp yarns up and down according to the needs of the fabric organization to form a shed for weft insertion; the weft insertion mechanism is responsible for introducing the weft yarns into the shed; the beating mechanism pushes the weft yarns introduced into the shed to the weft to form fabrics; the winding mechanism leads the woven fabric away from the fabric formation area and rolls it into a certain package; the warp feeding mechanism supplies the warp yarns according to the needs of interweaving and keeps the warp yarns at an appropriate tension. The working principle of a fabric loom can be summarized into four main steps: feeding, weaving, dust removal and cutting. In the modern textile industry, fabric looms have made extensive use of computers, control systems, and machine vision technology to achieve high-speed, precise fiber forming and yarn manufacturing. These machines introduce yarn into the loom through different devices, ensure that the yarn is evenly distributed on the loom, and maintain the correct feed speed and tension. In this way, textile machines are able to produce various types of fabrics, including cotton, wool, silk, linen, etc.

[0003] In the current technical field, during the production process of textile fabrics, the fabrics are usually disinfected and sterilized after the textile process is completed. This process is mainly to ensure that the fabrics will not cause health risks to users during subsequent use. However, in the existing disinfection and sterilization methods, it is common to achieve this by spraying disinfectant or using ultraviolet irradiation. Although these methods can effectively kill bacteria and microorganisms on the surface of the fabric to a certain extent, they also have some limitations. Specifically, when the thickness of the fabric is large, it is difficult to penetrate the disinfectant or ultraviolet light into the interior of the fabric by relying solely on surface disinfection methods. Since the bacteria and microorganisms inside the fabric are not completely killed, this will lead to the problem of bacterial residues. Bacterial residues will not only reduce the overall quality of the fabric, but may also pose a potential threat to the health of users during use. Therefore, the existing disinfection and sterilization methods are powerless when dealing with thick fabrics and cannot fully meet the needs of fabric disinfection and sterilization, which to a certain extent limits the scope of application and service life of the fabric. Summary of the invention

[0004] In view of the defects in the prior art, the present invention provides a fabric textile machine with a high-efficiency sterilization function, including a bearing mechanism, a feed roller is fixedly arranged on one side of the upper end of the bearing mechanism, lower pressure rollers are fixedly arranged near the positions of both sides of the upper end of the bearing mechanism, a disinfection mechanism is fixedly arranged near the middle position of the upper end of the bearing mechanism, and an upper pull-up mechanism is fixedly arranged near the positions of both sides of the disinfection mechanism on the upper end of the bearing mechanism, a drying mechanism is fixedly arranged inside one of the two upper pull-up mechanisms away from the feed roller, and a collecting mechanism is slidably arranged near the middle position inside the bearing mechanism;

[0005] The disinfection mechanism includes a disinfection frame, a plurality of spray pipes are fixedly arranged between the front and rear ends of the upper end of the disinfection frame, a plurality of spray heads are fixedly arranged at the lower ends of the plurality of spray pipes, a plurality of groups of squeezing rollers are arranged between the front and rear ends of the disinfection frame, and the plurality of groups of squeezing rollers are respectively arranged between the plurality of spray pipes.

[0006] Preferably, the bearing mechanism includes a support frame, support legs are fixedly provided at the four corners of the lower end of the support frame, a collecting chute is opened near the middle position inside the support frame, the collecting mechanism is slidably arranged inside the collecting chute, and a sealing frame is fixedly provided inside the collecting chute near the upper end.

[0007] Preferably, the pulling mechanism includes an upper support frame, and two rotating frames are hingedly provided at the lower end of the upper support frame. Pulling springs are fixedly connected between the lower ends of the two rotating frames and the upper support frame, and a pulling roller is rotatably provided between the two rotating frames near the lower ends.

[0008] Preferably, the collecting mechanism comprises a wastewater frame, a filter screen is fixedly provided at the opening of the upper end of the wastewater frame, a pull-out handle is fixedly provided at the middle position of the front end of the wastewater frame, and a discharge port is provided on one side of the front end of the wastewater frame.

[0009] Preferably, one end of the plurality of spray pipes passes through one side of the disinfection frame and is fixedly provided with a plurality of transmission pipes, and the other end of the plurality of transmission pipes is fixedly connected to a disinfectant storage frame.

[0010] Preferably, disinfectant is provided inside the disinfectant storage frame, a water pump is provided inside the disinfectant storage frame, and a plurality of transmission pipes are connected to an output end of the water pump.

[0011] Preferably, the drying mechanism comprises two side frames, and a plurality of hot air exhaust fans are fixedly arranged between the two side frames.

[0012] Working principle: This device is set at the outlet of the fabric weaving machine, and can disinfect and sterilize the fabric woven by the textile machine. Then the fabric passing through this device enters the interior of the winding mechanism after being disinfected and sterilized, thereby realizing the winding work. During the disinfection and sterilization process, the fabric first enters the interior of the feed roller, and then the fabric passes through the lower ends of the two lower pressure rollers, and between the two lower pressure rollers, the fabric will be tightened and straightened by the two upper pulling mechanisms to avoid wrinkles. Then the fabric can be disinfected and sterilized after passing through the interior of the disinfection mechanism;

[0013] When the fabric is disinfected and sterilized, the fabric is first wetted by the front spray pipe and spray head. At this time, the disinfectant will play a role in sterilization and disinfection. Then the wetted fabric moves to the front of the squeezing roller. At this time, the squeezing roller will squeeze the fabric so that the disinfectant on the fabric can be evenly squeezed into the fabric and then squeezed out. At this time, the fabric will move to the next spray pipe and spray head, and repeat the above-mentioned extrusion and disinfection work. After repeated attempts, the inside and outside of the fabric will be fully disinfected. Finally, the disinfected fabric will move to the bottom of the drying mechanism. The hot air generated by the drying mechanism can achieve the function of rapid drying, which facilitates the next fabric winding process.

[0014] The beneficial effects of the present invention are embodied in:

[0015] When disinfecting fabrics, first, the fabrics are placed under the frontmost spray pipes and spray heads. These spray pipes and spray heads spray water evenly on the fabrics to make them completely wet. During this process, disinfectant is added to the water to play its role in sterilization. The mixture of disinfectant and water penetrates every corner of the fabric, ensuring that the disinfectant can fully contact every part of the fabric surface. Then, the fabrics that have been sprayed and wetted will move to the inside of the frontmost squeeze roller. The squeeze roller is composed of two rollers that squeeze the fabric tightly. During this process, the squeeze roller will apply a certain amount of pressure so that the disinfectant on the fabric can be squeezed evenly into the internal fibers of the fabric. In this way, the disinfectant can penetrate deeper into each layer of the fabric, thereby achieving a more thorough disinfection effect. After the squeezing is completed, the fabric will move to the next spray pipe and spray head. This process will be repeated. After each squeezing, the fabric will be sprayed and wetted again before the next squeezing. By repeating this process many times, the inside and outside of the fabric will be fully disinfected. This repeated squeezing and spraying operation ensures that the disinfectant can be evenly distributed on every part of the fabric, thereby greatly improving the disinfection effect of the fabric. Finally, after many repeated squeezing and spraying disinfection work, the inside and outside of the fabric will be thoroughly disinfected, thus ensuring the quality of the finished fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0017] Figure 1 It is a schematic diagram of the axial side of the present invention;

[0018] Figure 2 It is another perspective axonometric schematic diagram of the present invention;

[0019] Figure 3 It is a schematic diagram of the axial side of the bearing mechanism of the present invention;

[0020] Figure 4 It is an axial schematic diagram of the pulling mechanism and the drying mechanism of the present invention;

[0021] Figure 5 It is an axial schematic diagram of the collecting mechanism of the present invention;

[0022] Figure 6 It is an axial schematic diagram of the disinfection mechanism of the present invention.

[0023] In the attached drawings, 1-carrying mechanism; 2-feeding roller; 3-lower pressure roller; 4-pull-up mechanism; 5-collecting mechanism; 6-disinfection mechanism; 7-drying mechanism; 101-supporting leg; 102-supporting frame; 103-collecting chute; 104-sealing frame; 401-pull-up spring; 402-rotating frame; 403-upper support frame; 404-pull-up roller; 501-filter screen; 502-wastewater frame; 503-pull-out handle; 504-discharge port; 601-disinfection frame; 602-spray head; 603-spray pipe; 604-squeezing roller; 605-transmission pipe; 606-disinfectant storage frame; 701-side frame; 702-hot air exhaust fan. DETAILED DESCRIPTION

[0024] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.

[0025] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the present invention belongs.

[0026] like Figure 1 and 2As shown, an embodiment of the present invention provides a fabric textile machine with a high-efficiency sterilization function, including a carrying mechanism 1, a feeding roller 2 is fixedly arranged on one side of the upper end of the carrying mechanism 1, lower pressing rollers 3 are fixedly arranged on the upper end of the carrying mechanism 1 near both sides, a disinfection mechanism 6 is fixedly arranged on the upper end of the carrying mechanism 1 near the middle position, and an upper pulling mechanism 4 is fixedly arranged on both sides of the upper end of the carrying mechanism 1 near the disinfection mechanism 6, a drying mechanism 7 is fixedly arranged inside one of the two upper pulling mechanisms 4 away from the feeding roller 2, and a collecting mechanism 5 is slidably arranged near the middle position inside the carrying mechanism 1;

[0027] Specifically, the device can be installed at the outlet of a fabric weaving machine, and is specifically used to thoroughly disinfect and sterilize fabrics woven by the weaving machine. During the disinfection and sterilization process, the fabric will first enter the interior of the feed roller 2, and then pass through the lower ends of the two lower pressure rollers 3. Between the two lower pressure rollers 3, the fabric will be tightened and straightened by the two upper pulling mechanisms 4 to ensure that no wrinkles will appear on the fabric during the disinfection process, thereby ensuring the disinfection effect. After such a series of treatments, after the fabric passes through the interior of the disinfection mechanism 6, thorough disinfection and sterilization can be achieved to ensure the hygiene and safety of the fabric.

[0028] like Figure 6 As shown, the disinfection mechanism 6 includes a disinfection frame 601, a plurality of spray pipes 603 are fixedly arranged between the front and rear ends of the upper end of the disinfection frame 601, a plurality of spray heads 602 are fixedly arranged at the lower ends of the plurality of spray pipes 603, a plurality of groups of squeezing rollers 604 are arranged between the front and rear ends of the disinfection frame 601, and the plurality of groups of squeezing rollers 604 are respectively arranged between the plurality of spray pipes 603 in pairs, one end of the plurality of spray pipes 603 passes through a side of the disinfection frame 601, a plurality of transmission pipes 605 are fixedly arranged, the other ends of the plurality of transmission pipes 605 are fixedly connected to a disinfectant storage frame 606, a disinfectant is arranged inside the disinfectant storage frame 606, a water pump is arranged inside the disinfectant storage frame 606, and the plurality of transmission pipes 605 are connected to the output end of the water pump;

[0029] Specifically, when performing the disinfection and sterilization of fabrics, the disinfectant stored in the frame is first pumped into the interior of the spray pipe 603 through a pipe by a water pump. Subsequently, the disinfectant is sprayed out through the spray head 602 of the spray pipe 603 to form a fine spray. When the fabric enters this area, the first thing it contacts is the spray pipe 603 and the spray head 602 at the front. These spray heads 602 will spray the disinfectant evenly on the fabric, making the fabric wet. In this process, the disinfectant will begin to play its role in sterilization and disinfection, effectively eliminating bacteria and microorganisms on the surface and inside of the fabric, and the wet fabric will then continue to move forward and enter the interior of the squeezing roller 604 at the front. The function of the squeezing roller 604 is to squeeze the fabric through mechanical pressure to ensure that the disinfectant on the fabric can be squeezed evenly to all parts of the fabric. Through the squeezing of the squeezing roller 604, the excess disinfectant will be squeezed out, but a certain amount of disinfectant will still be retained inside the fabric to ensure the durability of the sterilization effect. Then, the squeezed fabric will continue to move to the next spray pipe 603 and the bottom of the spray head 602. In this area, the fabric will be wetted by the disinfectant sprayed by the spray pipe 603 and the spray head 602 again, so as to perform the sterilization process again. This process will be repeated many times to ensure that every part of the fabric can fully contact the disinfectant, and through the squeezing effect of the squeezing roller 604, the disinfectant can penetrate deeply into the fabric. Through this repeated spraying and squeezing process, the inside and outside of the fabric will be fully disinfected, so as to achieve an efficient sterilization effect. This process not only ensures the cleanliness and hygiene of the fabric, but also improves production efficiency, so that the fabric can quickly enter the next production process after being disinfected.

[0030] like Figure 3 As shown, the bearing mechanism 1 includes a support frame 102, and support legs 101 are fixedly arranged at the four corners of the lower end of the support frame 102. A collecting chute 103 is opened near the middle position inside the support frame 102, and the collecting mechanism 5 is slidably arranged inside the collecting chute 103. A sealing frame 104 is fixedly arranged near the upper end inside the collecting chute 103;

[0031] Specifically, the device can maintain overall stability through the support legs 101, and then during the disinfection process of the fabric, excess disinfectant will fall into the collection chute 103 and then be recovered by the collection mechanism 5 inside the collection chute 103, so as to be recycled after treatment.

[0032] like Figure 4 As shown, the pull-up mechanism 4 includes an upper support frame 403, and two rotating frames 402 are hingedly provided at the lower end of the upper support frame 403. A pull-up spring 401 is fixedly connected between the lower end position of the two rotating frames 402 and the upper support frame 403, and a pull-up roller 404 is rotatably provided between the two rotating frames 402 near the lower end position;

[0033] Specifically, the two upper pulling springs 401 will always pull the two upper pulling rollers 404 upward, so that they always maintain an upward force. Therefore, when the fabric passes through the lower ends of the two lower pressing rollers 3, it will be stretched and straightened by the two upper pulling mechanisms 4 to avoid wrinkles.

[0034] like Figure 5 As shown, the collecting mechanism 5 includes a wastewater frame 502, a filter screen 501 is fixedly arranged at the upper opening of the wastewater frame 502, a pull-out handle 503 is fixedly arranged at the middle position of the front end of the wastewater frame 502, and a discharge port 504 is arranged on one side of the front end of the wastewater frame 502;

[0035] Specifically, during the disinfection process of the fabric, the excess disinfectant will flow into the collection chute 103 and be recovered by the collection mechanism 5 in the chute for subsequent recycling. The used disinfectant will enter the wastewater frame 502 through the filter 501, and the filter 501 can effectively block impurities, thereby simplifying the recycling process.

[0036] like Figure 4 As shown, the drying mechanism 7 includes two side frames 701, and a plurality of hot air exhaust fans 702 are fixedly arranged between the two side frames 701;

[0037] Specifically, after the fabric is fully disinfected, it will be transferred to the bottom of the drying device. The hot air generated by the hot air exhaust fan 702 in the drying device can quickly dry the fabric, thereby facilitating the smooth progress of the subsequent winding process.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A fabric weaving machine with high-efficiency sterilization function, comprising a bearing mechanism (1), characterized in that: A feeding roller (2) is fixedly arranged on one side of the upper end of the bearing mechanism (1); lower pressing rollers (3) are fixedly arranged near both sides of the upper end of the bearing mechanism (1); a disinfection mechanism (6) is fixedly arranged near the middle of the upper end of the bearing mechanism (1); a pulling mechanism (4) is fixedly arranged near both sides of the disinfection mechanism (6) at the upper end of the bearing mechanism (1); a drying mechanism (7) is fixedly arranged inside one of the two pulling mechanisms (4) away from the feeding roller (2); and a collecting mechanism (5) is slidably arranged near the middle of the inner part of the bearing mechanism (1); The disinfection mechanism (6) comprises a disinfection frame (601), a plurality of spray pipes (603) are fixedly arranged between the front and rear ends of the upper end of the disinfection frame (601), a plurality of spray heads (602) are fixedly arranged at the lower ends of the plurality of spray pipes (603), a plurality of groups of squeezing rollers (604) are arranged between the front and rear ends of the disinfection frame (601), and the plurality of groups of squeezing rollers (604) are respectively arranged at positions between two of the plurality of spray pipes (603).

2. The fabric weaving machine with high-efficiency sterilization function according to claim 1 is characterized in that: The bearing mechanism (1) comprises a support frame (102), support legs (101) are fixedly arranged at the four corners of the lower end of the support frame (102), a collecting chute (103) is provided near the middle position inside the support frame (102), the collecting mechanism (5) is slidably arranged inside the collecting chute (103), and a sealing frame (104) is fixedly arranged inside the collecting chute (103) near the upper end.

3. The fabric weaving machine with high-efficiency sterilization function according to claim 1 is characterized in that: The pulling mechanism (4) comprises an upper support frame (403), the lower end of the upper support frame (403) is hingedly provided with two rotating frames (402), the two rotating frames (402) are fixedly connected with a pulling spring (401) between the lower end position and the upper support frame (403), and a pulling roller (404) is rotatably provided between the two rotating frames (402) near the lower end position.

4. The fabric weaving machine with high-efficiency sterilization function according to claim 1, characterized in that: The collecting mechanism (5) comprises a wastewater frame (502), a filter screen (501) is fixedly arranged at the opening of the upper end of the wastewater frame (502), a pull-out handle (503) is fixedly arranged at the middle position of the front end of the wastewater frame (502), and a discharge port (504) is arranged on one side of the front end of the wastewater frame (502).

5. The fabric weaving machine with high-efficiency sterilization function according to claim 1 is characterized in that: One end of the plurality of spray pipes (603) passes through one side of the disinfection frame (601) and is fixedly provided with a plurality of transmission pipes (605), and the other end of the plurality of transmission pipes (605) is fixedly connected to a disinfectant storage frame (606).

6. The fabric weaving machine with high-efficiency sterilization function according to claim 5, characterized in that: Disinfectant is disposed inside the disinfectant storage frame (606), a water pump is disposed inside the disinfectant storage frame (606), and a plurality of transmission pipes (605) are connected to an output end of the water pump.

7. The fabric weaving machine with high-efficiency sterilization function according to claim 1, characterized in that: The drying mechanism (7) comprises two side frames (701), and a plurality of hot air exhaust fans (702) are fixedly arranged between the two side frames (701).

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