An enamel reactor device with a sampling structure

By designing structures such as sealing cover, rotating rod, clamping assembly and mixing assembly in the enamel reactor, the problems of poor sealing and difficulty in adsorption and sampling of materials are solved, and efficient stirring and convenient sampling are achieved by scraping the components and guide tubes.

CN119746768APending Publication Date: 2025-04-04JINGJIANG HENGDELI CHEM EQUIP MFG CO LTD
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Patent Information

Application Number
CN202411793289.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The existing enamel reactors have problems such as poor sealing performance, easy adsorption of materials on the inner wall, difficulty in sampling, and clogging of the cutting port due to agglomeration.

Method used

An enamel reactor device with a sampling structure was designed, using a sealing cover, a rotating rod, a clamping assembly and a mixing assembly to improve sealing and stirring efficiency, and reduce material adsorption by scraping the assembly, and facilitate material sampling by using guide tubes and sampling assembly.

Benefits of technology

The sealing and stirring efficiency of the reactor are improved, the difficulty of adsorption and sampling of materials is reduced, and the blockage of the cutting port caused by agglomeration materials is avoided.

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Abstract

The invention relates to the technical field of enamel reactors, and discloses an enamel reactor device with a sampling structure, including a reactor, a sealing cover is arranged on the top of the reactor, four corners of the surface of the sealing cover are provided with rotating grooves, the inside of the rotating groove is rotatably connected with a rotating rod, the surface of the rotating rod is provided with a clamping assembly, a mounting frame is fixedly installed inside the reactor, a mixing assembly is arranged on the surface of the mounting frame, a limiting plate is fixedly installed on one side of the bottom of the mixing assembly, a supporting plate is fixedly installed on the surface of the limiting plate, and the sealing cover is placed on the surface of the reactor by arranging the sealing cover, the rotating rod, the clamping assembly and the reactor, and then a person will rotate the clamping frame by the rotating rod, when the clamping frame is rotated, the clamping frame will be located below the limiting ring, the sealing cover is fixed, the sealing cover seals the reactor, the sealing performance of the reactor is improved and it is convenient for people to disassemble and install the sealing cover.
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Description

Technical Field

[0001] The invention relates to the technical field of enamel reactors, in particular to an enamel reactor device with a sampling structure. Background Art

[0002] Reactors are widely used in petroleum, chemical industry, rubber, pesticide, dye, medicine, food, and are used as pressure vessels to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation, etc., such as reactors, reaction pots, decomposition pots, polymerization kettles, etc.; the materials are generally carbon manganese steel, stainless steel, zirconium, nickel-based alloys and other composite materials. The broad understanding of a reactor is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process can be achieved;

[0003] Enamel reactor is a composite material product made of glass containing high silicon dioxide, which is lined on the inner surface of a steel container and firmly adhered to the metal surface through high-temperature calcination. Therefore, it has the dual advantages of glass stability and metal strength. It is an excellent corrosion-resistant equipment. Enamel reactor has two structures: open and closed. The open type has a separate body and cover, which are connected in the middle with pads and clips. The volume is generally less than 5000L; the closed type has an integrated body and cover, and the volume is generally more than 5000L.

[0004] In addition, during the use of the enamel reactor device, a single stirring rod is used to mix the materials. At present, the enamel reactor device with a sampling structure still has the following shortcomings when in use:

[0005] 1. When the existing split enamel reactor reacts the material, because the reactor is detachable, there are gaps between the reactors, resulting in poor sealing performance, which easily leads to poor reaction effect of the materials in the reactor;

[0006] 2. During the reaction of the material, the material is easily adsorbed to the inner wall of the reactor. During the operation of the reactor, because the reactor is in a sealed state, it is difficult for personnel to take out the material inside the reactor, which is also an urgent problem to be solved.

[0007] 3. During the mixing process of the material, there are large pieces of agglomerated materials in the material. When the material is large, it is easy to cause blockage at the discharge port, resulting in slow discharge efficiency. Summary of the invention

[0008] 1. Technical issues to be solved

[0009] In view of the deficiencies in the prior art, the present invention provides an enamel reactor device with a sampling structure, which is mainly used to solve the problem that when a separate enamel reactor reacts to materials, due to the presence of gaps between the detachable reactors, the sealing performance is poor, and the poor sealing performance easily leads to poor reaction effect of the materials inside the reactor, and in the process of reacting the materials, the materials are easily adsorbed to the inner wall of the reactor. During the operation of the reactor, since the reactor is in a sealed state, it is difficult for personnel to take out the materials inside the reactor, and during the stirring of the materials, large pieces of agglomerated materials exist in the materials. When the materials are large, the discharge port is easily blocked, resulting in slow discharge efficiency.

[0010] (II) Technical solution

[0011] To achieve the above object, the present invention provides the following technical solutions:

[0012] An enamel reactor device with a sampling structure, comprising a reactor, characterized in that: a sealing cover is arranged on the top of the reactor, a rotating groove is opened at four corners of the surface of the sealing cover, a rotating rod is rotatably connected inside the rotating groove, and a clamping assembly is arranged on the surface of the rotating rod for fixing the sealing cover on the reactor;

[0013] A mounting frame is fixedly installed inside the reactor, and a mixing component is arranged on the surface of the mounting frame for stirring and mixing the materials in the reactor;

[0014] A limiting plate is fixedly installed on one side of the bottom of the mixing assembly, a supporting plate is fixedly installed on the surface of the limiting plate, and a scraping assembly for cleaning the inner wall of the reactor is arranged on the surface of the supporting plate;

[0015] A guide tube for discharging is fixedly installed on one side of the surface of the reactor, a closing cover is threadedly connected to the surface of the guide tube, a sampling assembly is arranged on the surface of the closing cover, a through groove is opened on the surface of the closing cover, and a positioning bolt for limiting the sampling assembly is arranged inside the through groove.

[0016] Furthermore, the clamping assembly includes a clamping frame fixedly mounted on the surface of the rotating rod, a positioning groove is provided inside the clamping frame, a threaded rod is threadedly connected to the inner surface of the positioning groove, a positioning ring is threadedly connected to the surface of the threaded rod, and a clamping plate is rotatably connected to one end of the threaded rod.

[0017] On the basis of the above scheme, a limiting ring is fixedly installed on the upper surface of the reactor, the bottom of the limiting ring is in contact with the top of the clamping plate, and a buffer pad is fixedly installed on the surface of the clamping plate.

[0018] On the basis of the above-mentioned solution, the size of the positioning groove is matched with the size of the positioning ring, and the positioning ring is fixedly installed inside the positioning groove.

[0019] Furthermore, the sealing cover is placed on the top of the reactor, and then the personnel will rotate the clamping frame through the rotating rod, and the holding plate will squeeze the limiting ring on the surface of the reactor to connect the sealing cover and the reactor, thereby improving the sealing of the zipper reactor and the detachability of the sealing cover.

[0020] Furthermore, the mixing assembly includes a dual-axis motor fixedly mounted on the surface of a mounting frame, a stirring rod fixedly mounted on the output end of the dual-axis motor, a limiting plate fixedly mounted on one side of the bottom of the stirring rod, a mounting block fixedly mounted on the other output end of the dual-axis motor, striking rods fixedly mounted on both sides of the surface of the mounting block, and a guide cylinder rotatably connected to the surface of the mounting block.

[0021] On the basis of the above-mentioned solution, a rotation groove is opened in the middle of the guide cylinder, the size of the rotation groove is matched with the size of the mounting block, and the mounting block rotates inside the rotation groove.

[0022] Furthermore, the dual-axis motor will be installed through the mounting frame. After the dual-axis motor is installed, its output end will drive the stirring rod to stir inside the reactor, and the other output end of the dual-axis motor will drive the mounting block to rotate inside the guide cylinder. When the mounting block rotates, it will drive the striking rods on both sides to rotate, and the striking rods will strike larger pieces of material.

[0023] Furthermore, the scraping assembly includes a plurality of telescopic rods fixedly mounted on the surface of the support plate, the surface of the telescopic rods is sleeved with springs, one end of the telescopic rods is fixedly mounted with a scraping plate, and the surface of the scraping plate is in contact with the inner wall of the reactor.

[0024] Furthermore, when the stirring rod rotates, the support plate on the limit plate will be driven to rotate. When the support plate rotates, the scraper plate will contact the inner wall of the reactor to scrape the material on the inner wall of the reactor.

[0025] Furthermore, a mounting frame is fixedly installed at the four corners of the surface of the reactor, a support rod is fixedly installed at the bottom of the mounting frame, a fixing plate is arranged at the bottom of the support rod, and mounting grooves are opened at the four corners of the surface of the fixing plate.

[0026] On the basis of the above-mentioned solution, a limiting groove is provided at the bottom of the installation frame, the size of the limiting groove is matched with the top of the support rod, and the inside of the limiting groove is fixed to the top of the support rod.

[0027] Furthermore, personnel install the support rods through the installation frame. After the support rods are installed, the support rods will support the installation frame, and the installation frame will install the reactor, thereby improving the stability of the reactor.

[0028] Furthermore, the sampling assembly includes a fixed groove opened to the surface of the closing cover, the interior of the fixed groove is rotatably connected to a guide ring, the surface of the guide ring is penetrated by a control rod, a spoon head is fixedly installed at one end of the control rod, an arc block is fixedly installed inside the guide tube, electric push rods are fixedly installed on both sides of the bottom of the arc block, one end of the electric push rod is provided with a cleaning pad for cleaning the spoon head, a connecting rod is fixedly installed at one end of the spoon head, one end of the connecting rod is fixedly connected to a sealing baffle, and the diameter of the sealing baffle is adapted to the diameter of the guide tube.

[0029] Furthermore, the spoon head is inside the reactor with the spoon head facing downward. When sampling is required, the control lever is turned and pulled out to take samples. After the sampling is completed, the cleaning pad will clean the residual material inside the spoon head during the resetting process of the spoon head, and prevent the residue of the previous sampling from mixing with the subsequent materials.

[0030] (III) Beneficial effects

[0031] Compared with the prior art, the present invention provides an enamel reactor device with a sampling structure, which has the following beneficial effects:

[0032] 1. The present invention places the sealing cover on the surface of the reactor through the arrangement of the sealing cover, the rotating rod, the clamping assembly and the reactor. Then, a person will rotate the clamping frame through the rotating rod. When the clamping frame rotates, the clamping frame will be under the limit ring to fix the sealing cover. The sealing cover seals the reactor, thereby improving the sealing performance of the reactor and facilitating the removal and installation of the sealing cover by the person.

[0033] 2. The present invention is provided with a mixing assembly on the mounting frame. During use, a person connects the dual-axis motor to a power source, and its output end will drive the mounting block and the stirring rod to rotate. The stirring rod mixes the inside of the reactor, and the striking rod on the mounting block will break up the agglomerated materials entering the reactor, thereby improving the efficiency of the reactor in reacting and stirring the materials.

[0034] 3. The present invention is provided with a limit plate, a support plate and a scraping assembly. During use, personnel will install the support plate through the limit plate. After the support plate is installed, the stirring rod will drive the scraping plate on the support plate to rotate. When the scraping plate rotates, the material adsorbed on the inner wall of the reactor will be scraped off for reaction, thereby reducing the situation where the material is adsorbed on the inner wall of the reactor for a long time.

[0035] 4. The present invention provides a guide tube, a sealing cover, a positioning ring and a control handle. A person will disassemble the closing cover through the positioning bolt. After disassembly, the person will open the control handle and the material inside will flow out. When it is not needed, the person will close the control handle and after closing, the closing cover and the guide tube will be threadedly connected. After the threaded connection with the guide tube, the positioning bolt is used to limit the closing cover and the guide tube, so that the person can sample the material reacting inside conveniently.

[0036] 5. The present invention uses a sampling component. During use, the spoon head is inside the reactor and faces downward. When sampling is required, the control lever is rotated and pulled out to perform sampling. After the sampling is completed, the cleaning pad will clean the residual material inside the spoon head during the resetting process of the spoon head, thereby preventing the residue of the previous sampling from mixing with subsequent materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 This is a schematic diagram of the overall structure of an enamel reactor device with a sampling structure proposed by the present invention;

[0038] Figure 2 This is a schematic diagram of the disassembled structure of an enamel reactor device with a sampling structure proposed by the present invention;

[0039] Figure 3 This is a schematic diagram of the structure of a mixing component of an enamel reactor device with a sampling structure proposed by the present invention;

[0040] Figure 4 The present invention proposes an enamel reactor device with a sampling structure Figure 3 Enlarged view of point A in the middle;

[0041] Figure 5 This is a schematic diagram of the structure of a clamping assembly of an enamel reactor device with a sampling structure proposed by the present invention;

[0042] Figure 6 This is a schematic diagram of the sampling component structure of an enamel reactor device with a sampling structure proposed by the present invention.

[0043] In the figure: 1, reactor; 2, sealing cover; 3, rotating rod; 4, clamping assembly; 41, clamping frame; 42, threaded rod; 43, positioning ring; 44, clamping plate; 5, mounting frame; 6, mixing assembly; 61, dual-axis motor; 62, stirring rod; 63, mounting block; 64, striking rod; 65, guide cylinder; 7, limiting plate; 8, supporting plate; 9, scraping assembly; 91, telescopic rod; 92, spring; 93, scraping plate; 10, guide tube; 11, closing cover; 12, positioning bolt; 14, mounting frame; 15, supporting rod; 16, limiting ring; 17, fixing plate; 18, sampling assembly; 181, guide ring; 182, control rod; 183, spoon head; 184, arc block; 185, electric push rod; 186, cleaning pad; 187, connecting rod; 188, sealing baffle. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] Reference Figure 1-Figure 6 An enamel reactor device with a sampling structure includes a reactor 1. A sealing cover 2 is arranged on the top of the reactor 1. Rotating grooves are opened at the four corners of the surface of the sealing cover 2. A rotating rod 3 is rotatably connected inside the rotating groove. A clamping component 4 is arranged on the surface of the rotating rod 3.

[0046] In order to improve the sealing and disassembly of the reactor 1, the clamping assembly 4 in the present invention includes a clamping frame 41 fixedly mounted on the surface of the rotating rod 3, a positioning groove is provided inside the clamping frame 41, a threaded rod 42 is threadedly connected to the inside of the positioning groove, a positioning ring 43 is threadedly connected to the surface of the threaded rod 42, a clamping plate 44 is rotatably connected to one end of the threaded rod 42, a limiting ring 16 is fixedly mounted on the upper surface of the reactor 1, the bottom of the limiting ring 16 is in contact with the top of the clamping plate 44, a buffer pad is fixedly mounted on the surface of the clamping plate 44, the size of the positioning groove is adapted to the size of the positioning ring 43, and the positioning ring 43 is fixedly mounted inside the positioning groove;

[0047] During use, the personnel places the sealing cover 2 on the top of the reactor 1, and then rotates the clamping frame 41 through the rotating rod 3. When the clamping frame 41 rotates, the clamping plate 44 will be driven to be at the bottom of the limiting ring 16. Then, the personnel installs the positioning ring 43 into the inside of the positioning groove, and rotates the threaded rod 42 through the positioning ring 43. When the threaded rod 42 rotates through the positioning ring 43, the clamping plate 44 at one end of the threaded rod 42 will be driven to move upward, and the clamping plate 44 will squeeze the limiting ring 16 on the surface of the reactor 1, so that the sealing cover 2 and the reactor 1 are connected, thereby improving the sealing of the zipper reactor 1 and the detachability of the sealing cover 2;

[0048] When the clamping plate 44 is damaged, personnel can disassemble the threaded rod 42 through the positioning ring 43. After disassembling the threaded rod 42, personnel will disassemble the clamping plate 44 through one end of the threaded rod 42, and the buffer pad on the clamping plate 44 will be replaced accordingly, thereby increasing the service life of the clamping assembly 4.

[0049] In order to improve the mixing degree of the materials inside the reactor 1, the reactor 1 in the present invention is fixedly installed with a mounting frame 5 inside, and a mixing assembly 6 is arranged on the surface of the mounting frame 5. The mixing assembly 6 includes a double-axis motor 61 fixedly installed on the surface of the mounting frame 5, and a stirring rod 62 is fixedly installed on the output end of the double-axis motor 61. A limiting plate 7 is fixedly installed on one side of the bottom of the stirring rod 62, and a mounting block 63 is fixedly installed on the other output end of the double-axis motor 61. Beating rods 64 are fixedly installed on both sides of the surface of the mounting block 63. A guide cylinder 65 is rotatably connected to the surface of the mounting block 63. A rotating groove is opened in the middle of the guide cylinder 65. The size of the rotating groove is adapted to the size of the mounting block 63, and the mounting block 63 rotates inside the rotating groove.

[0050] During use, personnel will install the dual-axis motor 61 through the mounting frame 5. After the dual-axis motor 61 is installed, its output end will drive the stirring rod 62 to stir inside the reactor 1, and the other output end of the dual-axis motor 61 will drive the mounting block 63 to rotate inside the guide cylinder 65. When the mounting block 63 rotates, it will drive the striking rods 64 on both sides to rotate. The striking rods 64 will strike larger pieces of material, reducing the occurrence of larger pieces of material entering the reactor 1. Because the volume of the material inside the reactor 1 is small, and the stirring rod 62 stirs the material, the reaction speed and efficiency of the material inside the reactor 1 will be improved.

[0051] A dual-axis motor 61 drives the stirring rod 62 and the striking rod 64 to rotate simultaneously. The stirring rod 62 stirs the material while the striking rod 64 strikes the larger pieces of material in the downwardly flowing material, thereby reducing the blockage of the discharge port by the larger pieces of material and improving the stirring effect of the material inside the reactor 1.

[0052] In order to reduce the situation where the material is adsorbed inside the reactor 1, a limiting plate 7 is fixedly installed on one side of the bottom of the mixing assembly 6 in the present invention, a support plate 8 is fixedly installed on the surface of the limiting plate 7, and a scraping assembly 9 is arranged on the surface of the support plate 8. The scraping assembly 9 includes a plurality of telescopic rods 91 fixedly installed on the surface of the support plate 8, a spring 92 is sleeved on the surface of the telescopic rod 91, and a scraping plate 93 is fixedly installed on one end of the telescopic rod 91, and the surface of the scraping plate 93 is in contact with the inner wall of the reactor 1;

[0053] When the stirring rod 62 rotates, the support plate 8 on the limit plate 7 will be driven to rotate. When the support plate 8 rotates, the scraper plate 93 will be driven to rotate inside the reactor 1 through the telescopic rod 91. When the scraper plate 93 rotates, the spring 92 on the telescopic rod 91 at its back will squeeze the scraper plate 93, and the scraper plate 93 will contact the inner wall of the reactor 1 to scrape the material on the inner wall of the reactor 1.

[0054] The scraper plate 93 has a conical surface, and the conical scraper plate 93 will contact the inner wall of the reactor 1 . The scraper plate 93 will scrape the adsorbed material inside the reactor 1 , thereby reducing the corrosion of the material to the inside of the reactor 1 .

[0055] In order to facilitate personnel to take out the materials inside the reactor 1, a guide tube 10 is fixedly installed on one side of the surface of the reactor 1 in the present invention, and a closing cover 11 is threadedly connected to the surface of the guide tube 10. A through groove is opened on the surface of the closing cover 11, and a positioning bolt 12 is arranged inside the through groove. A rotating groove is opened on the surface of the guide tube 10, and a control handle is rotatably connected inside the rotating groove. A mounting frame 14 is fixedly installed at the four corners of the surface of the reactor 1, and a support rod 15 is fixedly installed at the bottom of the mounting frame 14. A fixing plate 17 is arranged at the bottom of the support rod 15, and mounting grooves are opened at the four corners of the surface of the fixing plate 17. A limiting groove is opened at the bottom of the mounting frame 14, and the size of the limiting groove is adapted to the top of the support rod 15, and the inside of the limiting groove is fixed to the top of the support rod 15.

[0056] During use, the personnel rotate the positioning bolt 12. After removing the positioning bolt 12, the personnel rotate the closing cover 11 through the guide tube 10 to remove the closing cover 11. After removing the closing cover 11, the personnel open the control handle, and the material inside the reactor 1 will flow out. After taking out the material, the personnel threadably connect the closing cover 11 and the guide tube 10. After installing the closing cover 11, the positioning bolt 12 is used to position the closing cover 11, so that the personnel can conveniently take out the material.

[0057] A rubber ring is provided inside the closing cover 11 , and the rubber ring can seal the gap between the guide tube 10 and the closing cover 11 , thereby reducing the occurrence of material flowing downward through the guide tube 10 .

[0058] A sampling assembly 18 is provided on the surface of the closing cover 11;

[0059] The sampling assembly 18 includes a fixed groove opened on the surface of the closing cover 11, a guide ring 181 is rotatably connected inside the fixed groove, a control rod 182 passes through the surface of the guide ring 181, a spoon head 183 is fixedly installed at one end of the control rod 182, an arc block 184 is fixedly installed inside the guide tube 10, electric push rods 185 are fixedly installed on both sides of the bottom of the arc block 184, a cleaning pad 186 is provided at one end of the electric push rod 185, a connecting rod 187 is fixedly installed at one end of the spoon head 183, a sealing baffle 188 is fixedly connected to one end of the connecting rod 187, and the diameter of the sealing baffle 188 is adapted to the diameter of the guide tube 10;

[0060] During use, the operator moves the control rod 182 through the guide ring 181. When the control rod 182 moves, the spoon head 183 will be driven to move, and the spoon head 183 is downward inside the reactor 1, which will not affect the discharge of materials. When sampling is required, the control rod 182 is rotated through the guide ring 181, and then the connecting rod 187 extends along the control rod 182 to the inside of the reactor 1. Then the sealing baffle 188 can open one end of the guide tube 10, and then the spoon head 183 samples the material. After sampling, The personnel will disassemble the closing cover 11 and take out the materials. After the materials are taken out, as the control rod 182 contracts, it can drive the connecting rod 187 and the sealing baffle 188 to seal one end of the guide tube 10 to prevent the guide tube 10 from leaking materials. During the resetting of the spoon head 183, the electric push rod 185 on the arc block 184 will drive the cleaning pad 186 to clean the material parts inside the spoon head 183 to avoid affecting the internal materials and preventing the residues of the previous sampling from mixing with the subsequent materials.

[0061] Enamel reactor 1 To ensure the performance of the equipment, effective measures should be taken during transportation, storage and installation. During transportation, only the ears of the tank are allowed to be stressed (referring to when not packaged), rolling and using a crowbar are not allowed, vibration and collision are avoided, and it is strictly forbidden to take over the stress of vulnerable parts such as pipe clamps and clips. If conditions permit, the equipment is best stored indoors. When the equipment is stored outdoors, it should be covered to avoid being hit by people, objects, sun and rain. When storing in winter, special attention should be paid to checking whether the tank body and thermometer sleeve are water-logged to avoid damage due to freezing. For reaction tanks or polymerization kettles equipped with mechanical seals, the sealing parts should be doubly protected and kept clean.

[0062] First, add materials into the reactor 1, then place the sealing cover 2 on the top of the reactor 1, and rotate the clamping frame 41 through the rotating rod 3. When the clamping frame 41 rotates, it will drive the clamping plate 44 to the bottom of the limiting ring 16. Then, install the positioning ring 43 into the positioning groove, rotate the threaded rod 42 through the positioning ring 43, and when the threaded rod 42 rotates through the positioning ring 43, it will drive the clamping plate 44 at one end of the threaded rod 42 to move upward, and the clamping plate 44 will squeeze the limiting ring 16 on the surface of the reactor 1, so that the sealing cover 2 and the reactor 1 are connected;

[0063] After placing the material inside the reactor 1, the personnel will install the dual-axis motor 61 through the mounting frame 5. After the dual-axis motor 61 is installed, its output end will drive the stirring rod 62 to stir inside the reactor 1, and the other output end of the dual-axis motor 61 will drive the mounting block 63 to rotate inside the guide cylinder 65. When the mounting block 63 rotates, it will drive the striking rods 64 on both sides to rotate. The striking rods 64 will strike larger pieces of material, reducing the occurrence of larger pieces of material entering the reactor 1, because the volume of the material inside the reactor 1 is small, and the stirring rod 62 stirs the material;

[0064] When the stirring rod 62 rotates, the support plate 8 on the limit plate 7 will be driven to rotate. When the support plate 8 rotates, the scraper plate 93 will be driven to rotate inside the reactor 1 through the telescopic rod 91. When the scraper plate 93 rotates, the spring 92 on the telescopic rod 91 at its back will squeeze the scraper plate 93, and the scraper plate 93 will contact the inner wall of the reactor 1 to scrape the material on the inner wall of the reactor 1.

[0065] After reacting and stirring the material, the personnel rotates the positioning bolt 12. After removing the positioning bolt 12, the personnel rotates the closing cover 11 through the guide tube 10 to remove the closing cover 11. After removing the closing cover 11, the personnel opens the control handle, and the material inside the reactor 1 will flow out. After sampling the material, the personnel threadably connects the closing cover 11 to one end of the guide tube 10, and then installs the closing cover 11 through the positioning bolt 12.

[0066] During the sampling process, the control rod 182 is moved through the guide ring 181. When the control rod 182 moves, the spoon head 183 is driven to move, and the spoon head 183 is downward inside the reactor 1, which will not affect the discharge of materials. When sampling is required, the control rod 182 is rotated through the guide ring 181, and then the connecting rod 187 extends along the control rod 182 to the inside of the reactor 1. Then the sealing baffle 188 can open one end of the guide tube 10, and then the spoon head 183 is pressed against the material. Sampling is carried out. After sampling, the personnel will disassemble the closing cover 11 and take out the material. After the material is taken out, as the control rod 182 contracts, it can drive the connecting rod 187 and the sealing baffle 188 to seal one end of the guide tube 10 to prevent the guide tube 10 from leaking material. During the resetting process of the spoon head 183, the electric push rod 185 on the arc block 184 will drive the cleaning pad 186 to clean the material parts inside the spoon head 183 to avoid affecting the internal material.

[0067] During the process of stirring the material, the mounting frame 14 is installed at the four corners of the surface of the reactor 1, and then the personnel install the support rod 15 to the bottom of the mounting frame 14. The support rod 15 will install the mounting frame 14, and the mounting frame 14 will support the reactor 1, thereby improving the stability of the reactor 1 during operation.

[0068] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0069] In the description of this article, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0070] In the description of this article, it should be noted that relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An enamel reactor device with a sampling structure, comprising a reactor (1), characterized in that: A sealing cover (2) is arranged on the top of the reaction kettle (1), and rotation grooves are provided at four corners of the surface of the sealing cover (2). A rotation rod (3) is rotatably connected inside the rotation groove, and a clamping assembly (4) is arranged on the surface of the rotation rod (3) for fixing the sealing cover (2) on the reaction kettle (1); A mounting frame (5) is fixedly installed inside the reaction kettle (1), and a mixing component (6) is arranged on the surface of the mounting frame (5) for stirring and mixing the materials in the reaction kettle (1); A limiting plate (7) is fixedly mounted on one side of the bottom of the mixing assembly (6); a supporting plate (8) is fixedly mounted on the surface of the limiting plate (7); and a scraping assembly (9) for cleaning the inner wall of the reaction kettle (1) is provided on the surface of the supporting plate (8); A guide tube (10) for discharging materials is fixedly mounted on one side of the surface of the reactor (1), a closing cover (11) is threadedly connected to the surface of the guide tube (10), a sampling assembly (18) is arranged on the surface of the closing cover (11), a through groove is provided on the surface of the closing cover (11), and a positioning bolt (12) for limiting the position of the sampling assembly (18) is arranged inside the through groove.

2. The enamel reactor device with a sampling structure according to claim 1 is characterized in that: The clamping assembly (4) comprises a clamping frame (41) fixedly mounted on the surface of the rotating rod (3); a positioning groove is provided inside the clamping frame (41); a threaded rod (42) is threadedly connected to the inside of the positioning groove; a positioning ring (43) is threadedly connected to the surface of the threaded rod (42); and one end of the threaded rod (42) is rotatably connected to a clamping plate (44).

3. The enamel reactor device with a sampling structure according to claim 1 is characterized in that: A limit ring (16) is fixedly mounted on the upper surface of the reaction kettle (1), the bottom of the limit ring (16) is in contact with the top of the clamping plate (44), and a buffer pad is fixedly mounted on the surface of the clamping plate (44).

4. The enamel reactor device with a sampling structure according to claim 2 is characterized in that: The size of the positioning groove matches the size of the positioning ring (43), and the positioning ring (43) is fixedly installed inside the positioning groove.

5. The enamel reactor device with a sampling structure according to claim 1 is characterized in that: The mixing assembly (6) comprises a double-shaft motor (61) fixedly mounted on the surface of a mounting frame (5); a stirring rod (62) is fixedly mounted on the output end of the double-shaft motor (61); a limiting plate (7) is fixedly mounted on one side of the bottom of the stirring rod (62); a mounting block (63) is fixedly mounted on the other output end of the double-shaft motor (61); striking rods (64) are fixedly mounted on both sides of the surface of the mounting block (63); and a guide cylinder (65) is rotatably connected to the surface of the mounting block (63).

6. The enamel reactor device with a sampling structure according to claim 5, characterized in that: A rotation groove is provided in the middle of the guide cylinder (65). The size of the rotation groove matches the size of the mounting block (63). The mounting block (63) rotates inside the rotation groove.

7. The enamel reactor device with a sampling structure according to claim 1 is characterized in that: The scraping assembly (9) comprises a plurality of telescopic rods (91) fixedly mounted on the surface of a support plate (8), a spring (92) being sleeved on the surface of the telescopic rod (91), a scraping plate (93) being fixedly mounted on one end of the telescopic rod (91), and a surface of the scraping plate (93) being in contact with an inner wall of the reaction kettle (1).

8. The enamel reactor device with a sampling structure according to claim 1, characterized in that: A mounting frame (14) is fixedly mounted at the four corners of the surface of the reaction kettle (1), a support rod (15) is fixedly mounted at the bottom of the mounting frame (14), a fixing plate (17) is arranged at the bottom of the support rod (15), and mounting grooves are arranged at the four corners of the surface of the fixing plate (17).

9. The enamel reactor device with a sampling structure according to claim 8, characterized in that: A limiting groove is provided at the bottom of the installation frame (14), the size of the limiting groove is adapted to the top of the support rod (15), and the interior of the limiting groove is fixed to the top of the support rod (15).

10. The enamel reactor device with a sampling structure according to claim 1, characterized in that: The sampling assembly (18) comprises a fixing groove opened on the surface of the closing cover (11), a guide ring (181) is rotatably connected inside the fixing groove, a control rod (182) passes through the surface of the guide ring (181), a spoon head (183) is fixedly installed at one end of the control rod (182), an arc block (184) is fixedly installed inside the guide tube (10), electric push rods (185) are fixedly installed on both sides of the bottom of the arc block (184), a cleaning pad (186) for cleaning the spoon head (183) is provided at one end of the electric push rod (185), a connecting rod (187) is fixedly installed at one end of the spoon head (183), a sealing baffle (188) is fixedly connected to one end of the connecting rod (187), and the diameter of the sealing baffle (188) is adapted to the diameter of the guide tube (10).