Composite catalyst for preparing cyclohexanol by hydrating cyclohexene as well as preparation method and application of composite catalyst
By using composite catalysts, including solid acid catalysts and ketone compound promoters in the cyclohexene hydration process, the low conversion and low yield problems caused by chemical equilibrium restrictions are solved, and efficient and economical cyclohexanol production is achieved.
Patent Information
- Application Number
- CN202411754061.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-04-04
AI Technical Summary
The cyclohexene hydration process for preparing cyclohexanol is limited by chemical equilibrium, which leads to a low reaction conversion rate of cyclohexene and requires multiple cycles of reaction-separation, resulting in high energy consumption and low production efficiency.
Compound catalysts, including solid acid catalysts and ketone compounds as promoters, by introducing these catalysts into the reaction system, cyclohexene and water will undergo hydration reaction under the action of solid acid catalysts, breaking the limitation of chemical equilibrium.
It significantly improves the one-way conversion rate of cyclohexene and the yield of cyclohexanol, improves the production capacity of cyclohexanol products, and has the advantages of good selectivity, stability and safety, simple separation and recyclability.
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Figure CN119746939A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of catalysts, and in particular to a composite catalyst for preparing cyclohexanol by hydrating cyclohexene, and a preparation method and application thereof. Background Art
[0002] Cyclohexanol is a widely used chemical intermediate, which is mainly used as an intermediate raw material for the production of products such as adipic acid, caprolactam and nylon in industry. In addition, cyclohexanol can also be used in the production of products such as spices, resin paints, insecticides, leather degreasing agents, disinfectants, bactericides and diluents. At present, the production methods of cyclohexanol mainly include phenol hydrogenation to produce cyclohexanol, cyclohexane oxidation to produce cyclohexanol and cyclohexanone, and cyclohexene hydration to produce cyclohexanol. Among them, the cyclohexene hydration method to produce cyclohexanol has the advantages of high selectivity, low hydrogen consumption, high production safety, low investment and environmental friendliness, which has obvious advantages over other methods and is the production method currently commonly used in the production of cyclohexanol.
[0003] However, the cyclohexene hydration process for preparing cyclohexanol is limited by chemical equilibrium, and the equilibrium constant is only 5.6 (at 25° C.), which results in a low cyclohexene reaction conversion rate (about 7-12%). If the reaction conversion rate of cyclohexene is to be improved, it is necessary to cycle through the reaction-separation-reaction-separation method for many times, and this multiple cycle operation will lead to the emergence of problems such as high energy consumption and low production efficiency. Therefore, how to break the limitation of chemical equilibrium during the reaction process, make the chemical reaction continue to proceed in the positive direction, and break through the technical bottleneck of the low per-pass conversion rate of cyclohexene has become a key research topic for researchers. Summary of the invention
[0004] In order to improve the technical difficulties of low cyclohexene per pass conversion rate, low cyclohexanol yield, high energy consumption of production process, low production efficiency, etc. in the prior art of cyclohexene hydration to prepare cyclohexanol, the present invention provides a composite catalyst for cyclohexene hydration to prepare cyclohexanol and its preparation method and application, the composite catalyst comprises a solid acid catalyst and a promoter, and the composite catalyst is introduced into the reaction system of cyclohexene hydration to prepare cyclohexanol, so that the per pass conversion rate of cyclohexene and the yield of cyclohexanol can be effectively improved. This is mainly because the promoter contained in the composite catalyst can transfer the cyclohexanol generated in the pores of the solid acid catalyst in the reaction system, effectively control the chemical reaction balance of cyclohexene hydration to prepare cyclohexanol, make the chemical reaction of cyclohexene hydration to prepare cyclohexanol continue to proceed in the positive direction, break the limitation of chemical balance, and break through the technical bottlenecks of low cyclohexene per pass conversion rate, low cyclohexanol yield, high energy consumption of production process and low production efficiency.
[0005] The object of the present invention is achieved through the following technical solutions:
[0006] A composite catalyst for preparing cyclohexanol by hydration of cyclohexene, the composite catalyst comprising a solid acid catalyst and a promoter; wherein the promoter is selected from ketone compounds.
[0007] According to an embodiment of the present invention, in the composite catalyst, the mass ratio of the solid acid catalyst to the promoter is (0.1-2.0):1.0.
[0008] According to an embodiment of the present invention, the solid acid catalyst is selected from molecular sieve type solid acid catalysts.
[0009] According to an embodiment of the present invention, the solid acid catalyst is selected from at least one of a ZSM-5 molecular sieve catalyst, a ZSM-11 molecular sieve catalyst and a ZSM-5 / ZSM-11 eutectic molecular sieve catalyst.
[0010] According to an embodiment of the present invention, the accelerator is selected from alicyclic ketone compounds; illustratively, the accelerator is selected from saturated alicyclic ketone compounds or unsaturated alicyclic ketone compounds.
[0011] According to an embodiment of the present invention, the accelerator is selected from at least one of the compounds shown in Formula 1:
[0012]
[0013] Among them, R 1 C 1-5 Straight chain alkylene, C 2-5 A straight chain alkenylene group; R 2 -CH 2 -or-C(=O)-; R 3 C 1-5 Straight chain alkylene, C 2-5 A straight chain alkenylene group; R 4 Hydroxyl, C 1-3 n is an integer between 0 and 6; the dotted line represents a single bond or a double bond.
[0014] According to an embodiment of the present invention, the C 1-5 A straight chain alkylene group is, for example, -CH 2 -、-CH 2 CH 2 -、-CH 2 CH 2 CH 2 -、-CH 2 CH 2 CH 2 CH 2 -、-CH 2 CH 2 CH 2 CH 2CH 2 -; said C 2-5 The straight chain alkenylene is, for example, -CH=CH-, -CH=CH-CH 2 -、-CH=CH-CH 2 CH 2 -、-CH 2 -CH=CH-CH 2 -、-CH=CH-CH 2 CH 2 CH 2 -、-CH 2 -CH=CH-CH 2 CH 2 -; said C 1-3 An example of an alkyl group is -CH 3 、-CH 2 CH 3 、-CH 2 CH 2 CH 3 、-CH(CH 3 ) 2 ; n is 0, 1, 2, 3, 4, 5 or 6.
[0015] According to an embodiment of the present invention, the accelerator is selected from one or more of cyclobutanone, cyclobutanedione (such as 1,2-cyclobutanedione), hydroxycyclobutanedione (such as 2-hydroxycyclobutanedione, 3-hydroxycyclobutanedione), cyclopentanone, cyclopentanedione (such as 1,3-cyclopentanedione), hydroxycyclopentanone (such as 2-hydroxycyclopentanone, 3-hydroxycyclopentanone), cyclohexanone, cyclohexanedione (such as 1,3-cyclohexanedione, 1,4-cyclohexanedione), hydroxycyclohexanone (such as 2-hydroxycyclohexanone, 3-hydroxycyclohexanone, 4-hydroxycyclohexanone), cycloheptanone, cycloheptanedione (such as 1,2-cycloheptanedione, 1,3-cycloheptanedione, 1,4-cycloheptanedione), etc., preferably at least one of cyclobutanone, cyclopentanone, cyclohexanone, cyclohexanedione, and 4-hydroxycyclohexanone.
[0016] The present invention also provides a chemical reaction equilibrium control method for preparing cyclohexanol by hydration of cyclohexene, wherein the method comprises the following steps:
[0017] The composite catalyst is added to the reaction system for preparing cyclohexanol by hydration of cyclohexene to carry out hydration reaction.
[0018] According to an embodiment of the present invention, the method comprises the following steps:
[0019] The composite catalyst, cyclohexene and water are added into a reactor to carry out a hydration reaction.
[0020] According to an embodiment of the present invention, in the hydration reaction system, the molar ratio of water to cyclohexene is (0.8-10.0):1.0; and / or, in the hydration reaction system, the molar ratio of the promoter to cyclohexene is (0.05-2.0):1.0; and / or, in the hydration reaction system, the mass ratio of the solid acid catalyst to cyclohexene is (0.1-2.0):1.0.
[0021] According to an embodiment of the present invention, the hydration reaction is carried out under an inert atmosphere, which is nitrogen or argon.
[0022] According to an embodiment of the present invention, the temperature of the hydration reaction is 100°C-140°C; and / or, the pressure of the hydration reaction is 0.1MPa-1.0MPa; and / or, the time of the hydration reaction is 0.5h-4h.
[0023] Beneficial effects of the present invention:
[0024] The present invention provides a composite catalyst for preparing cyclohexanol by hydration of cyclohexene, and a preparation method and application thereof. The present invention is that after a promoter and a solid acid catalyst are introduced into a reaction system for preparing cyclohexanol by hydration of cyclohexene, the promoter can promote the hydration reaction of cyclohexene and water under the action of the solid acid catalyst to generate cyclohexanol, break the limitation of the chemical equilibrium of the chemical reaction between cyclohexene and water, significantly improve the single-pass conversion rate of cyclohexene, the selectivity of cyclohexanol and the yield of cyclohexanol, and effectively improve the production capacity of cyclohexanol products. The method has the following advantages: high conversion rate of cyclohexene, good selectivity of cyclohexanol, stable and safe promoter used, no reaction with substances in the reaction system, convenient separation, can be recycled for multiple times, strong practicality, and can be widely used in the industrial production of cyclohexanol. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a graph showing the reaction performance test results of Example 4. DETAILED DESCRIPTION
[0026] In order to improve the single-pass conversion rate of cyclohexene in the process of preparing cyclohexanol by hydration of cyclohexene, the prior art generally introduces a phase transfer agent, a cosolvent or a solvent (such as benzoic acid, phenol, C 1-10Alcohol, etc.), because these phase-transfer agents, cosolvents or solvents can increase the solubility of cyclohexene in water, so these phase-transfer agents, cosolvents or solvents can improve the per pass conversion of cyclohexene to a certain extent.But, these phase-transfer agents, cosolvents or solvents cause it to not enter the pore inside of solid acid catalyst due to reasons such as molecular size, and also can not reach the reactive site inside solid acid catalyst pore, more can not transfer the cyclohexanol generated near reactive site in solid acid catalyst pore.Therefore, even if phase-transfer agents, cosolvents or solvents are added in reaction system, the reaction selectivity of the cyclohexanol obtained is also very poor.Not only that, in order to increase the solubility of cyclohexene in water better, the amount of phase-transfer agents or solvents added in reaction system is higher, which can cause reaction to finish rear reaction product separation comparatively difficult, and also with the generation of a large amount of side reactions, greatly limits its application in industrialized production.
[0027] The inventor of the present application has found through unexpected research that when the promoter of the present application is introduced into the reaction system of preparing cyclohexanol by hydration of cyclohexene, the promoter can promote the hydration reaction of cyclohexene and water under the action of a solid acid catalyst to generate cyclohexanol, which is mainly because the promoter of the present invention can enter the active site inside the pores of the solid acid catalyst, and the promoter of the present invention also has a hydrogen bonding force with cyclohexanol, so that the cyclohexanol generated by the reaction can be quickly transferred, breaking the limitation of the chemical equilibrium of the chemical reaction between cyclohexene and water, significantly improving the single-pass conversion rate of cyclohexene, the selectivity of cyclohexanol and the yield of cyclohexanol, and effectively improving the production capacity of cyclohexanol products. At the same time, the reaction has the characteristics of good selectivity, stability and safety, simple separation, recyclability, strong practicality, and considerable economic benefits, and can be widely used in the industrial production of cyclohexanol.
[0028] <Composite catalyst for cyclohexene hydration to produce cyclohexanol>
[0029] A composite catalyst for preparing cyclohexanol by hydration of cyclohexene, the composite catalyst comprising a solid acid catalyst and a promoter; wherein the promoter is selected from ketone compounds.
[0030] According to an embodiment of the present invention, the composite catalyst consists of a solid acid catalyst and a promoter.
[0031] According to an embodiment of the present invention, in the composite catalyst, the mass ratio of the solid acid catalyst to the promoter is (0.1-2.0):1.0, for example, 0.1:1.0, 0.2:1.0, 0.3:1.0, 0.4:1.0, 0.5:1.0, 0.6:1.0, 0.7:1.0, 0.8:1.0, 0.9:1.0, 1.0:1.0, 1.1:1.0, 1.2:1.0, 1.3:1.0, 1.4:1.0, 1.5:1.0, 1.6:1.0, 1.7:1.0, 1.8:1.0, 1.9:1.0 or 2.0:1.0.
[0032] According to an embodiment of the present invention, the solid acid catalyst is selected from a molecular sieve type solid acid catalyst. Exemplarily, the solid acid catalyst is selected from at least one of a ZSM-5 molecular sieve catalyst, a ZSM-11 molecular sieve catalyst and a ZSM-5 / ZSM-11 eutectic molecular sieve catalyst.
[0033] According to an embodiment of the present invention, the particle size of the solid acid catalyst can be nanometer-level (such as 5-100 nm) or micrometer-level (such as 0.1-10 μm). That is, according to the particle size classification, the solid acid catalyst is selected from a nano solid acid catalyst or a micron solid acid catalyst.
[0034] According to an embodiment of the present invention, the pore size of the solid acid catalyst can be microporous (the main pore size is concentrated in the micropores) or porous (the main pore size is concentrated in the micropores and mesopores). That is, according to the pore size classification, the solid acid catalyst is selected from a microporous solid acid catalyst or a porous solid acid catalyst.
[0035] According to an embodiment of the present invention, the solid acid catalyst can be prepared by a method known in the art, or can be purchased through commercial channels.
[0036] According to an embodiment of the present invention, the accelerator is selected from alicyclic ketone compounds; illustratively, the accelerator is selected from saturated alicyclic ketone compounds or unsaturated alicyclic ketone compounds.
[0037] According to an embodiment of the present invention, the accelerator is selected from at least one of the compounds shown in Formula 1:
[0038]
[0039] Among them, R 1 C 1-5 Straight chain alkylene, C 2-5 A straight chain alkenylene group; R 2 -CH 2 -or-C(=O)-; R 3C 1-5 Straight chain alkylene, C 2-5 A straight chain alkenylene group; R 4 Hydroxyl, C 1-3 n is an integer between 0 and 6; the dotted line represents a single bond or a double bond.
[0040] According to an embodiment of the present invention, the C 1-5 A straight chain alkylene group is, for example, -CH 2 -、-CH 2 CH 2 -、-CH 2 CH 2 CH 2 -、-CH 2 CH 2 CH 2 CH 2 -、-CH 2 CH 2 CH 2 CH 2 CH 2 -; said C 2-5 The straight chain alkenylene is, for example, -CH=CH-, -CH=CH-CH 2 -、-CH=CH-CH 2 CH 2 -、-CH 2 -CH=CH-CH 2 -、-CH=CH-CH 2 CH 2 CH 2 -、-CH 2 -CH=CH-CH 2 CH 2 -; said C 1-3 An example of an alkyl group is -CH 3 、-CH 2 CH 3 、-CH 2 CH 2 CH 3 、-CH(CH 3 ) 2 ; n is 0, 1, 2, 3, 4, 5 or 6.
[0041] According to an embodiment of the present invention, the accelerator is selected from one or more of cyclobutanone, cyclobutanedione (such as 1,2-cyclobutanedione), hydroxycyclobutanedione (such as 2-hydroxycyclobutanedione, 3-hydroxycyclobutanedione), cyclopentanone, cyclopentanedione (such as 1,3-cyclopentanedione), hydroxycyclopentanone (such as 2-hydroxycyclopentanone, 3-hydroxycyclopentanone), cyclohexanone, cyclohexanedione (such as 1,3-cyclohexanedione, 1,4-cyclohexanedione), hydroxycyclohexanone (such as 2-hydroxycyclohexanone, 3-hydroxycyclohexanone, 4-hydroxycyclohexanone), cycloheptanone, cycloheptanedione (such as 1,2-cycloheptanedione, 1,3-cycloheptanedione, 1,4-cycloheptanedione), etc., preferably at least one of cyclobutanone, cyclopentanone, cyclohexanone, cyclohexanedione, and 4-hydroxycyclohexanone.
[0042] The inventor of the present application has found through research that the prior art discloses isophorone or 3,3,5-trimethylcyclohexanone as a solvent or cosolvent in the reaction of preparing cyclohexanol by hydration of cyclohexene, but as mentioned above, the purpose of introducing these solvents or cosolvents in the reaction is to increase the solubility of cyclohexene in water, thereby increasing the probability of contact with the catalyst, but it cannot enter the pores of the solid acid catalyst, does not have the function and effect of transferring the cyclohexanol generated in the pores of the solid acid catalyst, and does not have selectivity, so it is impossible to achieve the improvement of cyclohexanol selectivity. The present invention unexpectedly found that when a ketone compound is used as a promoter in a composite catalyst, it has the function and effect of being able to enter the pores of the solid acid catalyst and transfer the cyclohexanol generated in the pores of the solid acid catalyst. The effect that the promoter of the present invention can achieve is completely distinguishable from the prior art. Further, the ketone compound of the present invention is preferably not isophorone or 3,3,5-trimethylcyclohexanone.
[0043] <Method for preparing composite catalyst for preparing cyclohexanol by hydration of cyclohexene>
[0044] The present invention also provides a method for preparing the composite catalyst for preparing cyclohexanol by hydrating cyclohexene, the method comprising the following steps:
[0045] The composite catalyst is prepared by mixing a solid acid catalyst and a promoter.
[0046] According to an embodiment of the present invention, the mixing can be carried out at room temperature or under heating conditions, and the heating temperature is 80°C-120°C.
[0047]
[0048] The present invention also provides a chemical reaction equilibrium control method for preparing cyclohexanol by hydration of cyclohexene, the method comprising the following steps:
[0049] The composite catalyst is added to the reaction system for preparing cyclohexanol by hydration of cyclohexene to carry out hydration reaction.
[0050] According to an embodiment of the present invention, the method comprises the following steps: adding the above-mentioned composite catalyst, cyclohexene and water into a reactor to carry out a hydration reaction; that is, adding a solid acid catalyst, cyclohexene, a promoter and water into a reactor to carry out a hydration reaction.
[0051] According to an embodiment of the present invention, the reactor is a conventional reaction vessel in the art for realizing cyclohexene hydration to prepare cyclohexanol. Exemplarily, the reactor may be an autoclave.
[0052] According to an embodiment of the present invention, in the hydration reaction system, the molar ratio of water to cyclohexene is (0.8-10.0):1.0, for example, 0.8:1.0, 0.9:1.0, 1.0:1.0, 1.2:1.0, 1.5:1.0, 2.0:1.0, 2.5:1.0, 3.0:1.0, 3.5:1.0, 4.0:1.0, 4.5:1.0, 5.0:1.0, 5.5:1.0, 6.0:1.0, 6.5:1.0, 7.0:1.0, 7.5:1.0, 8.0:1.0, 8.5:1.0, 9.0:1.0, 9.5:1.0 or 10.0:1.0.
[0053] According to an embodiment of the present invention, in the hydration reaction system, the molar ratio of the promoter to the cyclohexene is (0.05-2.0):1.0, for example, 0.05:1.0, 0.08:1.0, 0.1:1.0, 0.12:1.0, 0.15:1.0, 0.18:1.0, 0.2:1.0, 0.3:1.0, 0.4:1.0, 0.5:1.0, 0.6:1.0, 0.7:1.0, 0.8:1.0, 0.9:1.0, 1.0:1.0, 1.1:1.0, 1.2:1.0, 1.3:1.0, 1.4:1.0, 1.5:1.0, 1.6:1.0, 1.7:1.0, 1.8:1.0, 1.9:1.0 or 2.0:1.0.
[0054] According to an embodiment of the present invention, in the hydration reaction system, the mass ratio of the solid acid catalyst to the cyclohexene is (0.1-2.0):1.0, for example, 0.1:1.0, 0.12:1.0, 0.15:1.0, 0.18:1.0, 0.2:1.0, 0.3:1.0, 0.4:1.0, 0.5:1.0, 0.6:1.0, 0.7:1.0, 0.8:1.0, 0.9:1.0, 1.0:1.0, 1.1:1.0, 1.2:1.0, 1.3:1.0, 1.4:1.0, 1.5:1.0, 1.6:1.0, 1.7:1.0, 1.8:1.0, 1.9:1.0 or 2.0:1.0.
[0055] According to an embodiment of the present invention, the hydration reaction is carried out under an inert atmosphere, such as nitrogen or argon.
[0056] According to an embodiment of the present invention, the temperature of the hydration reaction is 100°C-140°C, for example, 100°C, 105°C, 110°C, 115°C, 120°C, 125°C, 130°C, 135°C or 140°C.
[0057] According to an embodiment of the present invention, the pressure of the hydration reaction is 0.1 MPa-1.0 MPa, for example, 0.1 MPa, 0.2 MPa, 0.3 MPa, 0.4 MPa, 0.5 MPa, 0.6 MPa, 0.7 MPa, 0.8 MPa, 0.9 MPa or 1 MPa.
[0058] According to an embodiment of the present invention, the hydration reaction time is 0.5h-4h, for example, 0.5h, 1h, 1.5h, 2h, 2.5h, 3h, 3.5h or 4h.
[0059] <Composite catalyst system for cyclohexene hydration to produce cyclohexanol>
[0060] The present invention also provides a composite catalyst system for preparing cyclohexanol by hydration of cyclohexene. The composite catalyst system comprises the composite catalyst and water.
[0061] According to an embodiment of the present invention, the composite catalyst system consists of the composite catalyst mentioned above and water.
[0062] According to an embodiment of the present invention, in the composite catalyst system, the mass ratio of the solid acid catalyst to water is (0.8-10.0):1.0, for example, 0.8:1.0, 0.9:1.0, 1.0:1.0, 1.2:1.0, 1.5:1.0, 2.0:1.0, 2.5:1.0, 3.0:1.0, 3.5:1.0, 4.0:1.0, 4.5:1.0, 5.0:1.0, 6.0:1.0, 7.0:1.0, 8.0:1.0, 9.0:1.0 or 10.0:1.0.
[0063] <Method for preparing a composite catalyst system for preparing cyclohexanol by hydration of cyclohexene>
[0064] The present invention also provides a method for preparing the composite catalyst system for preparing cyclohexanol by hydration of cyclohexene, the method comprising the following steps:
[0065] A solid acid catalyst, a promoter and water are added into a reactor and heated to prepare the composite catalyst system for preparing cyclohexanol by hydration of cyclohexene.
[0066] According to an embodiment of the present invention, the mass ratio of the solid acid catalyst to the promoter is (0.1-2.0):1.0, for example, 0.1:1.0, 0.12:1.0, 0.15:1.0, 0.18:1.0, 0.2:1.0, 0.3:1.0, 0.4:1.0, 0.5:1.0, 0.6:1.0, 0.7:1.0, 0.8:1.0, 0.9:1.0, 1.0:1.0, 1.1:1.0, 1.2:1.0, 1.3:1.0, 1.4:1.0, 1.5:1.0, 1.6:1.0, 1.7:1.0, 1.8:1.0, 1.9:1.0 or 2.0:1.0.
[0067] According to an embodiment of the present invention, the mass ratio of the solid acid catalyst to water is (0.8-10.0):1.0, for example, 0.8:1.0, 0.9:1.0, 1.0:1.0, 1.2:1.0, 1.5:1.0, 2.0:1.0, 2.5:1.0, 3.0:1.0, 3.5:1.0, 4.0:1.0, 4.5:1.0, 5.0:1.0, 6.0:1.0, 7.0:1.0, 8.0:1.0, 9.0:1.0 or 10.0:1.
[0068] According to an embodiment of the present invention, the heating temperature is 80° C.-120° C., for example, 80° C., 85° C., 90° C., 95° C., 100° C., 105° C., 110° C., 115° C. or 120° C. Studies have found that heating treatment can change the initial adsorption components inside the pores of the solid acid catalyst, which can significantly improve the reaction efficiency.
[0069] According to an embodiment of the present invention, the heating time is 0.2h-24h, for example, 0.2h, 0.5h, 1h, 1.5h, 2h, 3h, 4h, 5h, 6h, 7h or 8h.
[0070] According to an embodiment of the present invention, the heating is performed under stirring conditions.
[0071]
[0072] The present invention also provides a chemical reaction equilibrium control method for preparing cyclohexanol by hydration of cyclohexene, the method comprising the following steps:
[0073] The composite catalyst system is added to the reaction system for preparing cyclohexanol by hydration of cyclohexene to carry out hydration reaction.
[0074] According to an embodiment of the present invention, the method comprises the following steps: adding the composite catalyst system, cyclohexene and water into a reactor to carry out a hydration reaction.
[0075] According to an embodiment of the present invention, the reactor is a conventional reaction vessel in the art for realizing cyclohexene hydration to prepare cyclohexanol. Exemplarily, the reactor may be an autoclave.
[0076] According to an embodiment of the present invention, in the hydration reaction system, the molar ratio of water to cyclohexene is (0.8-10.0):1.0, for example, 0.8:1.0, 0.9:1.0, 1:1.0, 1.2:1.0, 1.5:1.0, 2:1.0, 2.5:1.0, 3:1.0, 3.5:1.0, 4:1.0, 4.5:1.0, 5:1.0, 5.5:1.0, 6:1.0, 6.5:1.0, 7:1.0, 7.5:1.0, 8:1.0, 8.5:1.0, 9:1.0, 9.5:1.0 or 10:1.0.
[0077] According to an embodiment of the present invention, in the hydration reaction system, the molar ratio of the promoter to the cyclohexene is (0.05-2.0):1.0, for example, 0.05:1.0, 0.08:1.0, 0.1:1.0, 0.12:1.0, 0.15:1.0, 0.18:1.0, 0.2:1.0, 0.3:1.0, 0.4:1.0, 0.5:1.0, 0.6:1.0, 0.7:1.0, 0.8:1.0, 0.9:1.0, 1:1.0, 1.1:1.0, 1.2:1.0, 1.3:1.0, 1.4:1.0, 1.5:1.0, 1.6:1.0, 1.7:1.0, 1.8:1.0, 1.9:1.0 or 2:1.0.
[0078] According to an embodiment of the present invention, in the hydration reaction system, the mass ratio of the solid acid catalyst to the cyclohexene is (0.1-2.0):1.0, for example, 0.1:1.0, 0.12:1.0, 0.15:1.0, 0.18:1.0, 0.2:1.0, 0.3:1.0, 0.4:1.0, 0.5:1.0, 0.6:1.0, 0.7:1.0, 0.8:1.0, 0.9:1.0, 1:1.0, 1.1:1.0, 1.2:1.0, 1.3:1.0, 1.4:1.0, 1.5:1.0, 1.6:1.0, 1.7:1.0, 1.8:1.0, 1.9:1.0 or 2:1.0.
[0079] According to an embodiment of the present invention, the hydration reaction is carried out under an inert atmosphere, such as nitrogen or argon.
[0080] According to an embodiment of the present invention, the temperature of the hydration reaction is 100°C-140°C, for example, 100°C, 105°C, 110°C, 115°C, 120°C, 125°C, 130°C, 135°C or 140°C.
[0081] According to an embodiment of the present invention, the pressure of the hydration reaction is 0.1 MPa-1.0 MPa, for example, 0.1 MPa, 0.2 MPa, 0.3 MPa, 0.4 MPa, 0.5 MPa, 0.6 MPa, 0.7 MPa, 0.8 MPa, 0.9 MPa or 1 MPa.
[0082] According to an embodiment of the present invention, the hydration reaction time is 0.5h-4h, for example, 0.5h, 1h, 1.5h, 2h, 2.5h, 3h, 3.5h or 4h.
[0083] The preparation method of the present invention will be described in further detail below in conjunction with specific examples. It should be understood that the following examples are only exemplary illustrations and explanations of the present invention and should not be construed as limiting the scope of protection of the present invention. All technologies implemented based on the above content of the present invention are included in the scope that the present invention is intended to protect.
[0084] Unless otherwise specified, the experimental methods used in the following examples are all conventional methods; the reagents, materials, etc. used in the following examples, unless otherwise specified, can be obtained from commercial channels.
[0085] The composite catalyst system in the following examples is prepared by the following method:
[0086] Preparation Example 1
[0087] 30 g of nano ZSM-5 molecular sieve catalyst, 25 g of cyclopentanone promoter and 5 g of water were added into a reactor and heated at 80° C. for 2 h to prepare a composite catalyst system for cyclohexene hydration to prepare cyclohexanol.
[0088] Preparation Example 2
[0089] 30 g of nano ZSM-5 molecular sieve catalyst, 25 g of 1,3-cyclopentanedione promoter and 5 g of water were added into a reactor and heated at 80° C. for 2 h to prepare a composite catalyst system for cyclohexene hydration to prepare cyclohexanol.
[0090] Preparation Example 3
[0091] 30 g of nano ZSM-5 molecular sieve catalyst, 25 g of cyclobutanone promoter and 5 g of water were added into a reactor and heated at 80° C. for 2 h to prepare a composite catalyst system for cyclohexene hydration to prepare cyclohexanol.
[0092] Preparation Example 4
[0093] 30 g of nano ZSM-5 molecular sieve catalyst, 25 g of cyclohexanone promoter and 5 g of water were added into a reactor and heated at 80° C. for 2 h to prepare a composite catalyst system for cyclohexene hydration to prepare cyclohexanol.
[0094] Preparation Example 5
[0095] 30 g of nano ZSM-5 molecular sieve catalyst, 25 g of 1,4-cyclohexanedione promoter and 5 g of water were added into a reactor and heated at 80° C. for 2 h to prepare a composite catalyst system for cyclohexene hydration to prepare cyclohexanol.
[0096] Preparation Example 6
[0097] 30 g of nano ZSM-5 molecular sieve catalyst, 25 g of 4-hydroxycyclohexanone promoter and 5 g of water were added into a reactor and heated at 80° C. for 2 h to prepare a composite catalyst system for cyclohexene hydration to prepare cyclohexanol.
[0098] Table 1 Reaction performance test results of embodiments and comparative examples
[0099]
[0100]
[0101] Example 1
[0102] 60g of the composite catalyst system of Preparation Example 1, 50g of cyclohexene and 70g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5MPa while stirring, and the reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0103] Example 2
[0104] 55g of the composite catalyst system of Preparation Example 1, 50g of cyclohexene and 75g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5MPa while stirring, and the reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0105] Example 3
[0106] 50g of the composite catalyst system of Preparation Example 1, 50g of cyclohexene and 75g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5MPa while stirring, and the reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0107] Example 4
[0108] 50g of the composite catalyst system of Preparation Example 1, 50g of cyclohexene and 75g of water were placed in an autoclave and heated to 130°C under a nitrogen pressure of 0.75MPa while stirring, and the reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0109] Example 5
[0110] 50g of the composite catalyst system of Preparation Example 1, 50g of cyclohexene and 60g of water were placed in an autoclave and heated to 140°C under a nitrogen pressure of 1.0MPa while stirring, and the reaction was stopped after 3h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0111] Example 6
[0112] 50g of the composite catalyst system of Preparation Example 1, 50g of cyclohexene and 45g of water were placed in an autoclave and heated to 130°C under a nitrogen pressure of 1.0MPa while stirring, and the reaction was stopped after 3h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0113] Example 7
[0114] 50g of the composite catalyst system of Preparation Example 2, 50g of cyclohexene and 70g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5MPa while stirring, and the reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0115] Example 8
[0116] 50g of the composite catalyst system of Preparation Example 3, 50g of cyclohexene and 70g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5MPa while stirring, and the reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0117] Example 9
[0118] 50g of the composite catalyst system of Preparation Example 4, 50g of cyclohexene and 70g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5MPa under stirring, and the reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0119] Example 10
[0120] 50g of the composite catalyst system of Preparation Example 5, 50g of cyclohexene and 70g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5MPa while stirring, and the reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0121] Embodiment 11
[0122] 50g of the composite catalyst system of Preparation Example 6, 50g of cyclohexene and 70g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5MPa while stirring, and the reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0123] Comparative Example 1
[0124] 50g of ZSM-5 molecular sieve catalyst, 50g of cyclohexene and 75g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5MPa while stirring. The reaction was stopped after 2h. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0125] Comparative Example 2
[0126] 30 g of cyclopentanone, 50 g of cyclohexene and 75 g of water were placed in an autoclave and heated to 125°C under a nitrogen pressure of 0.5 MPa while stirring. The reaction was stopped after 2 hours. The oil phase was sampled and analyzed by gas chromatography, and the cyclohexene conversion rate, cyclohexanol yield and cyclohexanol selectivity were calculated. The results are shown in Table 1.
[0127] The above is an explanation of the embodiments of the present invention. However, the present invention is not limited to the above embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A composite catalyst for preparing cyclohexanol by hydration of cyclohexene, wherein: The composite catalyst comprises a solid acid catalyst and a promoter; wherein the promoter is selected from ketone compounds.
2. The composite catalyst according to claim 1, wherein In the composite catalyst, the mass ratio of the solid acid catalyst to the promoter is (0.1-2.0):1.
0.
3. The composite catalyst according to claim 1, wherein The solid acid catalyst is selected from molecular sieve type solid acid catalysts.
4. The composite catalyst according to claim 3, wherein The solid acid catalyst is selected from at least one of a ZSM-5 molecular sieve catalyst, a ZSM-11 molecular sieve catalyst and a ZSM-5 / ZSM-11 eutectic molecular sieve catalyst.
5. The composite catalyst according to any one of claims 1 to 4, wherein The accelerator is selected from alicyclic ketone compounds; Preferably, the accelerator is selected from at least one of the compounds shown in Formula 1: Where R1 is C 1-5 Straight chain alkylene, C 2-5 A straight chain alkenylene group; R2 is -CH2- or -C(=O)-; R3 is C 1-5 Straight chain alkylene, C 2-5 A straight chain alkenylene group; R4 is a hydroxyl group, C 1-3 alkyl; n is an integer between 0 and 6; the dotted line represents a single bond or a double bond; Preferably, the accelerator is selected from one or more of cyclobutanone, cyclobutanedione (such as 1,2-cyclobutanedione), hydroxycyclobutanedione (such as 2-hydroxycyclobutanedione, 3-hydroxycyclobutanedione), cyclopentanone, cyclopentanedione (such as 1,3-cyclopentanedione), hydroxycyclopentanone (such as 2-hydroxycyclopentanone, 3-hydroxycyclopentanone), cyclohexanone, cyclohexanedione (such as 1,3-cyclohexanedione, 1,4-cyclohexanedione), hydroxycyclohexanone (such as 2-hydroxycyclohexanone, 3-hydroxycyclohexanone, 4-hydroxycyclohexanone), cycloheptanone, cycloheptanedione (such as 1,2-cycloheptanedione, 1,3-cycloheptanedione, 1,4-cycloheptanedione), etc., preferably at least one of cyclobutanone, cyclopentanone, cyclohexanone, cyclohexanedione, and 4-hydroxycyclohexanone.
6. A method for controlling the chemical reaction equilibrium of preparing cyclohexanol by hydration of cyclohexene, wherein: The method comprises the following steps: The composite catalyst according to any one of claims 1 to 5 is added to a reaction system for preparing cyclohexanol by hydration of cyclohexene to carry out a hydration reaction.
7. The chemical reaction equilibrium control method for preparing cyclohexanol by hydration of cyclohexene according to claim 6, wherein: The method comprises the following steps: The composite catalyst, cyclohexene and water are added into a reactor to carry out a hydration reaction.
8. The chemical reaction equilibrium control method for preparing cyclohexanol by hydration of cyclohexene according to claim 6 or 7, wherein: In the hydration reaction system, the molar ratio of water to cyclohexene is (0.8-10.0):1.0; and / or, in the hydration reaction system, the molar ratio of the promoter to cyclohexene is (0.05-2.0):1.0; and / or, in the hydration reaction system, the mass ratio of the solid acid catalyst to cyclohexene is (0.1-2.0):1.
0.
9. The chemical reaction equilibrium control method for preparing cyclohexanol by hydration of cyclohexene according to any one of claims 6 to 8, wherein: The hydration reaction is carried out under an inert atmosphere, which is nitrogen or argon.
10. The chemical reaction equilibrium control method for preparing cyclohexanol by hydration of cyclohexene according to any one of claims 6 to 9, wherein: The temperature of the hydration reaction is 100° C.-140° C.; and / or, the pressure of the hydration reaction is 0.1 MPa-1.0 MPa; and / or, the time of the hydration reaction is 0.5 h-4 h.