A vibration-reducing centrifuge based on intelligent control
By adopting intelligent control systems and specific shock absorbing mechanism components in the shock absorbing centrifuge, the problem of poor vibration elimination effect in the prior art is solved, and the stability and practicality of the centrifuge are significantly improved.
Patent Information
- Application Number
- CN202510103777.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
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Figure CN119747106A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laboratory equipment, in particular to a vibration-reducing centrifuge based on intelligent control. Background Art
[0002] A centrifuge is a machine that uses centrifugal force to separate liquid from solid particles or components in a mixture of liquid and liquid. The high-speed rotation inside the centrifuge needs to be completed by a motor and a drive device. In the centrifuge, the material is placed on a rotating centrifuge turntable and is accelerated.
[0003] A shock-absorbing centrifuge disclosed in the patent application with reference to the authorization announcement number CN214917134U, a pressure block is arranged on a locking column; a threaded portion is arranged on the locking column, the locking column is threadedly connected to the support block, the rotation direction of the threaded portion of the locking column is opposite to the rotation direction of the support block driven by the driving motor; the pressure block abuts against the rotating disk; a sliding groove is arranged on the cover plate; the first rotating sleeve and the second rotating sleeve are both arranged in the sliding groove, the second rotating sleeve is slidably connected to the cover plate; an abutting mechanism for pushing the second rotating sleeve to move is arranged on the cover plate; the first rotating sleeve and the second rotating sleeve are both slidably connected to the upper end of the locking column. The utility model reduces vibration by reducing the shaking when the driving motor drives the rotating disk to rotate.
[0004] However, the above-mentioned technical device fixes the position of the locking column by an abutment mechanism to improve the stability during centrifugation. Due to the difference in the amount of liquid in the test tube or the uneven distribution of the test tube on the rotating disk, the device may still vibrate during centrifugation. Although the existing device reduces vibration by limiting the movement of the locking column, this effect is often limited and fails to completely eliminate the adverse effects of vibration, and its practicality is general. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a shock-absorbing centrifuge based on intelligent control, which solves the problem that the existing shock-absorbing centrifuge based on intelligent control has limited effect in eliminating vibration influence and general practicality.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A shock-absorbing centrifuge based on intelligent control, comprising a centrifuge housing, a controller fixedly mounted on the front side of the centrifuge housing for controlling the operation of the device, and:
[0007] A centrifugal mechanism is arranged inside the centrifuge housing and is used to separate substances of different densities in the liquid in the test tube. A placement column is movably installed on the bottom surface of the inner cavity of the centrifuge housing;
[0008] A limiting mechanism is arranged inside the centrifuge housing to improve the stability of the placement column during rotation;
[0009] A shock absorbing mechanism is arranged on the inner side of the centrifuge housing to reduce the vibration generated during the high-speed rotation of the placement column, the shock absorbing mechanism comprises a fixed ring fixedly mounted on the outer side of the centrifuge housing, the bottom surface of the fixed ring is provided with a plurality of movable grooves, the top surfaces of the plurality of movable grooves are provided with notches, the interiors of the plurality of movable grooves are provided with connecting plates movably mounted, the bottom surface of the connecting plate is provided with a slide groove, the interiors of the slide grooves are fixedly provided with a spring;
[0010] The fixing mechanism is arranged on the outside of the centrifuge housing to fix the position of the connecting plate, and it is convenient to take out the connecting plate to replace the spring.
[0011] Preferably, the fixing mechanism includes a limiting ring fixedly mounted on the outside of the centrifuge casing, positioning grooves are provided on the left and right sides of the top surface of the limiting ring, a connecting ring for fixing the position of a connecting plate is movably mounted on the outside of the centrifuge casing, fixing screws for fixing the position of the connecting ring are threadedly mounted on the left and right ends of the top surface of the connecting ring, and the top surface of the connecting plate movably passes through the interior of the movable groove and is fixedly mounted on the bottom surface of the connecting ring.
[0012] Preferably, the bottom surface of the connecting ring is tightly attached to the top surface of the limiting ring, and the bottom end thread of the fixing screw penetrates the top surface of the connecting ring and extends to the inside of the positioning groove.
[0013] Preferably, the shock absorbing mechanism also includes a movable block slidably installed inside a plurality of movable grooves, a sliding block is slidably installed inside the connecting plate, a stop plate for limiting the position of the movable block is fixedly installed on the bottom surface of the sliding block, and a plurality of pressure plates for reducing the vibration force generated when the placement column rotates are movably installed inside the centrifuge casing, a horizontal plate is fixedly installed on one side of the plurality of pressure plates, and the inner side of the pressure plate is tightly attached to the top surface of the placement column.
[0014] Preferably, the side of the back plate away from the spring is tightly attached to one side of the movable block, one end of the cross plate movably passes through the interior of the centrifuge casing and is movably hinged to the bottom surface of the movable block, one end of the spring away from the back plate is fixedly installed on one side of the slide groove, and one end of the spring close to the back plate is fixedly installed on one side of the back plate.
[0015] Preferably, the centrifuge mechanism further comprises a plurality of placement slots provided on the top surface of the placement column for placing test tubes, and a brushless motor for driving the placement column to rotate is fixedly mounted on the bottom surface of the centrifuge housing.
[0016] Preferably, the output end of the brushless motor movably passes through the bottom surface of the centrifuge housing and is fixedly mounted on the bottom surface of the placement column.
[0017] Preferably, the limiting mechanism includes a limiting cylinder fixedly mounted on the inner bottom surface of the centrifuge casing, a plurality of mounting grooves are provided on the inner side of the limiting cylinder, and limiting rollers for improving the stability of the placement column during rotation are movably mounted inside the plurality of mounting grooves, and the outer side of the limiting rollers is tightly attached to the outer side of the placement column.
[0018] The present invention provides a shock-absorbing centrifuge based on intelligent control. Compared with the prior art, it has the following beneficial effects:
[0019] 1. The shock-absorbing centrifuge based on intelligent control is convenient for replacing worn springs by means of the fixed screw and the connecting ring. When the spring is worn and needs to be replaced, the fixed screw is rotated to unscrew it from the inside of the positioning groove, and then the fixed screw is pulled to drive the connecting ring to pull the connecting plate out of the movable groove through the notch for replacement, which is convenient, fast and practical.
[0020] 2. The shock-absorbing centrifuge based on intelligent control can improve the stability of the device during centrifugation by setting a pressure plate and a spring. When in use, the elastic force of the spring will push the pressure plate against one side of the movable block, and the movable block will push the cross plate to make the pressure plate against the top surface of the placement column, thereby reducing the vibration generated when the placement column is separated, improving the stability of the placement column during rotation, and eliminating the adverse effects of vibration on the device.
[0021] 3. The shock-absorbing centrifuge based on intelligent control can improve the stability of the placement column during rotation by setting a limit cylinder and a limit roller. When in use, the brushless motor is started to drive the placement column to rotate to separate the liquid in the test tube. When the placement column rotates, the limit roller will be close to the outside of the placement column to prevent the placement column from shaking, and the stability is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional appearance schematic diagram of the present invention;
[0023] Figure 2 It is a top view cross-sectional three-dimensional appearance schematic diagram of the present invention;
[0024] Figure 3 It is a schematic diagram of the three-dimensional appearance of the limiting mechanism of the present invention;
[0025] Figure 4 It is a schematic diagram of the side cross-sectional three-dimensional appearance of the present invention;
[0026] Figure 5 It is a front cross-sectional three-dimensional appearance schematic diagram of the present invention;
[0027] Figure 6 For the present invention Figure 5 A in the middle is an enlarged schematic diagram of the appearance.
[0028] In the figure: 1-centrifuge casing, 2-controller, 3-centrifugal mechanism, 31-placing column, 32-placing slot, 33-brushless motor, 4-limiting mechanism, 41-limiting cylinder, 42-limiting roller, 43-mounting slot, 5-shock absorbing mechanism, 51-pressing plate, 52-cross plate, 53-fixing ring, 54-movable block, 55-movable slot, 56-notch, 57-retaining plate, 58-slider, 59-spring, 510-slide slot, 511-connecting plate, 6-fixing mechanism, 61-fixing screw, 62-connecting ring, 63-limiting ring, 64-positioning slot. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 6 , the present invention provides two technical solutions:
[0031] The first embodiment: A vibration-damping centrifuge based on intelligent control, comprising a centrifuge housing 1, and a controller 2 fixedly mounted on the front side of the centrifuge housing 1 for controlling the operation of the device, the controller 2 being intelligently controlled by a preset program or connected to a PC for control, and further comprising:
[0032] The centrifugal mechanism 3 is arranged inside the centrifuge housing 1 and is used to separate substances of different densities in the liquid in the test tube. A placement column 31 is movably installed on the bottom surface of the inner cavity of the centrifuge housing 1;
[0033] The limiting mechanism 4 is arranged inside the centrifuge housing 1 to improve the stability of the placement column 31 during rotation;
[0034] The shock absorbing mechanism 5 is arranged on the inner side of the centrifuge housing 1 to reduce the vibration generated during the high-speed rotation of the placement column 31. The shock absorbing mechanism 5 includes a fixed ring 53 fixedly installed on the outer side of the centrifuge housing 1, and the outer periphery of the fixed ring 53 is inclined upward, and a plurality of movable grooves 55 are provided on the bottom surface of the fixed ring 53, and the plurality of movable grooves 55 are evenly distributed on the bottom surface of the fixed ring 53 in a circumferential manner, and a plurality of notches 56 are provided on the top surfaces of the plurality of movable grooves 55, and a connecting plate 511 is movably installed inside the plurality of movable grooves 55, and a slide groove 510 is provided on the bottom surface of the connecting plate 511, and a spring 59 is fixedly installed inside the slide groove 510;
[0035] The fixing mechanism 6 is arranged on the outside of the centrifuge housing 1 for fixing the position of the connecting plate 511, and it is convenient to take out the connecting plate 511 to replace the spring 59. The fixing mechanism 6 includes a limit ring 63 fixedly installed on the outside of the centrifuge housing 1, and the left and right sides of the top surface of the limit ring 63 are provided with positioning grooves 64. The outside of the centrifuge housing 1 is movably installed with a connecting ring 62 for fixing the position of the connecting plate 511, and the left and right ends of the top surface of the connecting ring 62 are threadedly installed with fixing screws 61 for fixing the position of the connecting ring 62. The connecting plate 511 The top surface of the connecting ring 62 is movable and passes through the inside of the movable groove 55 and is fixedly installed on the bottom surface of the connecting ring 62. The bottom surface of the connecting ring 62 is tightly attached to the top surface of the limiting ring 63. The bottom end thread of the fixing screw 61 passes through the top surface of the connecting ring 62 and extends to the inside of the positioning groove 64. The fixing screw 61 is rotated to pass through the connecting ring 62 and inserted into the inside of the positioning groove 64 to fix the position of the connecting plate 511. When the fixing screw 61 is rotated in the reverse direction and pulled out of the positioning groove 64, the connecting ring 62 can be picked up to take out the connecting plate 511 and replace the spring 59.
[0036] The fixed screw 61 and the connecting ring 62 are provided to facilitate replacement of the worn spring 59. When the spring 59 is worn and needs to be replaced, the fixed screw 61 is rotated to unscrew it from the inside of the positioning groove 64, and then the fixed screw 61 is pulled to drive the connecting ring 62 to pull the connecting plate 511 out of the movable groove 55 through the notch 56 for replacement. This is convenient, fast and practical.
[0037] The second embodiment is mainly different from the first embodiment in that: the shock absorbing mechanism 5 also includes a movable block 54 slidably installed inside a plurality of movable grooves 55, and the cross section of the movable block 54 is convex, a slider 58 is slidably installed inside the connecting plate 511, and a stop plate 57 for limiting the position of the movable block 54 is fixedly installed on the bottom surface of the slider 58, and a plurality of pressure plates 51 for reducing the vibration force generated when the placement column 31 rotates are movably installed inside the centrifuge housing 1, and the cross sections of the plurality of pressure plates 51 are L-shaped, and the plurality of pressure plates 51 are evenly distributed in a circle inside the centrifuge housing 1, and the inner side of the centrifuge housing 1 is coated with a wear-resistant coating, and a transverse plate 52 is fixedly installed on one side of the plurality of pressure plates 51, and the transverse plate 5 2 is installed in an inclined manner, and its inclination angle is the same as that of the fixing ring 53. The inner side of the pressing plate 51 is closely attached to the top surface of the placement column 31, and the side of the push plate 57 away from the spring 59 is closely attached to the side of the movable block 54. One end of the cross plate 52 movably penetrates the interior of the centrifuge housing 1 and is movably hinged to the bottom surface of the movable block 54. The end of the spring 59 away from the push plate 57 is fixedly installed on one side of the slide groove 510, and the end of the spring 59 close to the push plate 57 is fixedly installed on one side of the push plate 57. The push plate 57 is pushed to move by the elastic force of the spring 59, and then the push plate 57 pushes the movable block 54 through the cross plate 52 to make a plurality of pressing plates 51 closely attached to the outer side of the placement column 31, thereby reducing the vibration force generated by the placement column 31 and improving its stability.
[0038] The pressure plate 51 and spring 59 are provided to improve the stability of the device during centrifugation. When in use, the elastic force of the spring 59 will push the abutment plate 57 against one side of the movable block 54, and the movable block 54 will push the cross plate 52 to make the pressure plate 51 abut against the top surface of the placement column 31, thereby reducing the vibration generated when the placement column 31 is separated, improving the stability of the placement column 31 during rotation, and eliminating the adverse effects of vibration on the device.
[0039] The third embodiment is mainly different from the second embodiment in that: the centrifugal mechanism 3 also includes a plurality of placement grooves 32 opened on the top surface of the placement column 31 for placing test tubes, and the plurality of placement grooves 32 are evenly distributed on the top surface of the placement column 31 in a circumferential manner, and the plurality of placement columns 31 are all opened at an angle, and a brushless motor 33 for driving the placement column 31 to rotate is fixedly installed on the bottom surface of the centrifuge housing 1, and the output end of the brushless motor 33 movably passes through the bottom surface of the centrifuge housing 1 and is fixedly installed on the bottom surface of the placement column 31, and starting the brushless motor 33 can drive the placement column 31 to rotate. The test tube is rotated to separate substances of different densities in the liquid. The limiting mechanism 4 includes a limiting cylinder 41 fixedly mounted on the inner bottom surface of the centrifuge housing 1. A plurality of mounting grooves 43 are provided on the inner side of the limiting cylinder 41. Limiting rollers 42 for improving the stability of the placement column 31 during rotation are movably mounted inside the plurality of mounting grooves 43. The plurality of mounting grooves 43 are evenly distributed on the inner side of the limiting cylinder 41 in a circular shape. The outer side of the limiting roller 42 is tightly attached to the outer side of the placement column 31. The limiting roller 42 can be tightly attached to the outer side of the placement column 31 to improve the stability of the placement column 31.
[0040] By setting the limiting cylinder 41 and the limiting roller 42, the stability of the placement column 31 during rotation can be improved. When in use, the brushless motor 33 is started to drive the placement column 31 to rotate to separate the liquid in the test tube. When the placement column 31 rotates, the limiting roller 42 will be tightly attached to the outer side of the placement column 31 to prevent the placement column 31 from shaking, and the stability is good.
[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0042] When in use, the user opens the cover of the centrifuge housing 1, then places the test tube containing liquid into the placement slot 32, then closes the cover of the centrifuge housing 1, starts the brushless motor 33 through the controller 2 to drive the placement column 31 to rotate and separate the liquid. When the placement column 31 rotates, the limiting roller 42 will be close to the outer side of the placement column 31 to prevent the placement column 31 from shaking, and the elastic force of the spring 59 will push the abutment plate 57 to press against one side of the movable block 54, and the movable block 54 will push the cross plate 52 to make the pressure plate 51 press against the top surface of the placement column 31, thereby reducing the vibration generated when the placement column 31 is separated and improving the stability of the placement column 31 when rotating. When the spring 59 is fatigued and worn for a period of time, the rotating fixing screw 61 is unscrewed from the inside of the positioning slot 64, and then the fixing screw 61 is pulled to drive the connecting ring 62 to pull the connecting plate 511 out of the movable slot 55 through the notch 56 for replacement.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vibration-damping centrifuge based on intelligent control, comprising a centrifuge housing (1), characterized in that: It also includes a controller (2) fixedly mounted on the front side of the centrifuge housing (1) for controlling the operation of the device, and also includes: A centrifugal mechanism (3) is arranged inside the centrifuge housing (1) and is used to separate substances of different densities in the liquid in the test tube, and a placement column (31) is movably installed on the bottom surface of the inner cavity of the centrifuge housing (1); A limiting mechanism (4) is arranged inside the centrifuge housing (1) and is used to improve the stability of the placement column (31) during rotation; A shock absorbing mechanism (5) is arranged on the inner side of the centrifuge housing (1) to reduce the vibration generated during the high-speed rotation of the placement column (31), the shock absorbing mechanism (5) comprising a fixed ring (53) fixedly mounted on the outer side of the centrifuge housing (1), a plurality of movable grooves (55) being provided on the bottom surface of the fixed ring (53), a plurality of notches (56) being provided on the top surfaces of the plurality of movable grooves (55), a connecting plate (511) being movably mounted inside the plurality of movable grooves (55), a sliding groove (510) being provided on the bottom surface of the connecting plate (511), and a spring (59) being fixedly mounted inside the sliding groove (510); The fixing mechanism (6) is arranged on the outside of the centrifuge housing (1) to fix the position of the connecting plate (511), and is convenient for taking out the connecting plate (511) to replace the spring (59).
2. According to claim 1, a vibration-absorbing centrifuge based on intelligent control is characterized in that: The fixing mechanism (6) comprises a limiting ring (63) fixedly mounted on the outside of the centrifuge housing (1), positioning grooves (64) being provided on both left and right sides of the top surface of the limiting ring (63), a connecting ring (62) for fixing the position of a connecting plate (511) being movably mounted on the outside of the centrifuge housing (1), fixing screws (61) for fixing the position of the connecting ring (62) being threadedly mounted on both left and right ends of the top surface of the connecting ring (62), the top surface of the connecting plate (511) movably passes through the interior of the movable groove (55) and is fixedly mounted on the bottom surface of the connecting ring (62).
3. According to claim 2, a vibration-reducing centrifuge based on intelligent control is characterized in that: The bottom surface of the connecting ring (62) is tightly attached to the top surface of the limiting ring (63), and the bottom end thread of the fixing screw (61) penetrates the top surface of the connecting ring (62) and extends to the inside of the positioning groove (64).
4. The intelligent control-based vibration-reducing centrifuge according to claim 1, characterized in that: The shock absorbing mechanism (5) further comprises a movable block (54) slidably mounted inside a plurality of movable grooves (55); a slider (58) is slidably mounted inside the connecting plate (511); a stop plate (57) for limiting the position of the movable block (54) is fixedly mounted on the bottom surface of the slider (58); a plurality of pressure plates (51) for reducing the vibration force generated when the placement column (31) rotates are movably mounted inside the centrifuge housing (1); a transverse plate (52) is fixedly mounted on one side of the plurality of pressure plates (51); and the inner side of the pressure plate (51) is in close contact with the top surface of the placement column (31).
5. The vibration-absorbing centrifuge based on intelligent control according to claim 4, characterized in that: The side of the abutment plate (57) away from the spring (59) is tightly attached to the side of the movable block (54); one end of the transverse plate (52) movably penetrates the interior of the centrifuge housing (1) and is movably hinged to the bottom surface of the movable block (54); one end of the spring (59) away from the abutment plate (57) is fixedly mounted on one side of the slide groove (510); and one end of the spring (59) close to the abutment plate (57) is fixedly mounted on one side of the abutment plate (57).
6. The centrifuge based on intelligent control according to claim 1, characterized in that: The centrifuge mechanism (3) further comprises a plurality of placement slots (32) provided on the top surface of the placement column (31) for placing test tubes, and a brushless motor (33) for driving the placement column (31) to rotate is fixedly mounted on the bottom surface of the centrifuge housing (1).
7. The vibration-absorbing centrifuge based on intelligent control according to claim 6, characterized in that: The output end of the brushless motor (33) movably penetrates the bottom surface of the centrifuge housing (1) and is fixedly mounted on the bottom surface of the placement column (31).
8. The vibration-absorbing centrifuge based on intelligent control according to claim 1, characterized in that: The limiting mechanism (4) comprises a limiting cylinder (41) fixedly mounted on the inner bottom surface of the centrifuge housing (1), a plurality of mounting grooves (43) being provided on the inner side of the limiting cylinder (41), and limiting rollers (42) for improving the stability of the placement column (31) during rotation are movably mounted inside the plurality of mounting grooves (43), and the outer side of the limiting roller (42) is in close contact with the outer side of the placement column (31).