A fast-working flat ring clamping machine

By designing a fast-working flat ring machine, the integrated processing of flat hole punching and metal flat ring sling setting is achieved, and the problems of low efficiency, insufficient accuracy, poor adaptability and low safety in the existing technology are solved, and an efficient, accurate and safe production process is achieved.

CN119747477BActive Publication Date: 2025-05-13ANHUI QITIAN STATIONERY MFG
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Patent Information

Application Number
CN202510258618.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-05-13
Estimated Expiration
2045-03-06

AI Technical Summary

Technical Problem

The existing fast-work clamping processing technology has problems such as low efficiency, insufficient accuracy, poor adaptability and low safety, especially in the step-by-step process of flat hole processing and metal flat snail installation.

Method used

Design a fast-work clipping machine to realize integrated precision processing of flat hole punching and metal flat snail setup. The equipment includes a punching connection mechanism, a punching connection mechanism and a dimensional adjustment mechanism. It realizes automated production through the servo motor drive and hydraulic rod coordination, and adapts to different sizes of quick-work clips through the adjustment of limit blocks and crossbars.

Benefits of technology

It improves production efficiency, reduces the operating experience requirements for workers, and achieves high-precision and high consistency product output, with high adaptability and safety improvement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of quick-clip processing equipment, and specifically to a quick-clip flat ring machine, comprising a machine platform, a bracket main body being installed on the machine platform, the bracket main body being located in the middle of the machine platform, and also comprising: a limit block, wherein two limit blocks are respectively arranged on the machine platform and located on both sides of the bracket main body, the two limit blocks respectively limit one side of the quick-clip when the quick-clip is punching holes and the metal flat ring is installed, the equipment integrates the punching of the quick-clip and the punching of the metal flat ring into one, the operation is simple, the requirement for the operation experience of the workers is low, and the production efficiency is high; the equipment can process quick-clip of different sizes, and has high adaptability; and in the process of adjustment, it only needs to be adjusted by the fixing and loosening states of the first bolt and the second bolt, and the adjustment cost is low; after a single adjustment, the position accuracy of the flat hole and the metal flat ring can be effectively guaranteed, and the production requirements of high precision and high consistency can be met.
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Description

Technical Field

[0001] The invention relates to the technical field of quick-working clamping processing equipment, in particular to a quick-working clamping flat ring machine. Background Art

[0002] As a widely used office tool, the structure and function of quick-release folders directly affect the reliability of document binding and the convenience of operation. Figure 1 As shown in the figure, the core structure of the quick-release clamp includes a flat hole on the clamp body and a matching metal flat ring. The processing accuracy of the flat hole and the quality of the metal flat ring are the key links that determine the performance of the product. The traditional production process generally adopts a step-by-step processing mode, that is, first a flat hole is opened on the clamp body by a punching device, and then the metal flat ring is manually set into the flat hole, and then the metal flat ring is fixed in the flat hole by a stamping device. However, this type of process has significant technical defects in terms of efficiency, accuracy and consistency, as shown below:

[0003] 1. Separation of processes leads to low efficiency: the existing technology relies on two sets of independent equipment for punching and ferrule operation in steps. The workpiece needs to be positioned and transferred many times, which takes a long time to produce. In addition, the speed of manual ferrule setting depends entirely on the workers' operating experience, resulting in the inability to guarantee production capacity.

[0004] 2. Insufficient processing accuracy affects product performance: The size, position accuracy and shape standardization of the flat hole directly affect the effect of the metal flat ring. Traditional punching equipment will produce deviations due to mechanical vibration, resulting in uneven clearance between the flat hole and the flat ring. In addition, if the metal flat ring is not strictly aligned with the flat hole during installation, it is easy to cause problems such as the metal ring getting stuck when the clamp is closed, which seriously affects the user experience;

[0005] 3. Poor process adaptability and flexibility: As the market demand for diversified specifications of quick-release clamps increases, traditional equipment has a fixed structure and parameter adjustment relies on manual mold replacement or mechanical reconstruction, resulting in low model switching efficiency and high cost, making it difficult to adapt to small-batch and multi-batch flexible production needs;

[0006] 4. Low safety: When the operator places the metal flat ring in the flat hole, it is always under the punch of the stamping equipment, which poses a great safety hazard.

[0007] In summary, the step-by-step process of flat hole processing and metal flat ring sleeve setting in the existing technology can no longer meet the production requirements of high efficiency, high precision and high consistency. To this end, we propose a fast-working flat ring clamping machine to achieve integrated and precise processing of flat hole punching and metal flat ring sleeve setting. Summary of the invention

[0008] In order to solve the above technical problems, the present invention provides a quick-working flat ring clamping machine, comprising a machine platform, a bracket body is installed on the machine platform, and the bracket body is located in the middle of the machine platform, and further comprises:

[0009] The machine platform is provided with a first die hole and a second die hole, respectively, and a shaping piece is arranged in the first die hole and the second die hole, respectively;

[0010] A punching linkage mechanism, which is installed on the bracket body and includes two punching knives, both of which have arched bottom surfaces. The punching knives cooperate with the shaping piece to punch holes in the quick-working clamp;

[0011] A punching linkage mechanism is installed on the bracket body and includes a pressing head. The number of the pressing heads is the same as the number of the punching knives, and the cross-sectional area of ​​the end close to the machine table gradually increases from bottom to top. The pressing head cooperates with the shaping part to punch the metal flat ring into the flat hole on the quick-working clamp;

[0012] Driving mechanism, a partition is installed on the bracket body, and there are two driving mechanisms, which are respectively installed on the bracket body and located on both sides of the partition. The two driving mechanisms serve as power sources for the punching linkage mechanism and the stamping linkage mechanism, respectively controlling the operation of the punching knife and the pressing head.

[0013] Preferably, the shaping member comprises a first template fixed inside the first die hole, and the first template is provided with straight-sided elliptical holes, the number of which is the same as that of the punching knife, and each straight-sided elliptical hole is located directly below the punching knife and matches the shape of the corresponding punching knife;

[0014] The molding part also includes a second template fixed in the second die hole, and circular grooves are provided on the second template. Raised strips are installed in the circular grooves. The number of raised strips is equal to that of the pressure head. Each raised strip is located directly below the pressure head, and the top of each raised strip is rounded.

[0015] The machine platform is provided with a limit block, and there are two limit blocks, which are respectively located on both sides of the bracket body. The two limit blocks respectively limit one side of the quick-working clamp when the quick-working clamp is punching and the metal flat ring is installed. The machine platform is provided with a cross bar, and the long side of the cross bar is perpendicularly arranged to the sides opposite to the two limit blocks, and the cross bar limits the top side of the quick-working clamp;

[0016] The machine platform is also equipped with a size adjustment mechanism, which is connected to the limit block and the cross bar. The size adjustment mechanism adjusts the horizontal and vertical positions of the limit block and the cross bar on the machine platform respectively to adapt to the processing of quick-release clamps of different sizes.

[0017] A support bar is installed on the bracket body, and there are two support bars, which are respectively located on both sides directly above the second template. A straight groove is provided on the support bar, and adaptors are provided in the straight grooves. The number of adaptors is twice that of the convex strips, and two adaptors form a group. The two adaptors in a single group are respectively located on both sides directly above one of the convex strips. The adaptors include rotating rods respectively installed in the two straight grooves through rotating shafts, and the rotating rods are perpendicular to the top surface of the machine table. The two rotating rods are connected by fixed blocks at one end close to the machine table. The same side of the two fixed blocks in the single group of adaptors are connected by tension springs. The opposite sides of the fixed blocks in the single group of adaptors are provided with placement grooves, which support the pre-processed metal flat rings. When the pressure head moves downward, the metal flat ring in contact with it is sleeved on the pressure head;

[0018] A feeding mechanism is installed on the support body, and the feeding mechanism is connected to the placement slot. The feeding mechanism is used to screen the metal flat rings and transfer the screened metal flat rings to the placement slot in a fixed posture.

[0019] Preferably, the size adjustment mechanism includes two first slide grooves opened in parallel on the machine platform, the first slide grooves have two groups, corresponding to the positions of the limit blocks respectively, the two limit blocks are slidably connected to the first slide grooves at the corresponding positions respectively, the size adjustment mechanism also includes two second slide grooves opened in parallel on the machine platform, the second slide grooves are perpendicular to the first slide grooves, the cross bar is slidably connected to the second slide grooves, and the size adjustment mechanism also includes a limit member, which limits the positions of the limit blocks and the cross bar.

[0020] Preferably, the limiting member includes a fixed seat installed on both sides of the machine, the fixed seat is provided with a third slide groove, a first slider is slidably arranged in the third slide groove, the first slider is respectively fixed to the two ends of the cross bar, a first bolt is installed through the first slider, a limiting plate is fixed to the bottom of the limiting block, a second bolt is installed through the fixed seat, the second bolt is coaxial with the limiting plate, the second bolt is rotatably connected to the fixed seat, and the end thereof away from the fixed seat is located inside the limiting plate.

[0021] Preferably, the driving mechanism includes a servo motor installed on the bracket body, an eccentric disc is sleeved on the driving shaft of the servo motor, and a connecting cover is sleeved on the eccentric disc. A support rod is fixed between the bracket body and the partition, and the support rod is located above the machine and between the vertical planes where the servo motor and the punching knife are located. A first connecting rod is installed on the support rod through a rotating shaft, and the contact point between the support rod and the first connecting rod is located at the center of the first connecting rod. The end of the first connecting rod away from the punching knife is rotatably connected to the second connecting rod, and the end of the second connecting rod away from the first connecting rod is fixed to the connecting cover, and another driving mechanism is mirrored with the partition as the center.

[0022] Preferably, the punching linkage mechanism includes a first sliding bar slidably mounted on the bracket body, the first sliding bar is located directly above the first template and is vertically arranged to the top surface of the machine, the top end of the first sliding bar is rotatably connected to an end of the first connecting rod closest to itself, a first connecting seat is fixed to the bottom end of the first sliding bar, the first connecting seat is fixed to two punching knives, and a collection box is arranged directly below the first template.

[0023] Preferably, a first trigger hole is formed on one side opposite to the two limit blocks, a first trigger rod is arranged in the first trigger hole, a second trigger hole is formed on one side of the cross bar close to the limit block, a second trigger rod is arranged in the second trigger hole, and the first trigger rod and the second trigger rod are both inclined.

[0024] Preferably, the feeding mechanism includes a vibrating plate installed on the top of the bracket body, the number of the vibrating plate is the same as the number of the pressure heads, a transmission plate is installed on the bracket body, both ends of the transmission plate are arc-shaped, the middle part is vertical, and guide rails are opened on the transmission plate. The guide rails are T-shaped, the number is the same as the number of the vibrating plates, and the top ends are connected with the discharge ends of the vibrating plates, and the bottom ends are connected with the placement slots on the single group of fixed blocks. The feeding mechanism also includes an electronic detector installed on the transmission plate. The number of the electronic detectors is the same as the guide rails, and they are respectively arranged corresponding to one of the guide rails. The feeding mechanism also includes an auxiliary part installed on the transmission plate, and the auxiliary part limits the metal flat ring in a single guide rail to be added to the placement slot at a time.

[0025] Preferably, the auxiliary component comprises a telescopic cylinder mounted on the bracket body, the telescopic cylinder is connected to a rod two, the rod two is vertically arranged with the telescopic cylinder, a rod three is mounted on the top of the rod two, the rod three is in an "E" shape, a straight hole is provided on the transmission plate, the middle end of the rod three is slidably arranged with the straight hole, a first sieve block is fixed to the end of one side of the rod three, the top of the first sieve block is close to the straight hole on one side and is in a protruding triangular shape, a second sieve block is fixed to the end on the other side, the shape of the second sieve block is the same as the first sieve block, the first sieve block is connected to the rod three The center position of the middle end is the center of the circle, and it is arranged in a state of being rotated 180°. A third sieve block is fixed on the middle end of rod three, and the top end of the third sieve block close to the second sieve block and the bottom end close to the first sieve block are both protruding triangular shapes. The auxiliary parts also include a support seat installed on the transmission plate, and air pipes are relatively installed on the support seat. One end of the two air pipes is located at the bottom end of the guide rail and is equipped with an air nozzle corresponding to one of the guide rails. The other end is connected through a three-way head, and the end of the three-way head not connected to the air pipe is connected to the pneumatic system through a pipeline.

[0026] Preferably, the stamping linkage mechanism includes a second connecting seat located directly above the pressing head, the second connecting seat is rotatably connected to one end of the first connecting rod closest to the second connecting seat, and a second sliding rod is installed on the second connecting seat. There are two second sliding rods, which are respectively located directly above the two pressing heads. The second sliding rod is vertically arranged to the top surface of the machine platform and is slidably arranged between the bracket body. The cross-section of the second sliding rod is a straight-edged ellipse, and a hydraulic rod is installed through the inside, and the hydraulic rod is fixed to one of the pressing heads respectively.

[0027] The present invention has at least the following beneficial effects:

[0028] 1. This equipment integrates the punching of quick-action clamps and the punching of metal flat rings. During the positioning process, the staff only needs to push the quick-action clamp in the direction of the corresponding process to complete the punching of the quick-action clamp or the punching of the metal flat ring. The operation is simple, the workers' operating experience is low, and the production efficiency is high;

[0029] 2. With the size adjustment mechanism adjusting the position of the limit block and the crossbar, this equipment can process quick-release clamps of different sizes, with high adaptability. In the process of adjustment, it only needs to be adjusted by the fixing and loosening of the first bolt and the second bolt, with low adjustment cost. After a single adjustment, the position accuracy of the flat hole and the metal flat ring can be effectively guaranteed, meeting the production requirements of high precision and high consistency.

[0030] 3. The loading process of this equipment is fully automated, which reduces the labor intensity of workers and avoids potential safety hazards during the loading process;

[0031] 4. During the operation, workers do not need to move their bodies and need to pass under the punching knife or the pressure head, which is highly safe. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the structure of the existing quick-release clamp and its metal flat ring of the present invention;

[0033] Figure 2 It is a schematic diagram of the overall structure of the present invention;

[0034] Figure 3 For the present invention Figure 2 Schematic diagram of the structure at A in the middle;

[0035] Figure 4 It is a structural schematic diagram of another viewing angle of the present invention;

[0036] Figure 5 For the present invention Figure 4 Schematic diagram of the structure at B in the middle;

[0037] Figure 6 It is a schematic diagram of the driving mechanism of the present invention;

[0038] Figure 7 It is a side view structural schematic diagram of the present invention;

[0039] Figure 8 For the present invention Figure 7 Schematic diagram of the structure at C in the middle;

[0040] Fig. 9 It is a schematic diagram of the interior of the punching linkage mechanism of the present invention;

[0041] Fig.10 For the present invention Fig. 9 Schematic diagram of the structure at point D in the middle.

[0042] In the figure: 1, machine; 101, bracket body; 102, cross bar; 103, partition; 2, stopper; 201, first trigger hole; 202, first trigger lever; 203, second trigger hole; 204, second trigger lever; 3, size adjustment mechanism; 301, first slide groove; 302, second slide groove; 303, stopper; 3031, fixing seat; 3032, third slide groove; 3033, first slider; 3034, first bolt; 3035, second slide groove; 3036, first slide block; 3037, first slide block; 3038, first bolt; 3039, first slide block; 3040, first slide block; 3041, first slide block; 3042, first slide block; 3043, first slide block; 3044, first slide block; 3045, first slide block; 3046, first slide block; 3047, first slide block; 3048, first slide block; 3049, first slide block; 3050, first slide block; 3051, first slide groove; 3052, second slide groove; 3053, first slide block; 3054, first slide block; 3055, first slide block; 3056, first slide block; 3057, first slide block; 3058, first slide block; 3059, first slide block; 3060, first slide block; 3061, first slide block; 3062, first slide block; 3063, first slide block; 3064, first slide block; 3065, first slide block; 3066, first slide block; 3067, first slide block; 3068, first slide block; 3069, first slide block; 3070, first slide block; 3071, first slide 035, limit plate; 3036, second bolt; 4, first die hole; 401, first template; 402, straight-edge elliptical hole; 5, punching knife; 6, driving mechanism; 601, servo motor; 602, eccentric disc; 603, connecting cover; 604, support rod; 605, first connecting rod; 606, second connecting rod; 7, punching linkage mechanism; 701, first sliding rod; 702, first connecting seat; 8, second die hole; 801, second template; 8 02, circular groove; 803, convex strip; 9, support strip; 901, straight groove; 902, adaptor; 9021, rotating rod; 9022, fixing block; 9023, tension spring; 9024, placement groove; 10, feeding mechanism; 1001, vibration plate; 1002, transmission plate; 1003, guide rail; 1004, electronic detector; 1005, auxiliary part; 10051, telescopic cylinder; 10052, rod two; 10053, rod three ; 10054, straight hole; 10055, first sieve block; 10056, second sieve block; 10057, third sieve block; 10058, support seat; 10059, air pipe; 100510, air nozzle; 100511, three-way head; 100512, pipeline; 11, pressure head; 12, stamping linkage mechanism; 1201, second connecting seat; 1202, second sliding rod; 1203, hydraulic rod; 13, collection box; 14, shaping part. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] Embodiment 1:

[0045] See also Figure 1-Figure 10 The present invention provides a technical solution: a fast-working flat ring clamping machine, comprising a machine platform 1, a bracket body 101 is installed on the machine platform 1, and the bracket body 101 is located in the middle of the machine platform 1, and also includes:

[0046] The machine 1 is provided with a first die hole 4 and a second die hole 8, respectively, and a shaping member 14 is provided in the first die hole 4 and the second die hole 8, respectively;

[0047] The punching linkage mechanism 7 is installed on the bracket body 101, and includes a punching knife 5. The punching knife 5 has two and the bottom surface of each is arched. The punching knife 5 cooperates with the shaping member 14 to punch holes in the quick-working clamp;

[0048] A punching linkage mechanism 12, which is mounted on the bracket body 101 and includes a pressing head 11. The number of the pressing heads 11 is the same as the number of the punching knives 5, and the cross-sectional area of ​​the end close to the machine table 1 gradually increases from bottom to top. The pressing head 11 cooperates with the shaping member 14 to punch the metal flat ring into the flat hole on the quick-working clamp;

[0049] The driving mechanism 6 is provided with a partition plate 103 on the support body 101. There are two driving mechanisms 6, which are respectively installed on the support body 101 and located on both sides of the partition plate 103. The two driving mechanisms 6 serve as power sources for the punching linkage mechanism 7 and the punching linkage mechanism 12, respectively controlling the operation of the punching knife 5 and the pressing head 11;

[0050] The shaping member 14 includes a first template 401 fixed inside the first die hole 4, and the first template 401 is provided with straight-edged elliptical holes 402 opposite to each other. The number of the straight-edged elliptical holes 402 is the same as that of the punching knife 5, and each straight-edged elliptical hole 402 is located directly below the punching knife 5 and matches the shape of the corresponding punching knife 5;

[0051] The shaping member 14 further includes a second template 801 fixed in the second die hole 8, and circular grooves 802 are provided on the second template 801. The circular grooves 802 are provided with convex strips 803. The number of the convex strips 803 is equal to that of the pressure head 11. Each convex strip 803 is located directly below the pressure head 11, and the top of each convex strip 803 is rounded.

[0052] The rounded corner design allows the pressure head 11 to smoothly penetrate into the metal flat ring. With the subsequent stamping of the metal flat ring, the upper and lower ends of the metal flat ring can clamp the flat hole to ensure that the metal flat ring is firmly installed.

[0053] It should be noted that the first template 401 and the second template 801 are detachably connected to the first die hole 4 and the second die hole 8, respectively, so that different templates can be replaced according to the flat hole sizes required by different quick-release clamps;

[0054] The machine 1 is provided with a limit block 2, and there are two limit blocks 2, which are respectively located on both sides of the bracket body 101. The two limit blocks 2 respectively limit one side of the quick-working clamp when the quick-working clamp is punching and the metal flat ring is installed. The machine 1 is provided with a cross bar 102, and the long side of the cross bar 102 is perpendicularly arranged to the opposite sides of the two limit blocks 2, and the cross bar 102 limits the top side of the quick-working clamp;

[0055] The machine table 1 is also provided with a size adjustment mechanism 3, which is connected to the limit block 2 and the cross bar 102. The size adjustment mechanism 3 adjusts the horizontal position and the vertical position of the limit block 2 and the cross bar 102 on the machine table 1 respectively to adapt to the processing of quick-release clamps of different sizes.

[0056] The support bar 9 is installed on the bracket body 101. There are two support bars 9, which are respectively located on both sides above the second template 801. A straight groove 901 is provided on the support bar 9. An adaptor 902 is provided in each of the straight grooves 901. The number of the adaptor 902 is twice that of the convex strips 803. Two adaptors 902 form a group. The two adaptors 902 in a single group are respectively located on both sides above one of the convex strips 803. The adaptor 902 includes a rotating rod 9 respectively installed in the two straight grooves 901 through a rotating shaft. 021, the rotating rod 9021 is perpendicular to the top surface of the machine table 1, and the ends of the two rotating rods 9021 close to the machine table 1 are connected by a fixed block 9022, and the same side of the two fixed blocks 9022 in the single set of adaptors 902 are connected by a tension spring 9023, and the opposite sides of the fixed blocks 9022 in the single set of adaptors 902 are provided with placement grooves 9024, and the placement grooves 9024 support the pre-processed metal flat ring, and when the pressure head 11 moves downward, the metal flat ring in contact with it is sleeved on the pressure head 11;

[0057] A feeding mechanism 10 is installed on the bracket body 101 . The feeding mechanism 10 is connected to the placement slot 9024 . The feeding mechanism 10 is used to screen the metal flat rings and transfer the screened metal flat rings to the placement slot 9024 in a fixed posture.

[0058] The size adjustment mechanism 3 includes two first slide grooves 301 opened in parallel on the machine 1. There are two groups of first slide grooves 301, which correspond to the positions of the limit blocks 2 respectively. The two limit blocks 2 are slidably connected to the first slide grooves 301 at the corresponding positions respectively. The size adjustment mechanism 3 also includes two second slide grooves 302 opened in parallel on the machine 1. The second slide grooves 302 are perpendicular to the first slide grooves 301. The cross bar 102 is slidably connected to the second slide grooves 302. The size adjustment mechanism 3 also includes a limit member 303. The limit member 303 limits the positions of the limit blocks 2 and the cross bar 102.

[0059] The limiting member 303 includes a fixed seat 3031 installed on both sides of the machine 1, and a third slide groove 3032 is opened on the fixed seat 3031. A first slider 3033 is slidably arranged in the third slide groove 3032. The first slider 3033 is respectively fixed to the two ends of the cross bar 102, and a first bolt 3034 is installed through the first slider 3033. A limiting plate 3035 is fixed at the bottom of the limiting block 2, and a second bolt 3036 is installed through the fixed seat 3031. The second bolt 3036 is coaxial with the limiting plate 3035. The second bolt 3036 is rotatably connected to the fixed seat 3031, and its end away from the fixed seat 3031 is located inside the limiting plate 3035.

[0060] According to the size of the quick-clip, the staff slides the first slider 3033 on one side. Under the guidance of the third slide groove 3032, the cross bar 102 can slide forward and backward on the machine 1. When the top edge of the quick-clip fits the cross bar 102 and the two pre-punched positions on the quick-clip are respectively in a straight line parallel to the cross bar 102 with one of the punching knives 5, the first bolts 3034 on both sides of the machine 1 are rotated to make the first bolts 3034 fit tightly with the fixing seat 3031, thereby completing the restriction of the position of the cross bar 102. The worker stands in front of the machine 1, fits the top edge of the quick-clip to be processed with the adjusted cross bar 102, and adjusts the lateral positions of the two limit blocks 2 on the machine 1 by rotating the second bolt 3036, so that the distance from the rightmost side of the left limit block 2 to the punching knife 5 is equal to the distance from the left edge of the quick-clip to the pre-opening position, and the distance from the leftmost side of the right limit block 2 to the pressure head 11 is equal to the distance from the right edge of the quick-clip to the metal flat ring sleeve position, so that the debugging of the equipment for processing quick-clip of different sizes can be completed.

[0061] The driving mechanism 6 includes a servo motor 601 installed on the bracket body 101, an eccentric disc 602 is sleeved on the driving shaft of the servo motor 601, and a connecting cover 603 is sleeved on the eccentric disc 602. A support rod 604 is fixed between the bracket body 101 and the partition 103. The support rod 604 is located above the machine table 1 and between the vertical plane where the servo motor 601 and the punching knife 5 are located. A first connecting rod 605 is installed on the support rod 604 through a rotating shaft. The contact point between the support rod 604 and the first connecting rod 605 is located at the center position of the first connecting rod 605. The end of the first connecting rod 605 away from the punching knife 5 is rotatably connected to the second connecting rod 606. The end of the second connecting rod 606 away from the first connecting rod 605 is fixed to the connecting cover 603. Another driving mechanism 6 is mirror-set with the partition 103 as the center.

[0062] The servo motor 601 is started, driving the eccentric disk 602 to rotate. During the rotation of the eccentric disk 602, it drives the connecting cover 603 to move up and down, and synchronously drives the first connecting rod 605 through the second connecting rod 606 to reciprocate up and down at one end close to the second connecting rod 606. The first connecting rods 605 corresponding to the two driving mechanisms 6 respectively drive the first sliding rod 701 and the second connecting seat 1201 to reciprocate up and down.

[0063] The punching linkage mechanism 7 includes a first slide bar 701 slidably mounted on the bracket body 101. The first slide bar 701 is located directly above the first template 401 and is vertically arranged to the top surface of the machine table 1. The top end of the first slide bar 701 is rotatably connected to one end of the first connecting rod 605 closest to itself, and a first connecting seat 702 is fixed to the bottom end of the first slide bar 701. The first connecting seat 702 is fixed to the two punching knives 5.

[0064] The punching linkage mechanism 7 is driven by its corresponding driving mechanism 6, and the first slide bar 701 performs an up and down reciprocating motion. The first slide bar 701 synchronously drives the two punching knives 5 to perform an up and down reciprocating motion through the first connecting seat 702, thereby realizing the punching knife 5 punching the quick-working clamp.

[0065] A first trigger hole 201 is formed on one side opposite to the two limit blocks 2, a first trigger lever 202 is arranged in the first trigger hole 201, a second trigger hole 203 is formed on one side of the cross bar 102 close to the limit block 2, a second trigger lever 204 is arranged in the second trigger hole 203, and both the first trigger lever 202 and the second trigger lever 204 are inclined.

[0066] The staff only needs to place the quick-working clamp on the machine 1. When the quick-working clamp needs to be punched, slide the quick-working clamp so that its top edge is in contact with the cross bar 102. The top edge of the quick-working clamp adjusts the second trigger lever 204 on the cross bar 102, so that the first trigger lever 202 is perpendicular to the machine 1, and then slide the quick-working clamp to the left so that the left edge of the quick-working clamp is in contact with the rightmost side of the left limit block 2. At this time, the first trigger lever 202 on the left limit block 2 is also adjusted, and is detected by the driving mechanism 6 corresponding to the punching linkage mechanism 7, which drives the punching linkage mechanism 7 to punch the quick-working clamp. Similarly, when punching the metal flat ring, the right edge of the quick-working clamp is in contact with the leftmost side of the right limit block 2, and the top edge is in contact with the cross bar 102, triggering the driving mechanism 6 corresponding to the punching linkage mechanism 12.

[0067] The feeding mechanism 10 includes a vibrating plate 1001 installed at the top of the bracket body 101. The number of the vibrating plates 1001 is the same as the number of the pressure heads 11. A transmission plate 1002 is installed on the bracket body 101. Both ends of the transmission plate 1002 are arc-shaped, and the middle part is vertical. A guide rail 1003 is opened on the transmission plate 1002. The guide rail 1003 is T-shaped, and the number is the same as the number of the vibrating plates 1001. The top ends are connected to the discharge end of the vibrating plate 1001, and the bottom ends are connected to a single group of fixed The placement slot 9024 on the block 9022 is connected, and the loading mechanism 10 also includes an electronic detector 1004 installed on the transmission plate 1002. The number of the electronic detectors 1004 is the same as the guide rails 1003, and they are respectively arranged corresponding to one of the guide rails 1003. The loading mechanism 10 also includes an auxiliary part 1005 installed on the transmission plate 1002. The auxiliary part 1005 limits the metal flat ring in a single guide rail 1003 to be added to the placement slot 9024 at a time.

[0068] The vibration plate 1001 is a prior art, which discharges the metal flat rings from the discharging end in a fixed posture and enters the guide rail 1003. Under the action of its own gravity, the metal flat rings slide down along the guide rail 1003. The electronic detector 1004 detects the number of metal flat rings in the guide rail 1003 in real time. When it detects that no metal flat rings pass through for a long time, an alarm is issued to remind the staff to repair.

[0069] The auxiliary part 1005 includes a telescopic cylinder 10051 installed on the bracket body 101, and a rod 2 10052 is connected to the telescopic cylinder 10051, and the rod 2 10052 is vertically arranged with the telescopic cylinder 10051. A rod 3 10053 is installed on the top of the rod 2 10052, and the rod 3 10053 is in an "E" shape. A straight hole 10054 is provided on the transmission plate 1002, and the middle end of the rod 3 10053 is slidably arranged with the straight hole 10054. A first sieve block 10055 is fixed to the end of one side of the rod 3 10053, and the side of the top of the first sieve block 10055 close to the straight hole 10054 is a protruding triangle, and a second sieve block 10056 is fixed to the end of the other side. The shape of the second sieve block 10056 is the same as that of the first sieve block 10055, and the first sieve block 10055 is connected to the rod 3 1 The center position of the middle end of 0053 is the center of the circle, and it is arranged in a state of being rotated 180°. A third sieve block 10057 is fixed on the middle end of rod three 10053. The top of the third sieve block 10057 close to the second sieve block 10056 and the bottom close to the first sieve block 10055 are both protruding triangular shapes. The auxiliary part 1005 also includes a support seat 10058 installed on the transmission plate 1002, and an air pipe 10059 is relatively penetrated and installed on the support seat 10058. One end of the two air pipes 10059 is located at the bottom end of the guide rail 1003, and both are equipped with an air nozzle 100510, corresponding to one of the guide rails 1003, and the other end is connected through a three-way head 100511, and the end of the three-way head 100511 that is not connected to the air pipe 10059 is connected to the pneumatic system through a pipe 100512.

[0070] Under default conditions, the first sieve block 10055 does not contact the guide rail 1003, the triangular portion protruding from the bottom end of the second sieve block 10056 covers the guide rail 1003 close to itself, and intercepts the guide rail 1003, while the triangular portion of the top end of the third sieve block 10057 close to the second sieve block 10056 does not contact the guide rail 1003, at this time, the guide rail 1003 close to the second sieve block 10056 is only intercepted by the second sieve block 10056, and the triangular portion of the bottom end of the third sieve block 10057 close to the first sieve block 10055 intercepts the other guide rail 1003;

[0071] When it is necessary to load the material, the telescopic cylinder 10051 is turned on, driving the second rod 10052 to move in the slotted hole 10054, the second rod 10052 drives the third rod 10053 to move, and the third rod 10053 simultaneously drives the first sieve block 10055, the second sieve block 10056, and the third sieve block 10057 to move. At this time, the triangular part at the top of the first sieve block 10055 covers the guide rail 1003 close to itself, intercepts the metal flat ring in the guide rail 1003 above itself, and the third sieve block 10057 is moved. The triangular portion of the bottom of the third sieve block 10057 near the first sieve block 10055 releases the interception of the corresponding guide rail 1003, the triangular portion of the top of the third sieve block 10057 near the second sieve block 10056 intercepts the guide rail 1003 near the second sieve block 10056, and the protruding triangular portion of the bottom of the second sieve block 10056 releases the interception of the corresponding guide rail 1003. At this time, the metal flat ring in the guide rail 1003 between the first sieve block 10055 and the third sieve block 10057, the second sieve block 10056 and the third sieve block 10057 are The metal flat rings in the guide rail 1003 between 0057 are all unblocked and continue to fall under the action of gravity, while the metal flat rings above them are blocked. When the two newly added metal flat rings fall below the guide rail 1003, their speed will slow down. At this time, the air flow transmitted by the pneumatic system passes through the pipeline 100512, the three-way head 100511, the air pipe 10059, and the air nozzle 100510, exerting a pneumatic acceleration force on the metal flat rings to ensure that the metal flat rings can be smoothly discharged from the guide rail 1003, corresponding to It is replenished into the placement groove 9024 on the opposite side of the fixed block 9022 in the single-group adapter 902. It should be noted that the placement groove 9024 on the single fixed block 9022 only supports one side of the metal flat ring, thereby completing the automatic loading of the metal flat ring. After the replenishment is completed, the telescopic cylinder 10051 is reset and restored to the default state. Under the action of gravity, the metal flat ring is replenished again between the first screen block 10055 and the third screen block 10057, and between the second screen block 10056 and the third screen block 10057.

[0072] The stamping linkage mechanism 12 includes a second connecting seat 1201 located directly above the pressing head 11. The second connecting seat 1201 is rotatably connected to one end of the first connecting rod 605 closest to itself. A second sliding bar 1202 is installed on the second connecting seat 1201. There are two second sliding bars 1202, which are respectively located directly above the two pressing heads 11. The second sliding bars 1202 are vertically arranged to the top surface of the machine 1, and are slidably arranged between the bracket body 101. The cross-section of the second sliding bars 1202 is a straight-edged ellipse, and a hydraulic rod 1203 is installed through the inside. The hydraulic rod 1203 is fixed to one of the pressing heads 11 respectively.

[0073] Driven by the corresponding driving mechanism 6 of the stamping linkage mechanism 12, the second connecting seat 1201 performs an up and down reciprocating motion, and the second connecting seat 1201 synchronously drives the two second sliding bars 1202 to perform an up and down reciprocating motion. During the downward movement of the second sliding bar 1202, the two pressing heads 11 respectively penetrate the metal flat rings in the placement grooves 9024 of their respective corresponding fixed blocks 9022. At this time, the metal flat rings are sleeved on the pressing head 11. As the second sliding bar 1202 continues to move downward, the second sliding bar 1202 squeezes the two fixed blocks 9022 of the single-group adapter 902. During the process of the fixed blocks 9022 moving away from each other, the tension spring 9023 is stretched. The two fixed blocks 9022 move away from each other to release the restriction on the metal flat rings. Subsequently, the hydraulic rod 1203 extends, driving the pressing head 11 and the metal flat rings on the pressing head 11 to move downward. After 11 and the convex strip 803 are fitted, the second slide bar 1202 continues to move downward, and the hydraulic rod 1203 is retracted at the same speed. Since the downward movement of the second slide bar 1202 will drive the entire hydraulic rod 1203 to move downward, this distance is offset, that is, the pressure head 11 is always in contact with the convex strip 803. As the second slide bar 1202 moves downward, the metal flat ring is driven to separate from the pressure head 11 and fall into the flat hole of the quick-working clamp. Finally, the second slide bar 1202 punches the metal flat ring. Under the guidance of the rounded corners at the top of the convex strip 803, the metal flat ring is fixed in the flat hole, completing the installation of the metal flat ring and the flat hole. Subsequently, the various components are reset. After the second slide bar 1202 is reset, the tension spring 9023 loses the obstruction of the second slide bar 1202, and synchronously drives the adaptation part 902 to reset. The staff can remove the processed quick-working clamp and repeat the above processing operation.

[0074] A collection box 13 is provided directly below the first template 401 . After the punching knife 5 punches holes, the cut part of the quick-release clip is separated from the first template 401 and falls into the collection box 13 , which is convenient for subsequent cleaning or recycling.

[0075] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quick-acting flat ring clamping machine, comprising a machine platform (1), a support body (101) being mounted on the machine platform (1), the support body (101) being located in the middle of the machine platform (1), characterized in that: Also includes: The machine platform (1) is provided with a first die hole (4) and a second die hole (8), respectively, and a shaping piece (14) is provided in the first die hole (4) and the second die hole (8), respectively; A punching linkage mechanism (7), the punching linkage mechanism (7) being mounted on the bracket body (101), comprising two punching knives (5), both of which have arched bottom surfaces, and the punching knives (5) cooperate with the shaping member (14) to punch holes in the quick-release clamp; A punching linkage mechanism (12), the punching linkage mechanism (12) being mounted on the bracket body (101), comprising a pressing head (11), the number of the pressing heads (11) being the same as the number of the punching knives (5), and the cross-sectional area of ​​the end close to the machine table (1) gradually increases from bottom to top, the pressing head (11) cooperates with the shaping piece (14) to punch the metal flat ring into the flat hole on the quick-release clamp; A driving mechanism (6), wherein a partition (103) is installed on the support body (101), and there are two driving mechanisms (6), which are respectively installed on the support body (101) and located on both sides of the partition (103). The two driving mechanisms (6) serve as power sources for the punching linkage mechanism (7) and the punching linkage mechanism (12), respectively, and control the operation of the punching knife (5) and the pressing head (11); The support body (101) is provided with a support bar (9), wherein two support bars (9) are respectively located on both sides directly above the second template (801), and each support bar (9) is provided with a straight groove (901), and each straight groove (901) is provided with an adaptor (902), wherein the number of the adaptor (902) is twice the number of the convex strips (803), and the adaptor (902) is grouped into two, and the two adaptor (902) in a single group are respectively located on both sides directly above one of the convex strips (803), and the adaptor (902) comprises a rotating rod respectively installed in the two straight grooves (901) via a rotating shaft (9021), the rotating rod (9021) is perpendicular to the top surface of the machine table (1), the two rotating rods (9021) are connected at one end close to the machine table (1) via a fixed block (9022), the same side of the two fixed blocks (9022) in the single set of adaptors (902) are connected via a tension spring (9023), and the opposite sides of the fixed blocks (9022) in the single set of adaptors (902) are provided with placement grooves (9024), the placement grooves (9024) support the pre-processed metal flat ring, and when the pressure head (11) moves downward, the metal flat ring in contact with it is sleeved on the pressure head (11).

2. A quick-action flat ring clamping machine according to claim 1, characterized in that: The shaping member (14) comprises a first template (401) fixed inside the first die hole (4), and the first template (401) is provided with straight-sided elliptical holes (402) opposite to each other, the number of the straight-sided elliptical holes (402) is the same as the number of the punching knife (5), and each straight-sided elliptical hole (402) is located directly below the punching knife (5) and matches the shape of the corresponding punching knife (5); The shaping member (14) further comprises a second template (801) fixed in the second die hole (8), the second template (801) being provided with circular grooves (802) opposite to each other, convex strips (803) being installed in the circular grooves (802), the number of the convex strips (803) being equal to the number of the pressing head (11), each convex strip (803) being located directly below the pressing head (11), and the top of each convex strip (803) being chamfered; The machine platform (1) is provided with a limit block (2), and there are two limit blocks (2), which are respectively located on both sides of the bracket body (101). The two limit blocks (2) respectively limit one side of the quick-working clamp when the quick-working clamp is punching holes and the metal flat ring is installed. The machine platform (1) is provided with a cross bar (102), and the long side of the cross bar (102) is arranged perpendicular to the sides opposite to the two limit blocks (2). The cross bar (102) limits the top side of the quick-working clamp. The machine platform (1) is also provided with a size adjustment mechanism (3), which is connected to the limit block (2) and the cross bar (102), and the size adjustment mechanism (3) respectively adjusts the horizontal position and the vertical position of the limit block (2) and the cross bar (102) on the machine platform (1) to adapt to the processing of quick-release clamps of different sizes; A loading mechanism (10) is installed on the support body (101), and the loading mechanism (10) is connected to the placement slot (9024). The loading mechanism (10) is used to screen the metal flat rings and transfer the screened metal flat rings to the placement slot (9024) in a fixed posture.

3. The quick-action flat ring clamping machine according to claim 2, characterized in that: The driving mechanism (6) comprises a servo motor (601) mounted on a support body (101); an eccentric disc (602) is sleeved on a driving shaft of the servo motor (601); a connecting cover (603) is sleeved on the eccentric disc (602); a support rod (604) is fixed between the support body (101) and the partition (103); the support rod (604) is located above the machine platform (1) and between the vertical plane where the servo motor (601) and the punching knife (5) are located. A first connecting rod (605) is installed on the support rod (604) via a rotating shaft. The contact point between the support rod (604) and the first connecting rod (605) is located at the center of the first connecting rod (605). The end of the first connecting rod (605) away from the punching knife (5) is rotatably connected to the second connecting rod (606). The end of the second connecting rod (606) away from the first connecting rod (605) is fixed to the connecting cover (603). Another driving mechanism (6) is mirror-imaged with the partition (103) as the center.

4. The quick-action flat ring clamping machine according to claim 3, characterized in that: The punching linkage mechanism (7) comprises a first slide bar (701) slidably mounted on a support body (101); the first slide bar (701) is located directly above the first template (401) and is vertically arranged on the top surface of the machine platform (1); the top end of the first slide bar (701) is rotatably connected to an end of a first connecting rod (605) closest to the first slide bar (701); a first connecting seat (702) is fixed to the bottom end of the first slide bar (701); the first connecting seat (702) is fixed to two punching knives (5); and a collection box (13) is arranged directly below the first template (401).

5. The quick-action flat ring clamping machine according to claim 4, characterized in that: The punch linkage mechanism (12) comprises a second connecting seat (1201) located directly above the pressing head (11); the second connecting seat (1201) is rotatably connected to one end of the first connecting rod (605) closest to the second connecting seat (1201); a second sliding rod (1202) is installed on the second connecting seat (1201); there are two second sliding rods (1202), which are respectively located directly above the two pressing heads (11); the second sliding rods (1202) are vertically arranged on the top surface of the machine platform (1) and are slidably arranged between the second sliding rods (1202) and the support body (101); the cross-sections of the second sliding rods (1202) are all straight-edged elliptical, and hydraulic rods (1203) are installed inside the second sliding rods (1202); the hydraulic rods (1203) are respectively fixed to one of the pressing heads (11).

6. The quick-action flat ring clamping machine according to claim 5, characterized in that: The size adjustment mechanism (3) comprises two first slide grooves (301) opened in parallel on the machine platform (1), the first slide grooves (301) have two groups, respectively corresponding to the positions of the limit blocks (2), the two limit blocks (2) are respectively slidably connected to the first slide grooves (301) at the corresponding positions, the size adjustment mechanism (3) also comprises two second slide grooves (302) opened in parallel on the machine platform (1), the second slide grooves (302) and the first slide grooves (301) are perpendicular to each other, the cross bar (102) is slidably connected to the second slide grooves (302), and the size adjustment mechanism (3) also comprises a limit member (303), the limit member (303) limits the positions of the limit blocks (2) and the cross bar (102).

7. The quick-action flat ring clamping machine according to claim 6, characterized in that: The limiting member (303) comprises a fixing seat (3031) installed on both sides of the machine platform (1), the fixing seat (3031) is provided with a third slide groove (3032), a first slider (3033) is slidably arranged in the third slide groove (3032), the first slider (3033) is respectively fixed to the two ends of the cross bar (102), a first bolt (3034) is installed through the first slider (3033), a limiting plate (3035) is fixed to the bottom of the limiting block (2), a second bolt (3036) is installed through the fixing seat (3031), the second bolt (3036) is coaxial with the limiting plate (3035), the second bolt (3036) is rotatably connected to the fixing seat (3031), and the end of the second bolt away from the fixing seat (3031) is located inside the limiting plate (3035).

8. The quick-action flat ring clamping machine according to claim 7, characterized in that: The feeding mechanism (10) comprises a vibration plate (1001) mounted on the top of the support body (101), the number of the vibration plates (1001) being the same as the number of the pressure heads (11), a transmission plate (1002) being mounted on the support body (101), both ends of the transmission plate (1002) being arc-shaped, the middle part being vertical, a guide rail (1003) being provided on the transmission plate (1002), the guide rail (1003) being T-shaped, the number of the guide rail (1003) being the same as the number of the vibration plates (1001), the top ends of the guide rails being connected to the discharge end of the vibration plates (1001), and the bottom ends of the guide rails being connected to the single group of solid The loading mechanism (10) is connected to the placement groove (9024) on the fixed block (9022); the loading mechanism (10) further includes an electronic detector (1004) installed on the transmission plate (1002); the number of the electronic detectors (1004) is the same as the number of the guide rails (1003), and each of the electronic detectors (1004) is arranged corresponding to one of the guide rails (1003); the loading mechanism (10) further includes an auxiliary component (1005) installed on the transmission plate (1002); the auxiliary component (1005) limits the metal flat ring in a single guide rail (1003) to only one at a time to be added to the placement groove (9024).

9. The quick-action flat ring clamping machine according to claim 8, characterized in that: The auxiliary component (1005) comprises a telescopic cylinder (10051) mounted on the support body (101), the telescopic cylinder (10051) is connected to a second rod (10052), the second rod (10052) and the telescopic cylinder (10051) are arranged vertically, a third rod (10053) is mounted on the top of the second rod (10052), the third rod (10053) is in an "E" shape, and a straight hole (10054) is provided on the transmission plate (1002). The middle end of the rod three (10053) is slidably arranged with the straight hole (10054), a first sieve block (10055) is fixed on the end of one side of the rod three (10053), the top of the first sieve block (10055) close to the straight hole (10054) is a protruding triangular shape, and a second sieve block (10056) is fixed on the end of the other side, the second sieve block (10056) is the same in shape as the first sieve block (10055), and is composed of the first sieve block (10055). 55) With the center position of the middle end of the rod three (10053) as the center of the circle, the rod three (10053) is rotated 180 degrees, and a third sieve block (10057) is fixed to the middle end of the rod three (10053). The top end of the third sieve block (10057) close to the second sieve block (10056) and the bottom end close to the first sieve block (10055) are both protruding triangular shapes. The auxiliary component (1005) also includes a support seat (10058) installed on the transmission plate (1002). Air pipes (10059) are installed relatively through the support seat (10058), one end of the two air pipes (10059) is located at the bottom end of the guide rail (1003), and both are equipped with air nozzles (100510) corresponding to one of the guide rails (1003), and the other end is connected via a three-way head (100511), and the end of the three-way head (100511) not connected to the air pipe (10059) is connected to the pneumatic system via a pipeline (100512).

10. The quick-action flat ring clamping machine according to claim 9, characterized in that: A first trigger hole (201) is provided on one side opposite to the two limit blocks (2), a first trigger lever (202) is provided in each of the first trigger holes (201), a second trigger hole (203) is provided on one side of the cross bar (102) close to the limit block (2), a second trigger lever (204) is provided in the second trigger hole (203), and the first trigger lever (202) and the second trigger lever (204) are both obliquely arranged.

Citation Information

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