A tapping machine for producing steel sleeves
By designing a tapping machine with a flushing and decompression area and a cleaning area, the chips and water stains in the steel sleeve are cleaned by using the flushing pipe and cleaning rods, the problem that the existing tapping machine cannot clean the chips in time is solved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202510133567.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing tapping machines cannot clean the chips in time after processing the steel bar screw sleeves, which affects production efficiency.
A tapping machine for the production of steel bar sleeves is designed, including a workbench, a feeding table and a tapping mechanism. The placement plate is divided into a feeding area, a tapping area, an observation area, a erosion and decomposition area, a cleaning area and a cutting area along the circumferential direction. The cleaning of chips and water stains is achieved through the flushing pipe and cleaning rod.
Effectively remove chips and water stains in the steel sleeve, reducing subsequent cleaning processes and improving production efficiency.
Smart Images

Figure CN119747768A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tapping machines, and in particular to a tapping machine for producing steel bar sleeves. Background Art
[0002] The steel bar screw sleeve is a cylindrical internal threaded accessory used for connecting steel bars. The steel bar screw sleeve is connected to the steel bar with external thread by means of the thread on the inner surface, which enhances the reliability and stability of the connection.
[0003] A tapping machine is a machine tool that uses a tap to process internal threads on the inner surface of a prefabricated hole. Through mechanical, hydraulic, pneumatic or CNC systems, the tap is made to rotate and axially feed to process threaded holes that meet specific specifications. There are many types, including manual, pneumatic, hydraulic, and CNC.
[0004] When processing rebar screw sleeves with a tapping machine, you must first prepare, select a suitable tapping machine and check its operation, prepare a fixture to match the tap and fix the blank, and at the same time check and pre-process the rebar screw sleeve blank and drill a suitable bottom hole; then perform the tapping operation, clamp the blank firmly, install the tap, and set the CNC tapping machine to the speed, feed rate, tapping depth and other parameters, then start the tapping machine, let the tap cut into the bottom hole, observe closely during the tapping process, and retract the tool smoothly after completion; finally, perform a quality inspection to ensure that the processed rebar screw sleeve thread meets the requirements.
[0005] However, although the existing tapping machine can realize automatic loading and unloading after processing when processing the threaded sleeve, it is unable to effectively remove the chips inside the processed steel bar threaded sleeve, so that the steel bar threaded sleeve needs to be further cleaned after the tapping is completed, which greatly affects the production efficiency of the steel bar threaded sleeve. Summary of the invention
[0006] The present invention provides a tapping machine for producing steel bar sleeves, which solves the problem in the related art that the tapping machine cannot clean up the chips in time after processing the steel bar screw sleeves.
[0007] The technical solution of the present invention is as follows: A tapping machine for producing steel bar sleeves, comprising a workbench, a loading platform and a tapping mechanism, wherein the loading platform is used to convey the steel bar sleeves to be processed to the workbench, and the tapping mechanism is used to process the steel bar sleeves on the workbench, and further comprising: A placing plate is intermittently rotated and arranged on the workbench, and the placing plate is divided into a loading area, a tapping area, an observation area, a flushing and removing area, a cleaning area and a unloading area in sequence along the circumferential direction; A lifting plate is slidably disposed on the workbench and is located near the flushing and impurity removal area and the cleaning area; A flushing pipe, one end of which is arranged on the lifting plate, and the other end of which is arranged in the flushing and debris removal area. After the lifting plate is lowered, the flushing pipe enters the steel sleeve located in the flushing and debris removal area, and the flushing pipe is used to clean the chips in the steel sleeve.
[0008] Optionally, also include: A cleaning rod, one end of which is arranged on the lifting plate. After the lifting plate is lowered, the other end of the cleaning rod enters the steel sleeve located in the cleaning area. The cleaning rod is used to clean water stains and chips in the steel sleeve.
[0009] Optionally, also include: A top block is in a truncated cone shape, the top block is arranged in the middle of the placement plate, and the top block has an inclined top surface; A push rod, one end of which is disposed on the lifting plate, and the other end of which is located above the inclined top surface; A push rod is slidably arranged on the end surface of the push rod, the sliding direction of the push rod is perpendicular to the axial direction of the push rod, the bottom surface of the push rod slides against the inclined top surface, and after the lifting plate drives the push rod to move downward, the push rod is used to push the steel sleeve located in the unloading area toward the outside of the placement plate under the guidance of the inclined top surface. Optionally, the placement plate has a plurality of placement grooves, which are respectively arranged in the loading area, the tapping area, the observation area, the flushing and debris removal area, the cleaning area and the unloading area, and the placement grooves are used to place the steel bar sleeves.
[0010] Optionally, also include: There are several limiting collars, each of which is detachably provided with a limiting collar, and each limiting collar has a shrinkage section, which is located in the placing groove, and is used for clamping the steel bar sleeve placed in the placing groove.
[0011] Optionally, also include: A driving mechanism is arranged in the workbench, the placing plate and the lifting plate are both connected to the driving mechanism in a transmission manner, and the driving mechanism is used to drive the placing plate to rotate intermittently and drive the lifting plate to reciprocate at the same time; the driving mechanism includes: A reduction motor is arranged in the workbench; An intermittent transmission member is rotatably disposed in the workbench, and the placement plate is disposed on the intermittent transmission member; A first bevel gear is arranged on a power output end of one side of the reduction motor; A second bevel gear is disposed on the intermittent transmission member, the first bevel gear and the second bevel gear are meshed; A disc is arranged on the power output end on the other side of the reduction motor; A connecting rod has one end eccentrically arranged on the disc and the other end hinged on the lifting plate. After the disc rotates, the connecting rod drives the lifting plate to move back and forth.
[0012] Optionally, the tapping mechanism comprises: A mechanical arm, arranged on the workbench; A mounting seat, arranged on the mechanical arm, wherein the mounting seat has a receiving space; A driver, arranged on a side wall of the mounting seat; A bevel gear plate, arranged on the output end of the driver, and the bevel gear plate is located in the accommodation space; A rotating shaft is disposed in the accommodation space so as to be lifted, slidable and rotatable, and both ends of the rotating shaft pass through the accommodation space; A third bevel gear is disposed on the rotating shaft, the third bevel gear is located in the accommodating space, and the third bevel gear is meshed with the bevel gear plate; A fourth bevel gear is disposed on the rotating shaft, the fourth bevel gear is located in the accommodating space, and the fourth bevel gear is meshed with the bevel gear plate; The tapping drill rod is detachably arranged on the rotating shaft. When the tapping drill rod is tapping, the fourth bevel gear is meshed with the bevel gear plate. When the tapping drill rod is retreating, the third bevel gear is meshed with the bevel gear plate.
[0013] Optionally, also include: A limiting cylinder is arranged in the accommodating space, and the limiting cylinder is sleeved on the rotating shaft. After the tapping drill rod is lifted and slid, the limiting cylinder limits the third bevel gear or the fourth bevel gear.
[0014] Optionally, also include: There are a plurality of guide pillars, each of which is arranged at the corners of the top surface of the mounting seat; A sliding plate is slidably arranged on the guide column, and an end of the rotating shaft away from the tapping drill rod is arranged on the sliding plate; A top plate, arranged on the top of the guide column; A spring, one end of which is arranged on the top plate, and the other end of which is arranged on the sliding plate, and the spring is used to provide a force for the rotating shaft to move downward.
[0015] Optionally, the intermittent transmission member includes: A rotating disk, disposed on the second bevel gear; A column, arranged on the rotating disk and located on one side of the center of the rotating disk; A driven disk is arranged at the bottom of the placement plate, and the driven disk has a slot. The loading area, the tapping area, the observation area, the flushing and removing area, the cleaning area and the unloading area respectively correspond to a slot. After the rotating disk rotates, the column first slides into and then slides out of the slot.
[0016] The working principle and beneficial effects of the present invention are: In the present invention, the steel sleeve to be processed is transported from the loading platform to the loading area of the placement plate, and the placement groove on the placement plate is used to fix the steel sleeve. The placement plate rotates intermittently to send the steel sleeve to the tapping area, and the tapping mechanism performs tapping on the steel sleeve. After the tapping is completed, the placement plate continues to rotate and sends the steel sleeve to the observation area, where the staff can conduct a preliminary inspection of the tapping quality. The placement plate rotates to the flushing and impurity removal area, and the driving mechanism drives the lifting plate to descend, so that the flushing pipe enters the inside of the steel sleeve, and the high-pressure water flow is sprayed into the steel sleeve through the flushing pipe to flush out the internal chips. The placement plate rotates to the cleaning area, and the lifting plate descends again. At this time, the flushing pipe has left, and the cleaning rod enters the steel sleeve. The cleaning rod can rotate or reciprocate to further clean the water stains and chips remaining in the steel sleeve. The placement plate rotates to the unloading area, and the steel sleeve located in the unloading area can be pushed to the outside of the placement plate to complete the unloading. The tapping machine realizes the assembly line operation of steel sleeve processing by setting different areas of the placement plate, thereby improving production efficiency. At the same time, flushing pipes and cleaning rods are set in the flushing and debris removal area and the cleaning area respectively, which can effectively remove the chips and water stains in the steel sleeve, reduce the subsequent cleaning process, and further improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0018] Figure 1 It is a schematic diagram of the overall structure of the tapping machine of the present invention; Figure 2 for Figure 1 A partial enlarged view of the middle part; Figure 3 It is a structural schematic diagram of the tapping machine of the present invention from another perspective; Figure 4 for Figure 3 A partial enlarged view of point B in the middle; Figure 5 It is a schematic diagram of the structure of the driving mechanism of the present invention; Figure 6 for Figure 3 A partial enlarged view of point C in the middle; Figure 7 It is a schematic diagram of the structure of the tapping mechanism of the present invention; Figure 8It is a schematic diagram of the structure of the rotating shaft, the third bevel gear and the fourth rotating gear of the present invention; Fig. 9 for Figure 7 A partial enlarged view of point D in the middle; Fig.10 It is a schematic diagram of the structure of the intermittent transmission member of the present invention.
[0019] In the figure: 001, steel sleeve; 1, workbench; 2, loading platform; 3, tapping mechanism; 4, placement plate; 401, placement slot; 41, loading area; 42, tapping area; 43, observation area; 44, flushing and removing debris area; 45, cleaning area; 46, unloading area; 5, lifting plate; 6, driving mechanism; 7, flushing pipe; 8, cleaning rod; 9, top block; 10, top rod; 11, push rod; 12, limit collar; 1201, contraction section; 13, reduction motor; 14, intermittent Transmission parts; 1401, rotating disk; 1402, column; 1403, driven disk; 1404, slot; 15, first bevel gear; 16, second bevel gear; 17, disc; 18, connecting rod; 19, mechanical arm; 20, mounting seat; 21, driver; 22, bevel gear disk; 23, rotating shaft; 24, third bevel gear; 25, fourth bevel gear; 26, tapping drill rod; 27, limiting cylinder; 28, guide column; 29, sliding plate; 30, top plate; 31, spring. DETAILED DESCRIPTION In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0020] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0021] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0023] Reference Figure 1 to Figure 10 , which is an embodiment of the present invention, provides a tapping machine for steel sleeve production, including a workbench 1, a loading platform 2 and a tapping mechanism 3, the loading platform 2 is used to convey the steel sleeve 001 to be processed to the workbench 1, the tapping mechanism 3 is used to process the steel sleeve 001 on the workbench 1, and also includes a placement plate 4, the placement plate 4 is intermittently rotated and arranged on the workbench 1, and the placement plate 4 is divided into a loading area 41, a tapping area 42, an observation area 43, a flushing and impurity removal area 44, a cleaning area 45 and a unloading area 46 in the circumferential direction; the lifting plate 5 is slidably arranged on the workbench 1 and is located on the side close to the flushing and impurity removal area 44 and the cleaning area 45; one end of the flushing pipe 7 is arranged on the lifting plate 5, and the other end is arranged in the flushing and impurity removal area 44. After the lifting plate 5 is lowered, the flushing pipe 7 enters the steel sleeve 001 located in the flushing and impurity removal area 44, and the flushing pipe 7 is used to clean the chips in the steel sleeve 001.
[0024] In the above scheme, the loading stage: the steel sleeve 001 to be processed is transported from the loading platform 2 to the loading area 41 of the placement plate 4, and the placement groove 401 on the placement plate 4 is used to fix the steel sleeve 001. Specifically, the steel sleeve 001 transported from the loading platform 2 can be installed in the placement groove 401 by manual placement. Tapping stage: the placement plate 4 rotates intermittently to send the steel sleeve 001 to the tapping area 42, and the tapping mechanism 3 performs tapping processing on the steel sleeve 001. Observation stage: after the tapping is completed, the placement plate 4 continues to rotate and sends the steel sleeve 001 to the observation area 43, where the staff can conduct a preliminary inspection of the tapping quality. Flushing and impurity removal stage: the placement plate 4 rotates to the flushing and impurity removal area 44, and the driving mechanism 6 drives the lifting plate 5 to descend, so that the flushing pipe 7 enters the interior of the steel sleeve 001, and sprays high-pressure water into the steel sleeve 001 through the flushing pipe 7 to flush out the internal chips. Cleaning stage: the placement plate 4 rotates to the cleaning area 45, and the lifting plate 5 descends again. At this time, the flushing pipe 7 has left, and the cleaning rod 8 enters the steel sleeve 001. The cleaning rod 8 can rotate or reciprocate to further clean the water stains and chips remaining in the steel sleeve 001. Unloading stage: the placement plate 4 rotates to the unloading area 46, and the lifting plate 5 drives the push rod 10 to move downward. Under the guidance of the inclined top surface, the push rod 11 on the push rod 10 pushes the steel sleeve 001 located in the unloading area 46 to the outside of the placement plate to complete the unloading.
[0025] The tapping machine realizes the assembly line operation of the steel sleeve 001 by setting different areas of the placement plate 4, thereby improving the production efficiency. At the same time, the flushing pipe 7 and the cleaning rod 8 are respectively set in the flushing and removing area 44 and the cleaning area 45, which can effectively remove the chips and water stains in the steel sleeve 001, reduce the subsequent cleaning process, and further improve the production efficiency.
[0026] Furthermore, it also includes a cleaning rod 8, one end of which is set on the lifting plate 5. After the lifting plate 5 is lowered, the other end of the cleaning rod 8 enters the steel sleeve 001 located in the cleaning area 45. The cleaning rod 8 is used to clean water stains and chips in the steel sleeve 001.
[0027] In the above scheme, when the placement plate 4 rotates to the cleaning area 45, the inside of the steel sleeve 001 has been washed by high-pressure water flow. Therefore, there will be more water flow or water stains remaining in the steel sleeve 001. A sponge column or a brush rod is provided on the working end of the lifting plate 5 to facilitate cleaning the inner wall of the steel sleeve 001. The lifting plate 5 descends, and the cleaning rod 8 enters the steel sleeve 001 located in the cleaning area 45. Driven by the lifting plate 5, the cleaning rod 8 can move up and down and rotate, and the brush head is in full contact with the inner wall of the steel sleeve 001 to clean the remaining water stains and chips. The setting of the cleaning rod 8 further improves the cleanliness of the steel sleeve 001, can effectively remove the water stains and chips that cannot be completely cleaned by the flushing pipe 7, ensures the quality of the steel sleeve 001, and reduces the residual impurities.
[0028] Furthermore, it also includes a top block 9, which is truncated cone-shaped and arranged in the middle of the placement plate 4, and has an inclined top surface; one end of the top rod 10 is arranged on the lifting plate 5, and the other end of the top rod 10 is located above the inclined top surface; the push rod 11 is slidably arranged on the end surface of the top rod 10, and the sliding direction of the push rod 11 is perpendicular to the axial direction of the top rod 10, and the bottom surface of the push rod 11 slides and abuts against the inclined top surface. After the lifting plate 5 drives the top rod 10 to move downward, the push rod 11 is used to push the steel sleeve 001 located in the unloading area 46 to the outside of the placement plate 4 under the guidance of the inclined top surface.
[0029] In the above scheme, the inclined top surface of the top block 9 is smooth and has a certain inclination angle. The bottom surface of the push rod 11 contacts the inclined top surface and is connected to the push rod 10 through a dovetail groove. When the placement plate 4 rotates to the unloading area 46, the lifting plate 5 drives the push rod 10 to move downward. As the push rod 10 moves downward, the push rod 11 slides along the end surface of the push rod 10 under the guidance of the inclined top surface, and the sliding direction of the push rod 11 is perpendicular to the axial direction of the push rod 10. The push rod 11 pushes the steel sleeve 001 located in the unloading area 46 to the outside of the placement plate to realize unloading. The unloading structure is simple, and the automatic unloading of the steel sleeve 001 can be realized by the movement of the lifting plate 5, which reduces manual operation and improves the degree of automation and production efficiency of production. Furthermore, the placement plate 4 has a plurality of placement grooves 401, which are respectively arranged in the loading area 41, the tapping area 42, the observation area 43, the flushing and removing debris area 44, the cleaning area 45 and the unloading area 46, and the placement grooves 401 are used to place the steel sleeve 001.
[0030] In the above scheme, the number of placement slots 401 in each area is set according to actual production needs. At each stage, the steel sleeve 001 is placed in the corresponding placement slot 401, and the placement slot 401 plays a role in positioning and fixing the steel sleeve 001, ensuring the stability of the steel sleeve 001 during the processing and avoiding processing errors caused by position offset. The setting of the placement slot 401 improves the accuracy and stability of the processing of the steel sleeve 001, enables each processing step to proceed smoothly, reduces the scrap rate, and improves product quality.
[0031] Furthermore, it also includes a limiting ring 12, which is provided in a plurality, and a limiting ring 12 is detachably provided in each placement groove 401, the limiting ring 12 has a shrinkage section 1201, and the shrinkage section 1201 is located in the placement groove 401, and the limiting ring 12 is used to clamp the steel sleeve 001 placed in the placement groove 401.
[0032] In the above scheme, when the steel sleeve 001 is placed in the placement groove 401, the limiting collar 12 is first installed in the placement groove 401, and then the steel sleeve 001 is installed on the limiting collar 12. The contraction section 1201 of the limiting collar 12 will automatically clamp the steel sleeve 001, further improving the fixing effect of the steel sleeve 001. When the steel sleeve 001 needs to be taken out, the limiting collar 12 can be removed by disassembling the clamp, or the top block 9 set under the placement plate 4 can be used to push the steel sleeve 001 out. The limiting collar 12 further enhances the fixing effect of the steel sleeve 001, prevents the steel sleeve 001 from shaking or displacement during processing, and ensures the processing quality.
[0033] Furthermore, it also includes a driving mechanism 6, which is arranged in the workbench 1, and the placement plate 4 and the lifting plate 5 are both transmission-connected to the driving mechanism 6, and the driving mechanism 6 is used to drive the placement plate 4 to rotate intermittently and simultaneously drive the lifting plate 5 to reciprocate; the driving mechanism includes a reduction motor 13, and the reduction motor 13 is arranged in the workbench 1; the intermittent transmission member 14 is rotatably arranged in the workbench 1, and the placement plate 4 is arranged on the intermittent transmission member 14; the first bevel gear 15 is arranged on the power output end on one side of the reduction motor 13; the second bevel gear 16 is arranged on the intermittent transmission member 14, and the first bevel gear 15 and the second bevel gear 16 are meshed; the disc 17 is arranged on the power output end on the other side of the reduction motor 13; one end of the connecting rod 18 is eccentrically arranged on the disc 17, and the other end is hinged to the lifting plate 5. After the disc 17 rotates, the connecting rod 18 drives the lifting plate 5 to reciprocate.
[0034] In the above scheme, after the reduction motor 13 is started, the meshing transmission of the first bevel gear 15 and the second bevel gear 16 drives the rotating disk 1401 to rotate, and the rotating disk 1401 drives the placement plate 4 to rotate intermittently. At the same time, the power output end on the other side of the reduction motor 13 drives the disc 17 to rotate. When the disc 17 rotates, the connecting rod 18 drives the lifting plate 5 to move back and forth, realizing the synchronous control of the intermittent rotation of the placement plate 4 and the reciprocating movement of the lifting plate 5. The driving mechanism 6 has a compact structure, and the synchronous drive of the placement plate 4 and the lifting plate 5 is realized through the reduction motor 13, which ensures the orderly progress of each processing process and improves the operation stability and reliability of the equipment.
[0035] Specifically, it should be made clear that the reducer has two power output ends, and the two power output ends are respectively located at the two ends of the same output shaft. After the reduction motor 13 is started, the reduction motor 13 will drive the intermittent transmission member 14 to work. The intermittent time of the intermittent transmission member 14 is the tapping time. According to different processing requirements, the processing time can be changed by adjusting the output speed of the reduction motor 13. Although the placement plate 4 rotates intermittently, the lifting plate 5 works continuously. Therefore, during the intermittent work of the placement plate 4, the lifting plate 5 can be lifted and lowered multiple times. It can be seen that the cleaning rod and the flushing pipe can be reciprocated in the steel sleeve 001 to perform cleaning work, thereby improving the cleaning and impurity removal efficiency.
[0036] Further, the tapping mechanism 3 includes a mechanical arm 19, which is arranged on the workbench 1; a mounting seat 20 is arranged on the mechanical arm 19, and the mounting seat 20 has a accommodating space; a driver 21 is arranged on the side wall of the mounting seat 20; a bevel gear disk 22 is arranged on the output end of the driver 21, and the bevel gear disk 22 is located in the accommodating space; a rotating shaft 23 is lifted, slid and rotated in the accommodating space, and both ends of the rotating shaft 23 pass through the accommodating space; a third bevel gear 24 is arranged on the rotating shaft 23, the third bevel gear 24 is located in the accommodating space, and the third bevel gear 24 is meshed with the bevel gear disk 22; a fourth bevel gear 25 is arranged on the rotating shaft 23, the fourth bevel gear 25 is located in the accommodating space, and the fourth bevel gear 25 is meshed with the bevel gear disk 22; a tapping drill rod 26 is detachably arranged on the rotating shaft 23, and when the tapping drill rod 26 taps, the fourth bevel gear 25 is meshed with the bevel gear disk 22, and when the tapping drill rod 26 retracts, the third bevel gear 24 is meshed with the bevel gear disk 22.
[0037] In the above scheme, when the steel sleeve 001 is sent to the tapping area 42, the mechanical arm 19 moves the mounting seat 20 to a suitable position so that the tapping drill rod 26 is aligned with the steel sleeve 001. When the tapping drill rod 26 is against the position of the steel tower to be processed, the steel sleeve 001 will exert an upward pressure on the tapping drill rod 26. Under the action of the pressure, the bevel gear plate 22 and the fourth bevel gear 25 are meshed, and the spring 31 is in a compressed state. Then the driver 21 is started, driving the bevel gear plate 22 to rotate, the bevel gear plate 22 drives the fourth bevel gear 25 to rotate, the fourth bevel gear 25 drives the rotating shaft 23 to rotate, and the tapping drill rod 26 starts to tap the steel sleeve 001. After the tapping is completed, the mechanical arm 19 moves up, and the spring 31 is in a released state. At this time, the driver 21 still maintains the same direction and speed rotation as during tapping. Under the action of the spring 31 and the steel sleeve 001 with internal threads, the shaft 23 moves down, and the bevel gear plate 22 is meshed with the third bevel gear 24. At this time, the tapping drill rod 26 will reverse and retreat. The tapping mechanism 3 can realize the forward and reverse rotation of the tapping drill rod 26 through the transmission of the bevel gear without changing the speed and direction of the driver 21, and the tapping mechanism 3 is completed by the lifting movement of the mechanical arm 19. Not only is the structure simple, but the transmission is reliable, which can meet the requirements of rapid processing of the steel sleeve 001 tapping and improve the efficiency of tapping.
[0038] Furthermore, it also includes a limiting cylinder 27, which is arranged in the accommodating space and sleeved on the rotating shaft 23. After the drill rod is lifted and slid, the limiting cylinder 27 limits the third bevel gear 24 or the fourth bevel gear 25.
[0039] In the above scheme, when the tapping drill rod 26 is lifted and slid, when the third bevel gear 24 or the fourth bevel gear 25 is meshed with the bevel gear plate 22, the limiting cylinder 27 limits the third bevel gear 24 or the fourth bevel gear 25 to prevent lateral displacement during rotation, thereby ensuring the stability and accuracy of the transmission. At the same time, the limiting cylinder 27 can also limit the maximum stroke of the third bevel gear 24 and the fourth bevel gear 25, ensuring that the third bevel gear 24 and the fourth bevel gear 25 can be quickly and accurately meshed with the bevel gear plate 22 for transmission. The setting of the limiting cylinder 27 improves the transmission stability of the tapping mechanism 3, avoids transmission failures caused by displacement, prolongs the service life of the equipment, and ensures the tapping quality.
[0040] Furthermore, it also includes a guide column 28, which has a plurality of guide columns 28, and the plurality of guide columns 28 are all arranged at the corners of the top surface of the mounting seat 20; a sliding plate 29 is slidably arranged on the guide column 28, and one end of the rotating shaft 23 away from the tapping drill rod 26 is arranged on the sliding plate 29; a top plate 30 is arranged on the top of the guide column 28; one end of a spring 31 is arranged on the top plate 30, and the other end is arranged on the sliding plate 29, and the spring 31 is used to provide a force for the rotating shaft 23 to move downward.
[0041] In the above scheme, the guide column 28 is a cylindrical rod body, and there are four of them, which are respectively arranged at the four corners of the top surface of the mounting seat 20. During the tapping process, when the tapping drill rod 26 contacts the steel sleeve 001, the spring 31 is compressed, providing a downward force for the rotating shaft 23, so that the tapping drill rod 26 can better contact the steel sleeve 001, thereby ensuring the tapping effect. After the tapping is completed, the spring 31 restores its elasticity, drives the rotating shaft 23 to move upward, and makes the tapping drill rod 26 retreat. The setting of the spring 31 and the guide column 28 provides stable support and elastic force for the rotating shaft 23, ensures the stability and accuracy of the tapping drill rod 26 during the tapping and retreat process, and improves the tapping quality and efficiency.
[0042] Furthermore, the intermittent transmission member 14 includes a rotating disk 1401, which is arranged on the second bevel gear 16; the column 1402 is arranged on the rotating disk 1401 and is located on one side of the center of the rotating disk 1401; the driven disk 1403 is arranged at the bottom of the placement plate 4, and the driven disk 1403 has a slot 1404, and the loading area 41, the tapping area 42, the observation area 43, the flushing and de-impurity area 44, the cleaning area 45 and the unloading area 46 respectively correspond to a slot 1404. After the rotating disk 1401 rotates, the column 1402 first slides into and then slides out of the slot 1404.
[0043] In the above scheme, the driven disk 1403 is provided with a plurality of slots 1404, and the shape of the slots 1404 matches the column 1402. The reduction motor 13 drives the rotating disk 1401 to rotate through the first bevel gear 15 and the second bevel gear 16. When the rotating disk 1401 rotates, the column 1402 first slides into the corresponding slot 1404 on the driven disk 1403, driving the placement plate 4 to rotate a certain angle, and then the column 1402 slides out of the slot 1404, and the placement plate 4 stops rotating. In this way, the intermittent rotation of the placement plate 4 is achieved, so that the steel sleeve 001 passes through each processing area in turn. The intermittent transmission member 14 has a simple structure. Through the cooperation of the column 1402 and the slot 1404, the precise intermittent rotation of the placement plate 4 is achieved, which ensures the orderly progress of each processing procedure and improves the automation degree and production efficiency of the equipment.
[0044] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A tapping machine for producing steel bar sleeves, comprising a workbench (1), a loading platform (2) and a tapping mechanism (3), wherein the loading platform (2) is used to convey the steel bar sleeves (001) to be processed to the workbench (1), and the tapping mechanism (3) is used to process the steel bar sleeves (001) on the workbench (1), characterized in that: Also includes: A placement plate (4) is intermittently rotatably disposed on the workbench (1), wherein the placement plate (4) is sequentially divided into a loading area (41), a tapping area (42), an observation area (43), a flushing and impurity removal area (44), a cleaning area (45) and a unloading area (46) along a circumferential direction; A lifting plate (5) is slidably disposed on the workbench (1) and is located close to the flushing and impurity removal area (44) and the cleaning area (45); A flushing pipe (7) has one end disposed on the lifting plate (5) and the other end disposed in the flushing and debris removal area (44). After the lifting plate (5) is lowered, the flushing pipe (7) enters the steel sleeve (001) located in the flushing and debris removal area (44). The flushing pipe (7) is used to clean the chips in the steel sleeve (001).
2. A tapping machine for producing steel sleeves according to claim 1, characterized in that: Also includes: A cleaning rod (8) has one end disposed on the lifting plate (5). After the lifting plate (5) is lowered, the other end of the cleaning rod (8) enters the steel sleeve (001) located in the cleaning area (45). The cleaning rod (8) is used to clean water stains and cuttings in the steel sleeve (001).
3. A tapping machine for producing steel sleeves according to claim 1, characterized in that: Also includes: A top block (9) is in the shape of a truncated cone, the top block (9) is arranged in the middle of the placement plate (4), and the top block (9) has an inclined top surface; A push rod (10), one end of which is arranged on the lifting plate (5), and the other end of the push rod (10) is located above the inclined top surface; A push rod (11) is slidably arranged on the end surface of the push rod (10), the sliding direction of the push rod (11) is perpendicular to the axial direction of the push rod (10), the bottom surface of the push rod (11) slides against the inclined top surface, and after the lifting plate (5) drives the push rod (10) to move downward, the push rod (11) is used to push the steel sleeve (001) located in the unloading area (46) toward the outside of the placement plate (4) under the guidance of the inclined top surface.
4. A tapping machine for producing steel sleeves according to claim 1, characterized in that: The placement plate (4) has a plurality of placement grooves (401), and the plurality of placement grooves (401) are respectively arranged in the loading area (41), the tapping area (42), the observation area (43), the flushing and debris removal area (44), the cleaning area (45) and the unloading area (46), and the placement grooves (401) are used to place the steel bar sleeves (001).
5. A tapping machine for producing steel sleeves according to claim 4, characterized in that: Also includes: There are a plurality of limiting collars (12), each of which is detachably provided with a limiting collar (12) in the placement groove (401), the limiting collar (12) having a contraction section (1201), the contraction section (1201) being located in the placement groove (401), and the limiting collar (12) being used to clamp the steel bar sleeve (001) placed in the placement groove (401).
6. A tapping machine for producing steel sleeves according to claim 1, characterized in that: Also includes: The driving mechanism (6) is arranged in the workbench (1); the placement plate (4) and the lifting plate (5) are both in driving connection with the driving mechanism (6); the driving mechanism (6) is used to drive the placement plate (4) to rotate intermittently and simultaneously drive the lifting plate (5) to reciprocate; the driving mechanism (6) comprises: A reduction motor (13) is arranged in the workbench (1); An intermittent transmission member (14) is rotatably disposed in the workbench (1), and the placement plate (4) is disposed on the intermittent transmission member (14); A first bevel gear (15) is arranged on a power output end on one side of the reduction motor (13); a second bevel gear (16) disposed on the intermittent transmission member (14), the first bevel gear (15) and the second bevel gear (16) being meshed; A disc (17) is arranged on the power output end on the other side of the reduction motor (13); A connecting rod (18) has one end eccentrically disposed on the disc (17) and the other end hinged on the lifting plate (5); when the disc (17) rotates, the connecting rod (18) drives the lifting plate (5) to move back and forth.
7. A tapping machine for producing steel sleeves according to claim 1, characterized in that: The tapping mechanism (3) comprises: A mechanical arm (19) is arranged on the workbench (1); A mounting seat (20) is arranged on the mechanical arm (19), and the mounting seat (20) has a receiving space; A driver (21) is arranged on a side wall of the mounting seat (20); A bevel gear disc (22) is arranged on the output end of the driver (21), and the bevel gear disc (22) is located in the accommodation space; A rotating shaft (23) is disposed in the accommodation space so as to be lifted, slidable and rotatable, and both ends of the rotating shaft (23) penetrate the accommodation space; A third bevel gear (24) is disposed on the rotating shaft (23), the third bevel gear (24) is located in the accommodating space, and the third bevel gear (24) is meshed with the bevel gear plate (22); a fourth bevel gear (25), arranged on the rotating shaft (23), the fourth bevel gear (25) being located in the accommodating space, and the fourth bevel gear (25) being meshed with the bevel gear plate (22); The tapping drill rod (26) is detachably mounted on the rotating shaft (23); when the tapping drill rod (26) is tapping, the fourth bevel gear (25) meshes with the bevel gear plate (22); when the tapping drill rod (26) is retreating, the third bevel gear (24) meshes with the bevel gear plate (22).
8. A tapping machine for producing steel sleeves according to claim 7, characterized in that: Also includes: A limiting cylinder (27) is disposed in the accommodating space, and the limiting cylinder (27) is sleeved on the rotating shaft (23). After the tapping drill rod (26) is lifted or slid, the limiting cylinder (27) limits the third bevel gear (24) or the fourth bevel gear (25).
9. A tapping machine for producing steel sleeves according to claim 7, characterized in that: Also includes: A plurality of guide pillars (28), each of which is arranged at a corner of the top surface of the mounting seat (20); A sliding plate (29) is slidably disposed on the guide column (28), and an end of the rotating shaft (23) away from the tapping drill rod (26) is disposed on the sliding plate (29); A top plate (30) disposed on the top of the guide pillar (28); A spring (31) has one end disposed on the top plate (30) and the other end disposed on the sliding plate (29), and the spring (31) is used to provide a force for the rotating shaft (23) to move downward.
10. A tapping machine for producing steel sleeves according to claim 6, characterized in that: The intermittent transmission member (14) comprises: A rotating disk (1401) is arranged on the second bevel gear (16); A column (1402) is disposed on the rotating disk (1401) and is located on one side of the center of the rotating disk (1401); The driven disk (1403) is arranged at the bottom of the placement plate (4), and the driven disk (1403) has a slot (1404). The loading area (41), the tapping area (42), the observation area (43), the flushing and impurity removal area (44), the cleaning area (45) and the unloading area (46) respectively correspond to a slot (1404). After the rotating disk (1401) rotates, the column (1402) first slides into and then slides out of the slot (1404).