Metal profile welding processing device

Abstract

The present invention discloses a metal profile welding processing device, which belongs to the field of laser welding technology, including a frame, and also including: a square tube feeding device, a square tube positioning device, a base feeding device, a base turning device and a welding device, wherein the square tube feeding device is installed on the left side of the frame, the square tube positioning device is installed on the upper side of the frame, the square tube positioning device is located on the right side of the square tube feeding device, the base feeding device is installed on the right side of the frame, the base turning device is installed on the upper side of the frame, the base turning device is located on the left side of the base feeding device, and the welding device is installed on the middle side of the frame, and the base turning device includes: a first bracket, a first limiting plate, a first cylinder and a first push plate. Through the above method, the present invention can quickly and continuously feed square tubes and bases to standard positions and automatically connect square tubes and bases, and can perform pre-welding and continuous annular welding on square tubes and bases.

Description

Technical Field

[0001] The invention relates to the technical field of laser welding, in particular to a metal profile welding processing device. Background Art

[0002] Laser welding is an efficient and precise welding method that uses a high-energy-density laser beam as a heat source. It radiates a high-intensity laser beam onto the metal surface. Through the interaction between the laser and the metal, the metal absorbs the laser energy and quickly melts and solidifies, thereby achieving welding. The laser beam energy is highly concentrated, which can make the welding part reach a very high temperature in a short time, achieving rapid welding. The laser beam spot is small, which makes the laser welding precision high. Laser welding does not require direct contact with the weldment. It is non-contact welding, avoiding mechanical damage to the weldment surface, and also facilitates the realization of automated welding.

[0003] The Chinese patent with publication number CN118218768A proposes an automatic docking type laser welding machine for aluminum profile processing, comprising a workbench, a support plate installed in the middle of the workbench, and a laser welding head for welding aluminum profiles installed in the middle of the upper end of the support plate; it also includes: a first motor is installed in the middle of the right end of the workbench, and the output end of the first motor is fixedly connected to a transmission screw, vertical plates are installed at both ends of the transmission screw, and a movable sleeve is connected to the two vertical plates through a bearing, and the upper and lower ends of the movable sleeve are threadedly connected to a positioning screw; a gear ring is keyed on the movable sleeve, and the lower end of the gear ring is meshed with a linkage gear, and the linkage gear is fixed to the output end of the second motor; two connecting rings are installed between the left and right movable sleeves, the connecting ring is fixed to the telescopic end of the cylinder, the cylinder is fixed to the upper end of the workbench, and two purification cylinders are installed on the inner side of the connecting ring, and the outer middle part of the purification cylinder is fixedly connected to a guide frame.

[0004] However, the technical solution of this patent has the following problems:

[0005] This patent cannot continuously load and position the workpiece to the standard position for docking, and cannot perform pre-welding after docking to improve the subsequent welding accuracy.

[0006] Based on this, the present invention designs a metal profile welding processing device to solve the above problems. Summary of the Invention

[0007] In view of the above-mentioned shortcomings of the prior art, the present invention provides a metal profile welding processing device.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A metal profile welding processing device includes a frame, and also includes: a square tube feeding device, a square tube positioning device, a base feeding device, a base turning device and a welding device, the square tube feeding device is installed on the left side of the frame, the square tube positioning device is installed on the upper side of the frame, the square tube positioning device is located on the right side of the square tube feeding device, the base feeding device is installed on the right side of the frame, the base turning device is installed on the upper side of the frame, the base turning device is located on the left side of the base feeding device, and the welding device is installed on the middle side of the frame, the base turning device includes: a first bracket, a first limiting plate, a first cylinder and a first push plate, the first bracket is fixedly installed on the upper side of the frame, the first limiting plate is fixedly installed on the left side of the first bracket, the first cylinder is fixedly installed on the front side of the first bracket, the first push plate is fixedly installed on the output end of the first cylinder, and the base turning device also includes: a rotating clamping mechanism, and the rotating clamping mechanism is installed on the rear side of the first bracket.

[0010] Furthermore, the rotating clamping mechanism includes: a rotating cylinder, a second bracket, a clamping cylinder and a second cylinder, the rotating cylinder is fixedly mounted on the lower side of the first bracket, the second bracket is rotatably connected to the rear side of the first bracket, the front side of the second bracket is fixedly connected to the output end of the rotating cylinder, the clamping cylinder is fixedly mounted on the lower side of the second bracket, the output end of the clamping cylinder passes through the second bracket and is arranged on the middle side of the second bracket, the second cylinder is fixedly mounted on the lower side of the second bracket, and a push rod is fixedly mounted on the output end of the second cylinder, and the end of the push rod away from the second cylinder passes through the second bracket and is slidably connected to the middle side of the second bracket.

[0011] Furthermore, the square tube feeding device includes: a first vibration plate, which is fixedly installed on the left side of the frame.

[0012] Furthermore, the square tube positioning device includes: a third bracket, a third cylinder, a second push plate and a second limit plate. The third bracket is fixedly mounted on the upper side of the frame, the third cylinder is fixedly mounted on the front side of the third bracket, the second push plate is fixedly mounted on the output end of the third cylinder, the second limit plate is fixedly mounted on the right side of the third bracket, and the output end of the first vibration plate is fixedly connected to the left side of the third bracket.

[0013] Furthermore, the square tube positioning device further includes: a first linear module and a third push plate, the first linear module is fixedly mounted on the rear side of the third bracket, and the third push plate is fixedly mounted on the output end of the first linear module.

[0014] Furthermore, the square tube positioning device also includes: a blanking mechanism, which is installed on the lower side of the third bracket, and the blanking mechanism includes: a fifth cylinder and a sliding bracket, the fifth cylinder is fixedly installed on the lower side of the third bracket, the sliding bracket passes through the third bracket and is slidably connected to the lower side of the third bracket, and an inclined surface is provided on the upper side of the sliding bracket for quick blanking.

[0015] Furthermore, the base loading device includes: a second vibrating plate and a material baffle plate, the second vibrating plate is fixedly mounted on the right side of the frame, the material baffle plate is fixedly mounted on the second vibrating plate for screening the base, the output end of the second vibrating plate is fixedly connected to the right side of the first bracket, and a linear feeder is installed on one side of the output end of the first vibrating plate and the second vibrating plate for auxiliary feeding.

[0016] Furthermore, the welding device includes: a second linear module, an annular bracket, an arc-shaped electric slide and a laser welding head, the second linear module is fixedly installed in the frame, the annular bracket is fixedly installed on the output end of the second linear module, the arc-shaped electric slide is fixedly installed on the side wall of the annular bracket, and the laser welding head is fixedly installed on the output end of the arc-shaped electric slide.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention moves the base to a preset standard position through the cooperation of the first limit plate, the first cylinder and the first push plate of the base turning device, turns the base to the standard position and docks it with the square tube through the rotary clamping mechanism of the base turning device, pushes the square tube to the preset standard position through the cooperation of the third cylinder, the second push plate and the second limit plate of the square tube positioning device, pushes the square tube toward the base and docks it with the base through the cooperation of the first linear module and the third push plate of the square tube positioning device, which is conducive to quickly and continuously loading the square tube and the base to the standard position and automatically docking the square tube and the base;

[0018] 2. Move the preset distance through the arc-shaped electric slide output end of the welding device, and the arc-shaped electric slide output end moves the preset distance to drive the laser welding head to move the preset distance. While the laser welding head moves, it starts to weld the square tube and the base close to the square tube to a preset length. The output end of the second cylinder slowly extends and the output end of the first linear module slowly shortens. The output end of the second cylinder slowly extends to drive the push rod to move to the left. The push rod moves to the left to push the direction tube and base of the preset length to the position of the third push plate. The output end of the first linear module slowly shortens and drives the third push plate to move to the left, so that the square tube and the base move a preset distance to the left. Then the output end of the arc-shaped electric slide continues to move to drive the laser welding head to surround the square tube and the base, and completely weld the square tube and the base together, which is conducive to pre-welding and continuous annular welding of the square tube and the base. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0020] Figure 1 Schematic diagram of the three-dimensional structure of the present invention Figure 1 ;

[0021] Figure 2 It is a front view of the present invention;

[0022] Figure 3 A top view of the present invention;

[0023] Figure 4 Schematic diagram of the three-dimensional structure of the present invention Figure 2 ;

[0024] Figure 5 The structure diagram of the square tube positioning device and the base turning device of the present invention is shown in FIG. Figure 1 ;

[0025] Figure 6 The structure diagram of the square tube positioning device and the base turning device of the present invention is shown in FIG. Figure 2 ;

[0026] Figure 7 It is a structural schematic diagram of the welding device of the present invention.

[0027] The numbers in the figure represent:

[0028] 1. Frame; 2. Square tube feeding device; 21. First vibration plate; 3. Square tube positioning device; 31. Third bracket; 32. Third cylinder; 33. Second push plate; 34. Second limit plate; 35. First linear module; 36. Third push plate; 37. Fifth cylinder; 38. Sliding bracket; 4. Base feeding device; 41. Second vibration plate; 42. Baffle plate; 5. Base turning device; 51. First bracket; 52. First limit plate; 53. First cylinder; 54. First push plate; 55. Rotating cylinder; 56. Second bracket; 57. Clamping cylinder; 58. Second cylinder; 59. Push rod; 6. Welding device; 61. Second linear module; 62. Annular bracket; 63. Arc electric slide; 64. Laser welding head. DETAILED DESCRIPTION

[0029] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0030] The present invention will be further described below with reference to the embodiments.

[0031] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0032] Example 1: In some embodiments, please refer to Figure 1-Figure 7 , a metal profile welding processing device, including a frame 1, and also including: a square tube feeding device 2, a square tube positioning device 3, a base feeding device 4, a base turning device 5 and a welding device 6, the square tube feeding device 2 is installed on the left side of the frame 1, the square tube positioning device 3 is installed on the upper side of the frame 1, the square tube positioning device 3 is located on the right side of the square tube feeding device 2, the base feeding device 4 is installed on the right side of the frame 1, the base turning device 5 is installed on the upper side of the frame 1, the base turning device 5 is located on the left side of the base feeding device 4, and the welding device 6 is installed on the middle side of the frame 1, the base turning device 5 includes: a first bracket 51, a first limiting plate 52, a first cylinder 53 and a first push plate 54, the first bracket 51 is fixedly mounted on the upper side of the frame 1, the first limiting plate 52 is fixedly mounted on the left side of the first bracket 51, the first cylinder 53 is fixedly mounted on the front side of the first bracket 51, and the first push plate 54 is fixedly mounted on the output end of the first cylinder 53, the base turning device 5 also includes: a rotating clamping mechanism, which is mounted on the rear side of the first bracket 51.

[0033] The square tube loading device 2 continuously loads the square tube, the square tube positioning device 3 pushes and positions the square tube, the base loading device 4 continuously loads the base, the base flipping device 5 flips the base to facilitate docking with the square tube, and the welding device 6 welds the square tube and the base, and automatically unloads after welding is completed.

[0034] The output end of the first cylinder 53 of the base turning device 5 extends to drive the first push plate 54 to move backward. The first push plate 54 moves backward to push the base toward the rotating clamping mechanism. The first limit plate 52 is used to limit the left side of the base so that its left side is in the standard position.

[0035] The rotating clamping mechanism includes: a rotating cylinder 55, a second bracket 56, a clamping cylinder 57 and a second cylinder 58. The rotating cylinder 55 is fixedly mounted on the lower side of the first bracket 51, the second bracket 56 is rotatably connected to the rear side of the first bracket 51, the front side of the second bracket 56 is fixedly connected to the output end of the rotating cylinder 55, the clamping cylinder 57 is fixedly mounted on the lower side of the second bracket 56, the output end of the clamping cylinder 57 passes through the second bracket 56 and is arranged on the middle side of the second bracket 56, the second cylinder 58 is fixedly mounted on the lower side of the second bracket 56, and a push rod 59 is fixedly mounted on the output end of the second cylinder 58, and the end of the push rod 59 away from the second cylinder 58 passes through the second bracket 56 and is slidably connected to the middle side of the second bracket 56.

[0036] The clamping cylinder 57 of the rotating clamping mechanism starts to clamp the base pushed over by the first push plate 54, and the output end of the rotating cylinder 55 rotates to drive the second bracket 56 to rotate, so that the base clamped by the clamping cylinder 57 on the upper side of the second bracket 56 rotates ninety degrees at the same time, rotating the base to the standard position.

[0037] The square tube feeding device 2 includes: a first vibration plate 21 , which is fixedly mounted on the left side of the frame 1 .

[0038] The first vibration plate 21 is used to load the square tubes.

[0039] The square tube positioning device 3 includes: a third bracket 31, a third cylinder 32, a second push plate 33 and a second limit plate 34. The third bracket 31 is fixedly mounted on the upper side of the frame 1, the third cylinder 32 is fixedly mounted on the front side of the third bracket 31, the second push plate 33 is fixedly mounted on the output end of the third cylinder 32, the second limit plate 34 is fixedly mounted on the right side of the third bracket 31, and the output end of the first vibration plate 21 is fixedly connected to the left side of the third bracket 31.

[0040] The output end of the third cylinder 32 of the square tube positioning device 3 extends to drive the second push plate 33 to move backward. The second push plate 33 moves backward to drive the square tube to move backward. The second limiting plate 34 limits the right side of the square tube so that the right side of the square tube is in the standard position.

[0041] The square tube positioning device 3 further includes: a first linear module 35 and a third push plate 36 . The first linear module 35 is fixedly mounted on the rear side of the third bracket 31 , and the third push plate 36 is fixedly mounted on the output end of the first linear module 35 .

[0042] The output end of the first linear module 35 of the square tube positioning device 3 extends to drive the third push plate 36 to move rightward. The third push plate 36 moves rightward to push the square tube toward the base, so that the right side of the square tube is close to the left side of the base.

[0043] The square tube positioning device 3 also includes: a blanking mechanism, which is installed on the lower side of the third bracket 31. The blanking mechanism includes: a fifth cylinder 37 and a sliding bracket 38. The fifth cylinder 37 is fixedly installed on the lower side of the third bracket 31. The sliding bracket 38 penetrates the third bracket 31 and is slidably connected to the lower side of the third bracket 31. The upper side of the sliding bracket 38 is provided with an inclined surface for quick blanking.

[0044] The output end of the fifth cylinder 37 of the blanking mechanism extends to drive the sliding bracket 38 to move upward. The sliding bracket 38 moves upward to push the welded square tube out of the third bracket 31. The inclined surface on the upper side of the sliding bracket 38 causes the square tube to fall into the rear side of the third bracket 31.

[0045] The base loading device 4 includes: a second vibration disk 41 and a baffle plate 42. The second vibration disk 41 is fixedly mounted on the right side of the frame 1. The baffle plate 42 is fixedly mounted on the second vibration disk 41 and is used to screen the bases so that the bases are all in a standard state and output from the output end of the second vibration disk 41. The output end of the second vibration disk 41 is fixedly connected to the right side of the first bracket 51. A linear feeder is installed on one side of the output end of the first vibration disk 21 and the second vibration disk 41 for auxiliary feeding.

[0046] The second vibration plate 41 of the base loading device 4 loads the base.

[0047] Embodiment 2: In some embodiments, as Figure 1-Figure 7 As shown, as a preferred embodiment of the present invention, the welding device 6 includes: a second linear module 61, an annular bracket 62, an arc-shaped electric slide rail 63 and a laser welding head 64. The second linear module 61 is fixedly installed in the frame 1, the annular bracket 62 is fixedly installed on the output end of the second linear module 61, the arc-shaped electric slide rail 63 is fixedly installed on the side wall of the annular bracket 62, and the laser welding head 64 is fixedly installed on the output end of the arc-shaped electric slide rail 63. The second linear module 61 can be set as a ball screw second linear module 61.

[0048] The output end of the arc-shaped electric slide 63 of the welding device 6 moves a preset distance, and the output end of the arc-shaped electric slide 63 moves a preset distance, driving the laser welding head 64 to move a preset distance. While the laser welding head 64 moves, it starts to weld the square tube and the base close to the square tube to a preset length. The output end of the second cylinder 58 slowly extends while the output end of the first linear module 35 slowly shortens. The output end of the second cylinder 58 slowly extends and drives the push rod 59 to move to the left. The push rod 59 moves to the left to push the direction tube and base of the welding preset length to the position of the third push plate 36. The output end of the first linear module 35 slowly shortens and drives the third push plate 36 to move to the left, so that the square tube and the base move to the left a preset distance. Then the output end of the arc-shaped electric slide 63 continues to move to drive the laser welding head 64 to surround the square tube and the base, and completely weld the square tube and the base together.

[0049] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A metal profile welding processing device, comprising a frame (1), characterized in that: Also includes: A square tube feeding device (2), a square tube positioning device (3), a base feeding device (4), a base turning device (5) and a welding device (6), wherein the square tube feeding device (2) is mounted on the left side of a frame (1), the square tube positioning device (3) is mounted on the upper side of the frame (1), the square tube positioning device (3) is located on the right side of the square tube feeding device (2), the base feeding device (4) is mounted on the right side of the frame (1), the base turning device (5) is mounted on the upper side of the frame (1), the base turning device (5) is located on the left side of the base feeding device (4), and the welding device (6) is mounted on the frame (1). ) on the middle side, the base turning device (5) includes: a first bracket (51), a first limiting plate (52), a first cylinder (53) and a first push plate (54), the first bracket (51) is fixedly mounted on the upper side of the frame (1), the first limiting plate (52) is fixedly mounted on the left side of the first bracket (51), the first cylinder (53) is fixedly mounted on the front side of the first bracket (51), and the first push plate (54) is fixedly mounted on the output end of the first cylinder (53), and the base turning device (5) also includes: a rotating clamping mechanism, which is mounted on the rear side of the first bracket (51).

2. The metal profile welding processing device according to claim 1, characterized in that: The rotary clamping mechanism comprises: a rotary cylinder (55), a second bracket (56), a clamping cylinder (57) and a second cylinder (58), wherein the rotary cylinder (55) is fixedly mounted on the lower side of the first bracket (51), the second bracket (56) is rotatably connected to the rear side of the first bracket (51), the front side of the second bracket (56) is fixedly connected to the output end of the rotary cylinder (55), the clamping cylinder (57) is fixedly mounted on the lower side of the second bracket (56), the output end of the clamping cylinder (57) passes through the second bracket (56) and is arranged on the middle side of the second bracket (56), the second cylinder (58) is fixedly mounted on the lower side of the second bracket (56), and a push rod (59) is fixedly mounted on the output end of the second cylinder (58), and the end of the push rod (59) away from the second cylinder (58) passes through the second bracket (56) and is slidably connected to the middle side of the second bracket (56).

3. The metal profile welding processing device according to claim 2, characterized in that: The square tube feeding device (2) comprises a first vibration plate (21), wherein the first vibration plate (21) is fixedly mounted on the left side of the frame (1).

4. The metal profile welding processing device according to claim 3, characterized in that: The square tube positioning device (3) comprises: a third bracket (31), a third cylinder (32), a second push plate (33) and a second limit plate (34); the third bracket (31) is fixedly mounted on the upper side of the frame (1); the third cylinder (32) is fixedly mounted on the front side of the third bracket (31); the second push plate (33) is fixedly mounted on the output end of the third cylinder (32); the second limit plate (34) is fixedly mounted on the right side of the third bracket (31); and the output end of the first vibration plate (21) is fixedly connected to the left side of the third bracket (31).

5. The metal profile welding processing device according to claim 4, characterized in that: The square tube positioning device (3) further comprises: a first linear module (35) and a third push plate (36), wherein the first linear module (35) is fixedly mounted on the rear side of the third bracket (31), and the third push plate (36) is fixedly mounted on the output end of the first linear module (35).

6. The metal profile welding processing device according to claim 5, characterized in that: The square tube positioning device (3) further comprises: a blanking mechanism, the blanking mechanism being mounted on the lower side of the third bracket (31), the blanking mechanism comprising: a fifth cylinder (37) and a sliding bracket (38), the fifth cylinder (37) being fixedly mounted on the lower side of the third bracket (31), the sliding bracket (38) penetrating the third bracket (31) and being slidably connected to the lower side of the third bracket (31), and an inclined surface being provided on the upper side of the sliding bracket (38).

7. The metal profile welding processing device according to claim 6, characterized in that: The base loading device (4) comprises: a second vibration disk (41) and a material blocking plate (42); the second vibration disk (41) is fixedly mounted on the right side of the frame (1); the material blocking plate (42) is fixedly mounted on the second vibration disk (41); and the output end of the second vibration disk (41) is fixedly connected to the right side of the first bracket (51).

8. The metal profile welding processing device according to claim 7, characterized in that: The welding device (6) comprises: a second linear module (61), an annular bracket (62), an arc-shaped electric slide rail (63) and a laser welding head (64); the second linear module (61) is fixedly mounted in a frame (1); the annular bracket (62) is fixedly mounted on the output end of the second linear module (61); the arc-shaped electric slide rail (63) is fixedly mounted on the side wall of the annular bracket (62); and the laser welding head (64) is fixedly mounted on the output end of the arc-shaped electric slide rail (63).

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