Machining equipment for new energy high-power motor rotor shaft

By designing a processing equipment including installation unit, transmission unit, clamping unit and welding unit, the problem of misalignment of the motor rotor shaft is solved during the processing process, and the precise positioning and clamping of the motor rotor shaft is achieved, and the accuracy and success rate of welding are improved.

CN119747946APending Publication Date: 2025-04-04JIANGSU UNIV OF TECH
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Patent Information

Application Number
CN202510113088.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The existing motor rotor shafts are prone to slight misalignment during processing, resulting in errors during welding and damage to the motor rotor shaft.

Method used

A processing equipment including a mounting unit, a transmission unit, a clamping unit and a welding unit is designed. The servo motor drives the threaded rod and gear system to achieve precise positioning and clamping of the motor rotor shaft to ensure correct alignment of the shaft before welding.

Benefits of technology

Through the use of this equipment, the misalignment problem of the motor rotor shaft during the processing process can be effectively avoided, the accuracy and success rate of welding can be improved, and the service life of the motor rotor shaft can be extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of motor rotor shafts, and discloses new energy high-power motor rotor shaft machining equipment which comprises an installation unit, a transmission unit, a clamping unit and a welding unit, the installation unit comprises a workbench, supporting legs are fixedly installed on the periphery of the bottom of the workbench, and every two supporting legs are symmetrical to each other; two symmetrical mounting plates are fixedly mounted above the workbench, and a top plate is mounted above the two mounting plates. According to the device, when a top block vertically moves upwards, a first moving plate can be extruded to vertically move upwards under the assistance of a fourth sliding groove and a fourth sliding block, and when the first moving plate vertically moves upwards, an overturning plate can be extruded to overturn under the assistance of a rotating rod; when the overturning plate overturns, the second moving plate can be driven by the sliding rail to vertically move downwards under the assistance of a fifth sliding groove and a fifth sliding block, and therefore the placed motor rotor shaft can be clamped and positioned through the first moving plate and the second moving plate.
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Description

Technical Field

[0001] The present invention belongs to the technical field of motor rotor shafts, and in particular, relates to a processing device for a new energy high-power motor rotor shaft. Background Art

[0002] With the rapid development of new energy technology, the competitiveness of new energy electric vehicles in the market is gradually increasing. As one of the three most important parts of new energy motors, the demand for new energy motors in the market is also huge. For general household electric vehicles and electric buses, the strength requirements for the motor rotor shaft are relatively low, but for heavy-loaded electric trucks, the strength requirements for the motor rotor shaft are relatively high.

[0003] However, during the processing of the existing motor rotor shaft, the staff often needs to align it before clamping it. However, during the alignment, the existing motor rotor shaft is often prone to slight misalignment, which leads to errors in the subsequent welding process, thereby causing damage to the motor rotor shaft.

[0004] In view of this, the present invention is proposed. Summary of the invention

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0006] A processing device for a rotor shaft of a new energy high-power motor, comprising an installation unit, a transmission unit, a clamping unit and a welding unit, wherein the installation unit comprises a workbench, support legs are fixedly installed around the bottom of the workbench, and the four support legs are symmetrical to each other, and two symmetrical mounting plates are fixedly installed above the workbench, and a top plate is installed above the two mounting plates, and two symmetrical rectangular notches are provided on the workbench, and two symmetrical mounting notches are also provided above the workbench, and a first fixing plate and a second fixing plate are fixedly installed above the workbench, respectively, and the two first fixing plates and the second fixing plates are symmetrical to each other, and a first mounting ring and a second mounting ring are also arranged above the workbench, and two motor rotating shafts are arranged in the inner cavities of the first mounting ring, the second mounting ring, the first fixing plate and the second fixing plate;

[0007] The clamping unit comprises two first movable plates and a second movable plates, the two first movable plates and the second movable plates are symmetrical with each other, and one side wall of the two first movable plates and the second movable plates is respectively provided with a fourth sliding mechanism and a fifth sliding mechanism, the fourth sliding mechanism comprises four fourth sliding grooves, the four fourth sliding grooves are respectively arranged on the first fixed plate and the second fixed plate between two of them, the four fourth sliding grooves are symmetrical with each other, the four fourth sliding grooves are slidably installed with a fourth sliding block in the inner cavities of the four fourth sliding grooves, the four fourth sliding blocks are respectively connected to the first movable plate at one end away from the fourth sliding groove, the fifth sliding mechanism comprises four fifth sliding grooves, the four fifth sliding grooves are respectively arranged on the first fixed plate and the second fixed plate, the four fifth sliding grooves are symmetrical with each other, the four fifth sliding grooves are slidably installed with a fifth sliding block in the inner cavities of the four fifth sliding grooves, the four fifth sliding blocks are respectively connected to the second movable plate at one end away from the fifth sliding groove, and the two second movable plates are both provided with slide rails at the bottom;

[0008] The welding unit comprises a gear ring, the inner cavity of the gear ring is provided with a welding assembly, the opposite side walls of the gear ring are provided with circular slide grooves, the inner cavities of the two circular slide grooves are slidably installed with two symmetrical movable sliders, one opposite end of each movable slider is fixedly connected to a limiting rod, and one end of each limiting rod is respectively fixedly connected to the opposite side wall of two mounting plates;

[0009] The transmission unit comprises a driving assembly, and the driving assembly is used to drive the motor rotor shaft to move. The driving assembly can also be used to drive the first moving plate to move vertically upward.

[0010] As a preferred embodiment of the present invention, the driving assembly includes a servo motor, which is installed on a workbench, and a first threaded rod is fixedly installed on the output end of the servo motor, and the first threaded rod movably passes through a side wall of the workbench, and the end of the first threaded rod away from the servo motor is fixedly connected to a second threaded rod, and the second threaded rod is rotatably connected to the inner wall of the workbench, and a first threaded sleeve and a second threaded sleeve are respectively meshed and installed on the first threaded rod and the second threaded rod, and a driving gear is fixedly installed on the first threaded rod and the second threaded rod, and a gear ring is meshed and installed on the driving gear.

[0011] As a preferred embodiment of the present invention, a first sliding mechanism is provided at the bottom of the first threaded sleeve and the second threaded sleeve, and the first sliding mechanism includes a first slide groove, and the first slide groove is opened at the bottom of the inner cavity of the workbench, and two mutually symmetrical first sliding blocks are slidably installed in the inner cavity of the first slide groove, and one end of the two first sliding blocks is fixedly connected to the first threaded sleeve and the second threaded sleeve.

[0012] As a preferred embodiment of the present invention, a placement plate is fixedly installed on the first threaded sleeve and the second threaded sleeve, the two placement plates are symmetrical to each other, the two placement plates are movable through the rectangular slots respectively, the first mounting ring and the second mounting ring are fixedly installed on the opposite side walls of the placement plates respectively, and two symmetrical connecting plates are fixedly installed on the first threaded sleeve and the second threaded sleeve respectively.

[0013] As a preferred embodiment of the present invention, the inner cavities of the two installation slots are movably provided with top blocks, the tops of the two top blocks are provided with first movable plates, the bottoms of the two top blocks are fixedly provided with wedge blocks, and the opposite side walls of the two wedge blocks are provided with second sliding mechanisms.

[0014] As a preferred embodiment of the present invention, the second sliding mechanism includes two second sliding grooves, which are respectively opened on the two opposite side walls of the workbench inner cavity, and two second sliding grooves are slidably installed with two mutually symmetrical second sliding blocks, and the four second sliding blocks are fixedly connected with wedge blocks between each other.

[0015] As a preferred embodiment of the present invention, two symmetrical bearings are provided on the first fixed plate and the second fixed plate, and rotating rods are provided in the inner cavities of the four bearings. The two rotating rods are symmetrical with each other, and one end of the four rotating rods is fixedly connected to a flip plate. Each of the rotating rods is provided with a torsion spring, and one end of each torsion spring is fixedly connected to the flip plate, and the other end is fixedly connected to the bearing, and the upper end of each flip plate is movably arranged on the slide rail.

[0016] As a preferred embodiment of the present invention, the inner cavities of the first mounting ring and the second mounting ring are each provided with two mutually symmetrical circular mounting cylinders, and the inner cavity of each circular mounting cylinder is slidably installed with two mutually symmetrical third sliding grooves, and each of the third sliding grooves is slidably installed with a third sliding rod, and one end of each of the third sliding rods is fixedly connected to a connecting rod, and each of the connecting rods is fixedly connected to a clamping plate at one end opposite to each other, and one end of each third sliding rod is fixedly connected to a reset spring, and the other end of each reset spring is fixedly connected to the inner wall of the circular mounting cylinder.

[0017] As a preferred embodiment of the present invention, four guide rods are fixedly installed on all four sides above the workbench, and lower sliding plates and upper sliding plates are movably installed on the four guide rods, the two lower sliding plates and upper sliding plates are symmetrical to each other, and each of the lower sliding plates and upper sliding plates are respectively arranged on one side of the flip plate.

[0018] As a preferred embodiment of the present invention, each of the lower sliding plates and the upper sliding plates are provided with guide grooves on one side wall opposite to each other, each of the guide grooves are symmetrical with each other, a guide slider is slidably installed in the inner cavity of each guide groove, one end of each guide slider is fixedly connected to an L-shaped mounting plate, each of the L-shaped mounting plates are symmetrical with each other, and a lower positioning rod and an upper positioning rod are respectively provided on the opposite end of each L-shaped mounting plate, and each of the lower positioning rod and the upper positioning rod are respectively movable through the first mounting ring and the second mounting ring.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] When the first movable plate moves upward, the second movable plate can be driven by the slide rail to move vertically downward with the assistance of the fifth slide groove and the fifth slide block, so the motor rotor shaft can be clamped and positioned by the first movable plate and the second movable plate; when the flip plate flips, the lower sliding plate and the upper sliding plate can be driven to move vertically up and down with the assistance of the guide rod respectively, and when the lower sliding plate and the upper sliding plate move vertically up and down, the guide slider can drive the L-shaped mounting plate to move, and when the L-shaped mounting plate moves, the lower positioning rod and the upper positioning rod can be driven to move relative to each other, so as to position and clamp the motor rotor shaft.

[0021] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In the attached picture:

[0023] Figure 1 It is a three-dimensional structural schematic diagram of a processing equipment for a rotor shaft of a new energy high-power motor;

[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of a workbench of a new energy high-power motor rotor shaft processing equipment;

[0025] Figure 3 It is a schematic diagram of the cross-sectional and top-down structure of a workbench of a new energy high-power motor rotor shaft processing equipment;

[0026] Figure 4 It is a schematic diagram of the side view of the workbench structure of a new energy high-power motor rotor shaft processing equipment;

[0027] Figure 5 This is a schematic diagram of the structure above the workbench of a new energy high-power motor rotor shaft processing equipment;

[0028] Figure 6 This is a schematic diagram of the structure of a first fixing plate and a second fixing plate of a processing device for a rotor shaft of a new energy high-power motor;

[0029] Figure 7 This is a schematic diagram of the structure of the first fixing plate of a new energy high-power motor rotor shaft processing equipment;

[0030] Figure 8 This is a schematic diagram of the inner cavity structure of a circular mounting cylinder of a processing equipment for a new energy high-power motor rotor shaft.

[0031] In the figure:

[0032] 100, mounting unit; 101, workbench; 1011, support leg; 1012, mounting plate; 1013, top plate; 102, first mounting ring; 1021, second mounting ring; 1022, first fixing plate; 1023, second fixing plate; 1024, rectangular notch; 1025, mounting notch;

[0033] 200, transmission unit; 201, servo motor; 2011, first threaded rod; 2012, second threaded rod; 2013, first threaded sleeve; 2014, second threaded sleeve; 2015, first slide groove; 2016, first slider; 2017, connecting plate; 202, placement plate; 203, wedge block; 2031, second slide groove; 2032, second slider; 2033, top block; 204, clamping plate; 2041, circular mounting cylinder; 2042, third slide groove; 2043, third slider; 2044, connecting rod; 2045, reset spring;

[0034] 300, clamping unit; 301, first movable plate; 3011, fourth slide groove; 3012, fourth slider; 3013, fifth slide groove; 3014, fifth slider; 3015, second movable plate; 3016, slide rail; 302, flip plate; 3021, bearing; 3022, rotating rod; 3023, torsion spring; 303, guide rod; 3031, lower sliding plate; 3032, guide slide groove; 3033, guide slider; 3034, upper sliding plate; 3035, L-shaped mounting plate; 3036, lower positioning rod; 3037, upper positioning rod;

[0035] 400, welding unit; 401, driving gear; 4011, gear ring; 4012, circular slide; 4013, movable slider; 4014, limit rod; 402, welding assembly. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0037] Embodiment 1:

[0038] like Figures 1 to 8As shown, a processing device for a rotor shaft of a new energy high-power motor includes an installation unit 100, a transmission unit 200, a clamping unit 300 and a welding unit 400. The installation unit 100 includes a workbench 101. Support legs 1011 are fixedly installed around the bottom of the workbench 101. The four support legs 1011 are symmetrical to each other. Two symmetrical mounting plates 1012 are fixedly installed above the workbench 101. A top plate 1013 is installed above the two mounting plates 1012. Two symmetrical rectangular notches 1024 are provided on the workbench 101. Two symmetrical mounting notches 1025 are also provided above the workbench 101. A first fixed plate 1022 and a second fixed plate 1023 are fixedly installed above the workbench 101. The fixed plate 1023, the two first fixed plates 1022 and the second fixed plates 1023 are symmetrical to each other, and the first mounting ring 102 and the second mounting ring 1021 are also arranged above the workbench 101. The inner cavities of the first mounting ring 102, the second mounting ring 1021, the first fixed plate 1022 and the second fixed plate 1023 are provided with two motor rotating shafts; the clamping unit 300 includes two first movable plates 301 and the second movable plates 3015, and the two first movable plates 301 and the second movable plates 3015 are symmetrical to each other. The side walls of the two first movable plates 301 and the second movable plates 3015 are respectively provided with a fourth sliding mechanism and a fifth sliding mechanism, and the fourth sliding mechanism includes four fourth sliding grooves 3011, and the four fourth sliding grooves 301 The first fixed plate 1022 and the second fixed plate 1023 are respectively provided between the four fourth slide grooves 3011, and the four fourth slide grooves 3011 are symmetrical with each other. The inner cavities of the four fourth slide grooves 3011 are all slidably installed with fourth sliders 3012, and the four fourth sliders 3012 are respectively connected to the first movable plate 301 at one end away from the fourth slide grooves 3011. The fifth sliding mechanism includes four fifth slide grooves 3013, and the four fifth slide grooves 3013 are respectively provided on the first fixed plate 1022 and the second fixed plate 1023. The four fifth slide grooves 3013 are symmetrical with each other, and the inner cavities of the four fifth slide grooves 3013 are all slidably installed with fifth sliders 3014, and the four fifth sliders 3014 are respectively connected to the first movable plate 301 at one end away from the fifth slide grooves 3013. The second movable plate 3015, the bottom of the two second movable plates 3015 are both provided with slide rails 3016; the welding unit 400 includes a gear ring 4011, the inner cavity of the gear ring 4011 is provided with a welding assembly 402, the opposite side walls of the gear ring 4011 are provided with circular slide grooves 4012, and the inner cavities of the two circular slide grooves 4012 are both slidably installed with two symmetrical movable sliders 4013, and each movable slider 4013 is fixedly connected to a limiting rod 4014 at one opposite end, and one end of each limiting rod 4014 is respectively fixedly connected to the opposite side wall of the two mounting plates 1012; the transmission unit includes a driving assembly, the driving assembly is used to drive the motor rotor shaft to move, and the driving assembly can also be used to drive the first movable plate 301 to move vertically upward.When the top block 2033 moves vertically upward, it will be able to squeeze the first movable plate 301 to move vertically upward with the assistance of the fourth slide groove 3011 and the fourth slider 3012. When the first movable plate 301 moves vertically upward, it will be able to squeeze the flip plate 302 to flip with the assistance of the rotating rod 3022. When the flip plate 302 flips, it will be able to drive the second movable plate 3015 to move vertically downward with the assistance of the fifth slide groove 3013 and the fifth slider 3014 through the slide rail 3016. 5 to clamp and position the placed motor rotor shaft; when the flip plate 302 is flipped, it will be able to drive the lower sliding plate 3031 and the upper sliding plate 3034 to move vertically up and down with the assistance of the guide rod 303, and when the lower sliding plate 3031 and the upper sliding plate 3034 move vertically up and down, they will be able to drive the L-shaped mounting plate 3035 to move through the guide slider 3033, and when the L-shaped mounting plate 3035 moves, it can respectively drive the lower positioning rod 3036 and the upper positioning rod 3037 to move relative to each other, so as to position and clamp the placed motor rotor shaft.

[0039] like Figures 1 to 7 As shown, in a specific embodiment, the drive assembly includes a servo motor 201, which is mounted on a workbench 101, a first threaded rod 2011 is fixedly mounted on the output end of the servo motor 201, the first threaded rod 2011 movably penetrates a side wall of the workbench 101, a second threaded rod 2012 is fixedly connected to one end of the first threaded rod 2011 away from the servo motor 201, the second threaded rod 2012 is rotatably connected to the inner wall of the workbench 101, a first threaded sleeve 2013 and a second threaded sleeve 2014 are respectively meshed and mounted on the first threaded rod 2011 and the second threaded rod 2012, a driving gear 401 is fixedly mounted on the first threaded rod 2011 and the second threaded rod 2012, and a gear ring 4011 is meshed and mounted on the driving gear 401. In this setting, the installation position and components of the drive assembly are determined.

[0040] like Figures 2 to 3 As shown, further, a first sliding mechanism is provided at the bottom of the first threaded sleeve 2013 and the second threaded sleeve 2014, and the first sliding mechanism includes a first slide groove 2015, the first slide groove 2015 is provided at the bottom of the inner cavity of the workbench 101, and two mutually symmetrical first sliders 2016 are slidably installed in the inner cavity of the first slide groove 2015, and one end of the two first sliders 2016 is fixedly connected to the first threaded sleeve 2013 and the second threaded sleeve 2014. In this setting, the installation position and components of the first sliding mechanism are determined, and it is ensured that the first threaded sleeve 2013 and the second threaded sleeve 2014 can move horizontally.

[0041] like Figures 2 to 3As shown, further, a placement plate 202 is fixedly installed on both the first threaded sleeve 2013 and the second threaded sleeve 2014, the two placement plates 202 are symmetrical to each other, the two placement plates 202 are respectively movable through the rectangular slot 1024, the first mounting ring 102 and the second mounting ring 1021 are respectively fixedly installed on the opposite side walls of the placement plates 202, and two symmetrical connecting plates 2017 are respectively fixedly installed on the first threaded sleeve 2013 and the second threaded sleeve 2014. In this setting, the specific installation positions and components of the first mounting ring 102 and the second mounting ring 1021 are determined.

[0042] Embodiment 2:

[0043] The difference between the above embodiment and this embodiment is that: Figures 1 to 7 As shown, a processing device for a rotor shaft of a new energy high-power motor, the inner cavities of the two installation slots 1025 are both movably provided with top blocks 2033, the tops of the two top blocks 2033 are both provided with first movable plates 301, the bottoms of the two top blocks 2033 are both fixedly provided with wedge-shaped blocks 203, and the opposite side walls of the two wedge-shaped blocks 203 are both provided with second sliding mechanisms. In this configuration, the installation position and components of the top blocks 2033 are determined.

[0044] like Figures 1 to 6 As shown, in a specific embodiment, the second sliding mechanism includes two second slide grooves 2031, which are respectively opened on two opposite side walls of the inner cavity of the workbench 101, and two second slide blocks 2032 symmetrical to each other are slidably installed in the inner cavity of the two second slide grooves 2031, and a wedge block 203 is fixedly connected between the four second slide blocks 2032. In this setting, the installation position and components of the second sliding mechanism are determined.

[0045] like Figures 5 to 7 As shown, further, two mutually symmetrical bearings 3021 are arranged on the first fixed plate 1022 and the second fixed plate 1023, and rotating rods 3022 are arranged in the inner cavity of the four bearings 3021, and the two rotating rods 3022 are symmetrical with each other, and one end of the four rotating rods 3022 is fixedly connected to the flip plate 302, and each rotating rod 3022 is provided with a torsion spring 3023, and one end of each torsion spring 3023 is respectively fixedly connected to the flip plate 302, and the other end is fixedly connected to the bearing 3021, and the upper end of each flip plate 302 is movably arranged on the slide rail 3016. In this setting, the installation position and components of the flip plate 302 are determined.

[0046] Embodiment 3:

[0047] The difference between the above embodiment and this embodiment is that: Figures 1 to 7As shown, a processing device for the rotor shaft of a new energy high-power motor, the inner cavities of the first mounting ring 102 and the second mounting ring 1021 are both provided with two mutually symmetrical circular mounting cylinders 2041, and the inner cavities of each circular mounting cylinder 2041 are both slidably provided with two mutually symmetrical third slide grooves 2042, and each third slide groove 2042 is slidably provided with a third slide bar 2043 between two, and one end of each third slide bar 2043 is fixedly connected with a connecting rod 2044, and one end of each connecting rod 2044 opposite to each other is fixedly connected with a clamping plate 204, and one end of each third slide bar 2043 is fixedly connected with a reset spring 2045, and the other end of each reset spring 2045 is fixedly connected to the inner wall of the circular mounting cylinder 2041. In this setting, the installation position and components of the clamping plate 204 are determined.

[0048] like Figures 1 to 5 As shown, in a specific embodiment, four guide rods 303 are fixedly installed on all four sides of the workbench 101, and lower sliding plates 3031 and upper sliding plates 3034 are movably installed on the four guide rods 303, and the two lower sliding plates 3031 and upper sliding plates 3034 are symmetrical to each other, and each lower sliding plate 3031 and upper sliding plate 3034 is respectively arranged on one side of the flip plate 302. In this arrangement, it is ensured that the lower sliding plates 3031 and upper sliding plates 3034 can move vertically up and down.

[0049] like Figures 1 to 5 As shown, further, each lower sliding plate 3031 and each upper sliding plate 3034 have a guide slot 3032 on one side wall opposite to each other, each guide slot 3032 is symmetrical to each other, each guide slot 3032 has a guide slider 3033 slidably mounted in the inner cavity, each guide slider 3033 has an L-shaped mounting plate 3035 fixedly connected to one end, each L-shaped mounting plate 3035 is symmetrical to each other, and each L-shaped mounting plate 3035 has a lower positioning rod 3036 and an upper positioning rod 3037 on one opposite end, each lower positioning rod 3036 and an upper positioning rod 3037 movably penetrate the first mounting ring 102 and the second mounting ring 1021. In this configuration, it is ensured that the lower positioning rod 3036 and the upper positioning rod 3037 can position the two motor rotor shafts placed therein.

[0050] The implementation principle of a new energy high-power motor rotor shaft processing device of this embodiment is as follows:

[0051] First, the staff places the two motor rotor shafts in the inner cavities of the first mounting ring 102, the first fixing plate 1022, the second mounting ring 1021 and the second fixing plate 1023 respectively (thereby the placed motor rotor shafts can be initially limited by the clamping plate 204, because one end of the clamping plate 204 is inserted into the third sliding rod 2043 in the circular mounting cylinder 2041, which can be moved with the assistance of the third sliding groove 2042 and the return spring 2045, so as to initially limit the motor rotor shaft). When the placement is completed, the staff controls the servo motor 1021 to move the motor rotor shaft 1023 by the controller. The servo motor 201 is in operation. When the servo motor 201 is in operation, it can drive the first threaded rod 2011 and the second threaded rod 2012 to rotate. When the first threaded rod 2011 and the second threaded rod 2012 rotate, it can drive the first threaded sleeve 2013 and the second threaded sleeve 2014 to move horizontally with the assistance of the first slide groove 2015 and the first slider 2016 (because the first threaded rod 2011 and the second threaded rod 2012 have opposite thread directions, they can drive the first threaded sleeve 2013 and the second threaded sleeve 2014 to move horizontally relative to each other);

[0052] When the first threaded sleeve 2013 and the second threaded sleeve 2014 move horizontally relative to each other, the placement plate 202 can be driven to move horizontally relative to each other. When the placement plate 202 moves horizontally relative to each other, the first mounting ring 102 and the second mounting ring 1021 can be driven to move relative to each other. When the first mounting ring 102 and the second mounting ring 1021 move, they can respectively squeeze the two motor rotor shafts to move relative to each other, thereby aligning the two motor rotor shafts with each other.

[0053] When the first threaded sleeve 2013 and the second threaded sleeve 2014 move horizontally, they can drive the connecting plate 2017 to move horizontally. When the connecting plate 2017 moves horizontally to a certain position, it can squeeze the wedge block 203 to move vertically up and down with the assistance of the second slide groove 2031 and the second slider 2032. When the wedge block 203 moves vertically upward, it can drive the top block 2033 to move vertically upward.

[0054] When the top block 2033 moves vertically upward, it will be able to squeeze the first movable plate 301 to move vertically upward with the assistance of the fourth slide groove 3011 and the fourth slider 3012. When the first movable plate 301 moves vertically upward, it will be able to squeeze the flip plate 302 to flip with the assistance of the rotating rod 3022. When the flip plate 302 flips, it will be able to drive the second movable plate 3015 to move vertically downward with the assistance of the fifth slide groove 3013 and the fifth slider 3014 through the slide rail 3016. Therefore, the placed motor rotor shaft can be clamped and positioned by the first movable plate 301 and the second movable plate 3015.

[0055] When the flip plate 302 flips, it can drive the lower sliding plate 3031 and the upper sliding plate 3034 to move vertically up and down with the assistance of the guide rod 303. When the lower sliding plate 3031 and the upper sliding plate 3034 move vertically up and down, they can drive the L-shaped mounting plate 3035 to move through the guide slider 3033. When the L-shaped mounting plate 3035 moves, it can drive the lower positioning rod 3036 and the upper positioning rod 3037 to move relative to each other, so as to position and clamp the placed motor rotor shaft.

[0056] When the motor rotor shafts are positioned, the staff can control the welding assembly 402 through the controller to weld the middle of the two motor rotor shafts.

Claims

1. A processing device for a rotor shaft of a new energy high-power motor, comprising a mounting unit (100), a transmission unit (200), a clamping unit (300) and a welding unit (400), characterized in that: The mounting unit (100) comprises a workbench (101), the bottom of the workbench (101) is fixedly mounted with supporting legs (1011), the four supporting legs (1011) are symmetrical to each other, two symmetrical mounting plates (1012) are fixedly mounted above the workbench (101), a top plate (1013) is mounted above the two mounting plates (1012), the workbench (101) is provided with two symmetrical rectangular notches (1024), and two symmetrical rectangular notches (1024) are also provided above the workbench (101). A mounting notch (1025) is provided on the workbench (101); a first fixing plate (1022) and a second fixing plate (1023) are fixedly installed above the workbench (101), respectively; the two first fixing plates (1022) and the second fixing plates (1023) are symmetrical to each other; a first mounting ring (102) and a second mounting ring (1021) are also provided above the workbench (101); and two motor rotating shafts are provided in the inner cavities of the first mounting ring (102), the second mounting ring (1021), the first fixing plate (1022) and the second fixing plate (1023); The clamping unit (300) comprises two first movable plates (301) and a second movable plate (3015), the two first movable plates (301) and the second movable plates (3015) are symmetrical to each other, one side wall of the two first movable plates (301) and the second movable plates (3015) is respectively provided with a fourth sliding mechanism and a fifth sliding mechanism, the fourth sliding mechanism comprises four fourth sliding grooves (3011), the four fourth sliding grooves (3011) are respectively opened between two of the first fixed plate (1022) and the second fixed plate (1023), the four fourth sliding grooves (3011) are symmetrical to each other, and the inner cavities of the four fourth sliding grooves (3011) are all slidably installed with fourth sliding blocks (3012) , one end of the four fourth sliding blocks (3012) away from the fourth sliding groove (3011) is connected to the first movable plate (301), the fifth sliding mechanism includes four fifth sliding grooves (3013), the four fifth sliding grooves (3013) are respectively arranged on the first fixed plate (1022) and the second fixed plate (1023), the four fifth sliding grooves (3013) are symmetrical to each other, the inner cavities of the four fifth sliding grooves (3013) are all slidably mounted with fifth sliding blocks (3014), the four fifth sliding blocks (3014) are respectively connected to the second movable plate (3015) at one end away from the fifth sliding groove (3013), and the bottoms of the two second movable plates (3015) are both provided with slide rails (3016); The welding unit (400) comprises a gear ring (4011), the inner cavity of the gear ring (4011) is provided with a welding assembly (402), the opposite side walls of the gear ring (4011) are provided with circular slide grooves (4012), the inner cavities of the two circular slide grooves (4012) are slidably mounted with two mutually symmetrical moving sliders (4013), the opposite ends of each of the moving sliders (4013) are fixedly connected to a limiting rod (4014), and one end of each of the limiting rods (4014) is respectively fixedly connected to the opposite side walls of two mounting plates (1012); The transmission unit comprises a driving assembly, which is used to drive the motor rotor shaft to move, and the driving assembly can also be used to drive the first moving plate (301) to move vertically upwards.

2. The processing equipment for the rotor shaft of a new energy high-power motor according to claim 1 is characterized in that: The driving assembly comprises a servo motor (201), the servo motor (201) being mounted on a workbench (101), a first threaded rod (2011) being fixedly mounted on an output end of the servo motor (201), the first threaded rod (2011) being movably inserted through a side wall of the workbench (101), a second threaded rod (2012) being fixedly connected to one end of the first threaded rod (2011) away from the servo motor (201), the second threaded rod (2012) being rotatably connected to an inner wall of the workbench (101), a first threaded sleeve (2013) and a second threaded sleeve (2014) being meshedly mounted on the first threaded rod (2011) and the second threaded rod (2012), a driving gear (401) being fixedly mounted on the first threaded rod (2011) and the second threaded rod (2012), and a gear ring (4011) being meshedly mounted on the driving gear (401).

3. The processing equipment for the rotor shaft of a new energy high-power motor according to claim 2 is characterized in that: A first sliding mechanism is provided at the bottom of the first threaded sleeve (2013) and the second threaded sleeve (2014), and the first sliding mechanism comprises a first slide groove (2015). The first slide groove (2015) is opened at the bottom of the inner cavity of the workbench (101), and two mutually symmetrical first sliding blocks (2016) are slidably installed in the inner cavity of the first slide groove (2015), and one end of the two first sliding blocks (2016) is fixedly connected to the first threaded sleeve (2013) and the second threaded sleeve (2014).

4. The processing equipment for the rotor shaft of a new energy high-power motor according to claim 2 is characterized in that: A placement plate (202) is fixedly mounted on both the first threaded sleeve (2013) and the second threaded sleeve (2014), the two placement plates (202) are symmetrical to each other, the two placement plates (202) are respectively movable through the rectangular slot (1024), a first mounting ring (102) and a second mounting ring (1021) are respectively fixedly mounted on opposite side walls of the placement plates (202), and two symmetrical connecting plates (2017) are respectively fixedly mounted on the first threaded sleeve (2013) and the second threaded sleeve (2014).

5. The processing equipment for the rotor shaft of a new energy high-power motor according to claim 1 is characterized in that: A top block (2033) is movably arranged in the inner cavity of the two installation slots (1025), a first movable plate (301) is arranged above the two top blocks (2033), a wedge-shaped block (203) is fixedly installed at the bottom of the two top blocks (2033), and a second sliding mechanism is arranged on the opposite side walls of the two wedge-shaped blocks (203).

6. The processing equipment for the rotor shaft of a new energy high-power motor according to claim 5 is characterized in that: The second sliding mechanism comprises two second sliding grooves (2031), the two second sliding grooves (2031) are respectively arranged on two opposite side walls of the inner cavity of the workbench (101), the inner cavities of the two second sliding grooves (2031) are both slidably mounted with two mutually symmetrical second sliding blocks (2032), and the four second sliding blocks (2032) are fixedly connected with wedge-shaped blocks (203) in pairs.

7. The processing equipment for the rotor shaft of a new energy high-power motor according to claim 1 is characterized in that: The first fixed plate (1022) and the second fixed plate (1023) are each provided with two symmetrical bearings (3021); the inner cavities of the four bearings (3021) are provided with rotating rods (3022); the two rotating rods (3022) are symmetrical with each other; one end of the four rotating rods (3022) is fixedly connected to a flip plate (302); each rotating rod (3022) is provided with a torsion spring (3023); one end of each torsion spring (3023) is respectively fixedly connected to the flip plate (302), and the other end is fixedly connected to the bearing (3021); the upper end of each flip plate (302) is movably arranged on a slide rail (3016).

8. The processing equipment for the rotor shaft of a new energy high-power motor according to claim 1 is characterized in that: The inner cavities of the first mounting ring (102) and the second mounting ring (1021) are each provided with two mutually symmetrical circular mounting cylinders (2041); the inner cavity of each circular mounting cylinder (2041) is slidably installed with two mutually symmetrical third sliding grooves (2042); each of the third sliding grooves (2042) is slidably installed with a third sliding rod (2043); one end of each third sliding rod (2043) is fixedly connected to a connecting rod (2044); one end of each connecting rod (2044) is fixedly connected to a clamping plate (204); one end of each third sliding rod (2043) is fixedly connected to a reset spring (2045); the other end of each reset spring (2045) is fixedly connected to the inner wall of the circular mounting cylinder (2041).

9. The processing equipment for the rotor shaft of a new energy high-power motor according to claim 1 is characterized in that: Four guide rods (303) are fixedly installed on all four sides above the workbench (101), and lower sliding plates (3031) and upper sliding plates (3034) are movably installed on the four guide rods (303), and the two lower sliding plates (3031) and upper sliding plates (3034) are symmetrical to each other, and each of the lower sliding plates (3031) and upper sliding plates (3034) is respectively arranged on one side of the flip plate (302).

10. The processing equipment for the rotor shaft of a new energy high-power motor according to claim 9 is characterized in that: Each of the lower sliding plates (3031) and the upper sliding plates (3034) is provided with a guide slot (3032) on one side wall opposite to each other, and each of the guide slots (3032) is symmetrical with each other. A guide slider (3033) is slidably installed in the inner cavity of each guide slot (3032), and one end of each guide slider (3033) is fixedly connected with an L-shaped mounting plate (3035), and each of the L-shaped mounting plates (3035) is symmetrical with each other. A lower positioning rod (3036) and an upper positioning rod (3037) are respectively provided at the opposite end of each L-shaped mounting plate (3035), and each of the lower positioning rod (3036) and the upper positioning rod (3037) are respectively movable and pass through the first mounting ring (102) and the second mounting ring (1021).