Numerical control machine tool for machining end part of marine steel
By designing a CNC machine tool with integrated plasma cutting, grinding and painting functions, the problem of the ends of marine T-shaped steel need to be transferred to a special grinding equipment for grinding after plasma cutting, achieving an efficient and precise processing process, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202510042594.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-01-10
AI Technical Summary
In the prior art, the ends of marine T-shaped steel need to be transferred to a special grinding equipment for grinding after plasma cutting, resulting in complex operation, low production efficiency, large processing accuracy errors, and easy to rust, affecting structural safety and service life.
A CNC machine tool with integrated plasma cutting, grinding and painting functions was designed. The servo motor drives the common seat to flip, so that grinding and painting without moving the end of the steel is achieved, reducing equipment transfer and manual intervention, and improving production efficiency and processing accuracy.
The design reduces processing errors and time delays, improves production efficiency, avoids rust and additional cleaning, and improves product quality and the safety and service life of the ship structure.
Smart Images

Figure CN119748116A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ship steel processing, in particular to a numerical control machine tool for processing the ends of ship steel. Background Art
[0002] Marine T-steel is a kind of steel with T-shaped cross section, which is widely used in ship structures, especially the skeleton, frame and supporting parts of the hull. The structure has good strength and stability. The main purpose of processing the ends of marine T-steel is to ensure the accuracy and adaptability of its joints, reduce assembly errors, and improve the safety and durability of the structure. The processed ends can be better welded or connected with other parts. At present, plasma cutting is mostly used for cutting the ends of marine T-steel. Compared with other cutting methods (such as oxygen cutting or mechanical cutting), plasma cutting has higher cutting speed, more precise cutting edge, smaller heat-affected zone and less deformation. The heat generated by plasma cutting is concentrated, which can effectively reduce the oxide layer and burrs of steel, ensure the quality of cutting surface, and improve the efficiency of subsequent processing. In addition, plasma cutting is suitable for thicker materials, less pollutants are generated during the cutting process, and it is more environmentally friendly.
[0003] Common CNC machine tools in the prior art can generally only perform plasma pre-cutting or grinding on the ends of marine T-shaped steel. After the ends of marine T-shaped steel are pre-cut by plasma cutting machines, they need to be transferred to special grinding equipment for grinding. The transfer process increases the complexity of operation and the space occupied by equipment, reducing production efficiency. Secondly, the coordination between multiple devices may lead to processing accuracy errors and time delays, increase the need for manual intervention, and increase production costs. After the ends of marine steel are directly stored after grinding, the ends of marine steel will rust. The surface of steel is easily exposed to moisture and oxygen in the air, causing rust. Rust not only affects the appearance of steel and reduces its corrosion resistance, but may also cause a decrease in mechanical properties, affecting the overall safety and service life of the ship structure. In addition, the rust layer will increase the difficulty of subsequent processing and require additional cleaning work. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that the commonly used CNC machine tools in the prior art can generally only pre-cut or grind the ends of marine T-shaped steel. After the ends of marine T-shaped steel are pre-cut by a plasma cutting machine, they need to be transferred to a dedicated grinding device for grinding. The transfer process increases the complexity of operation and the space occupied by the equipment, reducing production efficiency. Secondly, the coordination between multiple devices may lead to processing accuracy errors and time delays, increase the need for manual intervention, and increase production costs. In addition, after the ends of marine steel are directly stored after grinding, the ends of marine steel will rust. The surface of the steel is easily exposed to moisture and oxygen in the air, causing rust. Rust not only affects the appearance of the steel and reduces its corrosion resistance, but also may cause a decrease in mechanical properties, affecting the overall safety and service life of the ship structure. In addition, the rust layer will increase the difficulty of subsequent processing and require additional cleaning work. A CNC machine tool for processing the ends of marine steel is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A CNC machine tool for processing the ends of marine steel materials comprises a processing box, a control box and a stage, wherein the control box is fixedly arranged at the edge of the front side of the processing box, a receiving cavity is opened at the top of the processing box, a stage is fixedly arranged at the side of the receiving cavity, horizontal rods are symmetrically fixedly arranged at the top of the stage in the receiving cavity, an auxiliary rod is fixedly arranged between two of the horizontal rods, a vertical cylinder is fixedly arranged at the middle position of the bottom of the auxiliary rod, a holding seat is fixedly arranged at the output end of the vertical cylinder, and CNC cutting components for plasma cutting the ends of steel materials placed on the top of the stage are arranged at the ends of the two horizontal rods, and the CNC cutting components comprise a horizontal motor, a vertical motor and a plasma cutting machine. A servo motor is fixedly arranged on the side of the processing machine box, a common seat is fixedly arranged on the output end of the servo motor, a horizontal seat is fixedly arranged on the side of the stage, the other end of the horizontal seat extends into the side of the common seat, and an attraction electromagnet is fixedly arranged on the top of the horizontal seat that extends into one end of the common seat, and a composite processing component for grinding and then painting the end of the steel is arranged on the common seat, the composite processing component includes a sealed painting component and a steel end face grinding component, the steel end face grinding component includes a grinding cylinder and a grinding motor, the sealed painting component includes a sealing box, a sealing cylinder, a T-box, and an extension pipe, the end of the extension pipe is fixedly connected to the T-box, and the side of the T-box is equidistantly provided with injection holes.
[0007] Optionally, the processing machine box is provided with an insertion slot at the bottom of the accommodating cavity, a storage box is movably inserted into the insertion slot, and a lifting handle is fixedly provided at the top edge of the storage box.
[0008] Optionally, the processing box is provided with a material drop groove on the rear side of the loading platform, and a docking slope is fixedly provided at the bottom of the material drop groove. The side of the docking slope is fixedly connected to the loading platform, and a material guide slope is fixedly provided at the bottom of the docking slope.
[0009] Optionally, horizontal U-rods are fixedly provided on the sides of the two horizontal rods, horizontal motors are fixedly provided on the sides of the horizontal U-rods, horizontal screws are fixedly provided on the output ends of the horizontal motors, a transverse block is threaded into the outer wall of the horizontal screw, the side of the transverse block is in contact with the side of the horizontal U-rod, a vertical U-rod is fixedly provided on the side of the transverse block away from the horizontal U-rod, a vertical motor is fixedly provided on the top of the vertical U-rod, a vertical screw is fixedly provided on the output end of the vertical motor, and a plasma cutting machine is threaded into the outer wall of the vertical screw.
[0010] Optionally, a grinding cylinder is fixedly provided on the side surface of the common seat, a grinding motor is fixedly provided on the output end of the grinding cylinder, and a grinding disc is fixedly provided on the output end of the grinding motor.
[0011] Optionally, the bottom of the sealing cylinder is fixedly provided on the side of the common seat, an extension tube is fixedly provided on the output end of the sealing cylinder, the extension tube is movably inserted into the side of the sealing box, the sealing box is fixedly provided with a docking tube at the extension tube insertion position, a docking tube is fixedly provided on the top of the docking tube, a connecting ring is fixedly provided on the outer wall of one end of the extension tube away from the docking tube, and an auxiliary sealing component is provided on the top of the sealing box for sealing the bottom of the sealing box when the sealing box reaches the paint spraying and sealing station.
[0012] Optionally, the side of the connecting ring is fixedly connected to one end of the connecting spring, the other end of the connecting spring is fixedly connected to the side of the docking tube, the extension tube is movably inserted into the interior of the docking tube, a release hole is provided on the top of the extension tube, the diameter of the release hole is the same as the diameter of the docking tube, and an inverted T-groove is provided on the side of the sealing box away from the sealing cylinder.
[0013] Optionally, the auxiliary sealing assembly includes a pulling magnetic plate, a sealing magnetic plate, and a vertical rod. A top groove is opened on the top of the sealing box, a docking frame is fixedly provided on the top of the top groove, and a pulling magnetic plate is fixedly connected to the top of the docking frame.
[0014] Optionally, the common seat is provided with a receiving groove at the lower edge of the sealing box, a transverse groove is provided at the midline of the receiving groove, a vertical rod is movably inserted into the transverse groove, and a sealing magnetic plate is fixedly provided on the top of the vertical rod.
[0015] A method for processing the end of a ship steel material comprises the following steps:
[0016] S1, pre-cutting and pre-grinding of the ends of the marine steel, the ends of the marine steel extend into the top of the common seat at an appropriate distance, and the ends of the marine steel on the top of the stage are cut by a CNC plasma cutting assembly, and the servo motor drives the common seat to flip, and drives the grinding assembly to rotate to one end of the marine steel end, and grinds the ends of the marine steel;
[0017] S2, the end of the marine steel is sealed and sprayed with paint to prevent rust. The servo motor drives the common seat to flip again, driving the sealing spray painting assembly to rotate to one end of the marine steel end. The sealing spray painting assembly can wrap one end of the marine steel end and paint the marine steel end.
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] 1. The present invention has a servo motor fixedly arranged on the side of the inner cavity of the CNC machine tool, a common seat fixedly arranged on the output end of the servo motor, and four horizontal surfaces of the common seat are sequentially provided with a composite processing component for first grinding and then painting the end of the steel material, the composite processing component includes a sealing and painting component and a steel end face grinding component. During the plasma cutting process, due to the action of the high-temperature plasma arc, slag, sputtering and oxide layer often appear on the cutting surface, resulting in an uneven cutting surface, and even unevenness. Grinding can remove these uneven parts, making the cutting surface smoother and smoother, meeting the precision requirements of shipbuilding. After the composite processing component is set on the CNC machine tool for plasma cutting of the ship steel end, on the premise that the entire ship steel end does not move, the end of the ship steel can be grinded and then painted in sequence, thereby avoiding the cumbersome process of transferring to other equipment in the traditional process. This design enables the steel ends to be polished and painted without moving, reducing processing errors and time delays and improving production efficiency. At the same time, the integration of sealing, painting and polishing functions of the composite processing components not only saves space and cost, but also effectively avoids damage or contamination caused by transfer, thereby improving processing accuracy and product quality.
[0020] 2. One of the core components of the composite polishing assembly of the present invention is a sealed spray-painting assembly. The sealed spray-painting assembly can first wrap one end of the marine steel to be painted, and complete the spray-painting and rust prevention of the end of the marine steel in a smaller sealed space. The sealed space can effectively control the airflow and spray diffusion during the painting process, avoid paint waste and environmental pollution, and improve the uniformity of the coating. The sealed environment can reduce the entry of external moisture, impurities or dust in the air into the painting area, ensure the quality of the coating, and extend the anti-corrosion effect of the steel. Finally, the sealed spray-painting can also control the temperature and humidity during painting, further improving the anti-rust effect.
[0021] 3. A horizontal seat is suspended inside the common seat of the present invention, and an attraction electromagnet is arranged on the top of the horizontal seat. The attraction electromagnet can assist the end of the marine steel when the end of the entire marine steel is cut by the CNC machine tool. When the servo motor drives the common seat to rotate and switch its function, the cutting waste will be released and dumped into the storage box at the same time to avoid the accumulation of waste in the working area and ensure the cleanliness of the processing environment. This design not only improves the stability and safety of the cutting process, but also effectively reduces the workload of manual cleaning and improves production efficiency.
[0022] 4. One of the core components of the composite polishing assembly of the present invention is a sealed spray paint assembly. The sealed spray paint assembly has error correction. When an inverted T-groove is provided on the side of the sealed spray paint assembly's sealing box, when the processing end of the marine T-steel fails to be correctly inserted into the inverted T-groove, so that the processing end of the marine T-steel fails to be wrapped by the sealed spray paint assembly, the sealed spray paint assembly cannot spray paint, and the sealed box is in a state of connection with the outside world, thereby preventing the paint spray system from starting in a non-sealed environment. This design not only ensures high precision and coating quality during the painting process, but also effectively protects the environment. Since painting can only be carried out in a closed sealed space, the leakage of harmful substances during the painting process is avoided, and the pollution to the air and the impact on the surrounding environment are reduced. This closed environment ensures that the painting operation will not be disturbed by external dust, moisture, etc., and further improves the uniformity and durability of the coating.
[0023] 5. In order for the marine T-steel to fit the side of the common seat during processing and for the sealing box to be correctly connected with the processing end of the marine T-steel, the bottom of the sealing box must be set to an open surface. Therefore, when the sealing box is sealed and sprayed, an auxiliary sealing assembly composed of a sealing magnetic plate and a pulling magnetic plate is set at the bottom of the sealing box. When the sealing box is close to the marine T-steel, the pulling magnetic plate will temporarily close the bottom of the sealing box due to the magnetic force of pulling the sealing magnetic plate. When the pulling magnetic plate is not needed, it retracts onto the common seat to avoid being cut by the laser emitted by the plasma cutting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0025] Figure 2 for Figure 1 Another perspective structural diagram of .
[0026] Figure 3 for Figure 1 Schematic diagram of the rear view structure.
[0027] Figure 4 It is a structural schematic diagram of the material guide slope and its connecting parts.
[0028] Figure 5 It is a schematic diagram of the structure of the CNC cutting component.
[0029] Figure 6 It is a schematic diagram of the structure of the steel end composite processing component and its connecting parts.
[0030] Figure 7 It is a schematic diagram of the structure of the composite processing component of the steel end.
[0031] Figure 8 for Figure 7 Another perspective structural diagram of .
[0032] Fig. 9 for Figure 8 Schematic diagram of the semi-exploded structure.
[0033] Fig.10 This is a schematic diagram of the half-section structure of the sealed paint spraying component.
[0034] Fig.11 Schematic diagram of the structure for removing the sealing box for sealing the paint spray assembly.
[0035] Fig.12 for Fig.11 Schematic diagram of the semi-exploded structure.
[0036] In the figure: 1, accommodating chamber; 2, processing machine box; 3, control box; 4, insertion slot; 5, storage box; 6, lifting handle; 7, material drop slot; 8, material guide slope; 9, docking slope; 10, loading platform; 11, horizontal motor; 12, horizontal U rod; 13, horizontal screw; 14, vertical motor; 141, vertical screw; 15, horizontal movement block; 16, plasma cutting machine; 17, vertical U rod; 18, holding seat; 19, vertical cylinder; 20, auxiliary rod; 21, horizontal rod; 22, horizontal seat; 221, attraction electromagnetic Iron; 23. Grinding cylinder; 231. Grinding motor; 24. Servo motor; 241. Common seat; 2410. Transverse slot; 2411. Accommodating slot; 242. Sealing magnetic plate; 2420. Vertical rod; 25. Sealing box; 251. Inverted T slot; 252. Top slot; 26. Docking frame; 27. Pulling magnetic plate; 28. Docking tube; 29. T-box; 291. Injection hole; 30. Extension tube; 301. Release hole; 31. Docking tube; 32. Connecting spring; 33. Connecting ring; 34. Grinding cylinder. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0038] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0039] Reference Figure 1-12 A CNC machine tool for processing the end of ship steel comprises a processing box 2, a control box 3 and a loading platform 10. The control box 3 is fixedly arranged at the edge of the front side of the processing box 2. A accommodating chamber 1 is opened at the top of the processing box 2. The loading platform 10 is fixedly arranged on the side of the accommodating chamber 1. Horizontal rods 21 are symmetrically fixedly arranged at the top of the loading platform 10 in the accommodating chamber 1. An auxiliary rod 20 is fixedly arranged between the two horizontal rods 21. A vertical cylinder 19 is fixedly arranged at the middle position of the bottom of the auxiliary rod 20. A pressing seat 18 is fixedly arranged at the output end of the vertical cylinder 19. An empty groove matching the side cross-sectional size of the ship T-shaped steel is arranged at the bottom of the pressing seat 18. When the vertical cylinder 19 is extended, the ship T-shaped steel will be pressed on the top of the loading platform 10 through the pressing seat 18.
[0040] A CNC cutting component for plasma cutting the end of the steel placed on the top of the stage 10 is arranged at the end of the two horizontal rods 21, and the CNC cutting component includes a horizontal motor 11, a vertical motor 14, and a plasma cutter 16. A servo motor 24 is fixedly arranged on the side of the processing chassis 2. When the servo motor 24 is set, its single rotation angle is set to ninety degrees, and a common seat 241 is fixedly arranged at the output end of the servo motor 24. When the common seat 241 and the stage 10 are installed, there is a certain gap between the common seat 241 and the opposite end of the stage 10. A horizontal seat 22 is fixedly arranged on the side of the stage 10, and the other end of the horizontal seat 22 extends into the side of the common seat 241. The horizontal seat 22 extends into the top of one end of the common seat 241, and an attraction electromagnet 221 is fixedly arranged. A composite processing component for grinding the end of the steel and then painting is arranged on the common seat 241.
[0041] The composite processing component includes a sealed painting component and a steel end face grinding component. The steel end face grinding component includes a grinding cylinder 23 and a grinding motor 231. The sealed painting component includes a sealed box 25, a sealed cylinder 34, a T-box 29, and an extension tube 30. The end of the extension tube 30 is fixedly connected to the T-box 29, and the side of the T-box 29 is equidistantly provided with injection holes 291. The processing chassis 2 is provided with an insertion groove 4 at the bottom of the accommodating cavity 1, and a storage box 5 is movably inserted into the insertion groove 4. A lifting handle 6 is fixedly provided at the top edge of the storage box 5. The processing chassis 2 is provided with a blanking groove 7 on the rear side of the loading platform 10. The processing chassis 2 is fixedly provided with a docking slope 9 at the bottom of the blanking groove 7. The side of the docking slope 9 is fixedly connected to the loading platform 10, and a material guide slope 8 is fixedly provided at the bottom of the docking slope 9. The storage box 5 is used to store cutting waste. The docking slope 9 and the material guide slope 8 can release the processed marine T-steel.
[0042] A horizontal U-rod 12 is fixedly arranged on the side of the two horizontal rods 21, a horizontal motor 11 is fixedly arranged on the side of the horizontal U-rod 12, a horizontal screw 13 is fixedly arranged on the output end of the horizontal motor 11, a transverse block 15 is screwed into the outer wall of the horizontal screw 13, the side of the transverse block 15 is in contact with the side of the horizontal U-rod 12, a vertical U-rod 17 is fixedly arranged on the side of the transverse block 15 away from the horizontal U-rod 12, a vertical motor 14 is fixedly arranged on the top of the vertical U-rod 17, a vertical screw 141 is fixedly arranged on the output end of the vertical motor 14, a plasma cutter 16 is screwed into the outer wall of the vertical screw 141, the horizontal motor 11, the vertical motor 14, the horizontal screw 13, and the vertical screw 141 constitute a two-dimensional position control system of the plasma cutter 16, which controls the plasma cutter 16 to move along a specified cutting path.
[0043] A grinding cylinder 23 is fixedly provided on the side of the common seat 241, a grinding motor 231 is fixedly provided on the output end of the grinding cylinder 23, a grinding disc is fixedly provided on the output end of the grinding motor 231, a sealing cylinder 34 is fixedly provided on the side of the common seat 241 at the bottom, an extension tube 30 is fixedly provided on the output end of the sealing cylinder 34, the extension tube 30 is movably inserted into the side of the sealing box 25, a docking tube 31 is fixedly provided on the sealing box 25 at the insertion position of the extension tube 30, a docking tube 28 is fixedly provided on the top of the docking tube 31, a connecting ring 33 is fixedly provided on the outer wall of one end of the extension tube 30 away from the docking tube 31, and an auxiliary sealing component is provided on the top of the sealing box 25 for sealing the bottom of the sealing box 25 when the sealing box 25 reaches the paint spraying and sealing station.
[0044] The side of the connecting ring 33 is fixedly connected to one end of the connecting spring 32, and the other end of the connecting spring 32 is fixedly connected to the side of the docking tube 31. The extension tube 30 is movably inserted into the interior of the docking tube 31. A release hole 301 is provided at the top of the extension tube 30. The diameter of the release hole 301 is the same as the diameter of the docking tube 28. An inverted T-slot 251 is provided on the side of the sealing box 25 away from the sealing cylinder 34. When setting, the inverted T-slot 251 is proportional to the side cross-sectional size of the actual processed marine T-steel. The size of the inverted T-slot 251 is slightly larger than the side cross-sectional size of the actual processed marine T-steel.
[0045] The auxiliary sealing assembly includes a pulling magnetic plate 27, a sealing magnetic plate 242, and a vertical rod 2420. A top groove 252 is provided on the top of the sealing box 25. A docking frame 26 is fixedly provided on the top of the top groove 252. The top of the docking frame 26 is fixedly connected with the pulling magnetic plate 27. The common seat 241 is provided with a receiving groove 2411 at the lower edge of the sealing box 25. A transverse groove 2410 is provided at the midline position of the receiving groove 2411. The transverse groove 2410 is movably inserted with a vertical rod 2420. The vertical rod 242 A sealing magnetic plate 242 is fixedly arranged on the top, and the vertical rod 2420 and the transverse movement groove 2410 limit the transverse movement limit position of the sealing magnetic plate 242. The top view cross-sectional dimensions of the sealing magnetic plate 242 and the accommodating groove 2411 are the same. The accommodating groove 2411 is used to accommodate the sealing magnetic plate 242. When the sealing magnetic plate 242 and the pulling magnetic plate 27 are installed, the magnetic properties of the opposite surfaces of the installed sealing magnetic plate 242 and the pulling magnetic plate 27 are opposite. When the pulling magnetic plate 27 moves transversely, the sealing magnetic plate 242 will be pulled transversely by magnetic force.
[0046] The specific implementation steps and principles of the present invention are as follows:
[0047] When the entire device is in standby state, the sealing cylinder 34 and the grinding cylinder 23 are both in a retracted state. At this time, the pulling magnetic plate 27 will store the sealing magnetic plate 242 in the accommodating groove 2411 through magnetic force, and the docking tube 28 is connected to the external painting equipment. The worker puts the marine T-shaped steel to be processed on the top of the loading platform 10 and starts the vertical cylinder 19. The vertical cylinder 19 will press the marine T-shaped steel down through the holding seat 18. One end of the marine T-shaped steel extends to the top of the common seat 241. The end of the marine steel is pre-cut and pre-grinded, and the end of the marine steel extends to the top of the common seat 241 at an appropriate distance.
[0048] The attraction electromagnet 221 uses magnetic force to attract the end of the marine steel, and uses the CNC plasma cutting component to cut the end of the marine steel on the top of the stage 10. The servo motor 24 drives the common seat 241 to flip, and drives the grinding component to rotate to one end of the marine steel to grind the end of the marine steel. At the same time, when the servo motor 24 is started, the attraction electromagnet 221 is powered off, and when the common seat 241 flips, the cutting waste will be shaken into the storage box 5.
[0049] When the end of the marine steel is sealed and sprayed for rust prevention, there are two situations. The servo motor 24 drives the common seat 241 to flip again, drives the sealing spray paint assembly to rotate to one end of the marine steel end, and starts the sealing cylinder 34 to drive the sealing box 25 to move horizontally.
[0050] When one end of the marine T-steel is correctly inserted into the inverted T-slot 251, the connecting spring 32 will not be compressed, the release hole 301 is aligned with the docking tube 28, and the external painting equipment will spray paint on one end of the marine T-steel through the spray hole 291 of the docking tube 28, the extension tube 30, and the T-box 29.
[0051] When one end of the marine T-steel cannot be correctly inserted into the inverted T-slot 251, the connecting spring 32 will be compressed, the release hole 301 will be staggered with the docking tube 28, and the external painting equipment will not spray paint to one end of the marine T-steel through the docking tube 28, the extension tube 30, and the spray hole 291 of the T-box 29. It should be added that no matter which of the above situations is the case, when the sealing box 25 is close to the marine T-steel, the pulling magnetic plate 27 will temporarily close the bottom of the sealing box 25 due to the magnetic force pulling the sealing magnetic plate 242.
[0052] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A CNC machine tool for processing the ends of ship steel materials, comprising a processing box (2), a control box (3), and a stage (10), characterized in that: A control box (3) is fixedly arranged at the edge of the front side of the processing machine box (2); a receiving chamber (1) is opened at the top of the processing machine box (2); a loading platform (10) is fixedly arranged on the side of the receiving chamber (1); horizontal rods (21) are symmetrically fixedly arranged on the top of the loading platform (10) in the receiving chamber (1); an auxiliary rod (20) is fixedly arranged between two of the horizontal rods (21); a vertical cylinder (19) is fixedly arranged at the middle position of the bottom of the auxiliary rod (20); a holding seat (18) is fixedly arranged at the output end of the vertical cylinder (19); and a pressure plate (18) is provided at the ends of the two horizontal rods (21) for plasma treatment of the ends of steel materials placed on the top of the loading platform (10). A numerically controlled cutting assembly for cutting, the numerically controlled cutting assembly comprising a horizontal motor (11), a vertical motor (14), and a plasma cutting machine (16); a servo motor (24) is fixedly arranged on the side of the processing machine box (2); a common seat (241) is fixedly arranged on the output end of the servo motor (24); a horizontal seat (22) is fixedly arranged on the side of the loading platform (10); the other end of the horizontal seat (22) extends into the side of the common seat (241); an attraction electromagnet (221) is fixedly arranged on the top of one end of the horizontal seat (22) extending into the common seat (241); and a composite processing assembly for first grinding and then painting the end of a steel material is arranged on the common seat (241).
2. A CNC machine tool for processing ship steel ends according to claim 1, characterized in that: The composite processing component comprises a sealing spray painting component and a steel end face grinding component, wherein the steel end face grinding component comprises a grinding cylinder (23) and a grinding motor (231), wherein the sealing spray painting component comprises a sealing box (25), a sealing cylinder (34), a T-box (29), and an extension pipe (30), wherein the end of the extension pipe (30) is fixedly connected to the T-box (29), wherein the side of the T-box (29) is equidistantly provided with spray holes (291), wherein the processing machine box (2) is provided with an insertion groove (4) at the bottom of the accommodating cavity (1), wherein a storage box (5) is movably inserted into the insertion groove (4), and a lifting handle (6) is fixedly provided at the top edge of the storage box (5).
3. A CNC machine tool for processing ship steel ends according to claim 1, characterized in that: The processing machine box (2) is provided with a material drop groove (7) on the rear side of the loading platform (10), and the processing machine box (2) is fixedly provided with a connection slope (9) at the bottom of the material drop groove (7), the side of the connection slope (9) is fixedly connected to the loading platform (10), and the bottom of the connection slope (9) is fixedly provided with a material guide slope (8).
4. A CNC machine tool for processing ship steel ends according to claim 1, characterized in that: A horizontal U rod (12) is fixedly arranged on the side of the two horizontal rods (21), a horizontal motor (11) is fixedly arranged on the side of the horizontal U rod (12), a horizontal screw rod (13) is fixedly arranged on the output end of the horizontal motor (11), a transverse block (15) is screwed into the outer wall of the horizontal screw rod (13), the side of the transverse block (15) is in contact with the side of the horizontal U rod (12), a vertical U rod (17) is fixedly arranged on the side of the transverse block (15) away from the horizontal U rod (12), a vertical motor (14) is fixedly arranged on the top of the vertical U rod (17), a vertical screw rod (141) is fixedly arranged on the output end of the vertical motor (14), and a plasma cutter (16) is screwed into the outer wall of the vertical screw rod (141).
5. The CNC machine tool for processing the end of ship steel according to claim 1, characterized in that: A grinding cylinder (23) is fixedly arranged on the side of the common seat (241), a grinding motor (231) is fixedly arranged on the output end of the grinding cylinder (23), and a grinding disc is fixedly arranged on the output end of the grinding motor (231).
6. The CNC machine tool for processing the end of ship steel according to claim 1, characterized in that: The bottom of the sealing cylinder (34) is fixedly arranged on the side of the common seat (241); an extension tube (30) is fixedly arranged on the output end of the sealing cylinder (34); the extension tube (30) is movably inserted into the side of the sealing box (25); a docking tube (31) is fixedly arranged on the sealing box (25) at the insertion position of the extension tube (30); a docking tube (28) is fixedly arranged on the top of the docking tube (31); a connecting ring (33) is fixedly arranged on the outer wall of one end of the extension tube (30) away from the docking tube (31); and an auxiliary sealing component is arranged on the top of the sealing box (25) for sealing the bottom of the sealing box (25) when the sealing box (25) reaches the spray painting and sealing station.
7. A CNC machine tool for processing ship steel ends according to claim 6, characterized in that: The side surface of the connecting ring (33) is fixedly connected to one end of the connecting spring (32), and the other end of the connecting spring (32) is fixedly connected to the side surface of the docking tube (31). The extension tube (30) is movably inserted into the interior of the docking tube (31). A release hole (301) is provided at the top of the extension tube (30). The diameter of the release hole (301) is the same as that of the docking tube (28). An inverted T-groove (251) is provided on a side surface of the sealing box (25) away from the sealing cylinder (34).
8. The CNC machine tool for processing the end of ship steel according to claim 6, characterized in that: The auxiliary sealing assembly comprises a pulling magnetic plate (27), a sealing magnetic plate (242), and a vertical rod (2420); a top groove (252) is provided on the top of the sealing box (25); a docking frame (26) is fixedly provided on the top of the top groove (252); and a pulling magnetic plate (27) is fixedly connected to the top of the docking frame (26).
9. A CNC machine tool for processing ship steel ends according to claim 8, characterized in that: The common seat (241) is provided with a receiving groove (2411) at the lower edge of the sealing box (25), and a transverse groove (2410) is provided at the midline of the receiving groove (2411). A vertical rod (2420) is movably inserted into the transverse groove (2410), and a sealing magnetic plate (242) is fixedly arranged on the top of the vertical rod (2420).
10. A method for processing the end of a ship steel material, used for a CNC machine tool for processing the end of a ship steel material as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, pre-cutting and pre-grinding the end of the marine steel, the end of the marine steel extends into the top of the common seat (241) by an appropriate distance, and the end of the marine steel on the top of the stage (10) is cut by a CNC plasma cutting assembly, and the servo motor (24) drives the common seat (241) to flip, and drives the grinding assembly to rotate to one end of the marine steel end, and grinds the end of the marine steel; S2, the end of the marine steel is sealed and sprayed with paint to prevent rust. The servo motor (24) drives the common seat (241) to flip again, driving the sealing spraying paint assembly to rotate to one end of the marine steel end. The sealing spraying paint assembly can wrap one end of the marine steel end and spray paint the marine steel end.
Citation Information
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