A shield engineering mechanical assembly machining device

By combining the design of the grinding mechanism and the cooling mechanism, efficient grinding of the hob cutter ring and efficient recycling of the coolant are achieved, solving the problems of low efficiency and cumbersome operation of existing equipment.

CN119748216BActive Publication Date: 2025-10-21CHINA UNIV OF GEOSCIENCES (BEIJING)
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Patent Information

Application Number
CN202510099482.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-10-21
Estimated Expiration
2045-01-22

AI Technical Summary

Technical Problem

Existing hob cutter ring grinding equipment has low working efficiency, the steps of separating coolant and grinding chips are cumbersome, and the coolant is inconvenient to use.

Method used

The design combines the grinding mechanism with the cooling mechanism. The grinding mechanism realizes the synchronous grinding of two sets of knife rings through the special-shaped grinding roller and the clamping assembly. The cooling mechanism realizes the efficient spraying of coolant and separation of grinding chips through the nozzle and separation assembly.

Benefits of technology

It improves grinding efficiency, reduces the amount of coolant used, simplifies the operating process, and realizes the automatic recycling of coolant.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to shield engineering machinery assembly machining technical field, especially relates to a kind of shield engineering machinery assembly machining equipment, including shell, shell left and right side wall are fixedly connected with main girder, the upper side of the middle part of main girder is fixedly connected with vertical plate, the left and right sides of vertical plate and its top are provided with the grinding mechanism for grinding two groups of cutter ring, cooling mechanism for cooling cutter ring grinding is arranged on the upper end of vertical plate, grinding mechanism includes rotationally connected on the shaft one of vertical plate, the front end of shaft one is detachably fixedly connected with special-shaped grinding roller, the grinding mechanism and cooling mechanism used in the present application are used in cooperation, can be automatically completed the rapid grinding of two groups of cutter ring under the condition that coolant is fully sprayed, work efficiency is multiplied, part of structure in equipment is controlled using single drive, maintenance work is simple and easy, simultaneously, coolant can be recycled and reused, use time-saving and labor-saving.
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Description

Technical Field

[0001] The present invention relates to the technical field of shield engineering machinery component machining, and in particular to shield engineering machinery component machining equipment. Background Art

[0002] A tunnel boring machine, also known as a tunnel boring machine, is a large-scale mechanical equipment used to excavate tunnels in underground projects. It can work in various geological conditions, including soft soil, hard rock, etc., and can effectively control surface subsidence. The shield machine consists of multiple key components, each of which plays a specific role to ensure the normal operation and safety of the machine.

[0003] The cutting head is the front-end component of the shield machine, which is responsible for directly cutting or crushing rocks and soil. The cutting head is equipped with different types of cutting tools, such as hobs, scrapers, tooth cutters, etc., to adapt to different geological conditions. The hob is the key component of the cutting head for crushing rocks. The hob will roll with the rotation of the cutting head and crush the rock in front through its huge pressure and rotational motion. A cutter ring is installed on the periphery of the hob. The hob ring is a vital component of the shield machine, and its performance directly affects the efficiency and cost of the entire tunnel excavation process. Due to the harsh working environment of the hob ring, its surface often produces some wear, dents or cracks. In order to maintain the normal use of the hob ring, it is necessary to perform grinding and maintenance processing on the hob ring.

[0004] There are many types of existing hob cutter ring grinding and maintenance processing equipment, including CNC grinders, tool grinders and grinding wheel dressers. Although these processing equipment can grind and maintain hob cutter rings well, they can generally only complete the grinding of one set of cutter rings at a time, and the work efficiency needs to be improved. At the same time, hob cutter rings are large parts, and the grinding tools used are small, so the friction contact area between the tool and the hob cutter ring is small. Using small tools to process large hob cutter rings requires further improvement in work efficiency. At the same time, the existing processing equipment requires secondary processing and separation of coolant and grinding chips, and the working steps are relatively cumbersome and inconvenient to use. Summary of the Invention

[0005] Technical problem to be solved: The present invention provides a shield engineering machinery component machining equipment that can solve the above-mentioned problems.

[0006] Technical solution: In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a shield engineering machinery component machining equipment, including a shell, a main beam fixedly connected between the left and right side walls of the shell, a vertical plate fixedly connected to the upper side of the middle of the main beam, and grinding mechanisms for grinding two sets of knife rings are commonly provided on the left and right sides of the vertical plate and on the vertical plate, and a cooling mechanism for cooling the knife ring grinding is provided on the upper end of the vertical plate.

[0007] The grinding mechanism includes a rotating shaft rotatably connected to the vertical plate, the front end of the rotating shaft is detachably fixedly connected to a special-shaped grinding roller, the outer contour of the special-shaped grinding roller fits the outer contour of the knife ring, and the left and right sides of the special-shaped grinding roller are jointly provided with a clamping assembly for clamping the two sets of knife rings. The clamping assembly includes a round seat movably arranged on the left and right sides of the vertical plate, a plurality of guide grooves are equidistantly provided on the circumference of the front side wall of the round seat, a stop seat is slidably connected in the guide groove, and the outer end of the stop seat is in contact with the inner ring wall of the knife ring, and the rear sides of the left and right round seats are jointly provided with a driving assembly for controlling the synchronous rotation of the two and the special-shaped grinding roller.

[0008] The cooling mechanism includes a movable rod that slides forward and backward and passes through the upper end of the vertical plate. The front end of the movable rod is fixedly connected to a two-way electric push rod. The left and right output ends of the two-way electric push rod are fixedly connected to a mounting plate. A number of nozzles spraying downward are fixedly connected to the mounting plate at equal distances. A common pipe of the several nozzles is connected to the liquid distribution pipe. The middle pipe of the liquid distribution pipe is connected to a liquid inlet pipe, and the liquid inlet pipe is connected to an external coolant delivery system. A reciprocating moving component for controlling its reciprocating movement forward and backward is provided at the rear end of the movable rod. The cooling mechanism also includes a separation component arranged on the lower side of the main beam for separating grinding chips and coolant.

[0009] As a preferred technical solution of the present invention, the inner end of each of the said seats is commonly provided with a tightening component for controlling its movement along the guide groove.

[0010] As a preferred technical solution of the present invention, the tightening component includes a mounting column fixedly connected to the center of the round seat, a turntable is rotatably connected to the mounting column, a vortex track is integrally fixedly connected to the front side of the turntable, and meshing blocks are meshed and connected to the vortex track in one-to-one correspondence with the guide grooves, the meshing blocks are fixedly connected to the retaining seat in one-to-one correspondence, a bevel gear ring is fixedly connected to the rear side of the turntable, a bevel gear ring is meshed and connected to the periphery of the bevel gear ring, bevel gear one is fixedly connected to the output end of motor one, and motor one is fixedly connected to the rear wall of the round seat.

[0011] As a preferred technical solution of the present invention, the upper and lower sides of the left and right round seats are commonly provided with contact components for controlling the two to approach or move away from the special-shaped grinding roller.

[0012] As a preferred technical solution of the present invention, the close component includes a movable ring seat rotatably connected to the outer periphery of the left and right round seats, the upper sides of the left and right movable ring seats are symmetrically threadedly connected to the bidirectional screw rod, the bidirectional screw rod is rotatably connected between the left and right walls of the shell, the lower sides of the left and right movable ring seats are slidingly connected to the guide rod, the guide rod is fixedly connected between the left and right walls of the shell, and one end of the bidirectional screw rod extends to the outside of the shell and is fixedly connected to the output end of motor 2.

[0013] As an optimal technical solution of the present invention, the driving assembly includes a bevel gear disk fixedly connected to the center of the rear side of the round seat, the periphery of the bevel gear disk is meshed and connected with bevel gear 2, the center of bevel gear 2 is fixedly connected with a connecting sleeve, the connecting sleeve is rotatably connected to the support plate, the support plate is fixedly connected to the rear wall of the round seat, the centers of the left and right connecting sleeves slide together and are limitedly connected to the limiting sliding shaft, the limiting sliding shaft is rotatably connected between the left and right walls of the shell, one end of the limiting sliding shaft extends to the outside of the shell and is fixedly connected to the output end of motor three, motor three is fixedly connected to the outside of the shell, the position of the limiting sliding shaft corresponding to the vertical plate is fixedly connected with bevel gear three, the front side of bevel gear three is meshed and connected with bevel gear four, and bevel gear four is fixedly connected to rotating shaft one.

[0014] As a preferred technical solution of the present invention, the diameter of the bevel gear disk is much larger than the diameter of bevel gear two, the diameters of bevel gear two, bevel gear three and bevel gear four are the same, the installation directions of bevel gear two and bevel gear three are opposite, and the diameters of bevel gear five and bevel gear six are the same and smaller than the diameter of bevel gear four.

[0015] As a preferred technical solution of the present invention, the reciprocating moving component includes a mounting seat fixedly connected to the rear end of the movable rod, a section of the movable rod between the mounting seat and the vertical plate is sleeved with a spring, a contact wheel is rotatably connected in the mounting seat, a cam is rollingly connected to the rear side of the contact wheel, a rotating shaft three is fixedly connected to the lower side of the cam, rotating shaft three is rotatably connected to the rear side of the vertical plate through a fixed block, a bevel gear six is ​​fixedly connected to the lower end of rotating shaft three, and bevel gear six is ​​meshedly connected to bevel gear three.

[0016] As a preferred technical solution of the present invention, the separation assembly includes a separation bucket hinged on the lower side of the main beam, the separation bucket is tilted forward, the interior of the separation bucket is hollow, and a filtrate plate is installed at the opening above it, the lower end of the separation bucket is fixedly connected to a chip collecting bucket, a pipe on one side wall of the lower end of the separation bucket is connected to a liquid outlet pipe, and a vibration component for controlling its vibration is provided at the bottom of the separation bucket.

[0017] As a preferred technical solution of the present invention, the vibrating component includes a rotating shaft 2 which is rotatably connected to the rear side of the vertical plate through a fixed block, the upper end of the rotating shaft 2 is fixedly connected to a bevel gear 5, and the bevel gear 5 is meshed with the bevel gear 3, and the lower end of the rotating shaft 2 is fixedly connected to a short swing plate, and the end of the short swing plate away from the rotating shaft 2 is hinged with a connecting arm, and the end of the connecting arm away from the short swing plate is hinged to the mounting block through a sphere, and the mounting block is fixedly connected to the bottom of the separation bucket.

[0018] Beneficial effects:

[0019] 1. The grinding mechanism adopted in the present invention can quickly grind two sets of knife rings. The knife rings and special-shaped grinding rollers adopt the same drive, and different gears are engaged to produce different speeds. It can not only automatically change the grinding position of the knife rings, but also make the two rotate in opposite directions, thereby improving the grinding effect and being energy-saving and efficient as a whole.

[0020] 2. The cooling mechanism adopted in the present invention can be accurately applied to the grinding cooling of cutter rings of different diameters and thicknesses, and can automatically separate the grinding chips and coolant through the separation component. By recycling the coolant, the use of coolant is reduced, energy is saved, and consumables are low.

[0021] 3. The grinding mechanism and cooling mechanism adopted in the present invention are used in combination, which can automatically complete the rapid grinding of two sets of knife rings under the condition of sufficient spraying of coolant, and the working efficiency is multiplied. Some structures in the equipment are controlled by a single drive, and the maintenance work is simple and easy. At the same time, the coolant can be automatically recycled and reused, which saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below with reference to the accompanying drawings and examples.

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0024] Figure 2 It is a front structural schematic diagram of the present invention.

[0025] Figure 3 It is a front sectional structural schematic diagram of the round seat of the present invention.

[0026] Figure 4 It is a rear cross-sectional structural schematic diagram of the round seat of the present invention.

[0027] Figure 5 It is a rear perspective structural diagram of the present invention with the shell removed.

[0028] Figure 6 It is a partial three-dimensional structural schematic diagram of the cooling mechanism of the present invention.

[0029] Figure 7 This invention Figure 5 Schematic diagram of the enlarged structure of area A in the middle.

[0030] Figure 8 This invention Figure 5 Schematic diagram of the enlarged structure of area B in the middle.

[0031] Figure 9 It is a schematic diagram of the three-dimensional structure of the cutter ring actually machined by the present invention.

[0032] In the figure: 1. Housing; 2. Grinding mechanism; 21. Clamping assembly; 211. Approaching component; 2111. Bidirectional screw; 2112. Moving ring seat; 2113. Guide rod; 212. Round seat; 2121. Guide groove; 2122. Mounting column; 213. Anchor seat; 214. Tightening component; 2141. Rotating plate; 2142. Engaging block; 2143. Vortex track; 2144. Bevel gear 1; 2145. Motor 1; 2146. Bevel gear ring; 22. Special-shaped grinding roller; 23. Driving assembly; 231. Bevel gear disc; 232. Bevel gear 2; 233. Support plate; 234. Limiting slide shaft; 235. Connecting sleeve; 236. Bevel gear 3; 24. Rotating shaft 1; 25 , bevel gear four; 3. main beam; 4. cooling mechanism; 41. separation component; 411. filtrate plate; 412. separation bucket; 413. chip collecting bucket; 414. liquid outlet pipe; 415. vibration component; 4151. rotating shaft two; 4152. short swing plate; 4153. connecting arm; 4154. mounting block; 4155. bevel gear five; 42. movable rod; 43. liquid dispensing pipe; 44. mounting plate; 45. nozzle; 46. liquid inlet pipe; 47. bidirectional electric push rod; 48. reciprocating moving component; 481. contact wheel; 482. cam; 483. rotating shaft three; 484. mounting seat; 485. spring; 486. bevel gear six; 5. motor two; 6. motor three; 7. vertical plate. DETAILED DESCRIPTION

[0033] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered by the claims.

[0034] See Figure 1 and Figure 9 A shield engineering machinery component machining equipment includes a shell 1, a main beam 3 is fixedly connected between the left and right side walls of the shell 1, a vertical plate 7 is fixedly connected to the upper middle side of the main beam 3, and a grinding mechanism 2 for grinding two sets of knife rings is commonly provided on the left and right sides and on the vertical plate 7. A cooling mechanism 4 for cooling the knife ring grinding is provided on the upper end of the vertical plate 7.

[0035] See Figure 1 、 Figure 2 、 Figure 5 、 Figure 8 and Figure 9The grinding mechanism 2 includes a rotating shaft 24 rotatably connected to the vertical plate 7, and the front end of the rotating shaft 24 is detachably fixedly connected to the special-shaped grinding roller 22. The outer contour of the special-shaped grinding roller 22 fits the outer contour of the knife ring. The left and right sides of the special-shaped grinding roller 22 are jointly provided with a clamping assembly 21 for clamping the two sets of knife rings. The clamping assembly 21 includes a round seat 212 movably arranged on the left and right sides of the vertical plate 7. A plurality of guide grooves 2121 are equidistantly provided on the circumference of the front side wall of the round seat 212. A stop seat 213 is slidably connected in the guide groove 2121. The outer end of the stop seat 213 contacts the inner ring wall of the knife ring. The rear sides of the left and right round seats 212 are jointly provided with a driving assembly 23 for controlling the synchronous rotation of the two and the special-shaped grinding roller 22.

[0036] During specific operation, the special-shaped grinding roller 22 is driven to rotate by rotating shaft 1 24, and the special-shaped grinding roller 22 grinds the outer surfaces of the two sets of knife rings synchronously, and the knife rings are fixed by the respective support seats 213 on the same round seat 212. During specific use, the special-shaped grinding roller 22 that matches the outer contour of the actual knife ring is selected in a targeted manner.

[0037] See Figure 1 、 Figure 6 、 Figure 7 The cooling mechanism 4 includes a movable rod 42 that slides forward and backward and passes through the upper end of the vertical plate 7. The front end of the movable rod 42 is fixedly connected to a two-way electric push rod 47. The left and right output ends of the two-way electric push rod 47 are fixedly connected to a mounting plate 44. A number of nozzles 45 spraying downward are fixedly connected to the mounting plate 44 at equal intervals. The common pipeline of the several nozzles 45 is connected to the liquid distribution pipe 43. The middle pipeline of the liquid distribution pipe 43 is connected to a liquid inlet pipe 46. The liquid inlet pipe 46 is connected to an external coolant delivery system (the external coolant delivery system is not shown in the figure). A reciprocating motion component 48 for controlling its reciprocating movement forward and backward is provided at the rear end of the movable rod 42. The cooling mechanism 4 also includes a separation component 41 arranged on the lower side of the main beam 3 for separating grinding chips and coolant.

[0038] During specific operation, the coolant is transported to the liquid inlet pipe 46 through the external coolant delivery system, and the coolant is transported to each nozzle 45 by the liquid distribution pipe 43. The nozzle 45 sprays the coolant onto the contact position between the special-shaped grinding roller 22 and the cutter ring. When the type of the special-shaped grinding roller 22 and the cutter ring changes, the position of the contact gap between the two will also change. The bidirectional electric push rod 47 changes the left and right position of the nozzle 45 to adapt to the change in the position of the contact gap between the special-shaped grinding roller 22 and the cutter ring.

[0039] See Figure 2 、 Figure 3 and Figure 4, the inner end of each of the said seats 213 is commonly provided with a tightening component 214 for controlling its movement along the guide groove 2121; the tightening component 214 includes a mounting column 2122 fixedly connected to the center of the round seat 212, and a turntable 2141 is rotatably connected to the mounting column 2122, and a vortex track 2143 is integrally fixedly connected to the front side of the turntable 2141, and the vortex track 2143 is meshed with a meshing block 2142 corresponding to the guide groove 2121 on the one-to-one basis. The meshing block 2142 is fixedly connected to the seat 213 in a one-to-one correspondence, and a bevel gear ring 2146 is fixedly connected to the rear side of the turntable 2141. The outer periphery of the bevel gear ring 2146 is meshed with a bevel gear 1 2144, and the bevel gear 1 2144 is fixedly connected to the output end of the motor 1 2145, and the motor 1 2145 is fixedly connected to the rear wall of the round seat 212.

[0040] During specific operation, the motor 2145 drives the bevel gear 2144 to rotate and control the bevel gear ring 2146 to rotate, and the bevel gear ring 2146 drives the turntable 2141 to rotate. The vortex track 2143 on the turntable 2141 controls each engaging block 2142 to synchronously drive each retaining seat 213 to move along the guide groove 2121, and the retaining seat 213 supports and locks the inner ring wall of the cutter ring.

[0041] See Figure 1 and Figure 2 The upper and lower sides of the round seats 212 on the left and right sides are jointly provided with a close component 211 for controlling the two to approach or move away from the special-shaped grinding roller 22; the close component 211 includes a movable ring seat 2112 rotatably connected to the outer periphery of the left and right round seats 212, and the upper sides of the movable ring seats 2112 on the left and right sides are symmetrically threadedly connected to the bidirectional screw rod 2111, and the bidirectional screw rod 2111 is rotatably connected between the left and right walls of the shell 1, and the lower sides of the movable ring seats 2112 on the left and right sides are slidably connected to the guide rod 2113, and the guide rod 2113 is fixedly connected between the left and right walls of the shell 1. One end of the bidirectional screw rod 2111 extends to the outside of the shell 1 and is fixedly connected to the output end of the motor 2 5.

[0042] During specific operation, the bidirectional screw rod 2111 is controlled to rotate by the motor 25, and the bidirectional screw rod 2111 drives the movable ring seats 2112 on the left and right sides to move in opposite directions, and the round seat 212 is driven to move by the movable ring seat 2112, and the round seat 212 drives the cutter ring to approach the special-shaped grinding roller 22, which can ensure that different types of cutter rings are in full contact with the special-shaped grinding roller 22 to ensure the grinding effect. When the cutter ring is away from the special-shaped grinding roller 22, the special-shaped grinding roller 22 does not interfere with the disassembly and assembly of the cutter ring.

[0043] See Figure 5 and Figure 8The driving assembly 23 includes a bevel gear disc 231 fixedly connected to the center of the rear side of the round seat 212, the periphery of the bevel gear disc 231 is meshed with a bevel gear 232, the center of the bevel gear 232 is fixedly connected to a connecting sleeve 235, the connecting sleeve 235 is rotatably connected to the support plate 233, and the support plate 233 is fixedly connected to the rear wall of the round seat 212. The centers of the connecting sleeves 235 on the left and right sides slide together and are limitedly connected to the limiting sliding shaft 234, and the limiting sliding shaft 234 is rotatably connected between the left and right walls of the shell 1. One end of the limiting sliding shaft 234 extends to the outside of the shell 1 and is fixedly connected to the output end of the motor three 6. The motor three 6 is fixedly connected to the outside of the shell 1. The limiting sliding shaft 234 is fixedly connected to the position of the vertical plate 7 corresponding to the limiting sliding shaft 234. The front side of the bevel gear three 236 is meshed with the bevel gear four 25, and the bevel gear four 25 is fixedly connected to the rotating shaft 1 24.

[0044] During specific operation, the limiting sliding shaft 234 is controlled to rotate by the motor three 6, and the limiting sliding shaft 234 controls the connecting sleeve 235 to drive the bevel gear two 232 to rotate, and the bevel gear two 232 drives the bevel gear disk 231 to rotate, and the rotation of the bevel gear disk 231 drives the knife ring to rotate, thereby changing the grinding position of the knife ring. At the same time, the limiting sliding shaft 234 drives the bevel gear three 236 to rotate and control the rotation of the bevel gear four 25, and the bevel gear four 25 drives the rotating shaft one 24 to control the rotation of the special-shaped grinding roller 22, thereby completing the grinding work.

[0045] See Figure 5 and Figure 8 The diameter of the bevel gear 231 is much larger than the diameter of the bevel gear 232. The diameters of the bevel gear 232, the bevel gear 3 236 and the bevel gear 4 25 are the same. The installation directions of the bevel gear 232 and the bevel gear 3 236 are opposite. The diameters of the bevel gear 5 4155 and the bevel gear 6 486 are the same and smaller than the diameter of the bevel gear 4 25.

[0046] During specific operation, the transmission ratio of bevel gear 232 and bevel gear disc 231 is relatively small, which can make the knife ring produce a smaller rotation speed to ensure the grinding effect. Bevel gear 232, bevel gear 3 236 and bevel gear 4 25 are on the same axis, with the same diameter and consistent transmission effect. Bevel gear 232 and bevel gear 3 236 are installed oppositely, which can make the knife ring and the special-shaped grinding roller 22 produce opposite rotation, which is beneficial to grinding. Bevel gear 5 4155 and bevel gear 6 486 have smaller diameters, which can avoid interfering with the rotation of bevel gear 4 25.

[0047] See Figure 7The reciprocating moving component 48 includes a mounting seat 484 fixedly connected to the rear end of the movable rod 42, and a section of the movable rod 42 between the mounting seat 484 and the vertical plate 7 is sleeved with a spring 485. A contact wheel 481 is rotatably connected in the mounting seat 484, and a cam 482 is rollingly connected to the rear side of the contact wheel 481. The lower side of the cam 482 is fixedly connected to a rotating shaft three 483, and the rotating shaft three 483 is rotatably connected to the rear side of the vertical plate 7 through a fixed block. The lower end of the rotating shaft three 483 is fixedly connected to a bevel gear six 486, and the bevel gear six 486 is meshed with the bevel gear three 236.

[0048] During specific operation, bevel gear three 236 drives bevel gear six 486 to rotate, and bevel gear six 486 drives shaft three 483 to control the rotation of cam 482, and spring 485 keeps the contact wheel 481 and cam 482 in close contact. When the cam 482 changes its contact position with the contact wheel 481, the movable rod 42 is controlled to move back and forth, and the movable rod 42 drives the nozzle 45 to change the front and rear spray positions, ensuring the uniformity of the spray in the front and rear directions, ensuring that the contact position between the special-shaped grinding roller 22 and the knife ring is fully cooled, and can also adapt to the grinding of knife rings with varying thicknesses.

[0049] See Figure 1 、 Figure 2 、 Figure 5 and Figure 8 The separation assembly 41 includes a separation bucket 412 hinged on the lower side of the main beam 3, the separation bucket 412 is tilted forward, the separation bucket 412 is hollow inside, and a filtrate plate 411 is installed on the upper opening of the separation bucket 412, the lower end of the separation bucket 412 is fixedly connected to a chip collection bucket 413, a pipe on one side wall of the lower end of the separation bucket 412 is connected to a liquid outlet pipe 414, and a vibration component 415 for controlling its vibration is provided at the bottom of the separation bucket 412; the vibration component 415 includes a fixed block rotatably connected to the rear side of the vertical plate 7 The upper end of the rotating shaft 4151 is fixedly connected to the bevel gear 5 4155, and the bevel gear 5 4155 is meshed with the bevel gear 3 236. The lower end of the rotating shaft 4151 is fixedly connected to the short swing plate 4152, and the end of the short swing plate 4152 away from the rotating shaft 2 4151 is hinged with a connecting arm 4153, and the end of the connecting arm 4153 away from the short swing plate 4152 is hinged to the mounting block 4154 through a sphere, and the mounting block 4154 is fixedly connected to the bottom of the separation bucket 412.

[0050] During specific operation, the grinding chips and coolant will fall directly onto the filtrate plate 411. There are a large number of holes on the filtrate plate 411. Part of the coolant will directly enter the separation bucket 412 through the holes, and the grinding chips will slide along the filtrate plate 411 into the chip collecting bucket 413, and the bevel gear three 236 will drive the bevel gear five 4155 to rotate. The bevel gear five 4155 will drive the rotating shaft two 4151 to rotate and control the short swing plate 4152 to drive the connecting arm 4153 to reciprocate and pull the separation bucket 412 around the main beam 3 to rotate at a small angle, so as to achieve a vibration effect. Under the action of vibration, the grinding chips can move downward quickly, and the coolant mixed in it will also be fully separated out and enter the separation bucket 412, thereby improving the collection effect of the coolant. The collected coolant is discharged by the liquid outlet pipe 414, and the collected coolant can be cooled and recycled again (the specific cooling method can be air cooling).

[0051] When in use: S1: Place the two sets of cutter rings on the left and right side clamping assemblies 21 respectively, and use motor 2145 to drive bevel gear 2144 to rotate and control the bevel gear ring 2146 to rotate, and the bevel gear ring 2146 drives the turntable 2141 to rotate, and the vortex track 2143 on the turntable 2141 controls each meshing block 2142 to synchronously drive each stop 213 to move along the guide groove 2121, and the stop 213 supports and locks the inner ring wall of the cutter ring. Before locking, use a spirit level to coplanarly position the special-shaped grinding roller 22 and the cutter ring.

[0052] S2: Motor 2 5 is used to control the rotation of the bidirectional screw rod 2111, which drives the movable ring seats 2112 on the left and right sides to move in opposite directions, and the movable ring seat 2112 drives the round seat 212 to move, and the round seat 212 drives the knife ring to approach the special-shaped grinding roller 22 until the knife ring and the special-shaped grinding roller 22 are fully fitted. At the same time, the limiting sliding shaft 234 is controlled to rotate by motor 3 6, and the limiting sliding shaft 234 controls the connecting sleeve 235 to drive the bevel gear 2 232 to rotate, and the bevel gear 232 drives the bevel gear disk to rotate, and the bevel gear disk 231 rotates to drive the knife ring to rotate, and the limiting sliding shaft 234 simultaneously drives the bevel gear 3 236 to rotate and control the bevel gear 4 25 to rotate, and the bevel gear 4 25 drives the rotating shaft 1 24 to control the special-shaped grinding roller 22 to rotate for grinding.

[0053] S3: The coolant is delivered to the liquid inlet pipe 46 through the external coolant delivery system, and the coolant is delivered to each nozzle 45 by the liquid distribution pipe 43. The nozzle 45 sprays the coolant to the contact position between the special-shaped grinding roller 22 and the cutter ring. The left and right positions of the nozzle 45 are changed by the bidirectional electric push rod 47 to adapt to the position change of the contact gap between the special-shaped grinding roller 22 and the cutter ring. The bevel gear three 236 drives the bevel gear six 486 to rotate, and the bevel gear six 486 drives the rotating shaft three 483 to control the rotation of the cam 482. The spring 485 keeps the contact wheel 481 and the cam 482 close to each other. When the cam 482 changes the contact position with the contact wheel 481, it controls the movable rod 42 to move back and forth, and the movable rod 42 drives the nozzle 45 to change the front and rear spraying positions.

[0054] S4: Grinding chips and coolant will fall directly onto the filtrate plate 411, and part of the coolant will directly enter the separation bucket 412 through the holes. The grinding chips will slide along the filtrate plate 411 and be sent to the chip collecting bucket 413, and the bevel gear three 236 will drive the bevel gear five 4155 to rotate, and the bevel gear five 4155 will drive the rotating shaft two 4151 to rotate and control the short swing plate 4152 to drive the connecting arm 4153 to pull the separation bucket 412 back and forth around the main beam 3 to rotate at a small angle, so as to achieve a vibration effect. Under the action of vibration, the grinding chips can move downward quickly, and the coolant mixed in it will also be fully separated out and enter the separation bucket 412. The collected coolant is discharged by the liquid outlet pipe 414, and the collected coolant can be cooled by the cooling system and recycled again.

[0055] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

Claims

1. A shield engineering machinery component machining device, comprising a housing (1), a main beam (3) fixedly connected between the left and right side walls of the housing (1), and a vertical plate (7) fixedly connected to the upper side of the middle portion of the main beam (3), characterized in that: Grinding mechanisms (2) for grinding the two sets of knife rings are provided on the left and right sides and on the upper portion of the vertical plate (7), and a cooling mechanism (4) for cooling the knife rings during grinding is provided on the upper end of the vertical plate (7); The grinding mechanism (2) comprises a rotating shaft (24) rotatably connected to the vertical plate (7), the front end of the rotating shaft (24) is detachably fixedly connected to a special-shaped grinding roller (22), the outer profile of the special-shaped grinding roller (22) matches the outer profile of the knife ring, and the left and right sides of the special-shaped grinding roller (22) are jointly provided with a clamping assembly (21) for clamping two sets of knife rings, and the clamping assembly (21) comprises a round seat (212) movably arranged on the left and right sides of the vertical plate (7), a plurality of guide grooves (2121) are equidistantly provided on the circumference of the front side wall of the round seat (212), a stop seat (213) is slidably connected in the guide groove (2121), the outer end of the stop seat (213) contacts the inner ring wall of the knife ring, and the rear sides of the left and right round seats (212) are jointly provided with a driving assembly (23) for controlling the synchronous rotation of the two and the special-shaped grinding roller (22); The cooling mechanism (4) includes a movable rod (42) that slides forward and backward and penetrates the upper end of the vertical plate (7). The front end of the movable rod (42) is fixedly connected to a bidirectional electric push rod (47). The left and right output ends of the bidirectional electric push rod (47) are both fixedly connected to a mounting plate (44). A plurality of nozzles (45) spraying downward are fixedly connected to the mounting plate (44) at equal intervals. A reciprocating component (48) for controlling the reciprocating movement of the movable rod (42) is provided at the rear end. The cooling mechanism (4) also includes a separation component (41) provided on the lower side of the main beam (3) for separating grinding chips and coolant.

2. The shield engineering machinery component machining equipment according to claim 1, characterized in that: The cooling mechanism (4) further comprises a liquid distribution pipe (43) connected to a plurality of nozzles (45) via a common pipeline, a liquid inlet pipe (46) is connected to the middle pipeline of the liquid distribution pipe (43), and the liquid inlet pipe (46) is communicated with an external cooling liquid delivery system.

3. The shield engineering machinery component machining equipment according to claim 1, characterized in that: The inner ends of the respective retaining seats (213) are commonly provided with a tightening component (214) for controlling the movement thereof along the guide groove (2121), and the upper and lower sides of the left and right round seats (212) are commonly provided with a contact component (211) for controlling the two to approach or move away from the special-shaped grinding roller (22).

4. The shield engineering machinery component machining equipment according to claim 3, characterized in that: The tightening component (214) includes a mounting post (2122) fixedly connected to the center of the round seat (212); a turntable (2141) is rotatably connected to the mounting post (2122); a vortex track (2143) is integrally fixedly connected to the front side of the turntable (2141); meshing blocks (2142) are meshedly connected to the corresponding guide grooves (2121) on the vortex track (2143); the meshing blocks (2142) are fixedly connected to the stop seat (213) in a one-to-one correspondence; a bevel gear ring (2146) is fixedly connected to the rear side of the turntable (2141); a bevel gear ring (2144) is meshedly connected to the periphery of the bevel gear ring (2146); the bevel gear ring (2144) is fixedly connected to the output end of the motor (2145); and the motor (2145) is fixedly connected to the rear wall of the round seat (212).

5. The shield engineering machinery component machining equipment according to claim 3, characterized in that: The close component (211) comprises a movable ring seat (2112) rotatably connected to the periphery of the left and right round seats (212); the upper sides of the left and right movable ring seats (2112) are symmetrically threadedly connected to the bidirectional screw rod (2111); the bidirectional screw rod (2111) is rotatably connected between the left and right walls of the housing (1); the lower sides of the left and right movable ring seats (2112) are slidably connected to the guide rod (2113); the guide rod (2113) is fixedly connected between the left and right walls of the housing (1); one end of the bidirectional screw rod (2111) extends to the outside of the housing (1) and is fixedly connected to the output end of the second motor (5).

6. The shield engineering machinery component machining equipment according to claim 1, characterized in that: The driving assembly (23) comprises a bevel gear disc (231) fixedly connected to the center of the rear side of the round seat (212); the outer periphery of the bevel gear disc (231) is meshedly connected to a second bevel gear (232); the center of the second bevel gear (232) is fixedly connected to a connecting sleeve (235); the connecting sleeve (235) is rotatably connected to a support plate (233); the support plate (233) is fixedly connected to the rear wall of the round seat (212); the centers of the connecting sleeves (235) on the left and right sides slide together and are limitedly connected to a limited sliding shaft (2 34), a limiting sliding shaft (234) is rotatably connected between the left and right walls of the housing (1), one end of the limiting sliding shaft (234) extends to the outside of the housing (1) and is fixedly connected to the output end of the motor three (6), the motor three (6) is fixedly connected to the outside of the housing (1), the limiting sliding shaft (234) is fixedly connected to the position of the corresponding vertical plate (7) with the bevel gear three (236), the front side of the bevel gear three (236) is meshed with the bevel gear four (25), and the bevel gear four (25) is fixedly connected to the rotating shaft one (24).

7. The shield engineering machinery component machining equipment according to claim 6, characterized in that: The diameter of the bevel gear disc (231) is much larger than the diameter of the bevel gear 2 (232); the diameters of the bevel gear 2 (232), the bevel gear 3 (236) and the bevel gear 4 (25) are the same; the installation directions of the bevel gear 2 (232) and the bevel gear 3 (236) are opposite; the diameters of the bevel gear 5 (4155) and the bevel gear 6 (486) are the same and smaller than the diameter of the bevel gear 4 (25).

8. The shield engineering machinery component machining equipment according to claim 1, characterized in that: The reciprocating assembly (48) includes a mounting seat (484) fixedly connected to the rear end of the movable rod (42); a section of the movable rod (42) between the mounting seat (484) and the vertical plate (7) is sleeved with a spring (485); a contact wheel (481) is rotatably connected in the mounting seat (484); a cam (482) is rollably connected to the rear side of the contact wheel (481); a rotating shaft (483) is fixedly connected to the lower side of the cam (482); the rotating shaft (483) is rotatably connected to the rear side of the vertical plate (7) through a fixed block; a bevel gear (486) is fixedly connected to the lower end of the rotating shaft (483); and the bevel gear (486) is meshedly connected to the bevel gear (236).

9. The shield engineering machinery component machining equipment according to claim 1, characterized in that: The separation assembly (41) comprises a separation bucket (412) hinged on the lower side of the main beam (3). The separation bucket (412) is tilted forward, the interior of the separation bucket (412) is hollow, and a filtrate plate (411) is installed on the upper opening of the separation bucket (412). The lower end of the separation bucket (412) is fixedly connected to a chip collecting bucket (413). A pipe on a side wall of the lower end of the separation bucket (412) is connected to a liquid outlet pipe (414). A vibration component (415) for controlling the vibration of the separation bucket (412) is provided at the bottom.

10. The shield engineering machinery component machining equipment according to claim 9, characterized in that: The vibrating component (415) includes a second rotating shaft (4151) rotatably connected to the rear side of the vertical plate (7) through a fixed block, the upper end of the second rotating shaft (4151) is fixedly connected to a fifth bevel gear (4155), the fifth bevel gear (4155) is meshed and connected with a third bevel gear (236), the lower end of the second rotating shaft (4151) is fixedly connected to a short swing plate (4152), the end of the short swing plate (4152) away from the second rotating shaft (4151) is hinged to a connecting arm (4153), the end of the connecting arm (4153) away from the short swing plate (4152) is hinged to a mounting block (4154) through a sphere, and the mounting block (4154) is fixedly connected to the bottom of the separation bucket (412).

Citation Information

Patent Citations

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