Deflection guide roller cleaning device of thin transverse shearing machine

Abstract

The invention relates to the technical field of thin transverse shearing machines, in particular to a roller cleaner for a deflector roller of a thin transverse shearing machine, and aims to solve the problems that in the using process of the thin transverse shearing machine, impurities and residues are accumulated on the surface of the deflector roller, so that the shearing quality is influenced, equipment failures are possibly caused, and the production efficiency is reduced. According to the scheme, the transverse linear module is horizontally fixed in the rack, the module connecting frame is installed on the transverse linear module and driven by the transverse linear module to move, the module connecting frame and the longitudinal linear module are connected through the module installing base, and the double-head motor installing base is fixedly connected with the longitudinal linear module and driven by the longitudinal linear module to move. The double-end brushless motor is horizontally fixed on the double-end motor mounting seat, each output end of the double-end brushless motor is connected with one polishing wheel, a deflection guide roller with two ends rotatably connected with the deflection guide roller is further mounted in the rack, and the polishing wheels are positioned above the deflection guide roller and used for cleaning the deflection guide roller. The service life is long.

Description

Technical Field

[0001] This invention relates to the field of thin cross-shearing machine technology, and specifically to a guide roller cleaner for a thin cross-shearing machine. Background Technology

[0002] A thin cross-cutting machine is an industrial equipment used for cutting metal sheets. Its main function is to uncoil, level, cut to length, and then cut metal coils into flat sheets of the required length and stack them.

[0003] During the use of thin cross-cutting shears, impurities and residues accumulate on the surface of the guide rollers. This not only affects the shearing quality but may also lead to equipment malfunctions and reduced production efficiency. Traditional cleaning methods often suffer from low efficiency and incomplete cleaning. Therefore, there is an urgent need for an innovative roller cleaner to solve these problems. Summary of the Invention

[0004] The purpose of this invention is to address the problem that impurities and residues accumulate on the surface of the guide roller during the use of a thin cross-shearing machine. This not only affects the shearing quality but may also lead to equipment malfunctions and reduced production efficiency. This invention provides a guide roller cleaner for a thin cross-shearing machine.

[0005] The objective of this invention is achieved as follows: a guide roller cleaner for a thin cross-shearing machine, comprising a longitudinal linear module, a transverse linear module, a dual-head motor mounting base, a dual-head brushless motor, a module mounting base, a module connecting frame, a frame, and two polishing wheels;

[0006] The horizontal linear module is fixed in the frame. The module connecting frame is installed on the horizontal linear module and is driven to move by it. The module connecting frame and the vertical linear module are connected by the module mounting base. The dual-head motor mounting base is fixedly connected to the vertical linear module and is driven to move by it. The dual-head brushless motor is fixed in the frame. Each output end of the dual-head brushless motor is connected to a polishing wheel. The frame is also equipped with a deflector roller with both ends rotatably connected to it. The polishing wheel is located above the deflector roller and is used to clean the deflector roller.

[0007] Furthermore, the longitudinal linear module is inclined.

[0008] Furthermore, the longitudinal linear module is a hydraulic cylinder.

[0009] Furthermore, protective covers are fixed on both sides of the dual-head motor mounting base; the protective covers are located above the polishing wheel.

[0010] Furthermore, the transverse linear module includes a motor, a lead screw, a slider, a bracket, a slide rail, and two side plates;

[0011] The bracket is fixedly connected to the frame, the motor is fixed on the bracket, the output end of the motor is connected to the lead screw, the slider is threadedly connected to the lead screw and slidably connected to the slide rail, the slider is fixedly connected to the module connecting frame, and both the slider and the slide rail are fixed between the two side plates.

[0012] Furthermore, a cable chain mounting base is fixed to the bottom of the slider, and a cable chain is fixed to the cable chain mounting base.

[0013] Furthermore, there are connecting rods fixed between the frames, and the cable chain mounting base slides along the connecting rods.

[0014] Beneficial effects:

[0015] The cleaning roller device of the present invention has the following significant advantages: First, it can efficiently remove impurities and residues from the surface of the guide roller, ensuring shearing quality; second, its intelligent control method improves the convenience and accuracy of operation; and finally, the cleaning roller device has a reasonable structural design, high reliability, and long service life.

[0016] In practical applications, the parameters of the cleaning roller can be adjusted and optimized according to different needs and working environments to achieve the best cleaning effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a guide roller cleaner for a thin cross-shearing machine according to the present invention;

[0018] Figure 2 yes Figure 1 View from direction B;

[0019] Figure 3 yes Figure 2 Top view. Detailed Implementation

[0020] Specific implementation method 1: A guide roller cleaner for a thin cross-shearing machine, which includes a longitudinal linear module 1, a transverse linear module 2, a dual-head motor mounting base 3, a dual-head brushless motor 4, a module mounting base 6, a module connecting frame 7, a frame 9, and two polishing wheels 5.

[0021] The transverse linear module 2 is horizontally fixed inside the frame 9. The module connecting frame 7 is installed on the transverse linear module 2 and is driven to move by it. The module connecting frame 7 and the longitudinal linear module 1 are connected through the module mounting base 6. The dual-head motor mounting base 6 is fixedly connected to the longitudinal linear module 1 and is driven to move by it. The dual-head brushless motor 4 is horizontally fixed on the dual-head motor mounting base 6. Each output end of the dual-head brushless motor 4 is connected to a polishing wheel 5. The frame 9 is also equipped with a deflector roller 8 with both ends rotatably connected to it. The polishing wheel 5 is located above the deflector roller 8 and is used to clean the deflector roller 8.

[0022] In this embodiment: a guide roller with both ends rotatably connected to it is also installed inside the frame. The polishing wheel is located above the guide roller for cleaning the guide roller. The polishing wheel is driven by a dual-head brushless motor. The dual-head brushless motor is installed through a dual-head motor mounting base and its height is adjusted by a longitudinal linear module. The module connecting frame and the longitudinal linear module are connected through a module mounting base. The module connecting frame is installed on the transverse linear module and is driven to move by it. The transverse linear module is horizontally fixed inside the frame. When the transverse linear module is working, it drives the module connecting frame to move, which in turn drives the longitudinal linear module to move, thus achieving the purpose of finally moving the polishing wheel.

[0023] Specific implementation method 2: A guide roller cleaner for a thin cross shearing machine, wherein the longitudinal straight module 1 is inclined.

[0024] In this embodiment: the longitudinal linear module is set at an angle. During operation, it drives the longitudinal motor mounting base to move its position, thereby moving the position of the dual-head brushless motor so that the polishing wheel is located obliquely above the guide roller.

[0025] Other implementation methods are the same as those in Specific Implementation Method 1.

[0026] Specific implementation method 3: A guide roller cleaning device for a thin cross shearing machine, wherein the longitudinal linear module 1 is a hydraulic cylinder.

[0027] In this embodiment: the longitudinal linear module is a hydraulic cylinder. When working, it drives the longitudinal motor mounting base to move its position, thereby moving the position of the dual-head brushless motor and bringing the polishing wheel closer to the guide roller.

[0028] Other implementation methods are the same as those in Specific Implementation Method 1.

[0029] Specific implementation method four: A guide roller cleaning device for a thin cross shearing machine, wherein a protective cover plate 10 is fixed on both sides of the double-head motor mounting base 3; the protective cover plate 10 is located above the polishing wheel 5.

[0030] In this embodiment: protective covers are fixed on both sides of the dual-head motor mounting base; the protective covers are located above the polishing wheel.

[0031] Other implementation methods are the same as those in Specific Implementation Method 1.

[0032] Specific implementation method 5: A guide roller cleaning device for a thin cross shearing machine, wherein the transverse linear module 2 includes a motor 2-1, a lead screw 2-2, a slider, a bracket 2-5, a slide rail 2-3, and two side plates 2-4;

[0033] The bracket 2-5 is fixedly connected to the frame 9. The motor 2-1 is fixed on the bracket 2-5. The output end of the motor 2-1 is connected to the lead screw 2-2. The slider is threadedly connected to the lead screw 2-2 and slidably connected to the slide rail 2-3. The slider is fixedly connected to the module connecting frame 7. The slider and the slide rail 2-3 are both fixed between the two side plates 2-4.

[0034] In this embodiment: the motor is fixed above the frame by a bracket. When the motor is working, the lead screw rotates and drives the slider to move along the slide rail between the two side plates. When the slider moves, it drives the module connecting frame to move synchronously.

[0035] Other implementation methods are the same as those in Specific Implementation Method 1.

[0036] Specific implementation method six: A guide roller cleaner for a thin cross shearing machine, wherein a drag chain mounting base 11 is fixed at the bottom of the slider 2-4, and a drag chain 12 is fixed on the drag chain mounting base 11.

[0037] In this embodiment: a drag chain mounting base is fixed at the bottom of the slider, and a drag chain is fixed on the drag chain mounting base. The drag chain is used for wiring to prevent damage to the wires. The other end of the drag chain is connected to the initial end of the wire, which can be selected. The drag chain can slide along the slide rail.

[0038] Other implementation methods are the same as those in Specific Implementation Method 5.

[0039] Specific implementation method seven: A guide roller cleaner for a thin cross shearing machine, wherein a connecting rod 13 is fixed between the frames 9, and a drag chain mounting seat 11 slides along the connecting rod 13.

[0040] In this embodiment: a connecting rod is fixed between the frames, and the drag chain mounting base slides along the connecting rod.

[0041] Other implementation methods are the same as those in Specific Implementation Method 5.

[0042] Other implementation methods:

[0043] The transverse linear module precisely controls the movement of the cleaning roller; the dual-head brushless motor drives the polishing wheel to efficiently polish the surface of the guide roller; the dry electromagnetic clutch connects to the dual-head brushless motor to ensure accurate execution and timely stopping of the action; the cable chain protects the cables and ensures their smooth operation; the polishing wheel, with optional scouring pad wing wheels, enhances the cleaning effect; and the control system enables intelligent regulation of the entire cleaning roller.

[0044] In terms of control methods, the feeding action of the cleaning roller is achieved by the motor, enabling the cleaning roller to accurately reach the position to be cleaned; the clamping action of the cleaning roller is achieved by the hydraulic cylinder approaching, ensuring that the cleaning roller and the guide roller are closely attached to each other, improving the cleaning effect; the cleaning roller is cleaned by the rotation of the hydraulic motor, efficiently removing impurities and residues; the stopping and holding action of the action is achieved by the dry electromagnetic clutch, ensuring the safety and stability of the operation of the dual-head brushless motor; finally, the motor is controlled by the frequency converter to achieve precise adjustment of the cleaning roller speed and force.

Claims

1. A roller cleaner for a thin transverse shearing machine, characterized in that: It comprises a longitudinal linear module (1), a transverse linear module (2), a double-headed motor mounting seat (3), a double-headed brushless motor (4), a module mounting seat (6), a module connecting frame (7), a frame (9) and two polishing wheels (5); The transverse linear module (2) is fixed horizontally in the frame (9); the module connecting frame (7) is installed on the transverse linear module (2) and is driven to move by the transverse linear module (2); the module connecting frame (7) and the longitudinal linear module (1) are connected via a module mounting seat (6); the double-headed motor mounting seat (6) is fixedly connected to the longitudinal linear module (1) and is driven to move by the module; the double-headed brushless motor (4) is fixed horizontally on the double-headed motor mounting seat (6); each output end of the double-headed brushless motor (4) is connected to a polishing wheel (5); a deflection roller (8) is also installed in the frame (9) and both ends are rotatably connected to the deflection roller (8); the polishing wheel (5) is located above the deflection roller (8) and is used to clean the deflection roller (8).

2. The deflector roller cleaner of a thin transverse shearing machine according to claim 1, characterized in that: The longitudinal linear module (1) is arranged obliquely.

3. The deflector roller cleaner of a thin transverse shearing machine according to claim 1, characterized in that: The longitudinal linear module (1) is a hydraulic cylinder.

4. The deflector roller cleaner of a thin transverse shearing machine according to claim 1, characterized in that: Protective cover plates (10) are fixed on both sides of the double-head motor mounting seat (3); the protective cover plates (10) are located above the polishing wheel (5).

5. The deflector roller cleaner for a thin transverse shearing machine according to claim 1, characterized in that: The transverse linear module (2) comprises a motor (2-1), a lead screw (2-2), a slider, a bracket (2-5), a slide rail (2-3) and two side plates (2-4); the bracket (2-5) is fixedly connected to the frame (9), the motor (2-1) is fixed on the bracket (2-5), the output end of the motor (2-1) is connected to the lead screw (2-2), the slider is threadedly connected to the lead screw (2-2) and is slidably connected to the slide rail (2-3), the slider is fixedly connected to the module connecting frame (7), and the slider and the slide rail (2-3) are both fixed between the two side plates (2-4).

6. The deflector roller cleaner of a thin transverse shearing machine according to claim 5, characterized in that: A drag chain mounting seat (11) is fixed to the bottom of the slider (2-4), and a drag chain (12) is fixed to the drag chain mounting seat (11).

7. The deflector roller cleaner for a thin transverse shearing machine according to claim 5, characterized in that: A connecting rod (13) is fixed between the frames (9), and the drag chain mounting seat (11) slides along the connecting rod (13).

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