Ship block folding weld joint surface treatment device

By designing a surface treatment device for the weld in sections, including grinding, filtering and cleaning devices, the problem of metal dust pollution during grinding is solved, the effect of effectively absorbing dust and cleaning impurities is achieved, and the quality and safety of the weld surface is improved.

CN119748241AInactive Publication Date: 2025-04-04NANTONG XUDE TECH CO LTD
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Patent Information

Application Number
CN202411809074.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When grinding the weld surface in sections, the metal dust generated is difficult to effectively absorb, resulting in environmental pollution.

Method used

A surface treatment device for the weld in sections is designed, including a grinding device, a filtering and dust removal device and a cleaning device. The grinding device moves back and forth through the inverted motor and threaded rod. The filtering and dust removal device uses a air barrel, fan and filter to absorb and filter dust. The cleaning device cleans the particles and impurities on the surface of the weld through gears and sliders.

Benefits of technology

It effectively absorbs metal dust generated during grinding, reduces environmental pollution, and prevents impurities from affecting the grinding effect through cleaning devices, improving the flatness and safety of the weld surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ship surface treatment, and discloses a ship block folding weld joint surface treatment device which comprises two portal frames, a cross beam, a grinding device, a dust removal and filtration device, two cleaning devices, a controller and the like. The grinding device is connected with the cross beam, and the dust removal and filtration device is connected with the cross beam and the grinding device; according to the welding seam polishing device, by arranging an air duct, a fan, a connecting pipe, a filter box and other structures, when a welding seam is polished, generated metal dust enters the filter box through the air duct and the connecting pipe to be filtered by rotating the fan, and the influence of the metal dust on the environment is reduced; and as the fan rotates above the grinding disc, circulation of air around the grinding disc is accelerated, heat generated during grinding of the grinding disc can be sucked away together with dust, and the temperature of the grinding disc is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of ship surface treatment, in particular to a device for treating the surface of a ship's segmented weld seam. Background Art

[0002] In the process of shipbuilding, weld processing is a crucial link. Welding is the main way to connect the hull structure, and the quality of the weld directly affects the strength and safety of the ship. In addition, the appearance of the weld also directly affects the beauty and service life of the ship.

[0003] When processing the surface of the ship section closure weld, since the weld surface often has problems such as unevenness and welding slag residue, these defects usually need to be removed by physical grinding. When grinding the weld surface, a large amount of metal dust will be generated. This metal dust will pollute the environment. Therefore, a surface treatment device for the ship section closure weld is proposed. Summary of the invention

[0004] The present invention aims to solve the technical problem of how to absorb the metal dust generated when grinding the surface of the weld of ship sections to reduce the pollution of the environment by the metal dust, and provides a surface treatment device for the weld of ship sections.

[0005] The technical solution adopted by the present invention to solve its technical problem is: The device for treating the surface of the weld seams of ship sections is provided, comprising two gantries, a beam, a grinding device, a dust removal and filtering device, two cleaning devices and a controller.

[0006] The two gantries are arranged vertically symmetrically.

[0007] The crossbeam is transversely arranged above the two gantries, the bottom of the crossbeam is fixedly connected to the top of the two gantries respectively, and the crossbeam has a sliding groove communicating with each other up and down.

[0008] The grinding device is arranged between the two gantries and is located at the lower part of the crossbeam, and the grinding device is connected to the crossbeam.

[0009] The filtering and dust removing device is arranged on the upper part of the grinding device, and the filtering and dust removing device is connected with the cross beam and the grinding device.

[0010] The two cleaning devices are respectively arranged on two sides of the filtering and dust removing device, and the two cleaning devices are respectively connected with the filtering and dust removing device and the grinding device.

[0011] The controller is arranged on the side of the crossbeam, the controller is fixedly connected to the crossbeam, and the controller is electrically connected to the grinding device.

[0012] When using this equipment, the staff aligns the beam with the weld so that the grinding device is directly above the weld. The staff then starts the grinding device through the controller. The grinding device grinds the weld surface. The filtering and dust removal device absorbs the dust generated during the grinding of the weld to reduce the pollution of the dust to the environment. The cleaning device continuously cleans the weld surface to remove the particulate impurities on the weld surface to prevent the particulate impurities from affecting the grinding effect.

[0013] Furthermore, the grinding device includes a reversing motor, a threaded rod, a round rod, a first slider, a cylinder, a mounting box, a second motor, and a grinding disc.

[0014] The reversing motor is arranged on the side of the beam away from the controller, and the reversing motor is fixedly connected to the side of the beam.

[0015] The threaded rod is transversely arranged on the side of the reversing motor, the threaded rod transversely penetrates the crossbeam and passes through the slide groove of the crossbeam, the axis of the threaded rod coincides with the axis of the rotating shaft of the reversing motor, one end of the threaded rod is fixedly connected to the rotating shaft of the reversing motor, and the other end is rotatably connected to the crossbeam.

[0016] The round rod is transversely arranged above the threaded rod and is located in the slide groove of the crossbeam. The axis of the round rod is parallel to the axis of the rotating shaft of the reversing motor. The two ends of the round rod are respectively fixedly connected to the inner wall of the slide groove of the crossbeam.

[0017] The first sliding block vertically passes through the sliding groove of the cross beam, and the first sliding block is sleeved on the outer sides of the round rod and the threaded rod. The first sliding block is threadedly connected to the threaded rod and is laterally slidably connected to the round rod.

[0018] The cylinder is arranged below the first sliding block, the telescopic end of the cylinder telescopic direction is vertical, and the top of the cylinder is fixedly connected to the bottom of the first sliding block.

[0019] The installation box is arranged below the cylinder, and the top of the installation box is fixedly connected to the telescopic end of the cylinder.

[0020] The second motor is arranged inside the installation box, close to the top inner wall of the installation box, the rotating shaft of the second motor vertically passes through the bottom of the installation box, the top of the second motor is fixedly connected to the top inner wall of the installation box, and the rotating shaft of the second motor is rotatably connected to the installation box.

[0021] The grinding disc is arranged horizontally below the installation box and sleeved on the outer side of the rotating shaft of the second motor. The axis of the grinding disc coincides with the axis of the rotating shaft of the second motor, and the grinding disc is fixedly connected to the rotating shaft of the second motor.

[0022] When it is necessary to grind the weld, the staff controls the telescopic end of the cylinder to descend through the controller, and the telescopic end of the cylinder drives the installation box to descend, and the installation box drives the second motor to descend, and the second motor drives the grinding disc to descend, so that the grinding disc contacts the weld surface, and then the staff starts the second motor and the reversing motor through the controller, and the rotating shaft of the second motor drives the first gear to rotate, drives the grinding disc to rotate, and the grinding disc can grind the weld surface, and the reversing motor works, and the rotating shaft of the reversing motor drives the threaded rod to rotate forward, so that the first slider moves to the right along the round rod, the first slider drives the cylinder to move right, the telescopic end of the cylinder drives the installation box to move right, the installation box drives the second motor to move right, and the rotating shaft of the second motor drives the grinding disc to move right, and the grinding disc can fully grind the weld along the weld, and the rotating shaft of the reversing motor drives the threaded rod to move in the opposite direction, and the first slider moves to the left along the round rod, thereby, the grinding disc can reciprocate horizontally to grind the weld.

[0023] Furthermore, it includes four electromagnets, which are respectively arranged below the two gantries, the four electromagnets are respectively fixedly connected to the bottom of the two gantries, and the four electromagnets are respectively electrically connected to the controller.

[0024] After the electromagnet is energized, the device can be fixed on the surface of the ship section.

[0025] Furthermore, the mounting box is fixedly connected to the telescopic end of the cylinder by welding.

[0026] This allows the mounting box to fit tightly under the telescopic end of the cylinder.

[0027] Furthermore, the filtering and dust removal device includes two air cylinders, two first rotating shafts, two fans, a first gear, two second gears, a filter box, two connecting pipes, and a filter screen.

[0028] The two wind tubes are vertically symmetrically arranged at the lower part of the installation box, respectively located at both sides of the rotating shaft of the second motor, and the two wind tubes vertically penetrate the lower part of the installation box respectively, and the two wind tubes are fixedly connected to the installation box respectively.

[0029] The two first rotating shafts are vertically symmetrically arranged inside the installation box and are respectively located at the upper parts of the two wind tubes. The two first rotating shafts vertically penetrate the tops of the two wind tubes respectively, and the two first rotating shafts are rotatably connected to the two wind tubes respectively.

[0030] The two fans are respectively arranged transversely inside the two air ducts and sleeved on the outer sides of the two first rotating shafts. The axes of the two fans coincide with the axes of the two first rotating shafts, and the two fans are respectively fixedly connected to the two first rotating shafts.

[0031] The first gear is transversely arranged inside the installation box and sleeved on the outer side of the rotating shaft of the second motor. The axis of the first gear coincides with the axis of the rotating shaft of the second motor. The first gear is fixedly connected to the rotating shaft of the second motor.

[0032] The two second gears are laterally symmetrically arranged inside the installation box, respectively on both sides of the first gear, the two second gears are respectively sleeved on the outside of the two first rotating shafts, the axes of the two second gears coincide with the axes of the two first rotating shafts respectively, the two second gears are respectively fixedly connected to the two first rotating shafts, and the two second gears are respectively meshed with the first gears.

[0033] The filter box is arranged above the first sliding block, and the bottom of the filter box is fixedly connected to the top of the first sliding block.

[0034] The two connecting pipes are respectively arranged above the two air cylinders, one end of the two connecting pipes is respectively communicated with the upper part of the two air cylinders, and the other end of the two connecting pipes respectively penetrates the installation box and is respectively communicated with the lower part of the filter box.

[0035] The filter screen is transversely arranged inside the filter box, above the communicating ports of the two connecting pipes and the filter box, and the filter screen is fixedly connected to the inner wall of the filter box.

[0036] When dust needs to be absorbed, the first gear drives the second gear to rotate, the second gear drives the first rotating shaft to rotate, the first incomplete bevel gear and the second incomplete bevel gear of the first rotating shaft rotate, driving the fan to rotate. The fan rotates, so that the metal dust generated by grinding passes through the wind tube and the connecting pipe into the filter box for filtration, thereby reducing the impact of metal dust on the environment. In addition, since the fan rotates above the grinding disc, the circulation of air around the grinding disc is accelerated, so that the heat generated by the grinding disc during grinding can be sucked away together with the dust, thereby reducing the temperature of the grinding disc.

[0037] Furthermore, the two connecting pipes are made of hoses.

[0038] Prevent the connecting pipe from being damaged during movement.

[0039] Furthermore, the air outlet of the filter box is located above the filter screen.

[0040] The metal dust is filtered by the filter and the air is discharged from the outlet.

[0041] Furthermore, two cleaning devices are provided, each of which includes a first incomplete bevel gear, a second incomplete bevel gear, a second rotating shaft, a first bevel gear, a third gear, a cross plate, a slide rail, a second slider, a first rack, two connecting rods, a cleaning plate, and a plurality of bristles.

[0042] The first incomplete bevel gear is laterally arranged inside the installation box, above the second gear, and sleeved on the outside of the first rotating shaft. The axis of the first incomplete bevel gear coincides with the axis of the first rotating shaft, and the first incomplete bevel gear is fixedly connected to the first rotating shaft.

[0043] The second incomplete bevel gear is laterally arranged inside the mounting box, above the first incomplete bevel gear, arranged opposite to the first incomplete bevel gear, and sleeved on the outside of the first rotating shaft. The axis of the second incomplete bevel gear coincides with the axis of the first rotating shaft, and the second incomplete bevel gear is fixedly connected to the first rotating shaft.

[0044] The second rotating shaft is transversely arranged on the side of the installation box, the second rotating shaft transversely passes through the side of the installation box, the axis of the second rotating shaft is parallel to the axis of the rotating shaft of the reversing motor, and the second rotating shaft is rotatably connected to the installation box.

[0045] The first bevel gear is vertically arranged inside the mounting box, between the first incomplete bevel gear and the second incomplete bevel gear, and sleeved on the outside of the second rotating shaft. The axis of the first bevel gear coincides with the axis of the second rotating shaft. The first bevel gear is fixedly connected to the second rotating shaft and meshes with the first incomplete bevel gear and the second incomplete bevel gear in sequence.

[0046] The third gear is vertically arranged on the outside of the installation box and sleeved on the outside of the second rotating shaft. The axis of the third gear coincides with the axis of the second rotating shaft, and the third gear is fixedly connected to the second rotating shaft.

[0047] The transverse plate is transversely arranged on the outer side of the installation box and is located below the third gear. The transverse plate is fixedly connected to the installation box.

[0048] The slide rail is transversely arranged above the transverse plate, the extending direction of the slide rail is perpendicular to the axis of the second rotating shaft, and the bottom of the slide rail is fixedly connected to the top of the transverse plate.

[0049] The second sliding block is arranged on the outside of the installation box and sleeved on the outside of the slide rail. The second sliding block is connected to the slide rail in a transverse sliding manner along the slide rail.

[0050] The first rack is transversely arranged outside the installation box and is located above the second sliding block. The bottom of the first rack is fixedly connected to the top of the second sliding block, and the first rack is meshed with the third gear.

[0051] The two connecting rods are symmetrically arranged on the outside of the installation box, arranged front to back, and located on the side of the second slider away from the installation box. The two connecting rods are fixedly connected to the side of the second slider respectively.

[0052] The cleaning plate is vertically arranged on the side of the installation box, and is located on the side where the two connecting rods are away from the installation box, and the cleaning plate is fixedly connected to the two connecting rods.

[0053] A plurality of bristles are vertically arranged below the cleaning plate, and the plurality of bristles are respectively fixedly connected to the bottom of the cleaning plate.

[0054] When it is necessary to clean the weld surface, the first rotating shaft drives the first incomplete bevel gear and the second incomplete bevel gear to rotate, the first incomplete bevel gear and the second incomplete bevel gear drive the first bevel gear to rotate reciprocatingly, the first bevel gear drives the second rotating shaft to rotate reciprocatingly, the second rotating shaft drives the third gear to rotate reciprocatingly, the third gear drives the first rack to move back and forth, the first rack drives the second slider to move back and forth, the second slider drives the connecting rod to move back and forth, the connecting rod drives the cleaning plate to move back and forth, the cleaning plate drives a number of bristles to move back and forth, the number of bristles move back and forth to clean the weld surface, clean up the particulate impurities, and prevent the impurities from affecting the grinding effect.

[0055] Furthermore, the teeth of the first incomplete bevel gear and the second incomplete bevel gear are distributed in opposite directions.

[0056] The reciprocating rotation of the first bevel gear is achieved through the cooperation of the first incomplete bevel gear and the second incomplete bevel gear.

[0057] Furthermore, a plurality of bristles are evenly distributed below the cleaning plate.

[0058] This allows the bristles to effectively clean the weld surface.

[0059] Beneficial effects of the present invention: 1. The present invention provides structures such as an air duct, a fan, a connecting pipe, and a filter box, so that when grinding the weld, the metal dust generated can be filtered into the filter box through the air duct and the connecting pipe by rotating the fan, thereby reducing the impact of the metal dust on the environment. In addition, since the fan rotates above the grinding disc, the circulation of air around the grinding disc is accelerated, so that the heat generated by the grinding disc during grinding can be sucked away together with the dust, thereby reducing the temperature of the grinding disc.

[0060] 2. The present invention arranges a first incomplete bevel gear, a second incomplete bevel gear, a slide rail, a first rack, a cleaning plate and other structures, so that the cleaning plate drives the bristles to move back and forth, thereby cleaning the weld and removing impurities such as dust and particles on the surface of the weld to prevent these impurities from affecting the grinding effect of the grinding disc, and the cleaning plate can also block flying grinding debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] Figure 1 This is a schematic diagram of the front cross-sectional structure of the ship block closure weld surface treatment device; Figure 2 It is a schematic diagram of the enlarged structure of the first incomplete bevel gear of the ship segment closing weld surface treatment device; Figure 3 This is a schematic diagram of the top view of the slide rail structure of the ship segment closing weld surface treatment device; Explanation of the reference numerals in the accompanying drawings: 1. gantry; 2. electromagnet; 3. crossbeam; 4. reversing motor; 5. threaded rod; 6. round rod; 7. first slider; 8. cylinder; 9. mounting box; 10. second motor; 11. grinding disc; 12. air duct; 13. first rotating shaft; 14. fan; 15. first gear; 16. second gear; 17. filter box; 18. connecting pipe; 19. filter screen; 20. first incomplete bevel gear; 21. second incomplete bevel gear; 22. second rotating shaft; 23. first bevel gear; 24. third gear; 25. cross plate; 26. slide rail; 27. second slider; 28. first rack; 29. ​​connecting rod; 30. cleaning plate; 31. bristles; 32. controller. DETAILED DESCRIPTION

[0062] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.

[0063] like Figure 1-3 As shown, the technical solution adopted by the present invention to solve its technical problem is: The device for treating the surface of the weld seams of ship sections comprises two gantries 1, a beam 3, a grinding device, a dust removal and filtering device, two cleaning devices, and a controller 32.

[0064] The two gantries 1 are arranged vertically symmetrically.

[0065] The cross beam 3 is transversely arranged above the two gantries 1 , the bottom of the cross beam 3 is fixedly connected to the top of the two gantries 1 respectively, and the cross beam 3 has a slide groove communicating with each other up and down.

[0066] The grinding device is arranged between the two gantries 1 and is located at the lower part of the crossbeam 3 , and the grinding device is connected to the crossbeam 3 .

[0067] The filtering and dust removing device is arranged on the upper part of the grinding device, and the filtering and dust removing device is connected to the cross beam 3 and connected to the grinding device.

[0068] The two cleaning devices are respectively arranged on two sides of the filtering and dust removing device, and the two cleaning devices are respectively connected with the filtering and dust removing device and the grinding device.

[0069] The controller 32 is disposed on the side of the beam 3 , the controller 32 is fixedly connected to the beam 3 , and the controller 32 is electrically connected to the grinding device.

[0070] When using this equipment, the staff aligns the crossbeam 3 with the weld so that the grinding device is directly above the weld. The staff then starts the grinding device through the controller 32. The grinding device grinds the surface of the weld. The filtering and dust removal device absorbs the dust generated when the weld is grinded to reduce the pollution of the dust to the environment. The cleaning device continuously cleans the surface of the weld to remove the particulate impurities on the surface of the weld to prevent the particulate impurities from affecting the grinding effect.

[0071] The grinding device includes a reversing motor 4 , a threaded rod 5 , a round rod 6 , a first sliding block 7 , a cylinder 8 , a mounting box 9 , a second motor 10 , and a grinding disc 11 .

[0072] The reversing motor 4 is disposed on a side of the beam 3 away from the controller 32 , and the reversing motor 4 is fixedly connected to the side of the beam 3 .

[0073] The threaded rod 5 is laterally arranged on the side of the reversing motor 4, the threaded rod 5 laterally penetrates the crossbeam 3 and passes through the slide groove of the crossbeam 3, the axis of the threaded rod 5 coincides with the axis of the rotating shaft of the reversing motor 4, one end of the threaded rod 5 is fixedly connected to the rotating shaft of the reversing motor 4, and the other end is rotatably connected to the crossbeam 3.

[0074] The round rod 6 is transversely arranged above the threaded rod 5 and is located in the slide groove of the cross beam 3. The axis of the round rod 6 is parallel to the axis of the rotating shaft of the reversing motor 4. Both ends of the round rod 6 are fixedly connected to the inner wall of the slide groove of the cross beam 3 respectively.

[0075] The first sliding block 7 vertically passes through the sliding groove of the cross beam 3 , and the first sliding block 7 is sleeved on the outer sides of the round rod 6 and the threaded rod 5 . The first sliding block 7 is threadedly connected to the threaded rod 5 , and is laterally slidably connected to the round rod 6 .

[0076] The cylinder 8 is arranged below the first sliding block 7 , the telescopic end of the cylinder 8 telescopes in a vertical direction, and the top of the cylinder 8 is fixedly connected to the bottom of the first sliding block 7 .

[0077] The installation box 9 is arranged below the cylinder 8 , and the top of the installation box 9 is fixedly connected to the telescopic end of the cylinder 8 .

[0078] The second motor 10 is arranged inside the installation box 9, close to the top inner wall of the installation box 9, the rotating shaft of the second motor 10 vertically passes through the bottom of the installation box 9, the top of the second motor 10 is fixedly connected to the top inner wall of the installation box 9, and the rotating shaft of the second motor 10 is rotatably connected to the installation box 9.

[0079] The grinding disc 11 is horizontally arranged below the installation box 9 and sleeved on the outer side of the rotating shaft of the second motor 10 . The axis of the grinding disc 11 coincides with the axis of the rotating shaft of the second motor 10 . The grinding disc 11 is fixedly connected to the rotating shaft of the second motor 10 .

[0080] When the weld needs to be polished, the staff controls the telescopic end of the cylinder 8 to descend through the controller 32, and the telescopic end of the cylinder 8 drives the installation box 9 to descend, and the installation box 9 drives the second motor 10 to descend, and the second motor 10 drives the polishing disc 11 to descend, so that the polishing disc 11 contacts the weld surface, and then the staff starts the second motor 10 and the reversing motor 4 through the controller 32, and the rotating shaft of the second motor 10 drives the first gear 15 to rotate, drives the polishing disc 11 to rotate, and the polishing disc 11 can polish the weld surface, and the reversing motor 4 works. The rotating shaft of the reversing motor 4 drives the threaded rod 5 to rotate in the forward direction, so that the first slider 7 moves to the right along the round rod 6, the first slider 7 drives the cylinder 8 to move to the right, the telescopic end of the cylinder 8 drives the installation box 9 to move to the right, the installation box 9 drives the second motor 10 to move to the right, the rotating shaft of the second motor 10 drives the grinding disc 11 to move to the right, the grinding disc 11 can grind the weld comprehensively along the weld, the rotating shaft of the reversing motor 4 drives the threaded rod 5 to move in the opposite direction, the first slider 7 moves to the left along the round rod 6, thereby, the grinding disc 11 can reciprocate horizontally to grind the weld.

[0081] The device comprises four electromagnets 2 , which are respectively arranged below the two gantries 1 , and are respectively fixedly connected to the bottoms of the two gantries 1 , and are respectively electrically connected to the controller 32 .

[0082] After the electromagnet 2 is energized, the device can be fixed on the surface of the ship section.

[0083] The mounting box 9 is fixedly connected to the telescopic end of the cylinder 8 by welding.

[0084] The mounting box 9 is tightly fixed below the telescopic end of the cylinder 8.

[0085] The filtering and dust removing device comprises two air cylinders 12 , two first rotating shafts 13 , two fans 14 , a first gear 15 , two second gears 16 , a filter box 17 , two connecting pipes 18 , and a filter screen 19 .

[0086] The two air ducts 12 are vertically symmetrically arranged at the lower part of the installation box 9, respectively located on both sides of the rotating shaft of the second motor 10, and the two air ducts 12 vertically penetrate the lower part of the installation box 9 respectively, and the two air ducts 12 are fixedly connected to the installation box 9 respectively.

[0087] The two first rotating shafts 13 are vertically symmetrically arranged inside the installation box 9 and are respectively located at the upper part of the two wind tubes 12 . The two first rotating shafts 13 vertically penetrate the top of the two wind tubes 12 , respectively. The two first rotating shafts 13 are rotatably connected to the two wind tubes 12 .

[0088] The two fans 14 are respectively disposed transversely inside the two air ducts 12 and sleeved on the outside of the two first rotating shafts 13 . The axes of the two fans 14 coincide with the axes of the two first rotating shafts 13 , and the two fans 14 are respectively fixedly connected to the two first rotating shafts 13 .

[0089] The first gear 15 is transversely arranged inside the installation box 9 and sleeved on the outer side of the rotating shaft of the second motor 10 . The axis of the first gear 15 coincides with the axis of the rotating shaft of the second motor 10 . The first gear 15 is fixedly connected to the rotating shaft of the second motor 10 .

[0090] The two second gears 16 are laterally symmetrically arranged inside the mounting box 9, respectively located on both sides of the first gear 15, and the two second gears 16 are respectively sleeved on the outside of the two first rotating shafts 13, and the axes of the two second gears 16 coincide with the axes of the two first rotating shafts 13, respectively. The two second gears 16 are respectively fixedly connected to the two first rotating shafts 13, and the two second gears 16 are respectively meshed with the first gears 15.

[0091] The filter box 17 is disposed above the first slider 7 , and the bottom of the filter box 17 is fixedly connected to the top of the first slider 7 .

[0092] The two connecting pipes 18 are respectively arranged above the two air ducts 12 , one end of the two connecting pipes 18 is respectively connected to the upper part of the two air ducts 12 , and the other end of the two connecting pipes 18 passes through the installation box 9 and is respectively connected to the lower part of the filter box 17 .

[0093] The filter screen 19 is transversely disposed inside the filter box 17 , and is located above the communication openings between the two connecting pipes 18 and the filter box 17 . The filter screen 19 is fixedly connected to the inner wall of the filter box 17 .

[0094] When dust needs to be absorbed, the first gear 15 drives the second gear 16 to rotate, the second gear 16 drives the first rotating shaft 13 to rotate, the first incomplete bevel gear 20 and the second incomplete bevel gear 21 of the first rotating shaft 13 rotate, and drive the fan 14 to rotate. The fan 14 rotates, so that the metal dust generated by grinding passes through the wind tube 12 and the connecting pipe 18 into the filter box 17 for filtration, thereby reducing the impact of the metal dust on the environment. In addition, since the fan 14 rotates above the grinding disc 11, the circulation of air around the grinding disc 11 is accelerated, so that the heat generated by the grinding disc 11 during grinding can be sucked away together with the dust, thereby reducing the temperature of the grinding disc 11.

[0095] The two connecting pipes 18 are made of hoses.

[0096] This prevents the connecting pipe 18 from being damaged during movement.

[0097] The air outlet of the filter box 17 is located above the filter screen 19 .

[0098] The metal dust is filtered by the filter screen 19 and the air is discharged from the air outlet.

[0099] Two cleaning devices, each of which includes a first incomplete bevel gear 20, a second incomplete bevel gear 21, a second rotating shaft 22, a first bevel gear 23, a third gear 24, a cross plate 25, a slide rail 26, a second slider 27, a first rack 28, two connecting rods 29, a cleaning plate 30, and a plurality of bristles 31.

[0100] The first incomplete bevel gear 20 is laterally arranged inside the mounting box 9, above the second gear 16, and sleeved on the outside of the first rotating shaft 13. The axis of the first incomplete bevel gear 20 coincides with the axis of the first rotating shaft 13, and the first incomplete bevel gear 20 is fixedly connected to the first rotating shaft 13.

[0101] The second incomplete bevel gear 21 is laterally arranged inside the mounting box 9, above the first incomplete bevel gear 20, opposite to the first incomplete bevel gear 20, and sleeved on the outside of the first rotating shaft 13. The axis of the second incomplete bevel gear 21 coincides with the axis of the first rotating shaft 13, and the second incomplete bevel gear 21 is fixedly connected to the first rotating shaft 13.

[0102] The second rotating shaft 22 is transversely arranged on the side of the installation box 9 , and the second rotating shaft 22 transversely passes through the side of the installation box 9 . The axis of the second rotating shaft 22 is parallel to the axis of the rotating shaft of the reversing motor 4 , and the second rotating shaft 22 is rotatably connected to the installation box 9 .

[0103] The first bevel gear 23 is vertically arranged inside the mounting box 9, between the first incomplete bevel gear 20 and the second incomplete bevel gear 21, and sleeved on the outer side of the second rotating shaft 22. The axis of the first bevel gear 23 coincides with the axis of the second rotating shaft 22. The first bevel gear 23 is fixedly connected to the second rotating shaft 22, and meshes with the first incomplete bevel gear 20 and the second incomplete bevel gear 21 in sequence.

[0104] The third gear 24 is vertically arranged outside the installation box 9 and sleeved on the outside of the second rotating shaft 22 . The axis of the third gear 24 coincides with the axis of the second rotating shaft 22 , and the third gear 24 is fixedly connected to the second rotating shaft 22 .

[0105] The transverse plate 25 is transversely arranged on the outside of the installation box 9 and is located below the third gear 24 . The transverse plate 25 is fixedly connected to the installation box 9 .

[0106] The slide rail 26 is transversely disposed above the transverse plate 25 . The extending direction of the slide rail 26 is perpendicular to the axis of the second rotating shaft 22 . The bottom of the slide rail 26 is fixedly connected to the top of the transverse plate 25 .

[0107] The second slider 27 is disposed on the outside of the installation box 9 and sleeved on the outside of the slide rail 26 . The second slider 27 is slidably connected with the slide rail 26 in a transverse direction along the slide rail 26 .

[0108] The first rack 28 is transversely arranged outside the installation box 9 and above the second slider 27 . The bottom of the first rack 28 is fixedly connected to the top of the second slider 27 , and the first rack 28 is meshed with the third gear 24 .

[0109] The two connecting rods 29 are symmetrically arranged on the outside of the installation box 9 in a front-to-back arrangement, and are located on the side of the second slider 27 away from the installation box 9 . The two connecting rods 29 are fixedly connected to the side of the second slider 27 , respectively.

[0110] The cleaning plate 30 is vertically arranged on the side of the installation box 9 , and is located on the side where the two connecting rods 29 are away from the installation box 9 . The cleaning plate 30 is fixedly connected to the two connecting rods 29 .

[0111] A plurality of bristles 31 are vertically disposed below the cleaning plate 30 , and the plurality of bristles 31 are fixedly connected to the bottom of the cleaning plate 30 , respectively.

[0112] When it is necessary to clean the weld surface, the first rotating shaft 13 drives the first incomplete bevel gear 20 and the second incomplete bevel gear 21 to rotate, the first incomplete bevel gear 20 and the second incomplete bevel gear 21 drive the first bevel gear 23 to rotate back and forth, the first bevel gear 23 drives the second rotating shaft 22 to rotate back and forth, the second rotating shaft 22 drives the third gear 24 to rotate back and forth, the third gear 24 drives the first rack 28 to move back and forth, the first rack 28 drives the second slider 27 to move back and forth, the second slider 27 drives the connecting rod 29 to move back and forth, the connecting rod 29 drives the cleaning plate 30 to move back and forth, the cleaning plate 30 drives a number of bristles 31 to move back and forth, and a number of bristles 31 move back and forth to clean the weld surface, clean up the particulate impurities, and prevent the impurities from affecting the grinding effect.

[0113] The teeth of the first incomplete bevel gear 20 and the second incomplete bevel gear 21 are arranged in opposite directions.

[0114] The reciprocating rotation of the first bevel gear 23 is achieved through the cooperation between the first incomplete bevel gear 20 and the second incomplete bevel gear 21 .

[0115] A plurality of bristles 31 are evenly distributed below the cleaning plate 30 .

[0116] The bristles 31 can effectively clean the weld surface.

[0117] Working principle: When using this device, the staff aligns the beam 3 with the weld so that the grinding disc 11 is directly above the weld, and then the staff energizes the electromagnet 2 through the controller 32 so that the device can be fixed on the surface of the ship section.

[0118] When grinding the weld, the staff controls the telescopic end of the cylinder 8 to descend through the controller 32, and the telescopic end of the cylinder 8 drives the installation box 9 to descend, and the installation box 9 drives the second motor 10 to descend, and the second motor 10 drives the grinding disc 11 to descend, so that the grinding disc 11 contacts the weld surface, and then the staff starts the second motor 10 and the reversing motor 4 through the controller 32, and the rotating shaft of the second motor 10 drives the first gear 15 to rotate, drives the grinding disc 11 to rotate, and the grinding disc 11 can grind the weld surface, and the reversing motor 4 works, and the reversing motor 4 works. The rotating shaft of the rotating motor 4 drives the threaded rod 5 to rotate in the forward direction, so that the first slider 7 moves to the right along the round rod 6, the first slider 7 drives the cylinder 8 to move to the right, the telescopic end of the cylinder 8 drives the installation box 9 to move to the right, the installation box 9 drives the second motor 10 to move to the right, the rotating shaft of the second motor 10 drives the grinding disc 11 to move to the right, the grinding disc 11 can grind the weld comprehensively along the weld, the rotating shaft of the reversing motor 4 drives the threaded rod 5 to move in the opposite direction, the first slider 7 moves to the left along the round rod 6, thereby, the grinding disc 11 can reciprocate horizontally to grind the weld.

[0119] When the shaft of the second motor 10 drives the first gear 15 to rotate, the first gear 15 drives the second gear 16 to rotate, and the second gear 16 drives the first shaft 13 to rotate, and the first incomplete bevel gear 20 and the second incomplete bevel gear 21 of the first shaft 13 rotate, driving the fan 14 to rotate. The fan 14 rotates, so that the metal dust generated by grinding passes through the wind tube 12 and the connecting pipe 18 into the filter box 17 for filtration, thereby reducing the impact of the metal dust on the environment. In addition, since the fan 14 rotates above the grinding disc 11, the circulation of air around the grinding disc 11 is accelerated, so that the heat generated by the grinding disc 11 during grinding can be sucked away together with the dust, thereby reducing the temperature of the grinding disc 11.

[0120] When the first rotating shaft 13 drives the first incomplete bevel gear 20 and the second incomplete bevel gear 21 to rotate, the first incomplete bevel gear 20 and the second incomplete bevel gear 21 drive the first bevel gear 23 to rotate reciprocatingly, the first bevel gear 23 drives the second rotating shaft 22 to rotate reciprocatingly, the second rotating shaft 22 drives the third gear 24 to rotate reciprocatingly, the third gear 24 drives the first rack 28 to move forward and backward, the first rack 28 drives the second slider 27 to move forward and backward, the second slider 27 drives the connecting rod 29 to move forward and backward, the connecting rod 29 drives the cleaning plate 30 to move forward and backward, the cleaning plate 30 drives a number of bristles 31 to move forward and backward, the number of bristles 31 clean the surface of the weld to clean up the granular impurities and prevent the impurities from affecting the grinding effect.

[0121] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall all fall within the scope of protection of the present invention.

Claims

1. A surface treatment device for ship block closure welds, characterized in that: It comprises two gantries (1), a crossbeam (3), a grinding device, a dust removal and filtering device, two cleaning devices, and a controller (32); The two gantries (1) are arranged vertically symmetrically; The cross beam (3) is transversely arranged above the two gantries (1), the bottom of the cross beam (3) is respectively fixedly connected to the top of the two gantries (1), and the cross beam (3) has a sliding groove communicating with each other from top to bottom; The grinding device is arranged between the two gantries (1) and is located at the lower part of the crossbeam (3), and the grinding device is connected to the crossbeam (3); The filtering and dust removal device is arranged on the upper part of the grinding device, and the filtering and dust removal device is connected to the crossbeam (3) and connected to the grinding device; The two cleaning devices are respectively arranged on two sides of the filtering and dust removing device, and the two cleaning devices are respectively connected to the filtering and dust removing device and the polishing device; The controller (32) is arranged on the side of the crossbeam (3), the controller (32) is fixedly connected to the crossbeam (3), and the controller (32) is electrically connected to the polishing device.

2. The surface treatment device for ship section closure weld according to claim 1 is characterized in that The grinding device comprises a reversing motor (4), a threaded rod (5), a round rod (6), a first slider (7), a cylinder (8), a mounting box (9), a second motor (10), and a grinding disc (11); The reversing motor (4) is arranged on a side of the crossbeam (3) away from the controller (32), and the reversing motor (4) is fixedly connected to the side of the crossbeam (3); The threaded rod (5) is transversely arranged on the side of the reversing motor (4), the threaded rod (5) transversely penetrates the crossbeam (3) and passes through the slide groove of the crossbeam (3), the axis of the threaded rod (5) coincides with the axis of the rotating shaft of the reversing motor (4), one end of the threaded rod (5) is fixedly connected to the rotating shaft of the reversing motor (4), and the other end is rotatably connected to the crossbeam (3); The round rod (6) is transversely arranged above the threaded rod (5) and is located in the slide groove of the cross beam (3). The axis of the round rod (6) is parallel to the axis of the rotating shaft of the reversing motor (4). The two ends of the round rod (6) are respectively fixedly connected to the inner wall of the slide groove of the cross beam (3). The first sliding block (7) vertically passes through the sliding groove of the crossbeam (3), the first sliding block (7) is sleeved on the outer sides of the round rod (6) and the threaded rod (5), the first sliding block (7) is threadedly connected to the threaded rod (5), and is laterally slidably connected to the round rod (6); The cylinder (8) is arranged below the first slider (7), the telescopic end of the cylinder (8) is telescopic in a vertical direction, and the top of the cylinder (8) is fixedly connected to the bottom of the first slider (7); The installation box (9) is arranged below the cylinder (8), and the top of the installation box (9) is fixedly connected to the telescopic end of the cylinder (8); The second motor (10) is arranged inside the installation box (9), close to the top inner wall of the installation box (9), the rotating shaft of the second motor (10) vertically passes through the bottom of the installation box (9), the top of the second motor (10) is fixedly connected to the top inner wall of the installation box (9), and the rotating shaft of the second motor (10) is rotatably connected to the installation box (9); The grinding disc (11) is arranged horizontally below the installation box (9) and is sleeved on the outer side of the rotating shaft of the second motor (10). The axis of the grinding disc (11) coincides with the axis of the rotating shaft of the second motor (10). The grinding disc (11) is fixedly connected to the rotating shaft of the second motor (10).

3. The device for treating the weld seam of ship sections according to claim 2 is characterized in that : comprising four electromagnets (2), the four electromagnets (2) being respectively arranged below the two gantries (1), the four electromagnets (2) being respectively fixedly connected to the bottom of the two gantries (1), and the four electromagnets (2) being respectively electrically connected to the controller (32).

4. The device for treating the weld seam of ship sections according to claim 2 is characterized in that The installation box (9) is fixedly connected to the telescopic end of the cylinder (8) by welding.

5. The device for treating the weld seam of ship sections according to claim 2 is characterized in that The filtering and dust removal device comprises two air cylinders (12), two first rotating shafts (13), two fans (14), a first gear (15), two second gears (16), a filter box (17), two connecting pipes (18), and a filter screen (19); The two wind tubes (12) are vertically symmetrically arranged at the lower part of the installation box (9), respectively located on both sides of the rotating shaft of the second motor (10), and the two wind tubes (12) respectively vertically penetrate the lower part of the installation box (9), and the two wind tubes (12) are respectively fixedly connected to the installation box (9); The two first rotating shafts (13) are vertically symmetrically arranged inside the installation box (9), and are respectively located at the upper parts of the two wind tubes (12). The two first rotating shafts (13) respectively vertically penetrate the tops of the two wind tubes (12), and the two first rotating shafts (13) are respectively rotatably connected to the two wind tubes (12); The two fans (14) are respectively arranged transversely inside the two wind tubes (12), and are respectively sleeved on the outsides of the two first rotating shafts (13); the axes of the two fans (14) coincide with the axes of the two first rotating shafts (13); and the two fans (14) are respectively fixedly connected to the two first rotating shafts (13); The first gear (15) is transversely arranged inside the installation box (9) and sleeved on the outer side of the rotating shaft of the second motor (10); the axis of the first gear (15) coincides with the axis of the rotating shaft of the second motor (10); the first gear (15) is fixedly connected to the rotating shaft of the second motor (10); The two second gears (16) are laterally symmetrically arranged inside the installation box (9), respectively located on both sides of the first gear (15), the two second gears (16) are respectively sleeved on the outer sides of the two first rotating shafts (13), the axes of the two second gears (16) respectively coincide with the axes of the two first rotating shafts (13), the two second gears (16) are respectively fixedly connected to the two first rotating shafts (13), and the two second gears (16) are respectively meshed with the first gear (15); The filter box (17) is arranged above the first slider (7), and the bottom of the filter box (17) is fixedly connected to the top of the first slider (7); The two connecting pipes (18) are respectively arranged above the two air cylinders (12), one end of the two connecting pipes (18) is respectively communicated with the upper part of the two air cylinders (12), and the other end of the two connecting pipes (18) respectively penetrates the installation box (9) and is respectively communicated with the lower part of the filter box (17); The filter screen (19) is transversely arranged inside the filter box (17) and is located above the communication openings between the two connecting pipes (18) and the filter box (17). The filter screen (19) is fixedly connected to the inner wall of the filter box (17).

6. The device for treating the weld seam surface of ship sections according to claim 5 is characterized in that The two connecting pipes (18) are made of soft tubes.

7. The device for treating the surface of the weld seam of ship sections according to claim 5 is characterized in that The air outlet of the filter box (17) is located above the filter screen (19).

8. The device for treating the surface of the weld seam of ship sections according to claim 5 is characterized in that : Two cleaning devices, each of which comprises a first incomplete bevel gear (20), a second incomplete bevel gear (21), a second rotating shaft (22), a first bevel gear (23), a third gear (24), a transverse plate (25), a slide rail (26), a second slider (27), a first rack (28), two connecting rods (29), a cleaning plate (30), and a plurality of bristles (31); The first incomplete bevel gear (20) is transversely arranged inside the installation box (9), above the second gear (16), and sleeved on the outer side of the first rotating shaft (13); the axis of the first incomplete bevel gear (20) coincides with the axis of the first rotating shaft (13); the first incomplete bevel gear (20) is fixedly connected to the first rotating shaft (13); The second incomplete bevel gear (21) is transversely arranged inside the installation box (9), is located above the first incomplete bevel gear (20), is arranged opposite to the first incomplete bevel gear (20), and is sleeved on the outer side of the first rotating shaft (13); the axis of the second incomplete bevel gear (21) coincides with the axis of the first rotating shaft (13); and the second incomplete bevel gear (21) is fixedly connected to the first rotating shaft (13); The second rotating shaft (22) is transversely arranged on the side of the installation box (9), the second rotating shaft (22) transversely penetrates the side of the installation box (9), the axis of the second rotating shaft (22) is parallel to the axis of the rotating shaft of the reversing motor (4), and the second rotating shaft (22) is rotatably connected to the installation box (9); The first bevel gear (23) is vertically arranged inside the installation box (9), between the first incomplete bevel gear (20) and the second incomplete bevel gear (21), and sleeved on the outer side of the second rotating shaft (22); the axis of the first bevel gear (23) coincides with the axis of the second rotating shaft (22); the first bevel gear (23) is fixedly connected to the second rotating shaft (22), and meshes with the first incomplete bevel gear (20) and the second incomplete bevel gear (21) in sequence; The third gear (24) is vertically arranged on the outside of the installation box (9) and sleeved on the outside of the second rotating shaft (22). The axis of the third gear (24) coincides with the axis of the second rotating shaft (22). The third gear (24) is fixedly connected to the second rotating shaft (22); The transverse plate (25) is arranged transversely on the outside of the installation box (9) and is located below the third gear (24); the transverse plate (25) is fixedly connected to the installation box (9); The slide rail (26) is transversely arranged above the transverse plate (25), the extension direction of the slide rail (26) is perpendicular to the axis of the second rotating shaft (22), and the bottom of the slide rail (26) is fixedly connected to the top of the transverse plate (25); The second sliding block (27) is arranged on the outside of the installation box (9) and sleeved on the outside of the slide rail (26); the second sliding block (27) is slidably connected to the slide rail (26) in a transverse manner along the slide rail (26); The first rack (28) is transversely arranged on the outside of the installation box (9) and is located above the second slider (27); the bottom of the first rack (28) is fixedly connected to the top of the second slider (27), and the first rack (28) is meshed with the third gear (24); The two connecting rods (29) are symmetrically arranged on the outside of the installation box (9) in a front-to-back arrangement, and are located on the side of the second slider (27) away from the installation box (9). The two connecting rods (29) are respectively fixedly connected to the side of the second slider (27); The cleaning plate (30) is vertically arranged on the side of the installation box (9), and is located on the side where the two connecting rods (29) are away from the installation box (9), and the cleaning plate (30) is fixedly connected to the two connecting rods (29); A plurality of the bristles (31) are vertically arranged below the cleaning plate (30), and the plurality of the bristles (31) are respectively fixedly connected to the bottom of the cleaning plate (30).

9. The device for treating the surface of the weld seam of ship sections according to claim 8 is characterized in that The teeth of the first incomplete bevel gear (20) and the second incomplete bevel gear (21) are distributed in opposite directions.

10. The device for treating the weld seam surface of ship sections according to claim 8, characterized in that : A plurality of the bristles (31) are evenly distributed below the cleaning plate (30).

Citation Information

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