Electric tractor combined processing device and processing method thereof

Abstract

The present invention discloses an electric tractor assembly processing device and a processing method thereof, which belongs to the technical field of electric tractors, comprising a base plate, a support rail and a lifting device, wherein the rear end of the support rail is fixedly connected to a limiting slide rail, and further comprising: a support plate fixedly connected to one end of the lifting device; a conveying assembly for pushing the assembled transverse plate to move; a limiting mechanism for limiting the connection saddle located on the support plate, comprising a first motor, an elliptical rectangular block, a push-pull plate and a pressing assembly for providing a vertical pressing force to the connection saddle located on the support plate; a positioning and detection mechanism connected to the limiting mechanism for positioning the limiting mechanism or performing surface defect detection on the transverse plate conveyed by the conveying assembly; the present invention can automatically assemble the transverse plate and the connection saddle, thereby reducing labor costs and increasing the assembly accuracy between the transverse plate and the connection saddle.

Description

Technical Field

[0001] The present invention belongs to the technical field of electric tractors, and in particular relates to an electric tractor assembly processing device and a processing method thereof. Background Art

[0002] Electric tractors are used in port logistics and other scenarios due to their convenience. Goods are often placed on a bracket, which is then moved by the electric tractor head to transfer the goods.

[0003] When assembling an electric tractor, the connecting saddle needs to be placed precisely and accurately on the cross plate, and then connected through welding. During the assembly process, the connecting saddle needs to be transported by lifting equipment before it can be placed on the assembly position of the cross plate. The movement safety of the connecting saddle during the transportation process is very important. At the same time, whether the flatness of the cross plate assembly position meets the assembly requirements is also the key to the success of the assembly.

[0004] Therefore, there is an urgent need to develop an electric tractor combined processing device and a processing method thereof to overcome the shortcomings in current practical applications. Summary of the Invention

[0005] In view of the deficiencies in the prior art, the present invention provides an electric tractor assembly processing device and a processing method thereof, which solve the above-mentioned problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an electric tractor combined processing device, comprising a base plate, a support rail, and a lifting device, wherein the support rail is fixedly mounted on the base plate, the lifting device is mounted on the support rail, and the rear end of the support rail is fixedly connected to a limited position slide rail, and further comprising:

[0007] A supporting plate is fixedly connected to one end of the lifting device;

[0008] A conveying assembly, mounted on the base plate, used to push the horizontal plate being assembled to move;

[0009] The limiting mechanism has two groups and is symmetrically mounted on the support plate, and is used to limit the connection saddle on the support plate, including a first motor, an elliptical rectangular block, a push-pull plate, and a pressing assembly for providing a vertical pressing force on the connection saddle on the support plate;

[0010] The positioning and detection mechanism is connected to the limiting mechanism and is used to perform positioning processing on the limiting mechanism or to detect surface defects on the transverse plate conveyed by the conveying assembly;

[0011] The first motor is detachably mounted on a mounting plate fixedly connected to the rear end of the support plate, the elliptical rectangular block is between the two mounting plates and fixedly connected to the output shaft of the first motor, the end of the push-pull plate is fixedly connected to a push rod, and a bearing wheel is installed on one end of the push rod extending to the elliptical rectangular groove opened on the elliptical rectangular block, and the bearing wheel can slide along the trajectory of the elliptical rectangular groove, and the push-pull plate is extended to the end of the first cavity opened on the support plate and is fixedly connected to a plate body, and the plate body with a push-pull rod fixedly connected at the end thereof slides in cooperation with the first cavity, and the end of the push-pull rod is fixedly connected to a first linear motion part, and the first linear motion part is fixedly connected to the electric roller shaft extending out of the first cavity, the electric roller shaft is fixedly connected to a push plate, and the push-pull rod is sleeved with a first elastic part.

[0012] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0013] Further technical solution: The positioning and detection mechanism includes a second linear motion member, a Y-shaped bracket, a support rod and a detection roller, the second linear motion member is fixedly connected to the elliptical rectangular block, the output shaft of the second linear motion member is fixedly connected to the Y-shaped bracket, and one end of the support rod is rotatably connected to the detection roller, and further includes:

[0014] The detection and rotation component is installed on the Y-shaped bracket and is used to drive the end of the support rod to move in a circular motion or to detect the rolling force in the vertical direction when the detection roller rolls on the surface of the cross plate.

[0015] Further technical solution: The detection and rotation assembly includes a second motor, a turntable, a cylinder, a rotating rod, a chuck, a third elastic member and a pressing plate. The turntable is fixedly connected to the other end of the support rod, the turntable is sleeved on the cylinder and fixedly connected to the cylinder, two second cavities are symmetrically opened in the cylinder, the two pressure sensors are symmetrically installed on the cylinder, a pressing plate is fixedly connected to the pressure sensor, one end of the rotating rod extends into the second cavity and is fixedly connected to the chuck slidingly arranged in the second cavity, a third elastic member is installed in the second cavity, the two ends of the third elastic member are fixedly connected to the chuck and the pressing plate respectively, the two rotating rods are both rotatably connected to the Y-shaped bracket, and the rotating rod located at the upper part is fixedly connected to the output shaft of the second motor detachably mounted on the Y-shaped bracket.

[0016] A further technical solution includes a rotation speed sensor installed at the free end of the support rod to detect the rotation speed of the detection roller installed at the free end of the support rod, and the rotation speed sensor is electrically connected to the first linear motion member.

[0017] Further technical solution: the cylinder has a floating space relative to the rotating rod, the chuck located below is connected to one end of the rotating rod and the lower inner wall of the second cavity located below has a floating space, and the chuck located above is connected to one end of the rotating rod and the upper inner wall of the second cavity located above has a floating space.

[0018] Further technical solution: The pressing assembly includes a pressing block and a guide rod, the guide rod is inserted into a sliding groove provided on the push plate and is fixedly connected to the push plate, the pressing block slides with the sliding groove and a through hole is provided on the pressing block for the guide rod to pass through, a second elastic member is sleeved on the guide rod, the upper end of the second elastic member is fixedly connected to the upper wall of the sliding groove, and the lower end of the second elastic member is fixedly connected to the pressing block.

[0019] Further technical solution: The conveying assembly includes a half-frame, a rotating shaft, a gear pair, a driving wheel and a third motor. Two groups of the half-frames are symmetrically installed on the base plate. The two rotating shafts are symmetrically installed on the half-frame. The two rotating shafts are connected through a gear pair. One of the rotating shafts is fixedly connected to the output shaft of the third motor detachably installed on the half-frame. The lower end of the rotating shaft is fixedly connected to the driving wheel, and a rubber sleeve is installed on the driving wheel.

[0020] Further technical solution: the pressing block is in the shape of a right-angled trapezoid as a whole.

[0021] A method for assembling an electric tractor is provided, wherein the electric tractor is assembled and processed using the above-mentioned electric tractor assembly processing device, and the method comprises the following steps:

[0022] S1. In the initial position of the support rod, its free end is located outside and perpendicular to the second linear motion member. At this time, driven by the lifting device, the detection roller contacts the end of the cross plate;

[0023] S2. The conveying assembly pushes the cross plate to perform linear motion in the horizontal direction. At this time, the detection roller rolls relative to the assembly surface of the cross plate. If the assembly surface of the cross plate is uneven, the detection roller will change its height in the vertical direction. At this time, the detection roller pushes the support rod to change its position in the vertical direction. At this time, the support rod pushes the turntable to drive the cylinder to slide relative to the rotating rod. At this time, the pressure sensor is subjected to the pressure of the pressing plate, which changes the technical effect of detecting the flatness of the assembly surface of the cross plate connected to the saddle.

[0024] S3. If the inspection is qualified, the lifting device drives the Y-shaped bracket to move in the vertical direction, causing the inspection roller to move away from the horizontal plate, and the electric roller shaft drives the push plate to rotate, causing the free end of the push plate to move upward. At this time, the first motor drives the elliptical rectangular block to rotate at an angle of ninety degrees in the vertical direction. At this time, the elliptical rectangular block uses the opened elliptical rectangular groove to push and pull the push-pull plate, causing the push-pull plate to pull the plate body to slide along the first cavity. The first cavity pulls the push-pull rod to drive the electric roller shaft to move linearly. The electric roller shaft pulls the push plate to contact the connecting saddle on the supporting plate to limit the connecting saddle in the horizontal direction. At the same time, the pressing component can limit the connecting saddle in the vertical direction to achieve the technical effect of limiting the connecting saddle on the supporting plate;

[0025] S4, the second motor drives the rotating rod at the upper end to drive the end of the support rod connected to the detection roller to move in a circular motion, so that the two support rods face inward symmetrically, and at this time the second linear motion member is started to pull the support rod for horizontal translation, so that the detection roller is inserted into the limit slide rail installed on the support rail and the detection roller is pressed against the inner wall of the limit slide rail, that is, the detection roller inserted into the limit slide rail is used to limit the elliptical rectangular block to prevent the elliptical rectangular block from shaking or deflecting, thereby reducing the pressure of the push plate on the connecting saddle, causing the risk of the connecting saddle to separate from the support plate when moving in the vertical direction. When the connecting saddle located at a high place is transported to a low place for assembly with the cross plate, if the movement speed is too fast, the risk of the connecting saddle colliding with the cross plate will increase, and since the vertical movement speed of the connecting saddle is proportional to the rotation speed of the detection roller, after the rotation speed of the detection roller exceeds the preset speed threshold, the speed sensor starts the first linear motion member to pull the electric roller shaft to drive the push plate to press against the connecting saddle again, further limiting the connecting saddle to prevent the connecting saddle from separating from the support plate;

[0026] S5. After the assembly of the connecting saddle and the cross plate is completed and welding is completed, the second linear motion part pushes the detection roller to disengage from the limiting slide rail and causes the detection roller to reset. At this time, the conveying component continues to push the cross plate, causing the assembled connecting saddle and cross plate to disengage from the assembly position.

[0027] The present invention provides an electric tractor assembly processing device and a processing method thereof, which have the following beneficial effects compared with the prior art:

[0028] 1. The present invention can automatically assemble the cross plate and the connecting saddle, thereby reducing labor costs and increasing the assembly accuracy between the cross plate and the connecting saddle;

[0029] 2. In the present invention, in the initial position of the support rod, its free end is located on the outside and is perpendicular to the second linear motion part. At this time, driven by the lifting device, the detection roller contacts the end of the cross plate, and the third motor cooperates with the gear pair to drive the two rotating shafts to perform rotational movement in the opposite direction of movement in the vertical direction. At this time, the rotating shaft drives the driving wheel to drive the rubber sleeve to rotate synchronously. At this time, the cross plate located between the two rubber sleeves performs linear movement in the horizontal direction under the push of the two rubber sleeves. At this time, the detection roller rolls relative to the assembly surface of the cross plate. If the assembly surface of the cross plate is uneven, the detection roller will have a height change in the vertical direction. At this time, the detection roller pushes the support rod to change its position in the vertical direction. At this time, the support rod pushes the turntable to drive the cylinder to slide relative to the rotating rod. At this time, the pressure sensor is subjected to the pressure of the pressing plate, which changes, that is, it can complete the technical effect of detecting the flatness of the assembly surface of the cross plate connected to the saddle;

[0030] 3. In the present invention, the electric roller shaft can drive the push plate to rotate, causing the free end of the push plate to move upward. At this time, the first motor drives the elliptical rectangular block to rotate at an angle of ninety degrees in the vertical direction. At this time, the elliptical rectangular block uses the elliptical rectangular groove to push and pull the push-pull plate, causing the push-pull plate to pull the plate body to slide along the first cavity. The first cavity pulls the push-pull rod to drive the electric roller shaft to move linearly. The electric roller shaft pulls the push plate to contact the connecting saddle on the supporting plate to limit the connecting saddle in the horizontal direction. At the same time, the pressing component can limit the connecting saddle in the vertical direction to achieve the technical effect of limiting the connecting saddle on the supporting plate;

[0031] 4. In the present invention, when the second motor drives the rotating rod at the upper end to drive the end of the support rod connected to the detection roller to move in a circular motion, the two support rods are symmetrically facing inward. At this time, the second linear motion member is started to pull the support rod to translate in the horizontal direction, so that the detection roller is inserted into the limiting slide rail installed on the support rail and the detection roller is pressed against the inner wall of the limiting slide rail. The detection roller inserted into the limiting slide rail can limit the elliptical rectangular block to prevent the elliptical rectangular block from shaking or deflecting, thereby reducing the risk of the connecting saddle detaching from the support plate when moving in the vertical direction due to the reduced pressure of the push plate on the connecting saddle.

[0032] 5. In the present invention, when the connecting saddle located at a high place is transported to a low place for assembly with the cross plate, if the movement speed is too fast, the risk of collision between the connecting saddle and the cross plate will increase, and since the movement speed of the connecting saddle in the vertical direction is proportional to the rotation speed of the detection roller, when the rotation speed of the detection roller exceeds the preset speed threshold, the speed sensor activates the first linear motion part to pull the electric roller shaft to drive the push plate to contact the connecting saddle again, further limiting the connecting saddle to prevent the connecting saddle from detaching from the support plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0034] Figure 2 It is a structural schematic diagram of the positioning and detection mechanism of the present invention.

[0035] Figure 3 For the present invention Figure 2 An enlarged schematic diagram of the A-section structure.

[0036] Figure 4 For the present invention Figure 2 An enlarged schematic diagram of the structure of part B in FIG.

[0037] Figure 5 For the present invention Figure 2 An enlarged schematic diagram of the C-section structure.

[0038] Figure 6 It is a structural schematic diagram of the conveying component of the present invention.

[0039] Figure numerals: 1. Base plate; 2. Support rail; 3. Lifting device; 4. Support plate; 401. Mounting plate; 402. First cavity; 5. Limiting mechanism; 501. First motor; 502. Oval rectangular block; 503. Push-pull plate; 504. Oval rectangular groove; 505. Push-pull rod; 506. First linear motion member; 507. Electric roller; 508. Push plate; 509. Pressing block; 510. Guide rod; 511. First elastic member; 512. Second elastic member; 513. Sliding slot; 6. Positioning and detection mechanism; 601. Second linear motion member Moving parts; 602, Y-shaped bracket; 603, support rod; 604, detection roller; 605, detection and rotation assembly; 6051, second motor; 6052, turntable; 6053, cylinder; 6054, rotating rod; 6055, chuck; 6056, third elastic member; 6057, pressing plate; 6058, pressure sensor; 7, conveying assembly; 701, half frame; 702, rotating shaft; 703, gear pair; 704, driving wheel; 705, rubber sleeve; 706, third motor; 8, limiting slide rail; 9, connecting saddle; 10, cross plate. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0041] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0042] See also Figures 1 to 6An embodiment of the present invention provides an electric tractor assembly processing device, comprising a base plate 1, a support rail 2, and a lifting device 3. The support rail 2 is fixedly mounted on the base plate 1, the lifting device 3 is mounted on the support rail 2, and the rear end of the support rail 2 is fixedly connected to a limiting slide rail 8. The device also includes:

[0043] The support plate 4 is fixedly connected to one end of the lifting device 3;

[0044] The conveying assembly 7 is mounted on the base plate 1 and is used to push the horizontal plate 10 to be assembled to perform linear motion;

[0045] The limiting mechanism 5 is provided with two groups and is symmetrically mounted on the support plate 4, and is used to limit the connection saddle 9 located on the support plate 4;

[0046] The positioning and detection mechanism 6 is connected to the limiting mechanism 5 and is used to perform positioning processing on the limiting mechanism 5 or to perform surface defect detection on the transverse plate 10 conveyed by the conveying assembly 7;

[0047] The limiting mechanism 5 includes a first motor 501, an oval rectangular block 502 and a push-pull plate 503. The first motor 501 is detachably mounted on a mounting plate 401 fixedly connected to the rear end of the support plate 4. The oval rectangular block 502 is located between the two mounting plates 401 and is fixedly connected to the output shaft of the first motor 501. A push rod (not shown in the figure) is fixedly connected to the end of the push-pull plate 503. The push rod extends to the oval rectangular groove 504 provided on the oval rectangular block 502 and is equipped with a bearing wheel (not shown in the figure). ), the bearing wheel can slide along the track of the elliptical rectangular groove 504, the push-pull plate 503 extends to one end of the first cavity 402 opened on the supporting plate 4 and is fixedly connected to a plate body (not marked in the figure), the end of the plate body fixedly connected to a push-pull rod 505 slides with the first cavity 402, the end of the push-pull rod 505 is fixedly connected to a first linear motion member 506, the first linear motion member 506 is connected to an electric roller shaft 507 extending from the first cavity 402 (the electric roller shaft 507 is capable of driving the push plate 508 to move horizontally) The upward rotating shaft with automatic rotation function can be set as a balance wheel motor in some embodiments. If it is an ordinary shaft, it has an external drive device, such as a motor for driving. The electric roller shaft 507 is fixedly connected with a push plate 508. The push-pull rod 505 is provided with a first elastic member 511. It also includes: a pressing component, which is installed on the push plate 508 and is used to provide a vertical pressing force to the connecting saddle 9 on the support plate 4. The first motor 501 pushes the elliptical rectangular block 502 to rotate at an angle of ninety degrees in the vertical direction. Rotate, at this time the elliptical rectangular block 502 uses the opened elliptical rectangular groove 504 to push and pull the push-pull plate 503, causing the push-pull plate 503 to pull the plate body to slide along the first cavity 402, and the first cavity 402 pulls the push-pull rod 505 to drive the electric roller shaft 507 to perform linear motion, and the electric roller shaft 507 pulls the push plate 508 to resist the connecting saddle 9 on the support plate 4 to limit the connecting saddle 9 in the horizontal direction. At the same time, the pressing component can limit the connecting saddle 9 in the vertical direction to achieve the technical effect of limiting the connecting saddle 9 on the support plate 4.

[0048] The pressing assembly includes a pressing block 509 and a guide rod 510. The guide rod 510 is inserted into a sliding groove 513 provided on the push plate 508 and is fixedly connected to the push plate 508. The pressing block 509 slides with the sliding groove 513 and a through hole (not shown) is provided on the pressing block 509 for the guide rod 510 to pass through. A second elastic member 512 is sleeved on the guide rod 510. The upper end of the second elastic member 512 is fixedly connected to the upper wall of the sliding groove 513. The second elastic member 512 is fixedly connected to the upper wall of the sliding groove 513. The lower end of the component 512 is fixedly connected to the pressing block 509, and the pressing block 509 is in the shape of a right-angled trapezoid. The push plate 508 pushes the pressing block 509 to perform linear motion in the horizontal direction. At this time, the inclined surface of the pressing block 509 slides along the upper surface of the connecting saddle 9 while squeezing the second elastic component 512 as a whole and performing linear motion in the vertical direction along the guide rod 510 until the push plate 508 hits the front end of the connecting saddle 9. At this time, the pressing block 509 presses the upper end of the connecting saddle 9 under the push of the guide rod 510.

[0049] Preferably, the conveying assembly 7 includes a half-frame 701, a rotating shaft 702, a gear pair 703, a driving wheel 704 and a third motor 706. The two groups of the half-frames 701 are symmetrically mounted on the base plate 1, and the two rotating shafts 702 are symmetrically mounted on the half-frame 701 for rotation. The two rotating shafts 702 are connected through a gear pair 703. One rotating shaft 702 is fixedly connected to the output shaft of the third motor 706 detachably mounted on the half-frame 701. The lower end of the rotating shaft 702 is fixedly connected to the driving wheel 704, and a rubber sleeve 705 is mounted on the driving wheel 704. The third motor 706 cooperates with the gear pair 703 to drive the two rotating shafts 702 to perform rotational motion in opposite directions in the vertical direction. At this time, the rotating shaft 702 drives the driving wheel 704 to drive the rubber sleeve 705 to rotate synchronously. At this time, the horizontal plate 10 located between the two rubber sleeves 705 performs linear motion in the horizontal direction under the push of the two rubber sleeves 705.

[0050] Preferably, the positioning and detection mechanism 6 includes a second linear motion member 601, a Y-shaped bracket 602, a support rod 603, and a detection roller 604. The second linear motion member 601 is fixedly connected to the elliptical rectangular block 502, the output shaft of the second linear motion member 601 is fixedly connected to the Y-shaped bracket 602, and one end of the support rod 603 is rotatably connected to the detection roller 604. The mechanism further includes:

[0051] The detection and rotation component 605 is installed on the Y-shaped bracket 602 and is used to drive the end of the support rod 603 to move in a circular motion or to detect the rolling force of the detection roller 604 in the vertical direction when it rolls on the surface of the cross plate 10.

[0052] Among them, the detection and rotation component 605 includes a second motor 6051, a turntable 6052, a cylinder 6053, a rotating rod 6054, a chuck 6055, a third elastic member 6056 and a pressing plate 6057. The turntable 6052 is fixedly connected to the other end of the support rod 603. The turntable 6052 is sleeved on the cylinder 6053 and fixedly connected to the cylinder 6053. Two second cavities (not marked in the figure) are symmetrically opened in the cylinder 6053. The two pressure sensors 6058 are symmetrically mounted on the cylinder 6053. The pressure sensors 6058 are fixedly connected to the pressing plate 6057. One end of the rotating rod 6054 extends into the second cavity and is slidably connected to the chuck 6056 set in the second cavity. 55 is fixedly connected, a third elastic member 6056 is installed in the second cavity, and the two ends of the third elastic member 6056 are fixedly connected to the chuck 6055 and the pressing plate 6057 respectively, and the two rotating rods 6054 are both rotatably connected to the Y-shaped bracket 602, and the rotating rod 6054 located at the upper part is fixedly connected to the output shaft of the second motor 6051 detachably mounted on the Y-shaped bracket 602. The initial position of the support rod 603 has its free end located on the outside and it is perpendicular to the second linear motion member 601. At this time, driven by the lifting device 3, the detection roller 604 contacts the end of the horizontal plate 10. Since the horizontal plate 10 can perform linear motion under the transportation of the conveying component 7, the detection roller 604 is assembled relative to the horizontal plate 10. The surface rolls. If the assembled surface of the horizontal plate 10 is uneven, the detection roller 604 will have a height change in the vertical direction. At this time, the detection roller 604 pushes the support rod 603 to change its position in the vertical direction. At this time, the support rod 603 pushes the turntable 6052 to drive the cylinder 6053 to slide relative to the rotating rod 6054 (the cylinder 6053 has a floating space relative to the rotating rod 6054, that is, the chuck 6055 located below is connected to one end of the rotating rod 6054 and the lower end inner wall of the second cavity located below has a floating space, and the chuck 6055 located above is connected to one end of the rotating rod 6054 and the upper end inner wall of the second cavity located above has a floating space). At this time, the pressure sensor 6058 is pressed by the pressing plate 6057 The pressing force changes, that is, the technical effect of detecting the flatness of the assembly surface of the horizontal plate 10 connected to the saddle 9 can be completed. If the detection is qualified, the lifting device 3 drives the Y-shaped bracket 602 to move in the vertical direction, causing the detection roller 604 to move away from the horizontal plate 10. At this time, the second motor 6051 drives the rotating rod 6054 at the upper end to drive the support rod 603 connected to the end of the detection roller 604 to move in a circular motion trajectory, causing the two support rods 603 to face inward symmetrically. At this time, the second linear motion part 601 is started to pull the support rod 603 to translate in the horizontal direction, causing the detection roller 604 to insert into the limiting slide rail 8 installed on the support rail 2 and cause the detection roller 604 to resist the inner wall of the limiting slide rail 8.That is, the detection roller 604 inserted into the limiting slide rail 8 is used to limit the elliptical rectangular block 502 to prevent the elliptical rectangular block 502 from shaking or deflecting, thereby reducing the risk of the connecting saddle 9 being separated from the support plate 4 when moving in the vertical direction due to the reduced pressure of the push plate 508 on the connecting saddle 9.

[0053] Preferably, it also includes a speed sensor (not shown in the figure) installed at the free end of the support rod 603 to detect the rotation speed of the detection roller 604 installed at the free end of the support rod 603. The speed sensor is electrically connected to the first linear motion member 506. When the connecting saddle 9 located at a high place is transported to a low place for assembly with the cross plate 10, if the movement speed is too fast, the risk of collision between the connecting saddle 9 and the cross plate 10 will increase, and since the movement speed of the connecting saddle 9 in the vertical direction is proportional to the rotation speed of the detection roller 604, after the rotation speed of the detection roller 604 exceeds the preset speed threshold, the speed sensor starts the first linear motion member 506 to pull the electric roller shaft 507 to drive the push plate 508 to contact the connecting saddle 9 again, further limiting the connecting saddle 9 to prevent the connecting saddle 9 from separating from the support plate 4.

[0054] In an embodiment of the present invention, in the initial position of the support rod 603, its free end is located on the outside and is perpendicular to the second linear motion member 601. At this time, driven by the lifting device 3, the detection roller 604 contacts the end of the horizontal plate 10. At this time, the third motor 706 cooperates with the gear pair 703 to push the two rotating shafts 702 to perform a rotational movement in the opposite direction of the vertical movement. At this time, the rotating shaft 702 pushes the pushing wheel 704 to drive the rubber sleeve 705 to rotate synchronously. At this time, the horizontal plate 10 located between the two rubber sleeves 705 performs a linear movement in the horizontal direction under the push of the two rubber sleeves 705. At this time, the detection roller 604 rolls relative to the assembly surface of the horizontal plate 10. If the assembly surface of the horizontal plate 10 is uneven, the detection roller 604 will appear in the vertical direction. The height of the saddle 9 changes, and the detection roller 604 pushes the support rod 603 to change its position in the vertical direction. At this time, the support rod 603 pushes the turntable 6052 to drive the cylinder 6053 to slide relative to the rotating rod 6054. At this time, the pressure sensor 6058 is subjected to the pressure of the pressing plate 6057, which changes, that is, it can complete the technical effect of detecting the flatness of the assembly surface of the horizontal plate 10 that is assembled and connected to the saddle 9. If the test is qualified, the lifting device 3 drives the Y-shaped bracket 602 to move in the vertical direction, prompting the detection roller 604 to move away from the horizontal plate 10, and the electric roller shaft 507 drives the push plate 508 to rotate, prompting the free end of the push plate 508 to face upward. At this time, the first motor 501 pushes the elliptical rectangular block 502 to rotate in the vertical direction. The second motor 6051 pushes the rotating rod 6054 at the upper end to drive the end of the support rod 603 connected to the detection roller 604 to move in a circular motion, thereby promoting the rotation of the support rod 603 and the rotation of the detection roller 604. Make the two support rods 603 face inward symmetrically, and at this time start the second linear motion part 601 to pull the support rod 603 to translate in the horizontal direction, prompting the detection roller 604 to insert into the limiting slide 8 installed on the support rail 2 and prompting the detection roller 604 to resist the inner wall of the limiting slide 8, that is, the detection roller 604 inserted into the limiting slide 8 is used to limit the elliptical rectangular block 502, to prevent the elliptical rectangular block 502 from shaking or deflecting, and to reduce the pressure of the push plate 508 on the connecting saddle 9, resulting in the risk of the connecting saddle 9 being separated from the support plate 4 when moving in the vertical direction. When the connecting saddle 9 located at a high place is transported to a low place for assembly with the cross plate 10, if the movement speed is too fast, the risk of the connecting saddle 9 colliding with the cross plate 10 will increase.Since the vertical movement speed of the connecting saddle 9 is proportional to the rotation speed of the detection roller 604, when the rotation speed of the detection roller 604 exceeds the preset speed threshold, the speed sensor activates the first linear motion member 506 to pull the electric roller shaft 507 to drive the push plate 508 to contact the connecting saddle 9 again, further limiting the connecting saddle 9 and preventing the connecting saddle 9 from separating from the support plate 4. After the connecting saddle 9 and the cross plate 10 are assembled and welded, the second linear motion member 601 pushes the detection roller 604 to separate from the limiting slide rail 8 and reset the detection roller 604. At this time, the conveying assembly 7 continues to push the cross plate 10, causing the assembled connecting saddle 9 and cross plate 10 to separate from the assembly position.

[0055] A method for assembling an electric tractor is provided, wherein the electric tractor is assembled and processed using the above-mentioned electric tractor assembly processing device, and the method comprises the following steps:

[0056] S1. In the initial position of the support rod 603, its free end is located outside and is perpendicular to the second linear motion member 601. At this time, driven by the lifting device 3, the detection roller 604 contacts the end of the horizontal plate 10;

[0057] S2, the third motor 706 cooperates with the gear pair 703 to push the two rotating shafts 702 to rotate in opposite directions in the vertical direction. At this time, the rotating shaft 702 pushes the pushing wheel 704 to drive the rubber sleeve 705 to rotate synchronously. At this time, the cross plate 10 located between the two rubber sleeves 705 performs linear motion in the horizontal direction under the push of the two rubber sleeves 705. At this time, the detection roller 604 rolls relative to the assembly surface of the cross plate 10. If the assembly surface of the cross plate 10 is uneven, the detection roller 604 will have a vertical height change. At this time, the detection roller 604 pushes the support rod 603 to change its position in the vertical direction. At this time, the support rod 603 pushes the turntable 6052 to drive the cylinder 6053 to slide relative to the rotating rod 6054. At this time, the pressure sensor 6058 is subjected to the pressure of the pressing plate 6057, which changes, that is, the technical effect of detecting the flatness of the assembly surface of the cross plate 10 assembled and connected to the saddle 9 can be completed;

[0058] S3. If the inspection is qualified, the lifting device 3 drives the Y-shaped bracket 602 to move in the vertical direction, prompting the inspection roller 604 to move away from the horizontal plate 10, and the electric roller shaft 507 drives the push plate 508 to rotate, prompting the free end of the push plate 508 to face upward. At this time, the first motor 501 drives the elliptical rectangular block 502 to rotate at an angle of ninety degrees in the vertical direction. At this time, the elliptical rectangular block 502 uses the opened elliptical rectangular groove 504 to push and pull the push-pull plate 503, prompting the push-pull plate 503 to pull the plate body to slide along the first cavity 402. The first cavity 402 pulls the push-pull rod 505 to drive the electric roller shaft 507 to move linearly. The electric roller shaft 507 pulls the push plate 508 to contact the connecting saddle 9 on the supporting plate 4 to limit the connecting saddle 9 in the horizontal direction. At the same time, the pressing component can limit the connecting saddle 9 in the vertical direction to achieve the technical effect of limiting the connecting saddle 9 on the supporting plate 4;

[0059] S4, the second motor 6051 pushes the rotating rod 6054 at the upper end to drive the support rod 603 connected to the end of the detection roller 604 to move in a circular motion, so that the two support rods 603 face inward symmetrically. At this time, the second linear motion member 601 is started to pull the support rod 603 to translate in the horizontal direction, so that the detection roller 604 is inserted into the limiting slide 8 installed on the support track 2 and the detection roller 604 is pressed against the inner wall of the limiting slide 8. That is, the detection roller 604 inserted into the limiting slide 8 is used to limit the elliptical rectangular block 502 to prevent the elliptical rectangular block 502 from shaking or deflecting, thereby reducing the push plate 508 from The reduced pressing force of the connecting saddle 9 leads to the risk that the connecting saddle 9 will separate from the supporting plate 4 when moving in the vertical direction. When the connecting saddle 9 located at a high place is transported to a low place for assembly with the cross plate 10, if the movement speed is too fast, the risk of the connecting saddle 9 and the cross plate 10 colliding will increase. Moreover, since the movement speed of the connecting saddle 9 in the vertical direction is proportional to the rotation speed of the detection roller 604, when the rotation speed of the detection roller 604 exceeds the preset rotation speed threshold, the rotation speed sensor activates the first linear motion member 506 to pull the electric roller shaft 507 to drive the push plate 508 to contact the connecting saddle 9 again, further limiting the connecting saddle 9 and preventing the connecting saddle 9 from separating from the supporting plate 4.

[0060] S5. After the saddle 9 and the cross plate 10 to be connected are assembled and welded, the second linear motion part 601 pushes the detection roller 604 to disengage from the limiting slide rail 8 and causes the detection roller 604 to reset. At this time, the conveying component 7 continues to push the cross plate 10, causing the assembled connection saddle 9 and the cross plate 10 to disengage from the assembly position.

[0061] Preferably, the above-mentioned linear motion parts are all electric telescopic rods. The purpose of this arrangement is to push the object connected thereto to perform linear motion.

[0062] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0063] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An electric tractor assembly processing device, comprising a base plate, a support rail, and a lifting device, wherein the support rail is fixedly mounted on the base plate, the lifting device is mounted on the support rail, and the rear end of the support rail is fixedly connected to a limited slide rail, characterized in that: Also includes: A supporting plate is fixedly connected to one end of the lifting device; A conveying assembly, mounted on the base plate, used to push the horizontal plate being assembled to move; The limiting mechanism has two groups and is symmetrically mounted on the support plate, and is used to limit the connection saddle on the support plate, including a first motor, an elliptical rectangular block, a push-pull plate, and a pressing assembly for providing a vertical pressing force on the connection saddle on the support plate; The positioning and detection mechanism is connected to the limiting mechanism and is used to perform positioning processing on the limiting mechanism or to detect surface defects on the transverse plate conveyed by the conveying assembly; The first motor is detachably mounted on a mounting plate fixedly connected to the rear end of the support plate, the elliptical rectangular block is between the two mounting plates and is fixedly connected to the output shaft of the first motor, the end of the push-pull plate is fixedly connected to a push rod, and a bearing wheel is installed on one end of the push rod extending into the elliptical rectangular groove opened on the elliptical rectangular block, and the bearing wheel can slide along the trajectory of the elliptical rectangular groove, the push-pull plate is extended to one end of the first cavity opened on the support plate and is fixedly connected to a plate body, and the plate body with a push-pull rod fixedly connected at the end thereof is slidably matched with the first cavity, the end of the push-pull rod is fixedly connected to a first linear motion member, the first linear motion member is fixedly connected to an electric roller shaft extending out of the first cavity, the electric roller shaft is fixedly connected to a push plate, and a first elastic member is sleeved on the push-pull rod; The positioning and detection mechanism includes a second linear motion member, a Y-shaped bracket, a support rod, and a detection roller, wherein the second linear motion member is fixedly connected to the elliptical rectangular block, the output shaft of the second linear motion member is fixedly connected to the Y-shaped bracket, and one end of the support rod is rotatably connected to the detection roller, and further includes: The detection and rotation assembly is installed on the Y-shaped bracket and is used to drive the end of the support rod to move in a circular motion or to detect the rolling force in the vertical direction when the detection roller rolls on the surface of the horizontal plate; The pressing assembly includes a pressing block and a guide rod, the guide rod is inserted into a sliding groove provided on the push plate and is fixedly connected to the push plate, the pressing block is slidably matched with the sliding groove and a through hole for the guide rod to pass through is provided on the pressing block, a second elastic member is sleeved on the guide rod, the upper end of the second elastic member is fixedly connected to the upper wall of the sliding groove, and the lower end of the second elastic member is fixedly connected to the pressing block; The conveying assembly includes a half frame, a rotating shaft, a gear pair, a driving wheel and a third motor. Two groups of the half frames are symmetrically mounted on the base plate. The two rotating shafts are symmetrically mounted on the half frames. The two rotating shafts are connected through a gear pair. One rotating shaft is fixedly connected to the output shaft of the third motor detachably mounted on the half frame. The lower end of the rotating shaft is fixedly connected to the driving wheel, and a rubber sleeve is mounted on the driving wheel.

2. The electric tractor assembly processing device according to claim 1, characterized in that: The detection and rotation assembly includes a second motor, a turntable, a cylinder, a rotating rod, a chuck, a third elastic member and a pressing plate, the turntable is fixedly connected to the other end of the support rod, the turntable is sleeved on the cylinder and fixedly connected to the cylinder, two second cavities are symmetrically opened in the cylinder, two pressure sensors are symmetrically installed on the cylinder, a pressing plate is fixedly connected to the pressure sensor, one end of the rotating rod extends into the second cavity and is fixedly connected to the chuck slidably arranged in the second cavity, a third elastic member is installed in the second cavity, the two ends of the third elastic member are fixedly connected to the chuck and the pressing plate respectively, the two rotating rods are rotatably connected to the Y-shaped bracket, and the rotating rod located at the upper part is fixedly connected to the output shaft of the second motor detachably mounted on the Y-shaped bracket.

3. The electric tractor assembly processing device according to claim 2, characterized in that: It also includes a rotation speed sensor installed at the free end of the support rod to detect the rotation speed of the detection roller installed at the free end of the support rod, and the rotation speed sensor is electrically connected to the first linear motion member.

4. The electric tractor assembly processing device according to claim 2, characterized in that: The cylinder has a floating space relative to the rotating rod, the chuck located below is connected to one end of the rotating rod and the lower inner wall of the second cavity located below has a floating space, and the chuck located above is connected to one end of the rotating rod and the upper inner wall of the second cavity located above has a floating space.

5. The electric tractor assembly processing device according to claim 1, characterized in that: The pressing block is in the shape of a right-angled trapezoid as a whole.

6. A method for assembling an electric tractor, comprising: using the electric tractor assembly processing device according to claim 3 to assemble an electric tractor, wherein: The following steps are involved: S1. In the initial position of the support rod, the free end of the support rod is located outside and the support rod is perpendicular to the second linear motion member. At this time, driven by the lifting device, the detection roller contacts the end of the cross plate; S2. The conveying assembly pushes the cross plate to perform linear motion in the horizontal direction. At this time, the detection roller rolls relative to the assembly surface of the cross plate. If the assembly surface of the cross plate is uneven, the detection roller will change its height in the vertical direction. At this time, the detection roller pushes the support rod to change its position in the vertical direction. At this time, the support rod pushes the turntable to drive the cylinder to slide relative to the rotating rod. At this time, the pressure sensor is subjected to the pressure of the pressing plate, which changes the technical effect of detecting the flatness of the assembly surface of the cross plate connected to the saddle. S3. If the inspection is qualified, the lifting device drives the Y-shaped bracket to move in the vertical direction, causing the inspection roller to move away from the horizontal plate, and the electric roller shaft drives the push plate to rotate, causing the free end of the push plate to move upward. At this time, the first motor drives the elliptical rectangular block to rotate at an angle of ninety degrees in the vertical direction. At this time, the elliptical rectangular block uses the opened elliptical rectangular groove to push and pull the push-pull plate, causing the push-pull plate to pull the plate body to slide along the first cavity. The first cavity pulls the push-pull rod to drive the electric roller shaft to move linearly. The electric roller shaft pulls the push plate to contact the connecting saddle on the supporting plate to limit the connecting saddle in the horizontal direction. At the same time, the pressing component can limit the connecting saddle in the vertical direction, and confine the connecting saddle on the supporting plate; S4, the second motor drives the rotating rod at the upper end to drive the end of the support rod connected to the detection roller to move in a circular motion, so that the two support rods face inward symmetrically, and at this time the second linear motion member is started to pull the support rod for horizontal translation, so that the detection roller is inserted into the limit slide rail installed on the support rail and the detection roller is pressed against the inner wall of the limit slide rail, that is, the detection roller inserted into the limit slide rail is used to limit the elliptical rectangular block to prevent the elliptical rectangular block from shaking or deflecting, thereby reducing the pressure of the push plate on the connecting saddle, causing the risk of the connecting saddle to separate from the support plate when moving in the vertical direction. When the connecting saddle located at a high place is transported to a low place for assembly with the cross plate, if the movement speed is too fast, the risk of the connecting saddle colliding with the cross plate will increase, and since the vertical movement speed of the connecting saddle is proportional to the rotation speed of the detection roller, after the rotation speed of the detection roller exceeds the preset speed threshold, the speed sensor starts the first linear motion member to pull the electric roller shaft to drive the push plate to press against the connecting saddle again, further limiting the connecting saddle to prevent the connecting saddle from separating from the support plate; S5. After the assembly of the connecting saddle and the cross plate is completed and welding is completed, the second linear motion part pushes the detection roller to disengage from the limit slide rail and resets the detection roller. At this time, the conveying component continues to push the cross plate, causing the assembled connecting saddle and cross plate to disengage from the assembly position.

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