Flexible standard platform automatic production device

Abstract

The present design relates to an automation device for a flexible standard platform, comprising a base structure combined with structural connection fittings for the entire platform base on which all structural designs are mounted. Comprising a central drive, a linear transmission system, a lifting device and a protection device, and various profiles of the protection device are used for protecting the safety of the equipment and workers. Comprising a basic electronic system which is composed of an electrical system and a pneumatic system. The flexible standard platform automation device has the characteristics of small size, high efficiency, high yield, high stability, high-precision assembly, rapid combination and integration scheme and the like.

Description

Technical Field

[0001] The invention relates to a standard platform automation device, in particular to a flexible standard platform automation production device. Background Art

[0002] With the continuous development and progress of science and technology, the emergence of various automated processed products has brought new challenges to technology and equipment. Automation technology plays an increasingly important role in the circulation field. Mechanical competition is becoming increasingly fierce. In the future, machinery will cooperate with the trend of industrial automation, promote the improvement of the overall level of equipment, and develop multifunctional, high-efficiency, and low-consumption automation equipment. Automation technology is also developing in the following trends: Standardization and modularization of structural design. Make full use of the modular design of the original model and convert to a new model in a short time.

[0003] Automation technology is a "jack of all trades" technology in the industrial field, which shows how widely it is applied. In fact, from the upper-level control system to the underlying data collection and transmission drive, automation technology is used everywhere. Especially with the changes in the macro-demand of the industry, the role and positioning of automation technology in the entire industrial system are also deepening.

[0004] However, today's standardized platforms all adopt rigid standards. Once the modules and platforms are incompatible with each other, automated production cannot be achieved. However, if a flexible standard platform is adopted, it will need to be redesigned due to assembly problems between modules. Therefore, if an automated platform can be designed to achieve modularization and standardization of the mutual coordination and connection of modules, the applicability of the platform can be expanded. Summary of the invention

[0005] The technical problem to be solved by the present invention is: in order to overcome the deficiencies of the prior art, a flexible standard platform automated production device is provided to fully realize automated production, improve production efficiency, and reduce labor costs.

[0006] In order to achieve the above technical effects, the technical solution adopted by the present invention is: a flexible standard platform automated production device includes a basic structure, the basic structure is combined with structural connection accessories for the entire platform base, and all design structures are installed on the basic structure; Also included is a central drive, which includes a main control, an encoder, a transmission shaft and a gear assembly, mounted on the base structure, and a baffle is mounted above it for connecting the manipulator; Also included is a linear transmission system, which is composed of a linear tractor drive unit, a linear tractor, and a guide shaft, and is used for traction of the pallet movement; It also includes a lifting device, which includes a gear module, a cam assembly, a lever linkage device and a transmission chain. The lever linkage device cooperates with the cam assembly to achieve up and down movements; the transmission shaft cooperates with the cam assembly to achieve up and down movements; Also included is a mechanical protection device, which includes a main frame protection frame, a front curved door and a front cover, and is used to protect the safety of equipment and personnel; It also includes a basic electronic system, which includes an electrical box and electrical accessories for the electrical system, a pneumatic component mounting plate and a water-oil separator for the pneumatic system. This device can ventilate and power the platform.

[0007] Furthermore, the flexible standard platform can be spliced ​​into multiple workstation assembly lines.

[0008] Furthermore, the infrastructure carries multiple execution units and functional units to execute operation actions and realize different automation equipment action requirements.

[0009] Furthermore, the gear assembly is externally connected to a manipulator and cooperates with the manipulator.

[0010] Furthermore, the gear assembly of the central drive meshes with the gear module in the lifting device to achieve linkage transmission.

[0011] Furthermore, the main control of the central drive controls the angle, the encoder reads the angle, and the PLC receives the signal and controls the manipulator and the pneumatic cylinder that need to move at this angle.

[0012] Furthermore, the linear transmission system performs the pulling action on the pallet in an orderly and stable manner.

[0013] Furthermore, the linear transmission system controls the guide shaft through the linear tractor driving unit so that the linear tractor and the positioning plate move left and right.

[0014] Furthermore, the cam assembly of the lifting device is divided into four forms: cam sub-assembly 40 degrees, cam sub-assembly 60 degrees, cam sub-assembly 80 degrees, and cam sub-assembly 100 degrees, which can realize different action forms and meet the design standards.

[0015] Furthermore, the linear tractor connecting plate is installed on the lever linkage device, thereby realizing the up and down movement of the linear tractor.

[0016] Furthermore, the movable plate is connected to the connecting plate, and the movable plate can move up and down through a transmission chain.

[0017] Furthermore, the flexible standard platform automation device is characterized in that the movable plate can be installed with detection elements according to design requirements.

[0018] Furthermore, the flexible standard platform automation device is characterized in that the mechanical protection device can be installed with different forms of protection devices according to the platform structure, so as to achieve safe and reliable functions. The equipment is easy to switch on and off during maintenance and repair, and is easy to operate.

[0019] Furthermore, the flexible standard platform automation device is characterized in that the basic electronic system is divided into a pneumatic system and an electrical system. The pneumatic system can realize the action of the cylinder. The electrical system can realize the power-on state of the device.

[0020] Compared with the prior art, the present invention has the following beneficial effects: 1. Modular combination, compact structure, small size, high efficiency, high output, stable operation and low energy consumption.

[0021] 2. Highly automated integration greatly reduces floor space compared to traditional equipment.

[0022] 3. It can be flexibly assembled into multiple workstation assembly lines according to demand to fully realize automated production.

[0023] 4.Flexibly realize automatic assembly detection.

[0024] 5. High-precision assembly and rapid integration solutions.

[0025] 6. The platform is modular and reusable, suitable for long-term investment. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 and 2 It is a structural schematic diagram of a flexible standard platform automated production device of the present invention; Figure 3 It is a structural schematic diagram of the standard platform infrastructure device of the present invention; Figure 4 It is a structural schematic diagram of the central drive device of the standard platform of the present invention; Figure 5 It is a structural schematic diagram of the standard platform linear transmission system device of the present invention; Figure 6 , 7 8 is a schematic structural diagram of a standard platform lifting device of the present invention; Fig. 9 It is a structural schematic diagram of the standard platform mechanical protection device of the present invention; Figure 10-13 Schematic diagram of the basic electronic system of the standard platform of the present invention.

[0027] Among them: 1. Basic structure, 101. Connecting structure, 2. Central drive, 201. Main control, 202. Encoder, 203. Transmission shaft, 204. Gear assembly, 205. Baffle, 3. Linear transmission system, 301. Linear tractor drive unit, 302. Linear tractor, 303. Guide shaft, 304. Tray, 305. Hole, 306. Positioning plate, 307. Positioning pin, 308. Linear tractor connecting plate, 309. Slide plate, 4. Lifting device, 401. Cam assembly, 402. Gear module, 403. Lever linkage device, 404. Cam assembly, 405. Gear module, 406. Transmission chain, 407. Slider, 408. Connecting plate, 409. Movable plate, 5. Mechanical protection device, 501. Main frame protection frame, 502. Front curved door, 503. Front cover, 601. Electric box, 602. Electrical accessories, 603. Pneumatic component mounting plate, 604. Water-oil separator. DETAILED DESCRIPTION

[0028] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0029] like Figure 1 and 2 As shown, this embodiment provides a flexible standard platform automated production device, in which the manipulator is installed on the baffle 205, and the mechanical action is realized by the gear meshing with the main control 201 to control the angle. The products to be assembled and produced are installed on the tray 305, and the slide plate 309 is connected to the linear tractor 302. The linear drive unit 301 controls the guide shaft 303 to drive the slide plate 309, so that the linear tractor 302 moves left and right. The lifting device 4 can realize the up and down movement of the linear tractor 301 so that the positioning pin 307 passes through the sleeve hole 305 to drive the tray 304 to move left and right. The lifting device 4 can realize the up and down movement of the connecting plate 408. The pneumatic components are installed on the pneumatic component mounting plate 603, and the platform is powered on and ventilated to realize a fully automatic assembly assembly line.

[0030] Furthermore, it can be flexibly assembled into multiple workstation assembly lines as required.

[0031] Furthermore, the positioning plate 306 and the positioning pin 307 are used to fix the tray 304 through the hole 305 of the tray 304, so as to be stable and orderly.

[0032] like Figure 3 As shown, the base structure 1 is combined with the connecting structure 101 for platform connection.

[0033] Furthermore, all mechanisms and components are installed on the basic structure 1 to achieve modular combination.

[0034] like Figure 4 As shown, the central driver 2 is installed with a main control 201 and an encoder 202 , a plurality of gear assemblies 204 are installed on a driven shaft 203 connected to the main control 201 , and a baffle 205 is installed on the driven shaft 203 .

[0035] Furthermore, the robot is mounted on the baffle 205 and meshes with the gear assembly 204 .

[0036] Furthermore, the device can control multiple manipulators to achieve mechanical actions.

[0037] Furthermore, the main control 201 controls the mechanical angle, the encoder 202 reads the angle information and feeds it back to the PLC, and the PLC receives the information instructions to control the mechanical devices and pneumatic components that need to move at this angle to realize the action.

[0038] like Figure 5 As shown, the linear transmission system 3 is used to pull the tray 304. The guide shaft 303 is installed on the linear tractor driving unit 301, and the slide plate 309 is connected to the linear tractor 302 and installed on the guide shaft 303, and the linear tractor driving unit 301 controls the left and right movement.

[0039] Furthermore, the up and down movement of the linear tractor 302 is controlled by the lifting device 4 .

[0040] Furthermore, when the linear tractor 302 rises, the positioning pin 307 installed on the linear tractor 302 passes through the sleeve hole 305 to fix the tray 304, and cooperates with the positioning plate 306 to achieve up, down, left, and right movements.

[0041] like Figure 6 , 7 As shown in FIG. 8 , the gear modules 405 and 402 of the lifting device 4 mesh with the gear assembly 204 on the driven shaft 203. The movable plate 409 is installed with a connecting plate 408, and the slider 407 is installed on the connecting plate 408. The transmission chain 406 cooperates with the cam 404 to realize the action. This device is installed on the slider 407. When the transmission chain 406 is moved by the cam 404, the slider 407 moves up and down, driving the movable plate 409 to move up and down. The lever linkage device 403 is installed on the linear tractor connecting plate 308, and realizes the linkage action by cooperating with the cam 401, so that the linear tractor connecting plate 308 moves up and down.

[0042] Furthermore, when the central driver 2 is in motion, it realizes linkage motion with the lifting device 4 .

[0043] Furthermore, the cam 404 has four forms to achieve different up and down floating actions.

[0044] Furthermore, detection components and the like can be installed on the movable plate 409 as required.

[0045] Working principle of the present invention: The present design relates to a flexible standard platform automated production device, which can be flexibly spliced ​​into multiple workstation assembly lines according to design requirements. The platform is divided into a basic structure (1), a central drive (2), a linear transmission system (3), a lifting device (4), a mechanical protection device (5) and a basic electronic system (6). When in use, the flexible standard platform automated device is powered on and ventilated. The main control (101) controls the angle, the encoder (202) reads the angle, and the PLC receives the signal and controls the manipulator and the pneumatic cylinder that need to move at this angle. At the same time, the gears (402) and (405) of the lifting device (4) are meshed with the gear assembly (204) on the central drive (2). The transmission shaft (406) moves in coordination with the cam (404). The movable plate (409) is installed on the connecting plate (408) and moves up and down through the slider (407). The device can add detection elements on the movable plate (409) according to design requirements. The gears (402) are meshed with the gear assembly (204) on the central driver (2), and the lever driving device (403) drives the linear tractor connecting plate (308) to move up and down through the cam (402). The linear tractor (302) is installed on the linear tractor connecting plate (308) to achieve up and down movement. The positioning plate (306) and the linear tractor (302) are installed on the linear tractor connecting plate (308), and the slide plate (309) is connected to the linear tractor (302). The linear tractor driving unit (301) controls the guide wheel (303) to achieve left and right movement. When the lifting device (4) achieves up and down movement through the gear meshing, the positioning pin (307) rises and passes through the sleeve hole (305) of the tray (304) to fix the tray. The linear tractor driving unit (301) controls the guide wheel (303) connected to the linear tractor (302) on the slide plate (309) to drive the tray (304) to achieve left and right movement. When the lifting device (4) descends, the linear tractor (302) mounted on the linear tractor connecting plate (308) descends, and the positioning plate (307) The tray (304) is lowered and reset and fixed by the positioning plate (307), so that the tray (304) is stable and not messy. The whole action is a cyclic action.

[0046] The present invention is not limited to the above-mentioned specific implementation modes. For ordinary technicians in this field, various changes made based on the above-mentioned concepts without creative work all fall within the protection scope of the present invention.

Claims

1. A flexible standard platform automated production device, characterized in that: It comprises a basic structure (1), wherein the basic structure (1) is combined with a structural connection accessory (101) for the entire platform base, and all the design structures are installed on the basic structure (1); It also includes a central drive (2), the central drive (2) including a main control (201), an encoder (202), a transmission shaft (203) and a gear assembly (204), which is installed on the base structure (1), and a baffle (205) is installed above the central drive (205) for connecting to a manipulator; It also includes a linear transmission system (3), wherein the linear transmission system (3) includes a linear tractor drive unit (301), a linear tractor (302) and a guide shaft (303); and is used to tract the tray (304) to move; It also includes a lifting device (4), the lifting device (4) being equipped with a gear module (402 and 405), a cam assembly (401 and 404), a lever linkage device (403) and a transmission chain (406); the lever linkage device (403) is coordinated with the cam assembly (401) to achieve an up-and-down movement; the transmission chain (406) is coordinated with the cam assembly (404) to achieve an up-and-down movement; It also includes a mechanical protection device (5), which includes a main frame protection frame (501), a front curved door (502) and a front cover (503); and is used to protect the safety of equipment and personnel; It also includes a basic electronic system (6), which includes an electrical box (601) and electrical accessories (602) of the electrical system, a pneumatic component mounting plate (603) and a water-oil separator (604) of the pneumatic system. This device can ventilate and power the platform.

2. The flexible standard platform automation device according to claim 1, characterized in that: The flexible standard platform can be spliced ​​into multiple workstation assembly lines.

3. The flexible standard platform automation device according to claim 2, characterized in that: The basic structure (1) fixes all action and functional units on it as required to perform operation actions and realize different automation equipment action requirements.

4. The flexible standard platform automation device according to claim 3, characterized in that: The manipulator of the central drive (2) mounted on the baffle (205) cooperates with the gear assembly (204) to achieve linkage action between the manipulator and the central drive (2).

5. The flexible standard platform automation device according to claim 4, characterized in that: Said The gear assembly (204) of the central drive (2) meshes with the gear modules (402 and 405) in the lifting device (4) to achieve linkage transmission.

6. The flexible standard platform automation device according to claim 5, characterized in that: Said The linkage transmission only requires one master control (201) to realize the actions of multiple components.

7. The flexible standard platform automation device according to claim 6, characterized in that: Said The main control (101) of the central drive (2) controls the rotation angle of the manipulator, the encoder (202) reads the angle data, and the PLC receives the signal and controls the manipulator and the pneumatic cylinder that need to move at this angle.

8. The flexible standard platform automation device according to claim 7, characterized in that: The tray (304) is provided with a positioning plate (306), a positioning pin (307) and a sleeve hole (305); the tray (304) is fixed by means of the positioning plate (306) and the positioning pin (307), and the linear transmission system (3) performs a pulling action on the tray (304) in an orderly and stable manner.

9. The flexible standard platform automation device according to claim 8, characterized in that: The linear transmission system (3) controls the guide shaft (303) via a linear tractor drive unit (301) so that the linear tractor (302) and the positioning plate (306) move left and right.

10. The flexible standard platform automation device according to claim 8, characterized in that: The cam components (401 and 404) of the lifting device (4) are divided into four forms: cam sub-assembly 40 degrees, cam sub-assembly 60 degrees, cam sub-assembly 80 degrees, and cam sub-assembly 100 degrees, which can realize different action forms and meet the design standards.

11. The flexible standard platform automation device according to claim 10, characterized in that: The linear tractor connecting plate (308) is mounted on the lever linkage device (403), thereby achieving the up and down movement of the linear tractor (302).

12. The flexible standard platform automation device according to claim 11, characterized in that: The cam assemblies (401 and 404) are provided with a slider (407), the slider (407) is connected to a connecting plate (408), the connecting plate (408) is connected to a movable plate (409), and the upward and downward movement of the movable plate (409) is achieved through the transmission chain (406).

13. The flexible standard platform automation device according to claim 11, characterized in that: The movable plate (409) can be equipped with detection elements according to design requirements.

14. The flexible standard platform automation device according to claim 13, characterized in that: Said The mechanical protection device (5) is characterized in that different forms of protection devices are installed according to the platform structure, so as to achieve safe and reliable functions; the equipment is easy to switch on and off during maintenance and repair, and the operation is convenient.

15. The flexible standard platform automation device according to claim 10, characterized in that: The basic electronic system (6) is characterized in that the basic electronic system (6) is divided into a pneumatic system and an electrical system; the pneumatic system can realize the movement of the cylinder; and the electrical system can realize the power-on state of the equipment.

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