Automatic wave cutting and trimming device for film capacitor electrode foil
By designing an automated wave slitting and trimming device with integrated slitting and trimming functions, the problems of low efficiency and high cost of extreme foil processing in the prior art are solved, and efficient and automated extreme foil processing is achieved.
Patent Information
- Application Number
- CN202510274887.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-03-10
AI Technical Summary
In the prior art, wave slitting and trimming of the polar foil need to be performed in two separate equipment, resulting in low processing efficiency and high production costs.
An automated wave slitting edge trimming device for electrode foil for film capacitors is designed. The device integrates a frame, a cm slitting knife, a female slitting knife, a spindle, a sub-axis, a slitting drive, a trimming component and an adjustment component to realize the slitting and trimming of the electrode foil on one device.
Through automated processing, the slitting and trimming efficiency of the pole foil is greatly improved, reducing manual assistance needs, reducing equipment purchase and labor costs, and at the same time, batch processing of pole foils of different widths and models is realized.
Smart Images

Figure CN119750296A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of capacitor pole foils, in particular to an automated wave cutting and trimming device for film capacitor pole foils. Background Art
[0002] In film capacitors, there are many benefits to designing the capacitor pole foil structure into a wavy edge, such as: the wavy edge design can significantly increase the surface area of the pole foil, thereby increasing the capacitance value of the capacitor. The increase in specific surface area means that more charge can be stored in the same volume, thereby improving the performance of the capacitor; the shape of the wavy edge can better disperse the electric field and reduce the concentration of the electric field at one point, thereby reducing the possibility of local discharge, helping to extend the service life of the capacitor and improve its stability; in some applications, the wavy edge design can also provide better mechanical strength and stability, especially in high-frequency and high-voltage environments, the wavy edge pole foil can better withstand vibration and stress changes. In the prior art, the wave cutting and trimming of the pole foil are processed in two independent devices. Processing at two stations not only causes processing troubles and reduces processing efficiency, but also increases production costs. Summary of the invention
[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide an automated wave cutting and trimming device for film capacitor pole foil.
[0004] The objective of the present invention is achieved through the following technical solutions: An automated wave slitting and trimming device for film capacitor electrode foil, comprising a frame, a male slitting knife, a female slitting knife, a main shaft, a secondary shaft, a main separation sleeve, a secondary separation sleeve, a main gear, a secondary gear, a first transmission wheel, a second transmission wheel, a main connecting plate, a secondary connecting plate, an intermediate connecting plate, a slitting drive, a feeding assembly, a receiving assembly, a trimming assembly and an adjusting assembly, wherein the feeding assembly and the receiving assembly are respectively arranged on both sides of the frame, the trimming assembly is arranged on the frame and is located between the feeding assembly and the receiving assembly, the main shaft is rotatably arranged on the frame and is located between the trimming assembly and the feeding assembly, at least two female slitting knives are coaxially arranged on the main shaft, a main separation sleeve is arranged between two adjacent female slitting knives, the cutting edge on the male slitting knife cooperates with the cutting groove on the female slitting knife for cutting electrode foil, the male slitting knife is fixedly arranged on the secondary shaft, the secondary shaft is rotatably arranged on the adjusting assembly, and the adjusting assembly is fixedly arranged on the frame , the auxiliary dividing sleeve is arranged between two adjacent centimeter cutters, one end of the main connecting plate is rotatably arranged on the main shaft, the other end of the main connecting plate is connected to one end of the intermediate connecting plate through a first hinge shaft, the other end of the intermediate connecting plate is connected to one end of the auxiliary connecting plate through a second hinge shaft, the other end of the auxiliary connecting plate is rotatably arranged on the auxiliary shaft, the main gear is fixedly arranged on the main shaft, the first transmission wheel is rotatably arranged on the first hinge shaft and meshes with the main gear, the second transmission wheel is rotatably arranged on the second hinge shaft and meshes with the first transmission wheel, the auxiliary gear is fixedly arranged on the auxiliary shaft and meshes with the second transmission wheel, the slitting drive member is fixedly arranged on the frame and is used to drive the main shaft to rotate, the main shaft, the auxiliary shaft, the first hinge shaft and the second hinge shaft are arranged parallel to each other, and the slitting drive member, the material receiving assembly, the trimming assembly and the adjustment assembly are all electrically connected to the control center.
[0005] Furthermore, the adjusting assembly includes a moving rod, a fixed rod, a rotating rod, an adjusting rod, a ball cover, a spherical ring, an adjusting drive and a guide bar, the two ends of the secondary shaft are rotatably arranged on the two ends of the moving rod, the two ends of the moving rod are slidably arranged in the guide grooves on the guide bar, the guide bar and the fixed rod are both fixedly arranged on the frame, the fixed rod is provided with a rotating hole, the rotating rod is rotatably arranged in the rotating hole, the ball cover is fixedly arranged on the end of the fixed rod, the spherical ring matching with the ball cover is provided in the ball cover, the spherical ring is fixedly connected to the rotating rod, the adjusting drive is fixedly arranged on the fixed rod and is used to drive the rotating rod to rotate, the adjusting drive is electrically connected to the control center, the rotating rod is provided with a threaded hole, the upper end of the adjusting rod is threadedly matched with the threaded hole, and the middle part of the moving rod is fixedly arranged on the lower end of the adjusting rod.
[0006] Furthermore, the trimming assembly includes a traction wheel, an auxiliary wheel, a traction belt, a slot seat, a mounting seat, a trimming drive and a trimming knife. The traction wheel and the auxiliary wheel are both rotatably arranged on the frame and arranged parallel to the main axis. The two sides of the traction belt are respectively sleeved on the traction wheel and the auxiliary wheel. The slot seat is fixedly arranged on the outer wall of the traction belt. The slot seat is provided with a slot parallel to the main axis. The mounting seat is detachably arranged in the slot and cooperates with the slot. The trimming knife is fixedly arranged on the mounting seat and cooperates with the lower surface of the pole foil. The trimming drive is fixedly arranged on the frame and is used to drive the traction wheel to rotate. The trimming drive is electrically connected to the control center.
[0007] Further, the trimming assembly also includes a positive component, which includes a positive wheel, a positive sleeve, a lifting rod, a guide plate, a guide block, an extrusion spring, an extrusion block and an adjusting bolt. Two guide plates that cooperate with each other are fixedly arranged on the frame, and the two ends of the positive wheel are respectively rotatably arranged on the lower end of the guide plate, and the guide block is slidably arranged on the guide plate. The two ends of the lifting rod are respectively arranged on the two guide blocks, and the positive sleeve is rotatably arranged on the lifting rod. The pole foil passes through between the positive wheel and the positive sleeve, and the positive wheel and the positive sleeve are both arranged parallel to the main shaft. A spring hole is arranged on the upper end of the guide block, and the lower end of the extrusion block is arranged in the spring hole and cooperates with the spring hole. The upper end of the extrusion block cooperates with the end of the adjusting bolt, and the adjusting bolt is threadedly engaged with the upper end of the guide plate. The extrusion spring is arranged in the spring hole and its two ends respectively cooperate with the guide block and the extrusion block, and the positive wheel is arranged between the traction belt and the main shaft.
[0008] Furthermore, the frame is fixedly provided with an electric push rod, a movable seat is fixedly provided on the output part of the electric push rod, a burr shaft is rotatably provided on the movable seat, the burr shaft is arranged parallel to the main shaft, the burr shaft is pressed on the upper side of the pole foil and cooperates with the middle part of the traction belt, and the electric push rod is electrically connected to the control center.
[0009] Furthermore, the feeding assembly includes a feeding shaft, a first bending shaft, a second bending shaft, a third bending shaft, a first pressure shaft, a second pressure shaft and a first tension spring, the feeding shaft, the first bending shaft, the second bending shaft and the third bending shaft are all rotatably arranged on the frame, the frame is provided with a first sliding groove, the first pressure shaft and the second pressure shaft are respectively rotatably arranged on the upper and lower sides of the first sliding groove, the two ends of the first pressure shaft and the second pressure shaft are respectively connected by the first tension spring, the raw material of the pole foil is arranged on the feeding shaft and passes through the first bending shaft, the second bending shaft and the third bending shaft in sequence, and then passes through between the first pressure shaft and the second pressure shaft to enter between the male cutting knife and the female cutting knife.
[0010] Furthermore, the material receiving assembly includes a first material receiving shaft, a second material receiving shaft, a fourth bending shaft, a third pressure shaft, a fourth pressure shaft, a second tension spring and a material receiving driving component. A second sliding groove is arranged on the frame. The third pressure shaft and the fourth pressure shaft are respectively rotatably arranged on the upper and lower sides of the second sliding groove. The two ends of the third pressure shaft and the fourth pressure shaft are respectively connected by the second tension spring. The first material receiving shaft, the second material receiving shaft and the fourth bending shaft are all rotatably arranged on the frame. The material receiving driving component is fixedly arranged on the frame and is used to drive the first material receiving shaft and the second material receiving shaft to rotate. After the pole foil is output from the trimming assembly, a part of it passes through the fourth bending shaft and is then wound around the first material receiving shaft, and the other part passes through the fourth bending shaft and is then wound around the second material receiving shaft.
[0011] Furthermore, the pole foil on the first receiving shaft and the pole foil on the second receiving shaft are arranged alternately.
[0012] Furthermore, the material receiving drive component includes a material receiving drive member, a main transmission wheel and an auxiliary transmission wheel. The material receiving drive member is fixedly arranged on the frame and the output part is fixedly connected to the main transmission wheel. The auxiliary transmission wheel is fixedly arranged on the first material receiving shaft and the second material receiving shaft and is in transmission cooperation with the main transmission wheel. The material receiving drive member is electrically connected to the control center.
[0013] Furthermore, the cutting edge and the cutting groove are both wavy.
[0014] The beneficial effects of the present invention are: 1) In this technology, the slitting and trimming of the pole foil are completed directly on one device, and there is no need for two devices to process it, which saves the purchase cost of the equipment. No manual assistance is required between slitting and trimming, which not only saves labor costs but also improves processing efficiency.
[0015] 2) In this technology, the male cutting knife, the female cutting knife, the main dividing sleeve and the auxiliary dividing sleeve are used together to cut out pole foils of different widths. In the same batch processing process, multiple types of pole foils can be cut out at the same time, or one type of pole foil can be cut out.
[0016] 3) In the present technology, the slot seat and the mounting seat in the trimming assembly are detachably arranged, and the trimming knife can be replaced at any time when it is worn to prevent unqualified trimming. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main view connection structure of the device; Figure 2 It is a top view schematic diagram of the connection structure of the device; Figure 3 It is a schematic diagram of the coordination structure between the male cutting knife and the female cutting knife; Figure 4 A schematic diagram of the transmission structure between the main shaft and the secondary shaft; Figure 5 It is a schematic diagram of the matching structure between the positive wheel and the positive sleeve; Figure 6 for Figure 1 A schematic diagram of the enlarged structure at point A; Figure 7 for Figure 3 A schematic diagram of the enlarged structure at B; In the figure, 1-frame, 2-centimeter cutter, 3-female cutter, 4-main shaft, 5-sub-shaft, 6-main partition sleeve, 7-sub-partition sleeve, 8-main gear, 9-sub-gear, 10-first transmission wheel, 11-second transmission wheel, 12-main connecting plate, 13-sub-connecting plate, 14-middle connecting plate, 15-slitting drive member, 16-cutting blade, 17-cutting groove, 18-pole foil, 19-first hinge shaft, 20-second hinge shaft, 21-moving rod, 22-fixing rod, 23-rotating rod, 24-adjusting rod, 26-ball cover, 27-spherical ring, 28-adjusting drive member, 29-guide strip, 30-guide groove, 31-traction wheel, 32-auxiliary wheel, 33-traction belt, 34-slot seat, 35-mounting seat, 36-trimming drive, 37-trimming knife, 38-positive wheel, 39-positive sleeve, 40-lifting rod, 41-guide plate, 42-guide block, 43-extrusion spring, 44-extrusion block, 45-adjusting bolt, 46-electric push rod, 47-moving seat, 48-burr shaft, 49-feeding shaft, 50-first bending shaft, 51-second bending shaft, 52-third bending shaft, 53-first pressing shaft, 54-second pressing shaft, 55-first tension spring, 56-first receiving shaft, 57-second receiving shaft, 58-fourth bending shaft, 59-third pressing shaft, 60-fourth pressing shaft, 61-second tension spring, 62-receiving drive, 63-main transmission wheel, 64-second transmission wheel. DETAILED DESCRIPTION
[0018] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-Figure 7 , the present invention provides a technical solution: The invention discloses an automatic wave cutting and trimming device for film capacitor electrode foil, comprising a frame 1, a male cutting knife 2, a female cutting knife 3, a main shaft 4, a secondary shaft 5, a main partition sleeve 6, a secondary partition sleeve 7, a main gear 8, a secondary gear 9, a first transmission wheel 10, a second transmission wheel 11, a main connecting plate 12, a secondary connecting plate 13, an intermediate connecting plate 14, a cutting drive 15, a feeding assembly, a receiving assembly, a trimming assembly and an adjusting assembly. The feeding assembly and the receiving assembly are respectively arranged on both sides of the frame 1, and the trimming assembly The main shaft 4 is rotatably arranged on the frame 1 and between the trimming assembly and the feeding assembly. At least two female slitting knives 3 are coaxially arranged on the main shaft 4. A main partition sleeve 6 is arranged between two adjacent female slitting knives 3. The cutting edge 16 on the centimeter cutter 2 cooperates with the cutting groove 17 on the female slitting knives 3 to cut the pole foil 18. The centimeter cutter 2 is fixedly arranged on the secondary shaft 5. The secondary shaft 5 is rotatably arranged on the adjustment assembly. The adjustment assembly is fixedly arranged It is arranged on the frame 1, and a secondary separation sleeve 7 is arranged between two adjacent centimeter cutters 2. One end of the main connecting plate 12 is rotatably arranged on the main shaft 4, and the other end of the main connecting plate 12 is connected to one end of the intermediate connecting plate 14 through a first hinge shaft 19, and the other end of the intermediate connecting plate 14 is connected to one end of the secondary connecting plate 13 through a second hinge shaft 20. The other end of the secondary connecting plate 13 is rotatably arranged on the secondary shaft 5, and the main gear 8 is fixedly arranged on the main shaft 4. The first transmission wheel 10 is rotatably arranged on the first hinge shaft 19 and meshes with the main gear 8. The second transmission wheel 11 is rotatably arranged on the second hinge shaft 20 and meshes with the first transmission wheel 10. The secondary gear 9 is fixedly arranged on the secondary shaft 5 and meshes with the second transmission wheel 11. The slitting drive 15 is fixedly arranged on the frame 1 and is used to drive the main shaft 4 to rotate. The main shaft 4, the secondary shaft 5, the first hinge shaft 19 and the second hinge shaft 20 are arranged parallel to each other. The slitting drive 15, the material receiving assembly, the trimming assembly and the adjustment assembly are all electrically connected to the control center. The cutting blade 16 and the cutting groove 17 are both in a wave shape. Among them, the control center is the existing and controls the slitting drive 15, the adjustment drive 28, the trimming drive 36, the electric push rod 46 and the material receiving drive 62 to work together to realize automated production. The material receiving drive 62 and the slitting drive 15 are both motors in the prior art. The slitting drive 15 drives the main shaft 4 to rotate, and the main shaft 4 drives the mother slitting knife 3 to rotate synchronously, and the main shaft 4 drives the secondary shaft 5 to rotate after passing through the main gear 8, the secondary gear 9, the first transmission wheel 10 and the second transmission wheel 11 in turn, and the secondary shaft 5 drives the centimeter cutter 2 to rotate synchronously, and the mother slitting knife 3 rotates synchronously with the centimeter cutter 2 and performs slitting work on the pole foil 18. In this technology, the main gear 8 and the secondary gear 9 are two identical gears, and the first transmission wheel 10 and the second transmission wheel 11 are two identical gears. The main connecting plate 12, the auxiliary connecting plate 13 and the middle connecting plate 14 are used together to install the first transmission wheel 10 and the second transmission wheel 11. This arrangement can adjust the distance between the main shaft 4 and the auxiliary shaft 5, and can realize the processing of pole foils 18 of different thicknesses.The main partition sleeve 6 is used to adjust the distance between the two female slitting knives 3, and the auxiliary partition sleeve 7 is used to adjust the distance between the two centimeter cutters 2, so that pole foils 18 of different widths can be cut. The edges of the pole foil 18 on both sides are wavy, so the cutting blade 16 and the cutting groove 17 are both arranged in a wave shape. The main partition sleeve 6 and the female slitting knife 3 are both provided with splines between the main shaft 4 to ensure the synchronous rotation between the main partition sleeve 6, the female slitting knife 3 and the main shaft 4, and the centimeter cutter 2 and the auxiliary partition sleeve 7 are both provided with splines between the secondary shaft 5 to ensure the synchronous rotation between the centimeter cutter 2, the auxiliary partition sleeve 7 and the secondary shaft 5. The first locking ring in the prior art is fixedly provided on both ends of the main shaft 4, and the first locking ring is threadedly matched with the main shaft 4, and the main partition sleeve 6 and the female slitting knife 3 are arranged between the two first locking rings. The second locking rings in the prior art are fixedly arranged on both ends of the secondary shaft 5, the second locking rings are threadedly matched with the secondary shaft 5, and the centimeter cutter 2 and the secondary partition sleeve 7 are arranged between the two second locking rings.
[0020] In some embodiments, the adjustment component includes a moving rod 21, a fixed rod 22, a rotating rod 23, an adjusting rod 24, a ball cover 26, a spherical ring 27, an adjusting drive member 28 and a guide bar 29. The two ends of the secondary shaft 5 are rotatably set on the two ends of the moving rod 21, and the two ends of the moving rod 21 are slidably set in the guide groove 30 on the guide bar 29. The guide bar 29 and the fixed rod 22 are both fixedly set on the frame 1. A rotating hole is set in the fixed rod 22, and the rotating rod 23 is rotatably set in the rotating hole. A ball cover 26 is fixedly set on the end of the fixed rod 22, and a spherical ring 27 that cooperates with the ball cover 26 is set in the ball cover 26. The spherical ring 27 is fixedly connected to the rotating rod 23. The adjusting drive member 28 is fixedly set on the fixed rod 22 and is used to drive the rotating rod 23 to rotate. The adjusting drive member 28 is electrically connected to the control center. A threaded hole is set in the rotating rod 23, and the upper end of the adjusting rod 24 is threadedly matched with the threaded hole. The middle part of the moving rod 21 is fixedly set on the lower end of the adjusting rod 24. Among them, the adjusting drive member 28 is a motor in the prior art, and the adjusting drive member 28 drives the rotating rod 23 to rotate, and when the rotating rod 23 rotates, the adjusting rod 24 is driven to move in the vertical direction. After the adjusting rod 24 moves, it drives the moving rod 21 to move up and down, and the secondary shaft 5 is set on the moving rod 21, so that the secondary shaft 5 can be driven to move up and down, and the thickness of the cutting pole foil 18 can be adjusted. Even if the centimeter cutter 2 and the mother cutter 3 are worn, the excitation can be adjusted to continue shearing. The fixed rod 22 is used to fix the adjusting drive member 28 and cooperate with the rotating rod 23. The function of the guide bar 29 is to guide the movement of the moving rod 21, so that the multiple centimeter cutters 2 on the secondary shaft 5 are respectively matched with the multiple mother cutters 3 one by one. The ball cover 26 and the spherical ring 27 are set to better bear the axial force and reduce wear. The ball cover 26 is generally fixed on the lower end of the fixed rod 22, and the spherical ring 27 is set on the lower end of the rotating rod 23. The end face bearing in the prior art can also be set between the ball cover 26 and the spherical ring 27.
[0021] In some embodiments, the trimming assembly includes a traction wheel 31, an auxiliary wheel 32, a traction belt 33, a slot seat 34, a mounting seat 35, a trimming drive 36 and a trimming knife 37. The traction wheel 31 and the auxiliary wheel 32 are both rotatably arranged on the frame 1 and arranged parallel to the main shaft 4. The two sides of the traction belt 33 are respectively sleeved on the traction wheel 31 and the auxiliary wheel 32. The slot seat 34 is fixedly arranged on the outer wall of the traction belt 33. The slot seat 34 is provided with a slot parallel to the main shaft 4. The mounting seat 35 is detachably arranged in the slot and cooperates with the slot. The trimming knife 37 is fixedly arranged on the mounting seat 35 and cooperates with the lower surface of the pole foil 18. The trimming drive 36 is fixedly arranged on the frame 1 and is used to drive the traction wheel 31 to rotate. The trimming drive 36 is electrically connected to the control center. Among them, the traction wheel 31 and the auxiliary wheel 32 can be synchronous wheels, and the traction belt 33 is a synchronous belt; the traction wheel 31 and the auxiliary wheel 32 can be gears, and the traction belt 33 is a rack. The trimming drive 36 is a motor in the prior art. The trimming drive 36 can rotate forward or reverse with the traction wheel 31, and can also rotate forward and reverse reciprocatingly, so that the shear edge of the pole foil 18 can be fully trimmed. A plurality of slot seats 34 are arranged at equal intervals on the outer surface of the traction belt 33. The mounting seat 35 is detachably arranged in the slot on the slot seat 34. The mounting seat 35 is used to fix the trimming knife 37. The trimming knife 37 is a bristle in the prior art. The hardness of the bristle is less than the hardness of the pole foil 18, so as to prevent the pole foil 18 from being damaged during the trimming process.
[0022] In some embodiments, the trimming assembly further includes a positive component, which includes a positive wheel 38, a positive sleeve 39, a lifting rod 40, a guide plate 41, a guide block 42, an extrusion spring 43, an extrusion block 44 and an adjusting bolt 45. Two mutually matching guide plates 41 are fixedly arranged on the frame 1, and the two ends of the positive wheel 38 are respectively rotatably arranged on the lower end of the guide plate 41, and the guide block 42 is slidably arranged on the guide plate 41. The two ends of the lifting rod 40 are respectively arranged on the two guide blocks 42, and the lifting rod 40 is rotatably arranged on the positive sleeve 39. 9. The pole foil 18 passes between the positive wheel 38 and the positive sleeve 39. Both the positive wheel 38 and the positive sleeve 39 are arranged parallel to the main shaft 4. A spring hole is arranged on the upper end of the guide block 42. The lower end of the extrusion block 44 is arranged in the spring hole and cooperates with the spring hole. The upper end of the extrusion block 44 cooperates with the end of the adjusting bolt 45. The adjusting bolt 45 cooperates with the upper end thread of the guide plate 41. The extrusion spring 43 is arranged in the spring hole and its two ends cooperate with the guide block 42 and the extrusion block 44 respectively. The positive wheel 38 is arranged between the traction belt 33 and the main shaft 4. Among them, after the centimeter cutter 2 cooperates with the female cutter 3 to cut, the shear edge of the pole foil 18 will bend and deform, and can be pressed flat with the cooperation of the positive wheel 38 and the positive sleeve 39. The thickness of the pole foil 18 is relatively thin, so not much force is required during the flattening process. In order to prevent the pole foil 18 from being broken during the traction process, an extrusion spring 43 is set for adjustment. The adjusting bolt 45 presses the extrusion block 44, and the extrusion block 44 presses the guide block 42 through the extrusion spring 43. A lifting rod 40 is set on the guide block 42, and the positive sleeve 39 is sleeved on the lifting rod 40. The pole foil 18 is pressed flat by the pressure between the positive wheel 38 and the positive sleeve 39.
[0023] In some embodiments, the frame 1 is fixedly provided with an electric push rod 46, a moving seat 47 is fixedly provided on the output portion of the electric push rod 46, a burr shaft 48 is rotatably provided on the moving seat 47, the burr shaft 48 is arranged in parallel with the main shaft 4, the burr shaft 48 is pressed on the upper side of the pole foil 18 and cooperates with the middle part of the traction belt 33, and the electric push rod 46 is electrically connected to the control center. Among them, the electric push rod 46 is the prior art, and the function of the electric push rod 46 is to drive the moving seat 47 to move up and down, a slide groove is provided on the frame 1, and the end of the moving seat 47 is arranged in the slide groove, and the burr shaft 48 is rotatably provided on the moving seat 47, and the burr shaft 48 presses the pole foil 18 to better fit on the trimming knife 37, so as to better deburr the pole foil 18 after slitting.
[0024] In some embodiments, the loading assembly includes a loading shaft 49, a first bent shaft 50, a second bent shaft 51, a third bent shaft 52, a first pressure shaft 53, a second pressure shaft 54 and a first tension spring 55. The loading shaft 49, the first bent shaft 50, the second bent shaft 51 and the third bent shaft 52 are all rotatably arranged on the frame 1, and a first sliding groove is arranged on the frame 1. The first pressure shaft 53 and the second pressure shaft 54 are respectively rotatably arranged on the upper and lower sides of the first sliding groove. The two ends of the first pressure shaft 53 and the second pressure shaft 54 are respectively connected by the first tension spring 55. The raw material of the pole foil 18 is set on the loading shaft 49 and passes through the first bent shaft 50, the second bent shaft 51 and the third bent shaft 52 in turn, and then passes through the first pressure shaft 53 and the second pressure shaft 54 to enter between the male cutting knife 2 and the female cutting knife 3. Among them, the feeding shaft 49 is used to carry the unprocessed pole foil 18, the second bending shaft 51 is arranged on the upper side, the first bending shaft 50 and the third bending shaft 52 are arranged on the lower side, the first bending shaft 50, the second bending shaft 51 and the third bending shaft 52 form a V-shaped structure, and the first bending shaft 50 is arranged close to the feeding shaft 49. Blind holes are arranged on the axis of both ends of the first pressing shaft 53 and the second pressing shaft 54, one end of the two first tension springs 55 is respectively inserted into the blind holes at both ends of the first pressing shaft 53, and the other end of the two first tension springs 55 is respectively inserted into the blind holes at both ends of the second pressing shaft 54. The feeding shaft 49, the first bending shaft 50, the second bending shaft 51, the third bending shaft 52, the first pressing shaft 53 and the second pressing shaft 54 are all arranged parallel to the main shaft 4.
[0025] In some embodiments, the material receiving assembly includes a first material receiving shaft 56, a second material receiving shaft 57, a fourth bending shaft 58, a third pressure shaft 59, a fourth pressure shaft 60, a second tension spring 61 and a material receiving drive component. A second sliding groove is provided on the frame 1. The third pressure shaft 59 and the fourth pressure shaft 60 are respectively rotatably arranged on the upper and lower sides of the second sliding groove. The two ends of the third pressure shaft 59 and the fourth pressure shaft 60 are respectively connected by the second tension spring 61. The first material receiving shaft 56, the second material receiving shaft 57 and the fourth bending shaft 58 are all rotatably arranged on the frame 1. The material receiving drive component is fixedly arranged on the frame 1 and is used to drive the first material receiving shaft 56 and the second material receiving shaft 57 to rotate. After the pole foil 18 is output from the trimming assembly, a part of it passes through the fourth bending shaft 58 and is wound around the first material receiving shaft 56, and the other part passes through the fourth bending shaft 58 and is wound around the second material receiving shaft 57. The receiving drive component includes a receiving drive member 62, a main transmission wheel 63 and an auxiliary transmission wheel 64. The receiving drive member 62 is fixedly arranged on the frame 1 and the output part is fixedly connected to the main transmission wheel 63. The auxiliary transmission wheel 64 is fixedly arranged on the first receiving shaft 56 and the second receiving shaft 57 and both are in transmission cooperation with the main transmission wheel 63. The receiving drive member 62 is electrically connected to the control center. Among them, the receiving drive member 62 is a motor in the prior art, the main transmission wheel 63 and the auxiliary transmission wheel 64 are gears, the two auxiliary transmission wheels 64 are meshed with the main transmission wheel 63, the two auxiliary transmission wheels 64 are the same gears, and the diameters of the first receiving shaft 56 and the second receiving shaft 57 are the same. The first receiving shaft 56, the second receiving shaft 57, the fourth bending shaft 58, the third pressing shaft 59 and the fourth pressing shaft 60 are all arranged parallel to the main shaft 4. The receiving drive member 62 drives the main transmission wheel 63 to rotate, the main transmission wheel 63 drives the two auxiliary transmission wheels 64 to rotate, and the two auxiliary transmission wheels 64 respectively drive the first receiving shaft 56 and the second receiving shaft 57 to rotate. For example, the pole foil raw material is cut into four groups by the centimeter cutter 2 and the female cutter 3, which are group one, group two, group three and group four, respectively. Group one and group three are wound on the first receiving shaft 56, and group two and group four are wound on the second receiving shaft 57. Blind holes are provided on the axis of both ends of the third pressing shaft 59 and the fourth pressing shaft 60, and one end of the two second tension springs 61 is respectively inserted into the blind holes at both ends of the third pressing shaft 59, and the other end of the two second tension springs 61 is respectively inserted into the blind holes at both ends of the fourth pressing shaft 60.
[0026] In some embodiments, the pole foil 18 on the first receiving shaft 56 is arranged alternately with the pole foil 18 on the second receiving shaft 57. Among them, since the two sides of the pole foil 18 are wavy after cutting, if one receiving shaft is used to wind the pole foil 18, during the winding process, the pole foil 18 is stacked layer by layer, and the wavy structures on the two adjacent pole foil rolls will be embedded in each other, which makes it impossible to separate the two adjacent pole foil rolls, making the later processing difficult. Therefore, the first receiving shaft 56 and the second receiving shaft 57 are set to separate the two adjacent received pole foil rolls.
[0027] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "one end", "middle", "the other end", "coaxial", "inside", "both ends", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "setting", "installation", "connection", "fixation", "hinge" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0029] The above is only a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art shall not deviate from the spirit and scope of the present invention, and shall be within the scope of protection of the claims attached to the present invention.
Claims
1. Automatic wave cutting and trimming device for film capacitor pole foil, characterized by: The invention comprises a frame (1), a male slitting knife (2), a female slitting knife (3), a main shaft (4), a secondary shaft (5), a main partition sleeve (6), a secondary partition sleeve (7), a main gear (8), a secondary gear (9), a first transmission wheel (10), a second transmission wheel (11), a main connecting plate (12), a secondary connecting plate (13), an intermediate connecting plate (14), a slitting drive member (15), a feeding assembly, a receiving assembly, a trimming assembly and an adjusting assembly, wherein the feeding assembly and the receiving assembly are respectively arranged on two sides of the frame (1), the trimming assembly is arranged on the frame (1) and is located between the feeding assembly and the receiving assembly, and the main The shaft (4) is rotatably arranged on the frame (1) and is located between the trimming assembly and the feeding assembly. At least two of the female slitting knives (3) are coaxially arranged on the main shaft (4). A main separation sleeve (6) is arranged between two adjacent female slitting knives (3). The cutting edge (16) on the centimeter cutter (2) cooperates with the cutting groove (17) on the female slitting knives (3) to cut the pole foil (18). The centimeter cutter (2) is fixedly arranged on the secondary shaft (5). The secondary shaft (5) is rotatably arranged on the adjustment assembly. The adjustment assembly is fixedly arranged on the frame (1). The two adjacent centimeter cutters (2) are arranged in a rotationally arranged manner. ), one end of the main connecting plate (12) is rotatably arranged on the main shaft (4), the other end of the main connecting plate (12) is connected to one end of the intermediate connecting plate (14) via a first hinge shaft (19), the other end of the intermediate connecting plate (14) is connected to one end of the auxiliary connecting plate (13) via a second hinge shaft (20), the other end of the auxiliary connecting plate (13) is rotatably arranged on the auxiliary shaft (5), the main gear (8) is fixedly arranged on the main shaft (4), the first transmission wheel (10) is rotatably arranged on the first hinge shaft (19) and is connected to the main gear (5). (8) meshing, the second transmission wheel (11) is rotatably arranged on the second articulated shaft (20) and meshing with the first transmission wheel (10), the secondary gear (9) is fixedly arranged on the secondary shaft (5) and meshing with the second transmission wheel (11), the slitting drive member (15) is fixedly arranged on the frame (1) and is used to drive the main shaft (4) to rotate, the main shaft (4), the secondary shaft (5), the first articulated shaft (19) and the second articulated shaft (20) are arranged parallel to each other, and the slitting drive member (15), the material receiving assembly, the trimming assembly and the adjustment assembly are all electrically connected to the control center.
2. The automatic wave cutting and trimming device for film capacitor electrode foil according to claim 1 is characterized in that: The adjustment assembly comprises a moving rod (21), a fixed rod (22), a rotating rod (23), an adjustment rod (24), a ball cover (26), a spherical ring (27), an adjustment drive member (28) and a guide bar (29); two ends of the secondary shaft (5) are rotatably arranged on two ends of the moving rod (21); two ends of the moving rod (21) are slidably arranged in guide grooves (30) on the guide bar (29); the guide bar (29) and the fixed rod (22) are both fixedly arranged on the frame (1); a rotating hole is arranged in the fixed rod (22); the rotating rod (23) is rotatably arranged in the rotating hole; and the fixed rod The ball cover (26) is fixedly arranged on the end of the fixed rod (22), the spherical ring (27) matched with the ball cover (26) is arranged inside the ball cover (26), the spherical ring (27) is fixedly connected to the rotating rod (23), the adjusting drive member (28) is fixedly arranged on the fixed rod (22) and is used to drive the rotating rod (23) to rotate, the adjusting drive member (28) is electrically connected to the control center, a threaded hole is arranged inside the rotating rod (23), the upper end of the adjusting rod (24) is threadedly matched with the threaded hole, and the middle part of the moving rod (21) is fixedly arranged on the lower end of the adjusting rod (24).
3. The automatic wave cutting and trimming device for film capacitor electrode foil according to claim 1 or 2, characterized in that: The trimming assembly comprises a traction wheel (31), an auxiliary wheel (32), a traction belt (33), a slot seat (34), a mounting seat (35), a trimming drive member (36) and a trimming knife (37); the traction wheel (31) and the auxiliary wheel (32) are both rotatably arranged on the frame (1) and arranged parallel to the main shaft (4); the two sides of the traction belt (33) are respectively sleeved on the traction wheel (31) and the auxiliary wheel (32); and a traction belt (33) is fixedly arranged on the outer wall of the traction belt (33). The slot seat (34) is provided with a slot parallel to the main shaft (4); the mounting seat (35) is detachably arranged in the slot and cooperates with the slot; the trimming knife (37) is fixedly arranged on the mounting seat (35) and cooperates with the lower surface of the pole foil (18); the trimming drive member (36) is fixedly arranged on the frame (1) and is used to drive the traction wheel (31) to rotate; and the trimming drive member (36) is electrically connected to the control center.
4. The automatic wave cutting and trimming device for film capacitor electrode foil according to claim 3 is characterized in that: The trimming assembly further comprises a positive mold component, the positive mold component comprising a positive mold wheel (38), a positive mold sleeve (39), a lifting rod (40), a guide plate (41), a guide block (42), an extrusion spring (43), an extrusion block (44) and an adjusting bolt (45); two guide plates (41) that cooperate with each other are fixedly arranged on the frame (1); two ends of the positive mold wheel (38) are rotatably arranged on the lower end of the guide plate (41); the guide block (42) is slidably arranged on the guide plate (41); two ends of the lifting rod (40) are respectively arranged on the two guide blocks (42); the lifting rod (40) is rotatably arranged on the positive mold sleeve (39); the pole foil (18) is moved from the positive mold wheel (38) to the positive mold sleeve (39); The positive wheel (38) passes through the positive sleeve (39); the positive wheel (38) and the positive sleeve (39) are both arranged parallel to the main shaft (4); a spring hole is arranged on the upper end of the guide block (42); the lower end of the extrusion block (44) is arranged in the spring hole and cooperates with the spring hole; the upper end of the extrusion block (44) cooperates with the end of the adjusting bolt (45); the adjusting bolt (45) is threadedly engaged with the upper end of the guide plate (41); the extrusion spring (43) is arranged in the spring hole and its two ends respectively cooperate with the guide block (42) and the extrusion block (44); the positive wheel (38) is arranged between the traction belt (33) and the main shaft (4).
5. The automatic wave cutting and trimming device for film capacitor electrode foil according to claim 4 is characterized in that: The frame (1) is fixedly provided with an electric push rod (46), an output portion of the electric push rod (46) is fixedly provided with a movable seat (47), a burr shaft (48) is rotatably provided on the movable seat (47), the burr shaft (48) is arranged parallel to the main shaft (4), the burr shaft (48) is pressed on the upper side of the pole foil (18) and cooperates with the middle part of the traction belt (33), and the electric push rod (46) is electrically connected to the control center.
6. The automatic wave cutting and trimming device for film capacitor electrode foil according to claim 1 or 2, characterized in that: The feeding assembly comprises a feeding shaft (49), a first bending shaft (50), a second bending shaft (51), a third bending shaft (52), a first pressing shaft (53), a second pressing shaft (54) and a first tension spring (55); the feeding shaft (49), the first bending shaft (50), the second bending shaft (51) and the third bending shaft (52) are all rotatably arranged on the frame (1); a first sliding groove is arranged on the frame (1); the first pressing shaft (53) and the second pressing shaft (54) are respectively rotatably arranged on the frame (1); The first pressing shaft (53) and the second pressing shaft (54) are arranged on the upper and lower sides of the first sliding groove, and the two ends of the first pressing shaft (53) and the second pressing shaft (54) are respectively connected by the first tension spring (55). The raw material of the pole foil (18) is arranged on the feeding shaft (49) and passes through the first bending shaft (50), the second bending shaft (51) and the third bending shaft (52) in sequence, and then passes through between the first pressing shaft (53) and the second pressing shaft (54) to enter between the male cutting knife (2) and the female cutting knife (3).
7. The automatic wave cutting and trimming device for the film capacitor electrode foil according to claim 1 or 2, characterized in that: The material receiving assembly comprises a first material receiving shaft (56), a second material receiving shaft (57), a fourth bending shaft (58), a third pressing shaft (59), a fourth pressing shaft (60), a second tension spring (61) and a material receiving driving component. The frame (1) is provided with a second sliding groove. The third pressing shaft (59) and the fourth pressing shaft (60) are rotatably arranged on the upper and lower sides of the second sliding groove respectively. The two ends of the third pressing shaft (59) and the fourth pressing shaft (60) are respectively connected by the second tension spring (61). (56), the second receiving shaft (57) and the fourth bending shaft (58) are all rotatably arranged on the frame (1), the receiving drive component is fixedly arranged on the frame (1) and is used to drive the first receiving shaft (56) and the second receiving shaft (57) to rotate, and after the pole foil (18) is output from the trimming assembly, a part of it passes through the fourth bending shaft (58) and is then wound onto the first receiving shaft (56), and the other part of it passes through the fourth bending shaft (58) and is then wound onto the second receiving shaft (57).
8. The automatic wave cutting and trimming device for the film capacitor electrode foil according to claim 7, characterized in that: The pole foil (18) on the first material receiving shaft (56) and the pole foil (18) on the second material receiving shaft (57) are arranged alternately.
9. The automatic wave cutting and trimming device for film capacitor electrode foil according to claim 7, characterized in that: The material receiving drive component comprises a material receiving drive member (62), a main transmission wheel (63) and an auxiliary transmission wheel (64); the material receiving drive member (62) is fixedly arranged on the frame (1) and the output part is fixedly connected to the main transmission wheel (63); the auxiliary transmission wheel (64) is fixedly arranged on the first material receiving shaft (56) and the second material receiving shaft (57) and is in transmission cooperation with the main transmission wheel (63); the material receiving drive member (62) is electrically connected to the control center.
10. The automatic wave cutting and trimming device for film capacitor electrode foil according to claim 1 or 2, characterized in that: The cutting edge (16) and the cutting groove (17) are both in a wave shape.
Citation Information
Patent Citations
Winding device and splitting machine
CN114955643A
Capacitor film misalignment stacking device
CN115565784A
Full-automatic winding machine for solar cell packaging film
CN117228396A
Film slitting method and film slitting equipment
CN119409008A
A winding device for producing PVC film
CN209161063U
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