A high-performance light-weight fiber winding device

Abstract

The present invention relates to the technical field of fiber winding equipment, and in particular to a high-performance low-gram-weight fiber winding equipment. The present invention provides a high-performance low-gram-weight fiber winding equipment, comprising a wire supply device for fixing a large-tube fiber tube and providing a fiber source for producing low-gram-weight fibers; a winding device for winding the fibers provided by the wire supply device into low-gram-weight fiber tubes. The mechanical design principle of the combination of "wire supply device + winding device" is utilized, and the production of high-performance small-tube fibers of different specifications such as gram weight, paper tube length, inner diameter, etc. is completed by controlling the process parameters. The equipment is easy to operate for on-site workers, and can meet the requirements that small-tube fibers of different specifications can be produced using the same equipment, with excellent product performance and cost savings.

Description

Technical Field

[0001] The present invention relates to the technical field of fiber winding equipment, and in particular to a high-performance light-weight fiber winding equipment. Background Art

[0002] High-performance fibers generally refer to fibers with a strength greater than 17.6 cN / dtex and an elastic modulus of more than 440 cN / dtex. This patent uses aramid fibers, a new generation of synthetic fibers with high strength, high modulus, and high temperature resistance developed by fiber science and engineering. High-performance fibers have special properties that ordinary fibers do not have, and are mainly used in various fields of military and high-tech industries.

[0003] High-performance fiber winding equipment is widely used in fiber production and textile mills. It is a kind of equipment used in the fields of coated glass fiber, monofilament, multifilament flat yarn, staggered spindles, etc. According to different industry classifications, winding equipment includes lithium battery winding equipment, capacitor winding equipment, textile winding equipment, etc.; according to the machine operation mode, it can be divided into: manual winding equipment, semi-automatic winding equipment, and fully automatic winding equipment.

[0004] Taking the existing 100tex fiber as an example, in order to maximize production efficiency, the high-performance fiber produced is generally wound on a paper tube. The paper tube is 28cm long, 7.8cm in inner diameter, and 8.2cm in outer diameter. The weight of each tube of finished fiber is more than 500g. However, in the actual production process, in order to meet the different paper tube lengths, inner diameters, and weights proposed by customers, finished fibers of a single specification cannot meet the customer's product usage requirements. After research on the market and equipment, there is no general equipment that can produce fiber tubes in accordance with different specifications, weights, and inner diameters in a timely manner. If the needs of customers are met, a special equipment needs to be purchased for each specification of production demand. However, due to the small order volume, if one equipment is purchased for each specification of product, a lot of waste will be caused. Summary of the invention

[0005] The present invention provides a high-performance low-weight fiber winding device, which utilizes the mechanical design principle of "filament supply device + winding device" and completes the production of high-performance low-weight fibers of different specifications such as gram weight, paper tube length, inner diameter, etc. by controlling process parameters. The device is easy to operate by on-site workers, can meet the requirements of using the same device to complete the production of low-weight fibers of different specifications, has excellent product performance, and saves costs.

[0006] In order to achieve the above object, the present invention solves the above technical problems through the following technical solutions:

[0007] A high-performance light-weight fiber winding device, the winding device comprising:

[0008] The fiber supply device 1 is used to fix the large fiber tube and provide a fiber source for producing light weight fibers;

[0009] The winding device 2 is used to wind the fibers provided by the yarn supply device 1 into small-weight fiber tubes.

[0010] The wire feeding device 1 is composed of two rows of parallelly arranged first support rods 101 and two corresponding rows of first wire guide holes 102 , and the large fiber tube is nested on the first support rods 101 .

[0011] The first wire guide holes 102 in each row are evenly distributed corresponding to the first support rods 101 , have the same number, and are connected by fiber filaments.

[0012] The winding device 2 comprises a plurality of second supporting rods 201, which are symmetrically arranged in two groups with the same number around the guide wire gear 202.

[0013] The second support rods 201 are evenly distributed and have the same number as the first support rods 101 , and the second support rods 201 are arranged in a vertical direction to the first support rods 101 , and the small-weight fiber tube is nested on the second support rods 201 .

[0014] The wire guide gear 202 drives the second support rod 201 to rotate. The wire guide gear 202 is connected to the motor 207 through a belt, and the motor 207 is connected to the light rod wire arranger 203 through a belt.

[0015] The polished rod cable arranger 203 has a friction sensor and an automatic reversing mechanism, which can adjust the direction without changing the rotation speed of the polished rod. The left and right movement distance of the polished rod cable arranger 203 is the same as the axial length of the fiber paper tube, and controls the left and right movement distance of the fiber on the paper tube.

[0016] The upper end of the bare rod wire arrangement device 203 is connected to the wire guide frame 204 , and the setting direction of the wire guide frame 204 is perpendicular to the direction of the second support rod 201 .

[0017] Two rows of second wire guide holes 205 are arranged in parallel and evenly distributed on the wire guide frame 204 , and the second wire guide holes 205 are arranged flush with the central axis of the second support rod 201 .

[0018] A clip-type tensioner 206 is installed in front of each second wire guide hole 205. The clip-type tensioner 206 controls the fiber hairiness and the winding tension again, thereby controlling the tension of the light-weight fiber to ensure product quality.

[0019] The present invention provides a processing technology for producing high-performance low-gram-weight fibers by utilizing high-performance low-gram-weight fiber winding equipment.

[0020] Based on the implementation of the above technical solution, the present invention can achieve the following technical effects:

[0021] 1. The present invention provides a high-performance small-weight fiber winding device, which utilizes the mechanical design principle of the combination of "wire supply device + winding device" and completes the production of high-performance small-weight fibers of different specifications such as fiber weight, fiber length, paper tube length, and paper tube inner diameter by controlling process parameters.

[0022] 2. The present invention provides a high-performance light-weight fiber winding device, which is easy for on-site workers to operate and can meet the production needs of light-weight fibers of different specifications using the same device. The product has excellent performance and can be reused repeatedly, saving costs.

[0023] 3. The present invention provides a high-performance light-weight fiber winding device, the qualified rate of the products produced is over 90%, and the production efficiency is increased by 1 times.

[0024] 4. The present invention can meet customers' requirements on the appearance and hairiness of light-weight fibers, control the appearance of light-weight fibers, and increase the use methods and application scenarios of light-weight fibers. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It is a structural schematic diagram of a high-performance light-weight fiber winding device provided by the present invention;

[0027] Figure 2 This is a physical picture of a high-performance light-weight fiber winding device provided by the present invention;

[0028] Figure 3 It is a structural schematic diagram of the wire feeding device provided by the present invention;

[0029] Figure 4 It is a structural schematic diagram of the winding device provided by the present invention.

[0030] Reference numerals:

[0031] 1-wire feeding device; 101-first support rod; 102-first wire guide hole;

[0032] 2-winding device; 201-second support rod; 202-wire guide gear; 203-light rod wire arranger; 204-wire guide rack; 205-second wire guide hole; 206-clip tensioner; 207-motor. DETAILED DESCRIPTION

[0033] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0034] In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limitations on the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0035] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0036] In the embodiments of the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0038] Combine the following Figure 1-Figure 4 A high-performance light-weight fiber winding device provided by the present invention is introduced in detail:

[0039] Combination Figure 1 , Figure 2 As shown, in an embodiment of the present invention, the winding device comprises:

[0040] The fiber supply device 1 is used to fix the large fiber tube and provide a fiber source for producing light weight fibers;

[0041] The winding device 2 is used to wind the fibers provided by the yarn supply device 1 into small-weight fiber tubes.

[0042] Furthermore, the wire feeding device 1 is composed of two rows of a plurality of first support rods 101 arranged in parallel and two corresponding rows of first wire guide holes 102 .

[0043] Furthermore, the fiber supply device 1 provides a fiber source and nests the large fiber tube on the first support rod 101 .

[0044] Further, combined with Figure 3 As shown, in this embodiment, the number of first support rods 101 is 10, which are arranged in two parallel rows, with 5 in each row and arranged at equal intervals.

[0045] Furthermore, the first wire guide holes 102 are arranged opposite to the first support rod 101 , and there are 10 of them, which are arranged in two parallel rows, with 5 holes in each row and arranged at equal intervals.

[0046] Furthermore, the spacing between the first support rods 101 is the same as the spacing between the first wire guide holes 102, so as to locate the position where the large fiber tube is suspended, thereby achieving the purpose of supplying wire to the winding device 2.

[0047] Combination Figure 4 As shown, the winding device 2 comprises a plurality of second supporting rods 201, which are symmetrically arranged in two groups with the same number around the guide wire gear 202.

[0048] Furthermore, in one embodiment of the present invention, the number of the second support rods 201 is 10, and two groups of 5 second support rods are symmetrically arranged around the guide wire gear 202.

[0049] Furthermore, the second support rods 201 are evenly distributed and have the same number as the first support rods 101 , and the second support rods 201 are arranged in a vertical direction to the first support rods 101 , and the small-weight fiber tube is nested on the second support rods 201 .

[0050] The wire guide gear 202 drives the second support rod 201 to rotate. The wire guide gear 202 is connected to the motor 207 through a belt, and the motor 207 is connected to the light rod wire arranger 203 through a belt.

[0051] Furthermore, in the process of producing small gram-weight fibers with different inner diameters, gram-weights, and paper tube fiber lengths, in order to fix the positions of fiber tubes of different specifications, it is necessary to customize matching chucks to ensure the smooth production of small gram-weight fibers.

[0052] Furthermore, the polished rod cable arranger 203 has a friction sensor and automatic reversing mechanism, which adjusts the direction without changing the polished rod rotation speed. The left and right movement distance of the polished rod cable arranger 203 is the same as the axial length of the fiber paper tube, controlling the left and right movement distance of the fiber on the paper tube.

[0053] Furthermore, the light weight fiber tube and the chuck are nested on the second support rod 202 and fixed on the second support rod 201. The distance of the left and right movement of the light rod cable arranger 203 is the wheelbase of the light weight fiber tube, which ensures the flatness of the fiber surface, avoids the phenomenon of high sides and low middle, high middle and low sides, and tube falling, and plays a calibration role in the starting point of the light weight fiber movement.

[0054] Furthermore, the upper end of the bare rod cable arrangement device 203 is connected to a wire guide rack 204 , and the setting direction of the wire guide rack 204 is perpendicular to the direction of the second support rod 201 .

[0055] Furthermore, two rows of second wire guide holes 205 are arranged in parallel and evenly distributed on the wire guide frame 204 , and the second wire guide holes 205 are arranged flush with the central axis of the second support rod 201 .

[0056] Furthermore, the number of the second wire guide holes 205 is 10, with 5 holes in each row and arranged at equal intervals.

[0057] Furthermore, a clip-type tensioner 206 is installed in front of each second wire guide hole 205, and the clip-type tensioner 206 controls the fiber hairiness and the winding tension again, thereby controlling the tension of the light-weight fiber to ensure product quality.

[0058] Furthermore, the present invention provides a processing technology for high-performance small-gram-weight fibers. First, a large tube of fibers is hung on a first support rod 101. The fibers are connected to the winding device 2 through a first wire guide hole 102 of a wire feeding device 1 and a second wire guide hole 205 and a clip-type tensioner 206 on the winding device 2. The fibers are then adhered to the small-gram-weight fibers with a sticker. The winding device 2 is moved by a motor to complete the production of small-gram-weight fibers, thereby meeting new customer requirements, improving production efficiency, and ensuring the product quality of high-performance fibers.

[0059] Example

[0060] 1. Turn on the power switch of the high-performance light-weight fiber winding equipment;

[0061] 2. Determine the production specifications of the light-weight fiber, and install a light-weight paper tube corresponding to the production specifications on the second support rod 201 of the winding device 2;

[0062] 3. Check the position of the polished rod cable arranger 203 and align it to the initial position;

[0063] 4. Hang a large tube of fiber on the first support rod 101 on the fiber supply device 1;

[0064] 5. Pass one end of the fiber on the wire feeding device 1 through the first wire guide hole 102, the second wire guide hole 205, and the clamp tensioner 206, wrap it around the light-weight paper tube twice, and fix it with tape;

[0065] 6. Set the winding speed. During the winding process, test whether the speed of the winding equipment is the same as the set speed, and measure the tension value. Control the tension and fiber appearance through the clip tensioner;

[0066] 7. When production is finished, set the speed to zero, wait for the machine to stop, unload the light weight fiber, and turn off the power.

[0067] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A high-performance light-weight fiber winding device, characterized in that: The winding device comprises: A fiber supply device (1) is used to fix a large fiber tube and provide a fiber source for producing light-weight fibers; The winding device (2) is used to wind the fibers provided by the fiber supply device (1) into small-weight fiber tubes.

2. The winding device according to claim 1 is characterized in that: The wire feeding device (1) is composed of two rows of a plurality of first support rods (101) arranged in parallel and two corresponding rows of first wire guide holes (102), and the large fiber tube is nested on the first support rods (101).

3. The winding device according to claim 2 is characterized in that: Each row of first wire guide holes (102) is evenly distributed corresponding to the first support rods (101), has the same number, and is connected by fiber filaments.

4. The winding device according to claim 3 is characterized in that: The winding device (2) comprises a plurality of second support rods (201), two groups of which are symmetrically arranged with the guide wire gear (202) as the axis and the number of the second support rods is the same.

5. The winding device according to claim 4 is characterized in that: The second support rods (201) are evenly distributed and have the same number as the first support rods (101), and the second support rods (201) are arranged in a vertical direction to the first support rods (101), and the small-weight fiber tube is nested on the second support rods (201).

6. The winding device according to claim 5 is characterized in that: The wire guide gear (202) drives the second support rod (201) to rotate, the wire guide gear (202) is connected to the motor (207) via a belt, and the motor (207) is connected to the bare rod wire arrangement device (203) via a belt.

7. The winding device according to claim 6 is characterized in that: The polished rod cable arranging device (203) has a friction sensor and an automatic reversing mechanism, and adjusts the direction without changing the rotation speed of the polished rod. The left-right movement distance of the polished rod cable arranging device (203) is the same as the axial length of the fiber paper tube, and controls the left-right movement distance of the fiber on the paper tube.

8. The winding device according to claim 7 is characterized in that: The upper end of the bare rod wire arrangement device (203) is connected to a wire guide frame (204), and the wire guide frame (204) is arranged in a direction perpendicular to the direction of the second support rod (201).

9. The winding device according to claim 8, characterized in that: Two rows of second wire guide holes (205) are arranged in parallel and evenly distributed on the wire guide frame (204), and the second wire guide holes (205) are arranged flush with the central axis of the second support rod (201).

10. The winding device according to claim 9 is characterized in that: A clip-type tensioner (206) is installed in front of each second wire guide hole (205), and the clip-type tensioner (206) controls the fiber hairiness again and controls the winding tension, thereby controlling the fiber tension of the small paper tube to ensure product quality.

11. A processing technology for producing high-performance light-weight fibers using the winding device according to any one of claims 1 to 10.

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