Pipe hole sand and gravel clearing equipment and cleaning method for prefabricated pipe piles

By designing a pipe hole sand and gravel cleaning equipment including protective sleeves and scraping wall plates, the problem of difficulty in cleaning up the sand and gravel inside prefabricated pipe piles in the prior art is solved, and the comprehensive cleaning and safety improvement of the inner wall of the pipe piles is achieved.

CN119754295APending Publication Date: 2025-04-04CHINA CONSTRUCTION ECO ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411734709.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

It is difficult to fully remove sand, gravel and soil inside prefabricated pipe piles with different inner diameters, and the equipment application scope is narrow, so it is impossible to effectively clean up the sticky substances on the inner wall of the pipe pile.

Method used

A pipe hole sand and gravel cleaning equipment is designed, including a mobile bracket, a lifting mounting plate, a translation mounting plate, a twisted dragon, a protective sleeve, a scraping wall plate and a scraping wall mechanism. By installing protective sleeves and scraping wall panels outside the crimping dragon, combining telescopic cylinders and rotating mechanisms, a comprehensive cleaning of the inner walls of pipe piles of different inner diameters is achieved.

Benefits of technology

This equipment can completely remove sand, gravel and soil inside the prefabricated pipe piles, including effectively scraping off substances stuck to the inner wall. It is suitable for prefabricated pipe piles of different inner diameters, significantly improving the cleaning effect and safety.

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Abstract

The invention relates to the technical field of building construction, and discloses a pipe hole sand and gravel obstacle clearing device and a cleaning method for prefabricated pipe piles, comprising a movable bracket, on which a lifting mounting plate, a translation mounting plate, an auger, a protective sleeve, a wall scraper plate and a wall scraper mechanism are arranged; the pipe hole sand and gravel obstacle clearing device, by arranging a protective sleeve on the outside of the auger, can transport the sand and gravel in the pipe hole of the prefabricated pipe pile upward from the inside of the protective sleeve, so as to avoid the auger being directly exposed to the outside world and reduce the potential safety hazard; in combination with the arrangement of the wall scraper plate and the wall scraper mechanism, when the telescopic cylinder contracts, the scraper opening component controls the wall scraper plate rotatingly mounted on the outer wall of the protective sleeve to rotate and open, and the sleeve rotating component makes the protective sleeve rotate synchronously with the auger, so as to scrape off the sand and gravel soil adhering to the inner wall of the pipe hole of the prefabricated pipe pile, and at the same time, by arranging a horizontal displacement control mechanism, the protective sleeve can be controlled to clean different positions of the inner wall of the prefabricated pipe pile.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to pipe hole sand and gravel clearing equipment and a cleaning method for prefabricated pipe piles. Background Art

[0002] Precast pipe piles are hollow cylindrical slender concrete precast components made by prestressing technology and centrifugal forming methods. They are mainly composed of a cylindrical pile body, an end plate and a steel sleeve. When the precast pipe piles are sunk into the soil, the pile head will be clogged with mud and gravel. When the pipe piles are used, concrete needs to be poured inside them. In order to ensure a stable connection between the concrete and the inner wall of the pipe piles, it is usually necessary to clean the mud and gravel inside the pipe piles before pouring the concrete.

[0003] Chinese patent CN219690515U discloses an efficient equipment for cleaning pile holes. By setting a moving component and a rotating component, the auger rod can sweep out the sand, gravel and soil in the pile hole. However, when the auger is used to clean the pile hole, in order to ensure the working efficiency of the auger, the diameter of the auger needs to be several centimeters smaller than the diameter of the pile hole. That is to say, the auger will not continuously contact the inner wall of the pile hole when working, so that a lot of soil and gravel will be left on the inner wall of the pile hole. At the same time, the exposed auger also has certain safety hazards.

[0004] Chinese patent CN113309104B discloses a prefabricated pipe pile core soil cleaning device, in which a conveying cylinder is arranged outside the auger, so that the auger is not directly exposed to the outside world, reducing safety hazards. At the same time, an interlayer is arranged between the inner and outer layers of the conveying cylinder as a water conveying channel, and water is conveyed to the inside of the pipe pile through the water conveying channel to moisten the pile core soil, thereby reducing the difficulty of crushing and conveying by the auger; however, this device cannot clean the mud and sand that are sticky on the inner wall of the pipe pile hole, but only improves the safety of the equipment operation and reduces the difficulty of work, and cannot actually improve the cleaning effect of the inner wall of the pipe pile hole.

[0005] Furthermore, the above two devices can only perform pipe hole clearing operations on prefabricated pipe piles with fixed pipe hole diameters, and cannot effectively clean pipe piles with different pipe diameters, and thus have a narrow scope of application. Summary of the invention

[0006] 1. Technical issues to be resolved

[0007] In view of the shortcomings of the prior art, the present invention provides a pipe hole sand and gravel clearing device and a cleaning method for prefabricated pipe piles, which has the characteristics of being able to clean and completely remove the sand, gravel and soil accumulated inside prefabricated pipe piles of different inner diameters, thereby solving the problems mentioned in the above background technology.

[0008] (II) Technical solution

[0009] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0010] A pipe hole sand and gravel obstacle clearing equipment comprises a mobile bracket, on which a lifting mounting plate, a translation mounting plate, an auger, a protective sleeve, a wall scraping plate and a wall scraping mechanism are arranged, the lifting mounting plate is slidably arranged on one side of the mobile bracket, and a round hole is opened on the lifting mounting plate, the translation mounting plate is movably mounted on the inner side of the round hole, and a driving motor is fixedly mounted on the upper surface of the translation mounting plate, the auger is fixedly mounted on the driving end of the driving motor, the protective sleeve is sleeved on the outer side of the auger, and a side surface of the upper end of the protective sleeve is provided with Soil discharge port, the scraper plate is rotatably arranged on the outer side of the protective sleeve, the scraper mechanism comprises a fixed plate, a telescopic cylinder, a sleeve rotating component, and a scraper opening component, the fixed plate is fixedly mounted on the upper end of the protective sleeve, the telescopic cylinder is fixedly mounted on the upper surface of the fixed plate, and the driving end of the telescopic cylinder is slidably connected with the translation mounting plate, the sleeve rotating component controls the protective sleeve to rotate synchronously with the auger when the telescopic cylinder is in the retracted position, and the scraper opening component controls one end of the scraper plate to rotate and open when the telescopic cylinder is in the retracted position;

[0011] A horizontal displacement control mechanism is arranged between the translation mounting plate and the lifting mounting plate, and the horizontal displacement control mechanism includes a distance adjustment component and a surrounding component. The distance adjustment component is used to adjust the distance between the axis of the auger and the center of the circular hole, and the surrounding component is used to control the rotation of the translation mounting plate around the center of the circular hole.

[0012] Preferably, the sleeve rotating component includes an upper toothed disc and a lower toothed disc, the upper toothed disc is fixedly mounted on the shaft of the auger, the lower toothed disc is fixedly mounted on the upper surface of the fixed plate, and opposite ends of the upper toothed disc and the lower toothed disc are adapted to be snap-fitted.

[0013] Preferably, the scraper opening component includes a transmission gear, a tooth plate, a sliding plate and a rotating plate. A scraper shaft is fixedly installed at one end of the scraper plate. The scraper shaft is rotatably installed on the outer side of the protective sleeve, and the upper end of the scraper shaft passes through the lower surface of the fixed plate and extends above it. The transmission gear is fixedly installed on the upper end of the scraper shaft, and a guide rail is fixedly installed on the upper surface of the fixed plate. The tooth plate is slidably installed inside the guide rail, and the tooth surface of the tooth plate is adapted to mesh with the transmission gear. The sliding plate slides in a circle on the lower surface of the translational mounting plate with the axis of the auger as the center, and the two ends of the rotating plate are slidably connected to the tooth plate and the sliding plate respectively.

[0014] Preferably, the wall scraping mechanism also includes an annular track and an annular slider, the annular track is fixedly mounted on the lower surface of the translation mounting plate, and the annular track is slidably connected to the annular slider, and the driving end of the telescopic cylinder and the sliding plate are both fixedly mounted on the lower surface of the annular slider.

[0015] Preferably, the distance adjustment component includes a limit frame, a guide rod and a screw rod, the limit frame is installed on the upper surface of the lifting mounting plate, the guide rod is fixedly installed between the two side inner walls of the limit frame, the screw rod is rotatably installed between the two side inner walls of the limit frame, and one end of the screw rod penetrates through one side inner wall of the limit frame and extends to the outside of the limit frame and is fixedly installed with a knob, and a guide slider and a threaded slider are respectively fixedly installed on both sides of the upper surface of the translation mounting plate, the guide slider is slidably connected to the guide rod, and the threaded slider is threadedly connected to the screw rod.

[0016] Preferably, the surrounding component includes an annular slide and an arc-shaped slider, the annular slide is fixedly mounted on the upper surface of the lifting mounting plate, the arc-shaped slider is fixedly mounted on the lower surface of the limit frame, and the arc-shaped slider is slidably mounted inside the annular slide, and the annular slide is coaxially arranged with the circular hole.

[0017] Preferably, the surrounding component also includes a control motor, a driving gear and inner teeth, the control motor is rotatably mounted on one side of the upper surface of the translation mounting plate, the driving gear is fixedly mounted on the driving end of the control motor, the inner teeth are fixedly mounted on the inner side of the circular hole, and the inner teeth are meshed with the driving gear.

[0018] The transmission gear of the present invention is connected with the transmission gear of the lower end to the transmission gear of the lower end, and the transmission gear of the lower end is connected with the transmission gear of the lower end to the transmission gear of the lower end.

[0019] Preferably, a guide rod is fixedly mounted on the movable bracket, and the lifting mounting plate is slidably mounted on the guide rod.

[0020] The present invention also discloses a cleaning method for prefabricated pipe piles, which specifically comprises the following steps:

[0021] Move the mobile support to the top of the prefabricated pipe pile after piling, so that the center of the circular hole coincides with the axis of the prefabricated pipe pile hole;

[0022] Start the drive motor to control the auger to rotate, and control the lifting installation plate to move downward, so that the sand, gravel and soil inside the prefabricated pipe pile can be discharged from the soil discharge port;

[0023] After the sand and gravel in the prefabricated pipe pile hole is cleaned to the specified depth, the driving end of the telescopic cylinder is controlled to retract, and the protective sleeve is moved through the distance adjustment component, so that the scraper plate can scrape off the sand and gravel sticking on the inner wall of the prefabricated pipe pile hole;

[0024] Starting the surrounding component to make the protective sleeve rotate around the inner wall of the prefabricated pipe pile hole;

[0025] After the sand and gravel sticking to the inner wall of the prefabricated pipe pile hole are scraped off, the driving end of the telescopic cylinder is controlled to extend, and the sand and gravel that falls to the bottom of the prefabricated pipe pile hole is taken out by using the auger.

[0026] (III) Beneficial effects

[0027] Compared with the prior art, the present invention provides a pipe hole sand and gravel clearing device and a cleaning method for prefabricated pipe piles, which have the following beneficial effects:

[0028] 1. The pipe hole sand and gravel obstacle clearing equipment can transport the sand and gravel in the pipe hole of the prefabricated pipe pile upward from the inside of the protective sleeve by arranging a protective sleeve on the outside of the auger, so as to avoid the auger being directly exposed to the outside world and reduce safety hazards. With the arrangement of the scraper plate and the scraper mechanism, when the telescopic cylinder contracts, the scraper opening component controls the rotation of the scraper plate installed on the outer wall of the protective sleeve to rotate and open, and the sleeve rotating component makes the protective sleeve rotate synchronously with the auger, so as to scrape off the sand and gravel and soil adhering to the inner wall of the pipe hole of the prefabricated pipe pile. At the same time, by arranging a horizontal displacement control mechanism, the protective sleeve can be controlled to clean different positions of the inner wall of the prefabricated pipe pile.

[0029] 2. The pipe hole sand and gravel obstacle clearing equipment is provided with an upper toothed disc and a lower toothed disc. When the telescopic cylinder is retracted, the upper toothed disc and the lower toothed disc are connected, the auger and the protective sleeve are relatively fixed, and the protective sleeve can be driven to rotate by the auger. By providing a transmission gear, a toothed plate, a sliding plate and a rotating plate, when the telescopic cylinder is retracted, the fixed plate is close to the translation mounting plate, pushing the rotating plate to increase the inclination angle, driving the toothed plate to slide, thereby pushing the transmission gear to rotate, and making the scraper plate rotate and open, so that it can contact the inner wall of the pipe hole of the prefabricated pipe pile, and scrape off the sand and gravel adhering to the inner wall of the pipe hole.

[0030] 3. The pipe hole sand and gravel obstacle clearing equipment is provided with a surrounding component. When the protective sleeve and the auger rotate synchronously, the surrounding component can drive the protective sleeve to rotate around the axis of the prefabricated pipe pile, so that the scraper plate can clean different positions of the inner wall of the prefabricated pipe pile. By providing a distance adjustment component, the position of the protective sleeve inside the prefabricated pipe pile can be adjusted, so that the scraper plate can contact the inner walls of prefabricated pipe piles with different inner diameters when it is unfolded. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is one of the three-dimensional structural schematic diagrams of the pipe hole sand and gravel obstacle removal equipment of the present invention;

[0032] Figure 2 It is a three-dimensional structural cross-sectional view of the pipe hole sand and gravel obstacle removal equipment of the present invention;

[0033] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged local structure at point A in the middle;

[0034] Figure 4 This is one of the partial structural decomposition diagrams of the pipe hole sand and gravel obstacle removal equipment of the present invention;

[0035] Figure 5 This is the second schematic diagram of the partial structure decomposition of the pipe hole sand and gravel obstacle removal equipment of the present invention;

[0036] Figure 6 For the present invention Figure 5 A magnified schematic diagram of the local structure at B in the middle;

[0037] Figure 7 This is the third schematic diagram of the partial structure decomposition of the pipe hole sand and gravel obstacle removal equipment of the present invention;

[0038] Figure 8 This is the second schematic diagram of the three-dimensional structure of the pipe hole sand and gravel obstacle removal equipment of the present invention.

[0039] In the figure:

[0040] 1. Mobile bracket;

[0041] 2. Lifting mounting plate; 21. Round hole;

[0042] 3. Translation mounting plate; 31. Driving motor; 32. Guide slider; 33. Threaded slider;

[0043] 4. Auger;

[0044] 5. Protective casing; 51. Earth discharge port;

[0045] 6. Scraper plate; 61. Scraper shaft;

[0046] 7. Scraping mechanism; 71. Fixed plate; 711. Guide rail; 72. Telescopic cylinder; 73. Casing rotating part; 731. Upper toothed disc; 732. Lower toothed disc; 74. Scraper opening part; 741. Transmission gear; 742. Toothed plate; 743. Sliding plate; 744. Rotating plate; 75. Annular track; 76. Annular slider;

[0047] 8. Horizontal displacement control mechanism; 81. Distance adjustment component; 811. Limit frame; 812. Guide rod; 813. Screw rod; 814. Knob; 82. Surrounding component; 821. Annular slideway; 822. Arc slide block; 823. Control motor; 824. Driving gear; 825. Inner teeth;

[0048] 9. Lifting control mechanism; 91. Chain; 92. Upper sprocket; 93. Upper changing sprocket; 94. Driving sprocket; 95. Lower changing sprocket; 96. Lower sprocket; 97. Turning rod; 98. Rocker arm; 99. Guide rod. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] Embodiment 1

[0051] See also Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 8 The present invention provides a pipe hole sand and gravel obstacle clearing device, including a mobile bracket 1, on which a lifting mounting plate 2, a translation mounting plate 3, an auger 4, a protective sleeve 5, a scraper plate 6 and a scraper mechanism 7 are arranged, the lifting mounting plate 2 is slidably arranged on one side of the mobile bracket 1, and a round hole 21 is opened on the lifting mounting plate 2, the translation mounting plate 3 is movably installed on the inner side of the round hole 21, and a driving motor 31 is fixedly installed on the upper surface of the translation mounting plate 3, the auger 4 is fixedly installed on the driving end of the driving motor 31, the protective sleeve 5 is sleeved on the outer side of the auger 4, and one side of the upper end of the protective sleeve 5 is provided with The soil discharge port 51, the scraper plate 6 is rotatably arranged on the outer side of the protective sleeve 5, the scraper mechanism 7 includes a fixed plate 71, a telescopic cylinder 72, a sleeve rotating component 73, and a scraper opening component 74. The fixed plate 71 is fixedly installed on the upper end of the protective sleeve 5, the telescopic cylinder 72 is fixedly installed on the upper surface of the fixed plate 71, and the driving end of the telescopic cylinder 72 is slidably connected with the translation mounting plate 3. The sleeve rotating component 73 controls the protective sleeve 5 to rotate synchronously with the auger 4 when the telescopic cylinder 72 is in the retracted position, and the scraper opening component 74 controls one end of the scraper plate 6 to rotate and open when the telescopic cylinder 72 is in the retracted position;

[0052] A horizontal displacement control mechanism 8 is arranged between the translation mounting plate 3 and the lifting mounting plate 2. The horizontal displacement control mechanism 8 includes a distance adjustment component 81 and a surrounding component 82. The distance adjustment component 81 is used to adjust the distance between the axis of the auger 4 and the center of the circular hole 21, and the surrounding component 82 is used to control the translation mounting plate 3 to rotate around the center of the circular hole 21.

[0053] As can be seen from the above, by arranging the protective sleeve 5 on the outside of the auger 4, the sand and gravel in the pipe hole of the prefabricated pipe pile can be transported upward from the inside of the protective sleeve 5, avoiding the auger 4 from being directly exposed to the outside world, reducing safety hazards, and cooperating with the arrangement of the scraper plate 6 and the scraper mechanism 7, when the telescopic cylinder 72 contracts, the scraper opening component 74 controls the scraper plate 6 installed on the outer wall of the protective sleeve 5 to rotate and open, and the sleeve rotating component 73 makes the protective sleeve 5 rotate synchronously with the auger 4, so as to scrape off the sand and gravel soil adhering to the inner wall of the pipe hole of the prefabricated pipe pile. At the same time, by arranging the horizontal displacement control mechanism 8, the protective sleeve 5 can be controlled to move to different positions on the inner wall of the prefabricated pipe pile The protective sleeve 5 is arranged to be cleaned, and by setting a surrounding component 82, when the protective sleeve 5 and the auger 4 rotate synchronously, the surrounding component 82 can drive the protective sleeve 5 to rotate around the axis of the prefabricated pipe pile, so that the scraper plate 6 can clean different positions of the inner wall of the prefabricated pipe pile, and by setting a distance adjustment component 81, the position of the protective sleeve 5 inside the prefabricated pipe pile can be adjusted, so that the scraper plate 6 can contact the inner wall of the prefabricated pipe pile with different inner diameters when it is unfolded; in the present application, a crushing cone is arranged at the lower end of the auger 4, which can crush the agglomerated soil so that the protective sleeve 5 can be inserted into the crushed sand and gravel on the ground when it contacts the sand and gravel and limit it inside, so that the auger 4 can transport the sand and gravel upward.

[0054] When using the obstacle removal equipment, the mobile bracket 1 is moved to the top of the prefabricated pipe pile after the piling is completed, so that the center of the circular hole 21 coincides with the axis of the prefabricated pipe pile hole; the driving motor 31 is started to control the rotation of the auger 4, and the lifting mounting plate 2 is controlled to move downward to discharge the sand, gravel and soil inside the prefabricated pipe pile from the soil discharge port 51; after the sand and gravel in the prefabricated pipe pile hole are cleaned to a specified depth, the driving end of the telescopic cylinder 72 is controlled to retract, and the protective sleeve 5 is moved through the distance adjustment component 81, so that the scraper plate 6 can scrape off the sand and gravel stuck on the inner wall of the prefabricated pipe pile hole; the surrounding component 82 is started to rotate the protective sleeve 5 around the inner wall of the prefabricated pipe pile hole; after the sand and gravel stuck on the inner wall of the prefabricated pipe pile hole are scraped off, the driving end of the telescopic cylinder 72 is controlled to extend, and the sand and gravel that falls to the bottom of the prefabricated pipe pile hole is taken out by the auger 4.

[0055] Embodiment 2

[0056] like Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the difference between this embodiment and the above embodiment is that the sleeve rotating component 73 includes an upper toothed disc 731 and a lower toothed disc 732, the upper toothed disc 731 is fixedly mounted on the shaft of the auger 4, and the lower toothed disc 732 is fixedly mounted on the upper surface of the fixed plate 71, and the opposite ends of the upper toothed disc 731 and the lower toothed disc 732 are adapted to be snap-fitted.

[0057] The scraper opening component 74 includes a transmission gear 741, a tooth plate 742, a sliding plate 743 and a rotating plate 744. A scraper shaft 61 is fixedly installed at one end of the scraper plate 6. The scraper shaft 61 is rotatably installed on the outer side of the protective sleeve 5, and the upper end of the scraper shaft 61 passes through the lower surface of the fixed plate 71 and extends above it. The transmission gear 741 is fixedly installed on the upper end of the scraper shaft 61, and a guide rail 711 is fixedly installed on the upper surface of the fixed plate 71. The tooth plate 742 is slidably installed inside the guide rail 711, and the tooth surface of the tooth plate 742 is adapted to mesh with the transmission gear 741. The sliding plate 743 slides in a circle on the lower surface of the translation mounting plate 3 with the axis of the auger 4 as the center of the circle, and the two ends of the rotating plate 744 are slidably connected with the tooth plate 742 and the sliding plate 743 respectively.

[0058] The wall scraping mechanism 7 also includes an annular track 75 and an annular slider 76. The annular track 75 is fixedly mounted on the lower surface of the translation mounting plate 3, and the annular track 75 is slidably connected to the annular slider 76. The driving end of the telescopic cylinder 72 and the sliding plate 743 are both fixedly mounted on the lower surface of the annular slider 76.

[0059] As can be seen from the above, due to the setting of the annular track 75 and the annular slider 76, the driving end of the telescopic cylinder 72 and the sliding plate 743 can rotate with the fixed plate 71 relative to the translation mounting plate 3; when the telescopic cylinder 72 contracts, the lower toothed disc 732 approaches the upper toothed disc 731, the upper toothed disc 731 and the lower toothed disc 732 are snap-connected, the auger 4 and the protective sleeve 5 are relatively fixed, and the protective sleeve 5 can be driven to rotate by the auger 4; when the telescopic cylinder 72 contracts, the fixed plate 71 approaches the translation mounting plate 3, and the sliding plate 743 pushes the rotating plate 744 to increase the inclination angle, driving the toothed plate 742 to slide, thereby pushing the transmission gear 741 to rotate, so that the scraper plate 6 rotates and opens.

[0060] Embodiment 3

[0061] like Figure 7 and Figure 8As shown, the difference between this embodiment and the above embodiment is that the distance adjustment component 81 includes a limit frame 811, a guide rod 812 and a screw 813, the limit frame 811 is installed on the upper surface of the lifting mounting plate 2, the guide rod 812 is fixedly installed between the inner walls on both sides of the limit frame 811, the screw 813 is rotatably installed between the inner walls on both sides of the limit frame 811, and one end of the screw 813 passes through the inner wall of one side of the limit frame 811 and extends to the outside of the limit frame 811 and is fixedly installed with a knob 814, and the guide slider 32 and the threaded slider 33 are fixedly installed on both sides of the upper surface of the translation mounting plate 3, respectively, the guide slider 32 is slidably connected to the guide rod 812, and the threaded slider 33 is threadedly connected to the screw 813.

[0062] The surrounding component 82 includes an annular slide 821 and an arc-shaped slider 822. The annular slide 821 is fixedly mounted on the upper surface of the lifting mounting plate 2, and the arc-shaped slider 822 is fixedly mounted on the lower surface of the limit frame 811. The arc-shaped slider 822 is slidably mounted inside the annular slide 821. The annular slide 821 is coaxially arranged with the circular hole 21.

[0063] The surrounding component 82 also includes a control motor 823, a driving gear 824 and inner teeth 825. The control motor 823 is rotatably mounted on one side of the upper surface of the translation mounting plate 3, the driving gear 824 is fixedly mounted on the driving end of the control motor 823, and the inner teeth 825 are fixedly mounted on the inner side of the circular hole 21, and the inner teeth 825 are meshedly connected with the driving gear 824.

[0064] As can be seen from the above, when the screw rod 813 is rotated, the translation mounting plate 3 can move along the length direction of the guide rod 812. Since the prefabricated pipe pile mentioned in the present application is a cylindrical concrete hollow pipe, when the center of the circular hole 21 coincides with the axis of the prefabricated pipe pile hole, moving the translation mounting plate 3 in any horizontal direction only changes the distance between the axis of the auger 4 and the axis of the prefabricated pipe pile hole; by setting the surrounding component 82, due to the setting of the annular slideway 821 and the arc-shaped slider 822, the center point of the limit frame 811 always coincides with the vertical axis where the circular hole 21 is located, and the limit frame 811 is driven to rotate with its center point as the axis by the engagement of the inner teeth 825 when the active gear 824 rotates; therefore, when the limit frame 811 rotates, the auger 4 and the protective sleeve 5 revolve around the circular hole 21. At this time, the scraper plate 6 on the outer side of the protective sleeve 5 can be used to scrape off the sand, gravel and soil sticking to the inner wall of the prefabricated pipe pile hole.

[0065] Embodiment 4

[0066] like Figure 8As shown, the difference between this embodiment and the above embodiment is that a lifting control mechanism 9 is provided on the mobile bracket 1, and the lifting control mechanism 9 includes a chain 91, an upper sprocket 92, an upper direction-changing sprocket 93, a driving sprocket 94, a lower direction-changing sprocket 95, a lower sprocket 96 and a rotating rod 97. The upper sprocket 92 and the lower sprocket 96 are rotatably mounted on the upper and lower ends of the mobile bracket 1, respectively, the driving sprocket 94 is rotatably mounted on one side of the mobile bracket 1, and the upper direction-changing sprocket 93 and the lower direction-changing sprocket 95 are respectively arranged on the driving sprocket 94. The upper and lower sides of the sprocket 94, and the upper changing sprocket 93 and the lower changing sprocket 95 are rotatably mounted on one side of the mobile bracket 1, the chain 91 is wound around the upper sprocket 92, the upper changing sprocket 93, the driving sprocket 94, the lower changing sprocket 95 and the lower sprocket 96, and the chain 91 is fixedly connected to a side wall of the lifting mounting plate 2, the rotating rod 97 is rotatably mounted on one side of the mobile bracket 1, and the rotating rod 97 and the driving sprocket 94 are connected by a bevel gear transmission, and a rocker arm 98 is fixedly mounted on the end of the rotating rod 97.

[0067] A guide rod 99 is fixedly mounted on the movable bracket 1 , and the lifting mounting plate 2 is slidably mounted on the guide rod 99 .

[0068] As can be seen from the above, due to the setting of the guide rod 99, the lifting installation plate 2 can only slide up and down in a straight line. Due to the setting of the chain 91, the upper sprocket 92, the upper changing sprocket 93, the driving sprocket 94, the lower changing sprocket 95 and the lower sprocket 96, when the driving sprocket 94 is rotated, the chain 91 can pull the lifting installation plate 2 up and down. Since the rotating rod 97 and the driving sprocket 94 are driven by a bevel gear, the rotating rocker arm 98 can control the rotation of the driving sprocket 94.

[0069] Embodiment 5

[0070] See also Figure 1 - Figure 8 The present invention also discloses a cleaning method for prefabricated pipe piles, which comprises the following specific steps:

[0071] Move the mobile support 1 to the top of the prefabricated pipe pile after piling, so that the center of the circular hole 21 coincides with the axis of the prefabricated pipe pile hole;

[0072] The driving motor 31 is started to control the auger 4 to rotate, and the lifting installation plate 2 is controlled to move downward, so that the sand, gravel and soil inside the prefabricated pipe pile are discharged from the soil discharge port 51;

[0073] After the sand and gravel in the prefabricated pipe pile hole is cleaned to a specified depth, the driving end of the telescopic cylinder 72 is controlled to retract, and the protective sleeve 5 is moved through the distance adjustment component 81, so that the scraper plate 6 can scrape off the sand and gravel stuck on the inner wall of the prefabricated pipe pile hole;

[0074] Start the surrounding component 82 to make the protective sleeve 5 rotate around the inner wall of the prefabricated pipe pile hole;

[0075] After the sand and gravel sticking to the inner wall of the prefabricated pipe pile hole are scraped off, the driving end of the telescopic cylinder 72 is controlled to extend, and the sand and gravel falling to the bottom of the prefabricated pipe pile hole is taken out by the auger 4.

[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipe hole sand and gravel clearing device, comprising a mobile bracket, characterized in that: The movable bracket is provided with a lifting mounting plate, a translation mounting plate, an auger, a protective sleeve, a scraper plate and a scraper mechanism, the lifting mounting plate is slidably arranged on one side of the movable bracket, and a circular hole is opened on the lifting mounting plate, the translation mounting plate is movably mounted on the inner side of the circular hole, and a driving motor is fixedly mounted on the upper surface of the translation mounting plate, the auger is fixedly mounted on the driving end of the driving motor, the protective sleeve is sleeved on the outer side of the auger, and a soil discharge port is arranged on one side of the upper end of the protective sleeve, the scraper plate is rotatably arranged on the outer side of the protective sleeve, and the scraper mechanism comprises a fixed plate, a telescopic cylinder, a sleeve rotating component, and a scraper opening component, the fixed plate is fixedly mounted on the upper end of the protective sleeve, the telescopic cylinder is fixedly mounted on the upper surface of the fixed plate, and the driving end of the telescopic cylinder is slidably connected with the translation mounting plate, the sleeve rotating component controls the protective sleeve to rotate synchronously with the auger when the telescopic cylinder is in the retracted position, and the scraper opening component controls one end of the scraper plate to rotate and open when the telescopic cylinder is in the retracted position; A horizontal displacement control mechanism is arranged between the translation mounting plate and the lifting mounting plate, and the horizontal displacement control mechanism includes a distance adjustment component and a surrounding component. The distance adjustment component is used to adjust the distance between the axis of the auger and the center of the circular hole, and the surrounding component is used to control the rotation of the translation mounting plate around the center of the circular hole.

2. The pipe hole sand and gravel obstacle removal device according to claim 1, characterized in that: The sleeve rotating component includes an upper toothed disc and a lower toothed disc. The upper toothed disc is fixedly mounted on the shaft of the auger, and the lower toothed disc is fixedly mounted on the upper surface of the fixed plate. The opposite ends of the upper toothed disc and the lower toothed disc are adapted for clamping.

3. The pipe hole sand and gravel obstacle removal device according to claim 1, characterized in that: The scraper opening component includes a transmission gear, a tooth plate, a sliding plate and a rotating plate. A scraper shaft is fixedly installed at one end of the scraper plate. The scraper shaft is rotatably installed on the outer side of the protective sleeve, and the upper end of the scraper shaft passes through the lower surface of the fixed plate and extends above it. The transmission gear is fixedly installed on the upper end of the scraper shaft, and a guide rail is fixedly installed on the upper surface of the fixed plate. The tooth plate is slidably installed inside the guide rail, and the tooth surface of the tooth plate is adapted to mesh with the transmission gear. The sliding plate slides in a circle on the lower surface of the translational mounting plate with the axis of the auger as the center, and the two ends of the rotating plate are slidably connected to the tooth plate and the sliding plate respectively.

4. The pipe hole sand and gravel obstacle removal device according to claim 3, characterized in that: The wall scraping mechanism also includes an annular track and an annular slider. The annular track is fixedly mounted on the lower surface of the translation mounting plate, and the annular track is slidably connected to the annular slider. The driving end of the telescopic cylinder and the sliding plate are both fixedly mounted on the lower surface of the annular slider.

5. The pipe hole sand and gravel obstacle removal device according to claim 1, characterized in that: The distance adjustment component includes a limit frame, a guide rod and a screw rod. The limit frame is installed on the upper surface of the lifting mounting plate, the guide rod is fixedly installed between the inner walls on both sides of the limit frame, the screw rod is rotatably installed between the inner walls on both sides of the limit frame, and one end of the screw rod penetrates through the inner wall on one side of the limit frame and extends to the outside of the limit frame and is fixedly installed with a knob. A guide slider and a threaded slider are respectively fixedly installed on both sides of the upper surface of the translation mounting plate, the guide slider is slidably connected to the guide rod, and the threaded slider is threadedly connected to the screw rod.

6. The pipe hole sand and gravel obstacle removal device according to claim 5, characterized in that: The surrounding component includes an annular slide and an arc-shaped slider. The annular slide is fixedly mounted on the upper surface of the lifting mounting plate, the arc-shaped slider is fixedly mounted on the lower surface of the limit frame, and the arc-shaped slider is slidably mounted inside the annular slide. The annular slide is coaxially arranged with the circular hole.

7. The pipe hole sand and gravel obstacle removal device according to claim 1, characterized in that: The surrounding component also includes a control motor, a driving gear and inner teeth. The control motor is rotatably mounted on one side of the upper surface of the translation mounting plate, the driving gear is fixedly mounted on the driving end of the control motor, and the inner teeth are fixedly mounted on the inner side of the circular hole, and the inner teeth are meshed with the driving gear.

8. The pipe hole sand and gravel obstacle removal device according to claim 1, characterized in that: The transmission gear of the present invention is a gear which is connected with the drive gear of the driving member to be connected with the gear of the driving member, and the gear is connected with the drive gear of the driving member to be connected with the gear of the driving member, and the gear is connected with the gear of the driving member to be connected with the gear of the driving member.

9. The pipe hole sand and gravel obstacle removal device according to claim 8, characterized in that: A guide rod is fixedly mounted on the movable bracket, and the lifting mounting plate is slidably mounted on the guide rod.

10. A method for cleaning prefabricated pipe piles, using a pipe hole sand and gravel clearing device as claimed in any one of claims 1 to 9, characterized in that: The specific steps are: Move the mobile support to the top of the prefabricated pipe pile after piling, so that the center of the circular hole coincides with the axis of the prefabricated pipe pile hole; Start the drive motor to control the auger to rotate, and control the lifting installation plate to move downward, so that the sand, gravel and soil inside the prefabricated pipe pile can be discharged from the soil discharge port; After the sand and gravel in the prefabricated pipe pile hole is cleaned to the specified depth, the driving end of the telescopic cylinder is controlled to retract, and the protective sleeve is moved through the distance adjustment component, so that the scraper plate can scrape off the sand and gravel sticking on the inner wall of the prefabricated pipe pile hole; Starting the surrounding component to make the protective sleeve rotate around the inner wall of the prefabricated pipe pile hole; After the sand and gravel sticking to the inner wall of the prefabricated pipe pile hole are scraped off, the driving end of the telescopic cylinder is controlled to extend, and the sand and gravel that falls to the bottom of the prefabricated pipe pile hole is taken out by using the auger.

Citation Information

Patent Citations

  • Prefabricated pipe pile core soil cleaning device

    CN113309104B

  • Efficient pipe pile hole cleaning equipment

    CN219690515U