Ore collection test device

By designing an ore collection test device including a main frame, ore filler device, conveying mechanism, collection head mechanism, collection box, storage hanging basket and electrical control cabinet, the problems of complex design and large hardware investment in the deep-sea mining vehicle collection head pool test device in the existing technology are solved, and the flexibility and efficiency of the test are improved, and the real scenario of subsea ore distribution is simulated.

CN119754773AActive Publication Date: 2025-04-04CHINA MERCHANTS DEEPSEA RES INST SANYA CO LTD +1
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Patent Information

Application Number
CN202510254273.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-04-04
Estimated Expiration
2045-03-05

AI Technical Summary

Technical Problem

The existing pool test device for deep-sea mining vehicle collection heads has complex design, large hardware investment, and it is difficult to simulate the real scenario of subsea ore distribution, which limits the flexibility and efficiency of the test.

Method used

An ore collection and testing device was designed, including a main frame, ore filler device, ore conveying mechanism, collection head mechanism, ore collection box, ore storage hanging basket and electrical comprehensive control cabinet. Through these components, multi-scenario tests of the collection head are realized, supporting continuous testing and automatic storage, and simplifying the design and operation of the test device.

Benefits of technology

The device can be tested in a variety of scenarios, saving hardware investment, supporting multiple continuous tests, improving the flexibility and efficiency of the test, simulating the real scenario of subsea ore distribution, and helping to verify the design rationality and functional integrity of the collection head.

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Abstract

The invention relates to the technical field of ore collection test devices, and provides an ore collection test device which is applicable to various scenes, saves hardware investment, can be used for multiple continuous tests and is easy to operate. Comprising a main body frame, an ore filling device, an ore conveying mechanism, a collecting head mechanism, an ore collecting box, an ore storing and hoisting basket and an electrical comprehensive control cabinet for controlling operation of all electrical equipment, the main body frame is located in a water body, and the ore filling device, the ore conveying mechanism, the collecting head mechanism, the ore collecting box and the ore storing and hanging basket are all mounted on the main body frame and are sequentially connected.
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Description

Technical Field

[0001] The invention relates to the technical field of ore collection test devices, and in particular to an ore collection test device. Background Art

[0002] As human exploration of deep-sea resources continues to deepen, deep-sea mining may gradually become an important way to alleviate the shortage of land resources. In deep-sea mining operations, the collection head is one of the core equipment, and its performance directly determines the mining efficiency and economic benefits. The water tank test of the collection device of the deep-sea mining vehicle is a key link to verify the rationality of the collection head design and functional integrity, and it is also a prerequisite for verifying whether deep-sea mining operations can be carried out efficiently and safely. Through the water tank test, the underwater operation reliability and technical economy of the collection head and the coordinated efficiency with other systems can be comprehensively evaluated, laying a solid foundation for the successful implementation of deep-sea mining projects.

[0003] Since the collection head moves and operates on the vast seabed, the water tank test has specific requirements for the size of the water tank and the hardware, which increases the difficulty of designing and building the test device. In addition, considering that the collection head is a dynamic collection, there are technical requirements for the density and shape of the ore distribution. It is also necessary to reasonably distribute the test ore at the bottom of the water tank to simulate the real scene of deep-sea ore distribution, which has certain design difficulties. Summary of the invention

[0004] One of the purposes of the present invention is to provide an ore collection test device that can be applied to a variety of scenarios, saves hardware investment, can perform multiple continuous tests and is easy to operate.

[0005] The technical solution of the present invention is as follows: An ore collection test device comprises a main frame, an ore filling device, an ore conveying mechanism, a collection head mechanism, an ore collection box, an ore storage hanging basket and an electrical integrated control cabinet for controlling the operation of various electrical equipment; The main frame is located in the water body, and the ore filling device, the ore conveying mechanism, the collecting head mechanism, the ore collecting box 05, and the ore storage hanging basket are all installed on the main frame and connected in sequence.

[0006] Furthermore, the main frame includes an upper longitudinal beam of the main frame, a lower longitudinal beam of the main frame, a vertical beam of the main frame, a diagonal beam of the main frame, an upper cross beam of the main frame and a lower cross beam of the main frame; The upper longitudinal beam of the main frame, the lower longitudinal beam of the main frame, the vertical beam of the main frame, the diagonal beam of the main frame, the upper cross beam of the main frame and the lower cross beam of the main frame constitute a frame structure, and the diagonal beam of the main frame is inclined, a toggle plate is provided at the intersection of the lower longitudinal beam of the main frame and the vertical beam of the main frame, and a main frame lifting lug is provided at the top of the upper longitudinal beam of the main frame.

[0007] Furthermore, the ore filling device includes an ore containing box, a funnel-shaped hopper, a conveying pipe, a conveying box, an ore arrangement roller, an ore arrangement guide plate, a first underwater camera for observing the working state of the entire module, and a second underwater camera for observing the arrangement of the ore on the ore conveying mechanism; The funnel-shaped hopper, the conveying pipe and the conveying box are connected in sequence, and the conveying box is located in the main frame; A discharge port is provided at the lower part of the ore holding box. The ore arrangement drum is located at the discharge port and is driven by a watertight drum motor. The ore arrangement guide plate is connected to the lower outer part of the discharge port through a pin shaft. The first underwater camera and the second underwater camera are both installed on the outside of the feed box.

[0008] Furthermore, a plurality of ore drop baffles are provided in the feed box, and the ore drop baffles are arranged in sequence from top to bottom and are alternately connected to two opposite inner walls of the feed box; The upper surface of the uppermost ore falling baffle is an arc-shaped structure with a raised middle portion.

[0009] Furthermore, the outer layer of the ore arrangement drum is wrapped with a rough elastic material.

[0010] Furthermore, the ore conveying mechanism includes a drum motor, a conveyor belt, a supporting drum and a conveyor belt bracket, one end of the conveyor belt is located at the lower part of the ore arrangement guide plate, the conveyor belt bracket supports the conveyor belt through a roller, and the drum motor drives the roller on the conveyor belt bracket to drive the conveyor belt to move; The supporting rollers are provided in plurality and are in contact with the lower part of the ore-carrying part of the conveyor belt in sequence.

[0011] Further, the ore conveying mechanism includes an electric lifting device and a conveyor belt lateral baffle, and the electric lifting device is supported on the lower part of the conveyor belt bracket; There are two side baffles of the conveyor belt, which are respectively located on both sides of the conveyor belt. A brush is also installed at the lower part of the side baffle of the conveyor belt to prevent ore from falling into the gap of the mechanism.

[0012] Furthermore, the collection head mechanism is located at one end of the conveyor belt away from the feed box, and includes a collection head cavity, an ore collection and delivery pipe, a pressure sensor for monitoring the pressure of the internal water flow, and a flow sensor for monitoring the pressure of the internal water flow; The collection head cavity is located above the conveyor belt, there are a plurality of pressure sensors, which are respectively located on the collection head cavity and the conveying pipe, and there are a plurality of flow sensors, which are respectively installed on the front row jet tube, the rear row jet tube and the side of the annular jet tube; And the width of the conveyor belt is smaller than the width of the collecting head.

[0013] Furthermore, the ore collection box includes an ore lifting hose, a collection head bracket, a residual ore collection port, an ore collection box frame, a double-row jet pump, an annular jet pump, a first underwater camera for monitoring the working status of the rear-row jet pump and the uncollected ore, and a second underwater camera for observing whether the uncollected ore storage basket is full of ore; One end of the ore lifting hose is connected to the ore collection box frame, and the other end of the ore lifting hose is connected to the ore collection and delivery pipe flange. The collection head bracket, the double-row jet pump and the annular jet pump are all fixedly connected to the side of the ore collection box frame. The residual ore collection port is opened at the lower part of the ore collection box frame, and the first underwater camera and the second underwater camera are both installed at the lower part of the collection head bracket; The collection head bracket is connected to the collection head mechanism, and the collection head mechanism includes a front-row jet tube, a rear-row jet tube and an annular jet tube. The front-row jet tube and the rear-row jet tube are connected in parallel and are connected to the double-row jet pump through a hose with a flange, and the annular jet tube is connected to the annular jet pump through a hose with a flange.

[0014] Furthermore, the ore storage hanging basket includes a collection ore storage basket, a lifting lug, an uncollected ore storage basket, a metal screen for intercepting the lifting of the ore lifting hose, and an underwater weighing sensor for recording the weight of the collected ore. The top of the ore collection box frame is provided with an opening for allowing the ore storage hanging basket to be hoisted in and out. The side and bottom of the collected ore storage basket and the side and bottom of the uncollected ore storage basket are provided with drainage holes for facilitating drainage during hoisting. The metal fence is installed at the drainage holes on the side walls of the collected ore storage basket. The uncollected ore storage basket is located at the bottom of the collected ore storage basket and has an opening for the uncollected ore to enter. There are a plurality of lifting ears, all of which are installed on the top of the collected ore storage basket. The underwater weighing sensor is installed at the lower part of the ore collection storage basket and is connected and communicated with the electrical integrated control cabinet.

[0015] The working principle and beneficial effects of the present invention are: The present invention mainly realizes temporary storage of ore by setting up a grid-shaped wedge-shaped plate frame structure, and can realize automatic storage and unloading of underwater ore. By adjusting the ground clearance and inclination angle of the collection head mechanism to simulate different seabed slopes, the optimal configuration of flow rate and pressure during collection by the collection head is debugged to maximize the control of the ore travel speed and improve the collection efficiency of the collection head mechanism.

[0016] Traditional pool and flume collection test devices need to be customized according to the design size of the collection head. The wider the collection head, the wider the pool or flume required. The present invention makes full use of artificial or natural water bodies, and does not require the construction of additional pools or flumes. During the test, the device can be transported and hoisted to the deep water area of ​​the swimming pool, large pools, and docks with good visibility for testing. It is not limited by the width and height of the collection head, can be applied to a variety of scenarios, saves hardware investment, and is easy to operate.

[0017] In addition, the current collection head pool or water tank test requires artificial drainage before arranging the ore and injecting water for each test. The present invention can conduct tests continuously and improve the test efficiency. During the test, the ore can be continuously loaded through the ore filling device; the volume of the ore storage hanging basket can meet the conditions for conducting multiple tests at one time, and after the test is completed, the ore storage frame can be hoisted out and emptied to continue the test.

[0018] The present invention can adjust the flow rate and flow of the axial flow pump, the ore arrangement density, the conveyor belt travel speed, and the height and slope of the collection head from the ground through an electrical integrated control cabinet on land. By observing the collection conditions and related technical parameters and adjusting the input amount, the setting conditions of the collection head that achieve the best efficiency when the arrangement density and travel speed are found. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0020] Figure 1 is a layout diagram of the present invention; Figure 2 It is a structural schematic diagram of the present invention; Figure 3 It is a cross-sectional view of the main structure of the present invention; Figure 4 It is a structural schematic diagram of the main frame in the present invention; Figure 5 It is a cross-sectional view of the main frame of the present invention; Figure 6 It is a schematic diagram of the structure of the ore filling device in the present invention; Figure 7 It is a partial enlarged view of the ore filling device in the present invention; Figure 8 It is a structural schematic diagram of the ore conveying mechanism in the present invention; Fig. 9 is a cross-sectional view of the ore conveying mechanism of the present invention; Fig.10 It is a structural schematic diagram of the collection head mechanism in the present invention; Fig.11 It is a side view of the collection head mechanism in the present invention; Fig.12 It is a structural schematic diagram of the ore collection box of the present invention; Fig.13 It is a partial side view of the ore collection box of the present invention; Fig.14 This is a schematic diagram of the structure of the ore storage hanging basket of the present invention; Fig.15 FF cross-sectional view of the ore storage hanging basket of the present invention; Fig.16 It is a GG cross-sectional view of the ore storage hanging basket of the present invention; Fig.17 This is the medium flow schematic.

[0021] In the figure: 01, main frame; 0101, main frame lifting lug; 0102, main frame upper longitudinal beam; 0103, main frame vertical beam; 0104, main frame diagonal beam; 0105, main frame lower longitudinal beam; 0106, main frame upper cross beam; 0107, toggle plate; 0108, main frame lower cross beam; 02, ore filling device; 0201, ore holding box; 0202, funnel hopper; 0203, Ore conveying pipe; 0204, feeding box; 0205, ore falling baffle; 0206, ore arrangement drum; 0207, ore arrangement guide plate; 0208, first underwater camera; 0209, second underwater camera; 03, ore conveying mechanism; 0301, drum motor; 0302, conveyor belt; 0303, support drum; 0304, electric lifting device; 0305, conveyor belt bracket; 03 06, conveyor belt side baffle; 04, collection head mechanism; 0401, collection head cavity; 0402, front jet pipe; 0403, rear jet pipe; 0404, ore collection and conveying pipe; 0405, annular jet pipe; 0406, pressure sensor; 0407, flow sensor; 05, ore collection box; 0501, ore lifting hose; 0502, collection head bracket; 0503, residual ore collection port ; 0504, ore collection box frame; 0505, double-row jet pump; 0506, annular jet pump; 0507, the third underwater camera; 0508, the fourth underwater camera; 06, ore storage hanging basket; 0601, collected ore storage basket; 0602, lifting lug; 0603, uncollected ore storage basket; 0604, underwater weighing sensor; 0605, metal fence; 07, electrical integrated control cabinet. DETAILED DESCRIPTION

[0022] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] Embodiment 1

[0024] like Figure 1-17 As shown, an ore collection test device, a movable deep-sea mining vehicle collection head test device, the main structure includes a main frame 01, an ore filling device 02, an ore conveying mechanism 03, a collection head mechanism 04, an ore collection box 05, an ore storage hanging basket 06, and an electrical integrated control cabinet 07, which can realize the simulation of the ore collection process, the monitoring of various technical indicators of the collection process and the determination of the technical collection efficiency.

[0025] Specifically, the main frame 01 in this embodiment is constructed by a number of I-beams, which are used to support the structure and equipment on the test device and the corresponding modules of the load-bearing device, so as to facilitate modular lifting and transportation, and needs to be lifted into the water body for placement before testing. Specifically, it includes a box-type frame structure composed of a number of main frame upper longitudinal beams 0102, a number of main frame vertical beams 0103, a number of main frame diagonal beams 0104, a number of main frame lower longitudinal beams 0105 and a number of main frame upper cross beams 0106. The beam intersection is strengthened by a toggle plate 0107. The main frame diagonal beam 0104 is tilted to strengthen the strength of the frame structure. The main frame lifting lug 0101 is welded to the upper part of the frame, which is convenient for the movement and lifting of various mechanisms installed in the main frame 01.

[0026] The ore filling device 02 can be operated by the operator to fill the test device part in the pool with ore from land, and remotely control the roller to adjust the ore arrangement density. Specifically, it includes an ore holding box 0201, a funnel-shaped hopper 0202, an ore conveying pipe 0203, a feeding box 0204, an ore drop baffle 0205, an ore arrangement roller 0206, an ore arrangement guide plate 0207, a first underwater camera 0208, and a second underwater camera 0209. The ore holding box 0201 is placed on land and is used to store the ore for testing. When preparing before the test, the ore is placed in the funnel-shaped hopper 0202 and transported to the feeding box 0204 through the ore conveying pipe 0203 by its own gravity. The multi-layer ore drop baffle 0205 welded on the inner wall of the box facilitates the dropping of the ore and avoids the squeezing and stacking of the ore. Among them, the topmost ore drop baffle 0205 is an arc-shaped structure with a raised middle part, which facilitates the ore to flow to both ends of the ore drop baffle 0205. The ore arrangement drum 0206 is driven by a watertight drum motor, and the outer layer of the ore arrangement drum 0206 is wrapped with a rough elastic material. The watertight drum motor can prevent the ore from being squeezed out when it is powered on and self-locked. During the test, the ore arrangement drum 0206 rotates, and the ore in the feed box 0204 is placed on the conveyor belt 0302 through the gravity of the ore and the friction of the elastic material. The discharge density of the ore along the conveyor belt can be controlled by adjusting the rotation speed of the ore arrangement drum 0206. The ore arrangement guide plate 0207 is located at the discharge port of the feed box 0204, and its end is overlapped on the conveyor belt 0302, which is used to smoothly drop the received ore onto the conveyor belt 0302. The pin shaft used at the connection between the ore arrangement guide plate 0207 and the feed box 0204 can be used to follow the rotation of the guide plate when the conveyor belt 0302 is raised or lowered. The first underwater camera 0208 is used to observe the working status of the entire module and is installed on the upper part of the feed box 0204. The second underwater camera 0209 is used to observe the arrangement of ore on the conveyor belt 0302 and is installed between the discharge port of the feed box 0204 and the first underwater camera 0208.

[0027] The ore conveying mechanism 03 is installed on the main frame 01 to adjust the ore conveying speed and the vertical height of the conveyor belt 0302. Specifically, it includes a roller motor 0301, a conveyor belt 0302, a support roller 0303, an electric lifting device 0304, a conveyor belt bracket 0305, and a conveyor belt side baffle 0306. The roller motor 0301 is used to drive the conveyor belt 0302 to move forward, and the speed is adjustable. By driving the ore arrangement roller 0206 to rotate, the conveyor belt 0302 is linked to run. There is enough length from the ore placement starting position of the conveyor belt 0302 to the collection head position for collection, and the width is equal to or less than the width of the collection head mechanism 04, so that the conveyor belt can transport ore at a certain speed in the direction of the collection head mechanism 04. The support roller 0303 is mainly a roller structure, which is installed on the conveyor belt bracket 0305 and supported at the lower part of the conveyor belt 0302 that carries the ore. It is used to carry the ore on the conveyor belt and can rotate freely with the conveyor belt. The electric lifting device 0304 is provided with several and connected to the conveyor support 0305, preferably adopting an electric jack structure, and the electric lifting device 0304 can be lifted and lowered by the rotation of the screw driven by the motor to adjust the distance between the bottom of the collection head cavity 0401 and the ore. The conveyor belt side baffles 0306 are installed on both sides of the conveyor belt 0302 to prevent the ore from falling sideways during the movement. A brush is also installed at the bottom of the conveyor belt side baffles 0306 to prevent the ore from falling into the gap.

[0028] The collection head mechanism 04 is installed on the ore collection box 05, including the collection head cavity 0401, the front jet tube 0402, the rear jet tube 0403, the ore collection and delivery pipe 0404, the annular jet tube 0405, the pressure sensor 0406, and the flow sensor 0407. The collection head cavity 0401 is located above the conveyor belt 0302, the front jet tube 0402 and the rear jet tube 0403 are connected in parallel and connected to the double-row jet pump 0505 through a hose with a flange. The annular jet tube 0405 is connected to the annular jet pump 0506 through a hose with a flange. The ore collection and delivery pipe 0404 is used to transport the collected ore. The pressure sensor 0406 is located on the collection head cavity 0401 and the ore collection and delivery pipe 0404, and is used to monitor the pressure of the internal water flow. The flow sensor 0407 is installed on the side of the front jet tube 0402, the rear jet tube 0403 and the annular jet tube 0405 to monitor the flow rate output by the axial flow pump.

[0029] The ore collection box 05 is installed on the main frame 01, and is used to support the collection head mechanism 04, accommodate the ore storage hanging basket 06, and install the axial flow pump. Specifically, it includes an ore lifting hose 0501, a collection head bracket 0502, a residual ore collection port 0503, an ore collection box frame 0504, a double-row jet pump 0505, an annular jet pump 0506, a third underwater camera 0507, and a fourth underwater camera 0508. The ore lifting hose 0501 is flange-connected to the ore collection and conveying pipe 0404 to facilitate the replacement of the collection head. The collection head bracket 0502 is used to carry the collection head mechanism 04. The residual ore collection port 0503 is opened at the lower part of the ore collection box frame 0504, so that the uncollected ore can fall into the uncollected ore storage basket 0603. The top of the ore collection box frame 0504 is open, which allows the ore storage basket 06 to be hoisted in and out. The side is used to carry the double-row jet pump 0505 and the annular jet pump 0506. The double-row jet pump 0505 is an electric axial flow pump, which provides a set flow of water to the front jet pipe 0402 and the rear jet pipe 0403, and is used to form a vortex in the collection head cavity 0401 to stir up the ore. The annular jet pump 0506 is also an electric axial flow pump, which provides power for the annular jet pipe 0405 to transport the ore. The water flow direction of the jet pump is shown in FIG. Fig.17 The jet pump and the jet pipe of the collection mechanism are connected by a hose flange, which is convenient for replacing the test collection head. The third underwater camera 0507 is used to observe the working status of the rear jet pump and the situation of uncollected ore. The fourth underwater camera 0508 is used to observe whether the ore in the uncollected ore storage basket 0603 is full. The ore storage hanging basket 06 is located in the ore collection box 05, and includes a collection ore storage basket 0601, a lifting lug 0602, an uncollected ore storage basket 0603, an underwater weighing sensor 0604, and a metal fence 0605. The collection ore storage basket 0601 is used to store the ore collected in the test. Drainage holes are provided on the sides and bottom of the collection ore storage basket 0601 to facilitate drainage during lifting. The underwater weighing sensor 0604 is installed at the bottom of the collection ore storage basket 0601 to record the weight of the collected ore and connect to the electrical integrated control cabinet 07 on the shore through a cable for communication. The uncollected ore storage basket 0603 is located at the bottom of the collection ore storage basket 0601 and has an opening, which is used to store the uncollected ore. Drainage holes are provided on the bottom and sides of the collection ore storage basket. The metal screen 0605 is installed on the opening of the side wall of the ore collection storage basket 0601 to intercept the ore lifted by the ore lifting hose 0501 and facilitate the passage of water. After multiple tests, when the underwater weighing sensor 0604 shows that the ore in the ore collection storage basket 0601 has reached the threshold or the camera finds that the uncollected ore storage basket 0603 is full, the ore storage basket 06 can be lifted out of the water by connecting the lifting lug 0602 with a crane, and then the ore is poured out and put back into the ore collection box 05 for the next test.

[0030] The electrical integrated control cabinet 07 is installed on the ground and can be controlled by operators on land or on shore to obtain the operating information of the collection test device and operate the collection test device for testing. It has functions such as equipment power supply, frequency conversion control and video transmission. The specific structure includes but is not limited to the control cabinet, control software, and display screen. The electrical integrated control cabinet 07 is connected to the ore filling device 02, the ore conveying mechanism 03, the collection head mechanism 04, and the ore collection box 05 through cables. It can adjust the speed and flow of the axial flow pump, realize the start and stop and speed adjustment of the drum, complete the lifting and lowering of the ore conveying mechanism 03, and can display the weight of the ore collected during the test, the flow and pressure data of the collection head area in real time.

[0031] The beneficial effects of this embodiment include: 1. Verify the rationality of the design and functional integrity of the collection head: The primary purpose is to verify whether the design of the collection head mechanism 04 of the deep-sea mining vehicle is reasonable and whether its functions are complete through experiments. This embodiment uses the method of fixing the collection head mechanism 04 and conveying ore with the conveyor belt 0302 to simulate the movement of the collection head mechanism 04 during dynamic collection in a deep-sea environment. Considering that the collection head mechanism 04 needs to be replaced during the test and is heavy, the method of fixing the collection head mechanism 04 is adopted in the test. While reducing the collection stroke of the collection head mechanism 04 and the longitudinal size of the test device, and reducing the risk of possible damage to the collection head mechanism 04 during the test, the test effect is also achieved.

[0032] 2. Simulate ore arrangement to improve the authenticity of the test: In order to simulate the real scene of deep-sea ore distribution, this embodiment aims to provide a test device that can simulate the collection efficiency of the collection head mechanism 04 for ore under different ore distribution densities, different ground clearances of the collection head mechanism 04 and different travel speeds of the collection head mechanism 04, so as to select the best working setting. The ore is brought out by the rotation of the ore arrangement drum 0206, which can adjust the longitudinal distribution density of the ore on the conveyor belt 0302 and accurately simulate the distribution of ore in mining areas with different abundances; the electric lifting device at the bottom of both ends of the conveyor belt can adjust the height remotely to match and simulate the different ground clearances and slopes of the collection head mechanism 04 during the seabed collection operation; the travel speed of the conveyor belt can be adjusted by the drum motor 0301, so as to simulate the travel speed of the collection head mechanism 04. It should be noted that although the deep-sea environment is simulated, because the collection head mechanism 04 is an open structure, the surrounding pressure is balanced during the collection process, so there is no need to consider the influence of deep-sea high pressure during the test.

[0033] 3. Improve the flexibility of the test and the reusability of different test scenarios: Traditional collection test devices need to customize the pool or trough according to the size of the collection head mechanism 04. When the size of the collection head mechanism 04 increases, the pool or trough also needs to be readjusted accordingly, and the hardware investment is huge. This test device can be used for testing in water bodies such as docks and swimming pools. There is no need to make repeated hardware investments in the pool or trough, and there is no need to fill and drain water during the test. The test method is flexible and can be used to verify the design rationality of the collection head mechanism 04, as well as to verify the collection efficiency of the mine car in the dock or shallow water. In addition, the use of open water bodies for testing is conducive to eliminating the interference of the pool wall in the water tank experiment on the ore collection test; 4. Modular design, convenient for hoisting, transportation and customized assembly: The present invention focuses on the simplicity and practicality of the structure in design, aiming to reduce manufacturing costs. Its main equipment is located in the main frame 01, which is convenient for hoisting and transportation during testing. When testing the collection head mechanism 04 of different design widths, the conveyor belt can be spliced ​​in the horizontal direction and the main frame 01 can be slightly modified to meet the test conditions.

[0034] 5. Flexible feeding and dumping design, efficient circulating ore collection system: The flexible design of the feeding hose facilitates the flexible arrangement of the feeding port on land. The test personnel can transport the ore on land to the underwater feeding box 0204 through the ore conveying pipe 0203, avoiding the inconvenience of draining the water tank before feeding in traditional tests, and ensuring the continuous supply of ore in the test; after a round of tests, the test personnel can hoist the ore storage basket 06 ashore and empty it according to the feedback of the collected ore weight, and then hoist it back into the ore collection box to start a new round of tests, realizing the recycling of ore, greatly reducing the material consumption and labor costs during the test, and shortening the test time.

[0035] 6. Combine and set the conditions of the collection device and effectively monitor and record various technical indicators during the test: The test personnel can use the electrical integrated control cabinet 07 to set the speed and flow of each axial flow pump, the travel speed of the ore conveyor belt 0302, the height of the electric lifting device 0304 and the speed of the ore arrangement drum 0206 to simulate the combination of different seabed operating conditions that the collection head mechanism 04 may face; at the same time, the pressure sensor 0406 and various cameras are used to monitor and record the water flow rate and pressure at the inlet and outlet of the collection head mechanism 04, the weight of the collected ore, and the collection status of the collection head mechanism 04 during the test, so as to find the optimal condition input corresponding to the collection efficiency under different conditions.

[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mineral collection test device, characterized in that: It includes a main frame (01), an ore filling device (02), an ore conveying mechanism (03), a collecting head mechanism (04), an ore collecting box (05), an ore storage hanging basket (06), and an electrical integrated control cabinet (07) for controlling the operation of various electrical equipment; The main frame (01) is located in the water body, and the ore filling device (02), the ore conveying mechanism (03), the collection head mechanism (04), the ore collection box (05), and the ore storage hanging basket (06) are all installed on the main frame (01) and connected in sequence; the main frame (01) includes a main frame upper longitudinal beam (0102), a main frame lower longitudinal beam (0105), a main frame vertical beam (0103), a main frame diagonal beam (0104), a main frame upper cross beam (0106) and a main frame lower cross beam (0108); The main frame upper longitudinal beam (0102), the main frame lower longitudinal beam (0105), the main frame vertical beam (0103), the main frame diagonal beam (0104), the main frame upper cross beam (0106) and the main frame lower cross beam (0108) constitute a frame structure, and the main frame diagonal beam (0104) is inclined, and a toggle plate (0107) is provided at the intersection of the main frame lower longitudinal beam (0105) and the main frame vertical beam (0103), and a bracket (0107) is provided at the top of the main frame upper longitudinal beam (0102). There is a main frame lifting lug (0101); the ore filling device (02) comprises an ore containing box (0201), a funnel-shaped hopper (0202), an ore conveying pipe (0203), a conveying box (0204), an ore arrangement roller (0206), an ore arrangement guide plate (0207), a first underwater camera (0208) for observing the working state of the entire module, and a second underwater camera (0209) for observing the arrangement state of the ore on the ore conveying mechanism (03); The funnel-shaped hopper (0202), the ore conveying pipe (0203) and the conveying box (0204) are sequentially connected, and the conveying box (0204) is located in the main frame (01); A discharge port is provided at the bottom of the ore holding box (0201); an ore arrangement drum (0206) is located at the discharge port and is driven by a watertight drum motor; an ore arrangement guide plate (0207) is connected to the lower outer portion of the discharge port via a pin shaft; and a first underwater camera (0208) and a second underwater camera (0209) are both installed on the outer side of the feed box (0204).

2. The ore collection test device according to claim 1, characterized in that: A plurality of ore drop baffles (0205) are arranged in the feed box (0204), and the ore drop baffles (0205) are arranged in sequence from top to bottom and are alternately connected to two opposite inner walls of the feed box (0204); The upper surface of the uppermost ore falling baffle (0205) is an arc-shaped structure with a raised middle portion.

3. The ore collection test device according to claim 1, characterized in that: The outer layer of the ore arrangement drum (0206) is wrapped with a rough elastic material.

4. The ore collection test device according to claim 1, characterized in that: The ore conveying mechanism (03) comprises a roller motor (0301), a conveyor belt (0302), a supporting roller (0303) and a conveyor belt bracket (0305); one end of the conveyor belt (0302) is located at the lower part of the ore arrangement guide plate (0207); the conveyor belt bracket (0305) supports the conveyor belt (0302) through rollers; the roller motor (0301) drives the roller on the conveyor belt bracket (0305) to drive the conveyor belt (0302) to move; The supporting roller (0303) has a plurality of supporting rollers, which are in sequence in contact with the lower part of the conveyor belt (0302) carrying the ore.

5. The ore collection test device according to claim 4, characterized in that: The ore conveying mechanism (03) comprises an electric lifting device (0304) and a conveyor belt side baffle (0306), wherein the electric lifting device (0304) is supported at the bottom of a conveyor belt bracket (0305); There are two conveyor belt side baffles (0306), which are respectively located on both sides of the conveyor belt (0302). A brush is also installed at the bottom of the conveyor belt side baffles (0306) to prevent ore from falling into the gap of the mechanism.

6. The ore collection test device according to claim 5, characterized in that: The collecting head mechanism (04) is located at one end of the conveyor belt (0302) away from the material conveying box (0204), and comprises a collecting head cavity (0401), an ore collecting and conveying pipe (0404), a pressure sensor (0406) for monitoring the pressure of the internal water flow, and a flow sensor (0407) for monitoring the pressure of the internal water flow; The collection head cavity (0401) is located above the conveyor belt (0302), the pressure sensors (0406) are provided in plurality and are respectively provided on the collection head cavity (0401) and the ore collection and conveying pipe (0404), and the flow sensors (0407) are provided in plurality and are respectively provided on the sides of the front jet pipe (0402), the rear jet pipe (0403) and the annular jet pipe (0405); Furthermore, the width of the conveyor belt (0302) is smaller than the width of the collection head.

7. The ore collection test device according to claim 6, characterized in that: The ore collection box (05) comprises an ore lifting hose (0501), a collection head bracket (0502), a residual ore collection port (0503), an ore collection box frame (0504), a double-row jet pump (0505), an annular jet pump (0506), a third underwater camera (0507) for monitoring the working status of the rear-row jet pump and the status of uncollected ore, and a fourth underwater camera (0508) for observing whether the uncollected ore storage basket (0603) is full of ore; One end of the ore lifting hose (0501) is connected to the ore collection box frame (0504), and the other end of the ore lifting hose (0501) is flange-connected to the ore collection and delivery pipe (0404). The collection head bracket (0502), the double-row jet pump (0505) and the annular jet pump (0506) are all fixedly connected to the side of the ore collection box frame (0504); The residual ore collection port (0503) is opened at the lower part of the ore collection box frame (0504), and the third underwater camera (0507) and the fourth underwater camera (0508) are both installed at the lower part of the collection head bracket (0502); The collection head bracket (0502) is connected to the collection head mechanism (04); the collection head mechanism (04) comprises a front-row jet tube (0402), a rear-row jet tube (0403) and an annular jet tube (0405); the front-row jet tube (0402) and the rear-row jet tube (0403) are connected in parallel and connected to the double-row jet pump (0505) via a hose with a flange; the annular jet tube (0405) is connected to the annular jet pump (0506) via a hose with a flange.

8. The ore collection test device according to claim 7, characterized in that: The ore storage hanging basket (06) comprises a collected ore storage basket (0601), a lifting lug (0602), an uncollected ore storage basket (0603), a metal screen (0605) for intercepting the lifting of the ore lifting hose (0501), and an underwater weighing sensor (0604) for recording the weight of the collected ore. The top of the ore collection box frame (0504) is provided with an opening for allowing the ore storage hanging basket (06) to be lifted in and lifted out. The side and bottom of the collected ore storage basket (0601) and the side and bottom of the uncollected ore storage basket (0603) are provided with drainage holes for facilitating drainage during lifting. The metal fence (0605) is installed in the drainage holes on the side wall of the collected ore storage basket (0601). The uncollected ore storage basket (0603) is located at the bottom of the collected ore storage basket (0601) and has an opening for the uncollected ore to enter. The lifting lugs (0602) are provided in plurality and are all installed on the top of the collected ore storage basket (0601). The underwater weighing sensor (0604) is installed at the bottom of the ore collection storage basket (0601) and is connected to the electrical integrated control cabinet (07) for communication.

Citation Information

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