Fire-blocking equipment for glass production line

By installing temperature sensors and gas concentration monitoring sensors on the glass production line, the lifting and lowering of the fire barrier is monitored and adjusted in real time, and the cooling water flow rate is adaptively adjusted, the problem of the inability to adjust the cooling water flow rate in the existing technology is solved, and energy consumption saving and equipment life are achieved.

CN119756004APending Publication Date: 2025-04-04QINHUANGDAO HONGYAO ENERGY SAVING GLASS CO LTD

Patent Information

Application Number
CN202510020781.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The cooling water flow rate cannot be adjusted adaptively during the lifting and lowering of the existing fire barriers in the glass production line, resulting in unbalanced heat treatment and increasing energy consumption and cooling water treatment burden.

Method used

The temperature sensor and gas concentration monitoring sensor are used to monitor the production line environment in real time, and the lifting and lowering of the fire barrier is adjusted by controlling the processor, and the flow of cooling water is adjusted according to the heating area.

Benefits of technology

The adaptive adjustment of the cooling water flow of the fire barrier plate is achieved, which reduces the burden of cooling water treatment, saves energy consumption, and extends the service life of the fire barrier plate.

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Abstract

The present invention relates to a fire-blocking device for a glass production line applied in the field of glass production. The device monitors the ambient temperature and gas concentration by adding a temperature sensor and a gas concentration sensor on the basis of an existing glass production line, thereby controlling the lifting and lowering of a fire-blocking plate, so as to achieve the purpose of real-time adjustment according to the production situation, and uses the lifting and lowering of the fire-blocking plate to measure the current, adjusts the electromagnetic force according to the current, and further adjusts the flow of cooling water. In this way, the supply of cooling water can be adaptively adjusted according to the size of the heated area of ​​the fire-blocking plate, which can not only effectively reduce the workload of processing cooling water, but also effectively save energy consumption, and the structure of the entire adaptive adjustment device is stable and the failure rate is low, which can effectively extend the service life of the fire-blocking plate.
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Description

Technical Field

[0001] The present invention relates to a fire-blocking device for a glass production line, and in particular to a fire-blocking device for a glass production line applied in the field of glass production. Background Art

[0002] The main function of the fire damper for glass production line is to prevent flames and heat from being transmitted through various parts of the kiln, protecting the safety of equipment and operators. In addition, the fire damper has another function. Due to impurities in the raw material melting process of the glass production line, the glass surface is polluted during the flow of gas, affecting the gloss of the glass and reducing the grade of the glass. The fire damper is easily deformed due to the long-term high temperature during use. In order to solve the problem of heat deformation of fire dampers, a certain fire damper equipment on the market adopts a cooling water circulation design and has a certain market share.

[0003] The Chinese patent CN201820619702.1 specification discloses an annealing furnace entrance baffle, which drives the baffle door to rise or fall through a control mechanism to keep the interior of the annealing furnace warm, reduce the use of electric heating, reduce energy consumption and reduce costs. At the same time, it ensures that the original working conditions are maintained when production resumes, greatly reducing the time for secondary debugging; after using a cooler, the heat absorbed by the baffle door at the entrance of the annealing furnace can be discharged through the cooling water chamber to prevent the baffle door from deforming due to excessive temperature, thereby improving the production quality of glass.

[0004] The specification of Chinese patent CN201110143460.6 discloses a curtain at the entrance of an annealing furnace in a float glass production line, the curtain comprising a baffle and a suspension rod, the baffle and the suspension rod are connected by a shell, a water cooling chamber is arranged inside the shell, a water inlet pipe and a water outlet pipe are arranged on the shell, and the water inlet pipe and the water outlet pipe are both connected to the water cooling chamber. The advantage of the present invention is that after adopting the cooling device, the heat absorbed by the curtain at the entrance of the annealing furnace can be discharged by cooling water, so as to prevent the baffle from being deformed due to excessive temperature, thereby improving the production quality of glass.

[0005] Existing fire dampers all use cooling water to take away heat, but the required cooling water flow rate is different during the rising and falling process of the fire damper. For example, after the fire damper rises, its heated area increases, so the flow rate needs to be increased, and after the fire damper falls, the heated area decreases, so the flow rate needs to be reduced. This can effectively reduce the cooling water processing burden and reduce energy consumption. However, it is obvious that most of the existing fire dampers do not have this adjustment function. Summary of the invention

[0006] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is how to adaptively adjust the flow rate of cooling water according to the raising and lowering of the fire baffle.

[0007] In order to solve the above problems, the present invention provides a fire blocking device for a glass production line, comprising a temperature sensor and a gas concentration monitoring sensor installed on the production line and two columns, and the side walls of the two columns are provided with slide grooves, the bottoms of the two columns are provided with lead screw lifts, and the lead screw lifts are connected to drive motors matched therewith, the temperature sensor and the gas sensor are electrically connected to the drive motors through a control processor, the output end of the lead screw lift is connected to a lifting rod, and the lifting rod is fixedly connected to a horizontal lower cooling water rack, and the upper end of the lower cooling water rack is provided with a guide rod, and the guide rod ... An upper cooling water rack is fixedly connected to the end, and cooling water flow channels are provided inside the lower cooling water rack and the upper cooling water rack. A slot is provided on the upper end side wall of the upper cooling water rack, and a plurality of side-by-side fire baffles are inserted in the slot. The fire baffles are connected to the upper cooling water rack by bolts. One end of the lower cooling water rack and the upper cooling water rack are respectively connected to a cooling water inlet joint and a cooling water return joint connected to the cooling water flow channel. A cooling water tank is provided on one side of the column, and a water outlet pipe and a water inlet pipe connected to the cooling water inlet joint and the cooling water return joint are connected to the cooling water tank.

[0008] In the fire damper equipment for the above-mentioned glass production line, temperature sensors and gas concentration monitoring sensors are used to monitor the ambient temperature and gas concentration of the production line in real time, so as to adjust the lifting and lowering of the fire damper, and utilize the lifting and lowering of the fire damper to adaptively regulate the flow of cooling water.

[0009] As a further improvement of the present application, a measuring box is fixedly connected to the upper ends of the two columns, and the lower end of the measuring box is slidably connected to a vertical pole fixedly connected to the upper cooling water rack, and an adaptive flow regulator is connected to the water outlet pipe. The measuring box includes a current signal amplification module and a control module, and the control module is electrically connected to the adaptive flow regulator through a control processor. The fire baffle will drive the vertical pole to rise and fall inside the measuring box during the lifting process, and the current measured by the measuring box will change during the movement of the vertical pole. The current signal amplification module will amplify the measured current, and control the adaptive flow regulator through the control module to adjust the circulation volume of the cooling water, thereby adaptively adjusting according to the working state of the fire baffle, effectively saving energy consumption and reducing the heat dissipation burden of the cooling water.

[0010] As a further improvement of the present application, the measuring box includes a high temperature resistant box body, a current measuring device electrically connected to the current signal amplification module is installed at the upper end of the vertical pole, and the end of the current measuring device away from the vertical pole is fixedly connected to a conductive rod, the inner wall of the high temperature resistant box body is fixedly connected to a vertically placed resistor bar, and the conductive rod is in contact with the resistor bar, the bottom end of the resistor bar is set to point a, and the contact point between the conductive rod and the resistor bar is set to point b. The current measuring device is used to measure the current from point b to point a. When the vertical pole rises, the resistance between point b and point a increases. At this time, the current measured by the current measuring device will become smaller. After this current signal is amplified by the current signal amplification module, the current of the electromagnet is reduced through the control module, thereby reducing the magnetic force generated by the electromagnet, thereby increasing the circulation of cooling water. Conversely, when the vertical pole descends, the resistance between point b and point a decreases. At this time, the current measured by the current measuring device will increase, thereby increasing the magnetic force generated by the electromagnet and reducing the circulation of cooling water.

[0011] As a further improvement of the present application, the adaptive flow regulator includes a seat body, and an installation groove is provided on the inner wall of the seat body, a deformable flow tube is fixedly connected to the middle of the installation groove, and the deformable flow tube is connected to the water outlet pipe, electromagnets are installed on the inner walls on both sides of the installation groove, and the electromagnets are electrically connected to the control module, and flow regulating clamps are slidably connected to the inner walls on both sides of the installation groove, which are against the deformable flow tube, and the flow regulating clamps and the magnetism generated by the electromagnets repel each other, and a plurality of symmetrically distributed restraining parts are fixedly connected between the flow regulating clamps and the inner wall of the installation groove, when the current measured by the current measuring device decreases, the control module will reduce the current of the electromagnet, thereby reducing the magnetic force of the electromagnet to increase the cooling water circulation, and when the current measured by the current measuring device increases, the control module will increase the current of the electromagnet, thereby increasing the magnetic force of the electromagnet to reduce the cooling water circulation, and the electromagnet uses the magnetic repulsion force on the flow regulating clamp to clamp the deformable flow tube to control the cooling water circulation.

[0012] As another improvement of the present application, the deformable circulation tube includes two hard tube bodies fixedly connected to the inner wall of the mounting groove, and an elastic tube body is fixedly connected between the two hard tube bodies. The cooling water flows through the deformable circulation tube during the circulation process, and the hard tube body plays a shaping role. The elastic tube body can be deformed under the extrusion of the flow regulating chuck, thereby changing the cross-sectional area and thus changing the circulation amount of the cooling water.

[0013] As another improvement of the present application, the restraining member includes an elastic bag shell, the inner wall of which is fixedly connected with two groups of symmetrically distributed inelastic stretching rods, and an elastic stretching bag is fixedly connected between each group of two inelastic stretching rods. The restraining member serves to reset the flow regulating chuck, and cooperates with the magnetic repulsion force of the electromagnet to regulate the flow rate of the deformable flow tube. In this process, the elastic bag shell and the elastic stretching bag rely on their own elastic force to restrain the flow regulating chuck.

[0014] To summarize, by adding temperature sensors and gas concentration sensors to the existing glass production line to monitor the ambient temperature and gas concentration, the lifting of the fire baffle is controlled to achieve the purpose of real-time adjustment according to the production situation, and the lifting of the fire baffle is used to measure the current, and the electromagnetic force is adjusted according to the current, thereby adjusting the circulation of cooling water. In this way, the supply of cooling water can be adaptively adjusted according to the size of the heated area of ​​the fire baffle, which can not only effectively reduce the workload of processing cooling water, but also effectively save energy. In addition, the structure of the entire adaptive adjustment device is stable and the failure rate is low, which can effectively extend the service life of the fire baffle. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional diagram of the connection between the fire-blocking device and the cooling water tank according to the second embodiment of the present application; Figure 2 A three-dimensional diagram of a fire-blocking device according to a first embodiment of the present application; Figure 3 This is a three-dimensional diagram of a cooling water tank according to a second embodiment of the present application; Figure 4 This is a front cross-sectional view of a measuring box according to a second embodiment of the present application; Figure 5 This is a front cross-sectional view of a deformable flow tube according to a second embodiment of the present application before deformation; Figure 6 This is a front cross-sectional view of the deformable flow tube of the second embodiment of the present application after deformation; Figure 7 This is a front cross-sectional view of a restraining member according to a second embodiment of the present application; Figure 8 This is a front view of the deformable flow tube according to the second embodiment of the present application.

[0016] Description of the numbers in the figure: 1 column, 2 screw lift, 3 drive motor, 4 lifting rod, 5 lower cooling water rack, 6 upper cooling water rack, 7 fire baffle, 8 cooling water inlet joint, 9 cooling water return joint, 10 cooling water tank, 11 outlet pipe, 12 inlet pipe, 13 adaptive flow regulator, 1301 seat, 1302 installation groove, 1303 electromagnet, 1304 flow regulating chuck, 1305 restraining part, 13051 elastic capsule shell, 13052 non-elastic stretching rod, 13053 elastic stretching capsule, 14 measuring box, 1401 high temperature resistant box, 1402 current measuring device, 1403 conductive rod, 1404 resistance strip, 15 pole, 16 deformable flow tube, 1601 hard tube body, 1602 elastic tube body. DETAILED DESCRIPTION

[0017] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0018] The first implementation method: Figure 1 , 2 and Figure 3 As shown, it includes a temperature sensor and a gas concentration monitoring sensor installed on the production line and two columns 1, and the side walls of the two columns 1 are provided with slide grooves, the bottoms of the two columns 1 are provided with screw lifts 2 (the specific model is selected according to actual needs), and the screw lifts 2 are connected with a drive motor 3 matched therewith (the specific model is selected according to actual needs), the temperature sensor and the gas sensor are electrically connected to the drive motor 3 through the control processor, the temperature sensor and the gas sensor monitor the ambient temperature and gas concentration on the production line, when the temperature is too high and the gas concentration is too high, the drive motor 3 is triggered to raise the fire baffle 7, otherwise the fire baffle 7 is lowered, and the output end of the screw lift 2 is connected to A lifting rod 4 is connected, and a horizontal lower cooling water frame 5 is fixedly connected to the lifting rod 4, an upper cooling water frame 6 is fixedly connected to the upper end of the lower cooling water frame 5, and cooling water flow channels are provided inside the lower cooling water frame 5 and the upper cooling water frame 6, a slot is provided on the upper end side wall of the upper cooling water frame 6, and a plurality of side-by-side fire baffles 7 are inserted in the slot, the fire baffle 7 is connected to the upper cooling water frame 6 by bolts, one end of the lower cooling water frame 5 and the upper cooling water frame 6 are respectively connected to a cooling water inlet joint 8 and a cooling water return joint 9 connected to the cooling water flow channel, a cooling water tank 10 is provided on one side of the column 1, and the cooling water tank 10 is connected to a water outlet pipe 11 and a water inlet pipe 12 respectively connected to the cooling water inlet joint 8 and the cooling water return joint 9.

[0019] The second implementation method: Figure 2 , 4As shown, the upper ends of the two columns 1 are also fixedly connected to a measuring box 14, the measuring box 14 includes a high temperature resistant box body 1401, a current measuring device 1402 (the specific model is selected according to actual needs) electrically connected to the current signal amplification module is installed on the upper end of the pole 15, and the end of the current measuring device 1402 away from the pole 15 is fixedly connected to a conductive rod 1403, the inner wall of the high temperature resistant box body 1401 is fixedly connected to a vertically placed resistor bar 1404, and the conductive rod 1403 is in contact with the resistor bar 1404, the bottom end of the resistor bar 1404 is set to point a, and the contact point between the conductive rod 1403 and the resistor bar 1404 is set to point b. The measuring device 1402 is used to measure the current from point b to point a. When the vertical pole 15 rises, the resistance between point b and point a increases. At this time, the current measured by the current measuring device 1402 will become smaller. After the current signal is amplified by the current signal amplification module, the current of the electromagnet 1303 is reduced by the control module, thereby reducing the magnetic force generated by the electromagnet 1303, thereby increasing the flow of cooling water. On the contrary, when the vertical pole 15 falls, the resistance between point b and point a decreases. At this time, the current measured by the current measuring device 1402 will increase, thereby increasing the magnetic force generated by the electromagnet 1303, thereby reducing the flow of cooling water. Figure 4 As shown, the lower end of the measuring box 14 is slidably connected with a vertical pole 15 fixedly connected to the upper cooling water rack 6, and the outlet pipe 11 is connected with an adaptive flow regulator 13. The measuring box 14 includes a current signal amplification module and a control module, and the control module is electrically connected to the adaptive flow regulator 13 through a control processor (the specific connection structure and working principle are well-known technologies for technicians in the relevant field and are not described in detail here). The fire baffle 7 will drive the vertical pole 15 to rise and fall inside the measuring box 14 during the lifting process. The current measured by the measuring box 14 will change during the movement of the vertical pole 15. The current signal amplification module amplifies the measured current and controls the adaptive flow regulator 13 through the control module to adjust the flow rate of cooling water, thereby adaptively adjusting according to the working state of the fire baffle 7, effectively saving energy consumption and reducing the heat dissipation burden of cooling water; Figure 8As shown, the adaptive flow regulator 13 includes a seat body 1301, and the inner wall of the seat body 1301 is provided with a mounting groove 1302, and a deformable flow tube 16 is fixedly connected to the middle of the mounting groove 1302, and the deformable flow tube 16 includes two hard tube bodies 1601 (preferably made of high temperature resistant plastic material, and other materials can also be selected according to actual needs) fixedly connected to the inner wall of the mounting groove 1302, and an elastic tube body 1602 (preferably made of polyurethane elastic material, and other materials can also be selected according to actual needs) is fixedly connected between the two hard tube bodies 1601. During the circulation process, the cooling water flows through the deformable flow tube 16, and the hard tube body 1601 plays a role in shaping. The elastic tube body 1602 can be deformed under the extrusion of the flow regulating clamp 1304, thereby changing the cross-sectional area, thereby changing the flow volume of the cooling water; Figure 5 , 6 As shown, the deformable flow pipe 16 is connected to the water outlet pipe 11, the inner walls on both sides of the installation groove 1302 are installed with electromagnets 1303 (the specific model is selected according to actual needs), and the electromagnets 1303 are electrically connected to the control module, the inner walls on both sides of the installation groove 1302 are slidably connected with flow regulating clamps 1304 that abut against the deformable flow pipe 16, and the flow regulating clamps 1304 and the magnetism generated by the electromagnets 1303 repel each other, and a plurality of symmetrically distributed restraining members are fixedly connected between the flow regulating clamps 1304 and the inner wall of the installation groove 1302 1305, when the current measured by the current measuring device 1402 decreases, the control module will reduce the current of the electromagnet 1303, thereby reducing the magnetic force of the electromagnet 1303 to increase the cooling water flow rate, and when the current measured by the current measuring device 1402 increases, the control module will increase the current of the electromagnet 1303, thereby increasing the magnetic force of the electromagnet 1303 to reduce the cooling water flow rate, and the electromagnet 1303 uses the magnetic repulsion force of the flow regulating clamp 1304 to clamp the deformable flow tube 16, thereby controlling the cooling water flow rate; Figure 7 It is shown that the restraining member 1305 includes an elastic capsule shell 13051 (preferably made of polyurethane elastic material, and other materials can also be selected according to actual needs), and the inner wall of the elastic capsule shell 13051 is fixedly connected with two groups of symmetrically distributed inelastic stretch rods 13052, and an elastic stretch capsule 13053 (preferably made of rubber material, and other materials can also be selected according to actual needs) is fixedly connected between each group of two inelastic stretch rods 13052. The restraining member 1305 plays the role of resetting the flow regulating clamp 1304, and cooperates with the magnetic repulsion force of the electromagnet 1303 to adjust the flow rate of the deformable flow tube 16. In this process, the elastic capsule shell 13051 and the elastic stretch capsule 13053 rely on their own elastic force to restrain the flow regulating clamp 1304.

[0020] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. A fire-blocking device for a glass production line, characterized in that: The invention comprises a temperature sensor and a gas concentration monitoring sensor installed on a production line and two columns (1), wherein the side walls of the two columns (1) are provided with a slide groove, a screw lift (2) is installed at the bottom of the two columns (1), and the screw lift (2) is connected to a drive motor (3) matched therewith, the temperature sensor and the gas sensor are electrically connected to the drive motor (3) through a control processor, the output end of the screw lift (2) is connected to a lifting rod (4), and a horizontally placed lower cooling water rack (5) is fixedly connected to the lifting rod (4), the upper end of the lower cooling water rack (5) is fixedly connected to an upper cooling water rack (6), and the lower cooling water rack (5) and The upper cooling water rack (6) is provided with a cooling water flow channel inside, the upper end side wall of the upper cooling water rack (6) is provided with a slot, and a plurality of fire baffles (7) are inserted into the slot, the fire baffles (7) are connected to the upper cooling water rack (6) by bolts, one end of the lower cooling water rack (5) and the upper cooling water rack (6) are respectively connected to a cooling water inlet joint (8) and a cooling water return joint (9) connected to the cooling water flow channel, a cooling water tank (10) is provided on one side of the column (1), and the cooling water tank (10) is connected to a water outlet pipe (11) and a water inlet pipe (12) respectively connected to the cooling water inlet joint (8) and the cooling water return joint (9).

2. The fire-blocking device for a glass production line according to claim 1, characterized in that: The upper ends of the two uprights (1) are also fixedly connected to a measuring box (14), and the lower end of the measuring box (14) is slidably connected to a vertical pole (15) fixedly connected to an upper cooling water rack (6), the outlet pipe (11) is connected to an adaptive flow regulator (13), the measuring box (14) comprises a current signal amplification module and a control module, and the control module is electrically connected to the adaptive flow regulator (13) via a control processor.

3. The fire-blocking equipment for a glass production line according to claim 2, characterized in that: The measuring box (14) comprises a high temperature resistant box body (1401), a current measuring device (1402) electrically connected to a current signal amplifying module is installed at the upper end of the vertical pole (15), and a conductive rod (1403) is fixedly connected to one end of the current measuring device (1402) away from the vertical pole (15), and a vertically placed resistor bar (1404) is fixedly connected to the inner wall of the high temperature resistant box body (1401), and the conductive rod (1403) is in contact with the resistor bar (1404), the bottom end of the resistor bar (1404) is set as point a, and the contact point between the conductive rod (1403) and the resistor bar (1404) is set as point b.

4. The fire-blocking device for a glass production line according to claim 2, characterized in that: The adaptive flow regulator (13) comprises a seat body (1301), and the inner wall of the seat body (1301) is provided with a mounting groove (1302), a deformable flow tube (16) is fixedly connected to the middle of the mounting groove (1302), and the deformable flow tube (16) is connected to the water outlet pipe (11), electromagnets (1303) are installed on the inner walls on both sides of the mounting groove (1302), and the electromagnets (1303) are electrically connected to the control module, flow regulating chucks (1304) are slidably connected to the inner walls on both sides of the mounting groove (1302) and are against the deformable flow tube (16), and the magnetic force generated by the flow regulating chuck (1304) and the electromagnet (1303) repel each other, and a plurality of symmetrically distributed restraining members (1305) are fixedly connected between the flow regulating chuck (1304) and the inner wall of the mounting groove (1302).

5. The fire-blocking equipment for a glass production line according to claim 4, characterized in that: The deformable circulation tube (16) comprises two hard tube bodies (1601) fixedly connected to the inner wall of the installation groove (1302), and an elastic tube body (1602) is fixedly connected between the two hard tube bodies (1601).

6. The fire-blocking equipment for a glass production line according to claim 4, characterized in that: The restraining member (1305) comprises an elastic capsule shell (13051), the inner wall of which is fixedly connected with two groups of symmetrically distributed inelastic stretching rods (13052), and an elastic stretching capsule (13053) is fixedly connected between each group of two inelastic stretching rods (13052).

Citation Information

Patent Citations

  • Check curtain at entrance of annealing kiln in float glass production line

    CN102329067A

  • Annealing kiln inlet baffle

    CN208218673U

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