Ultrasonic scale preventing and removing device of evaporation heater

By installing an ultrasonic anti-scaling and descaling device with screws, sliders and scrapers in the infusion tube of the evaporation heater, the problem of dirt not being completely cleaned in the prior art is solved, and effective cleaning of dirt at different locations and efficient operation of equipment is achieved.

CN119756060APending Publication Date: 2025-04-04CHANGZHOU UNIV
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Patent Information

Application Number
CN202510084528.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The existing evaporation heaters fail to effectively consider the thickness of dirt at different locations during the descaling process, resulting in the dirt not being completely cleaned.

Method used

An ultrasonic anti-scaling and descaling device is designed. By setting a screw, slider and scraper in the infusion tube, the speed reduction motor is used to drive the screw to rotate, and the scraper moves along the inner wall of the infusion tube, effectively cleaning the dirt at different locations.

Benefits of technology

The dirt on the inner wall of the evaporation heater infusion tube is achieved thoroughly, ensuring the efficient operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the ultrasonic anti-scaling and descaling device of the evaporation heater, during descaling, a gear motor is driven to drive a lead screw to rotate, when the lead screw rotates, a first sliding block and a second sliding block move in opposite directions, a scraping plate on the first sliding block abuts against a liquid conveying pipe, the scraping plate pulls a reset spring so that the scraping plate can abut against the liquid conveying pipe, and the liquid conveying pipe can be descaled; in addition, when a first sliding block moves, residual dirt on the inner wall of the infusion tube is driven to be scraped to achieve cleaning, in addition, a second sliding block moves upwards, and in the moving process, a threaded piece fixedly connected with the outer surface of the second sliding block conveys the generated dirt into a material storage box; meanwhile, sound transmission holes in an annular array in the outer surface of the second sliding block can enable generated sound waves to make contact with the infusion tube to achieve descaling.
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Description

Technical Field

[0001] The invention relates to the field of ultrasonic descaling, and in particular to an ultrasonic anti-scaling and descaling device for an evaporative heater. Background Art

[0002] Evaporative heaters use heat energy to convert liquids into gas. Usually, the heating medium (such as steam, hot water, thermal oil, etc.) transfers heat to the heated liquid, causing the liquid to reach boiling point and begin to evaporate and vaporize. In this process, the solvent in the liquid is continuously vaporized and removed, while the solute remains in the remaining liquid, thereby achieving concentration or separation of the solution.

[0003] In the process of descaling the evaporator heater, ultrasonic cleaning is usually used. After ultrasonic cleaning, the cleaned dirt needs to be collected. The thickness of the dirt generated on the inner wall is different. The existing cleaning device solves the problem of cleaning the dirt, but does not take into account the thickness of the dirt at different positions, which results in the dirt not being completely cleaned.

[0004] Therefore, we have made improvements to this problem and proposed an ultrasonic anti-scaling and descaling device for an evaporative heater. Summary of the invention

[0005] The technical problem to be solved by the present invention is: how to remove the dirt on the inner wall of the infusion tube;

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] The present invention is an ultrasonic anti-scaling and descaling device for an evaporative heater, comprising: a feed barrel, a first filter plate is fixed on the upper surface of the feed barrel; a liquid infusion tube is arranged in the feed barrel, a second filter plate is arranged on the top of the liquid infusion tube, and the first filter plate and the second filter plate are arranged up and down; a baffle is used to fix the liquid infusion tube, and the outer peripheral wall of the baffle is sealed and connected with the inner peripheral wall of the feed barrel; a material storage box is fixed to the bottom of the liquid infusion tube; the material delivery tube is fixed to the bottom of the material storage box; wherein a screw rod is rotatably arranged in the liquid infusion tube ; a first slider, which is rotatably arranged on the screw rod; a scraper with a flared structure from bottom to top, which is provided with a plurality of through holes and whose top is against the inner wall of the infusion tube; a telescopic rod, one end of which is connected to the second filter plate at the top and the scraper at the other end; a reduction motor, which is arranged in the storage box and whose output end is connected to the bottom of the screw rod; when the reduction motor is started, the screw rod rotates, and the scraper moves up and down along the screw rod to scrape off the dirt on the inner wall of the infusion tube and drop the dirt into the storage box.

[0008] Furthermore, a second slider is provided on the screw rod, and the second slider and the first slider move toward each other; a spiral thread sheet is provided on the outer wall of the second slider; a wave spring is provided between the second slider and the first slider and is sleeved on the screw rod; an ultrasonic generator is provided in the screw rod; and a sound hole is opened through the second slider.

[0009] Furthermore, a third filter plate with filter holes is arranged in the storage box, and a discharge port is opened on the third filter plate; the reduction motor is fixed on the third filter plate; the output end of the reduction motor is also connected to a cleaning plate that rotates horizontally around the reduction motor and is vertically arranged, and the bottom edge of the cleaning plate is in contact with the upper surface of the third filter plate.

[0010] Furthermore, the outer sealing sleeve of the infusion tube is provided with a sealing tank; a vacuum cleaner is provided outside the sealing tank, and the suction nozzle of the vacuum cleaner is located at the discharge port.

[0011] Furthermore, a support frame is provided at the bottom of the sealed tank, the outer surface of the sealed tank is connected to a first gas pipe, the other end of the first gas pipe is connected to a heating tank, the outer surface of the heating tank is connected to a second gas pipe, the other end of the second gas pipe is connected to a compressor; the output end of the compressor is connected to a third gas pipe, the other end of the third gas pipe is connected to the sealed tank, and an air valve is installed on the outer surface of the third gas pipe.

[0012] The beneficial effects of the present invention are as follows: the present invention is an ultrasonic anti-scaling and descaling device for an evaporative heater. When descaling is performed, the reduction motor is driven to drive the screw to rotate. When the screw rotates, the first slider and the second slider move toward each other, and the scraper on the first slider abuts against the infusion tube. The scraper pulls the reset spring to make the scraper abut against the infusion tube. In addition, when the first slider moves, it drives the residual dirt on the inner wall of the infusion tube to scrape and clean it. In addition, the second slider moves upward, and during the movement, the threaded sheet fixedly connected to its outer surface transports the generated dirt to the storage box. At the same time, the sound transmission holes in the annular array on the outer surface of the second slider can make the generated sound waves contact with the infusion tube to achieve descaling. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0014] Figure 1 A schematic diagram of the overall structure of an ultrasonic anti-scaling and descaling device for an evaporative heater provided by the present invention;

[0015] Figure 2 A schematic diagram of a feeding barrel of an ultrasonic anti-scaling and descaling device for an evaporative heater provided by the present invention;

[0016] Figure 3A schematic diagram of a liquid delivery pipe device of an ultrasonic anti-scaling and descaling device for an evaporative heater provided by the present invention;

[0017] Figure 4 A schematic diagram of a descaling device of an ultrasonic anti-scaling and descaling device for an evaporative heater provided by the present invention;

[0018] Figure 5 A schematic diagram of a collecting device of an ultrasonic anti-scaling and descaling device for an evaporative heater provided by the present invention;

[0019] Figure 6 A schematic diagram of a conveying mechanism device of an ultrasonic anti-scaling and descaling device for an evaporative heater provided by the present invention;

[0020] Figure 7 A schematic diagram of a cleaning mechanism of an ultrasonic anti-scaling and descaling device for an evaporative heater provided by the present invention;

[0021] In the figure: 101, feed barrel; 102, first filter plate; 103, infusion tube; 104, baffle; 105, second filter plate; 106, screw rod; 107, first slider; 109, scraper; 110, second slider; 111, threaded sheet; 112, sound transmission hole; 113, wave spring; 114, telescopic rod; 201, slot; 202, ultrasonic generator; 203, reduction motor; 301, storage box; 302, third filter plate; 303, discharge port; 401, limit ring; 402, cleaning plate; 501, sealing tank; 502, vacuum cleaner; 503, feed pipe; 601, support frame; 602, first air pipe; 603, heating tank; 604, second air pipe; 605, compressor; 701, third air pipe; 702, air valve; 81, through hole. DETAILED DESCRIPTION

[0022] As described in the background art, the cleaning device solves the problem of cleaning dirt, but does not take into account the thickness of dirt at different positions, which leads to the problem that the dirt is not completely cleaned.

[0023] In order to solve this technical problem, the present invention provides an ultrasonic anti-scaling and descaling device for a steam heater, which is used to clean the dirt in the pipeline.

[0024] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.

[0025] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0027] like Figure 1-7 As shown, an ultrasonic anti-scaling and descaling device for an evaporative heater comprises a feed barrel 101, a first filter plate 102 is fixedly connected to the upper surface of the feed barrel 101, a liquid infusion tube 103 is fixedly connected to the lower surface of the first filter plate 102, a baffle plate 104 is sleeved on the outer surface of the liquid infusion tube 103, a second filter plate 105 is fixedly connected to the upper surface of the liquid infusion tube 103, a screw rod 106 is rotatably connected to the lower surface of the second filter plate 105, and a cleaning mechanism and a conveying structure are slidably connected to the outer surface of the screw rod 106;

[0028] The cleaning mechanism includes a first slider 107, the upper end of which is connected to a scraper 109, the scraper 109 is flared, the upper surface of the first slider 107 or the scraper 109 is connected to the lower end of a telescopic rod 114, and the upper end of the telescopic rod 114 is fixedly connected to the first filter plate 102;

[0029] The conveying structure includes a second slider 110, a threaded piece 111 is fixedly connected to the outer surface of the second slider 110, the threaded piece 111 abuts against the infusion tube 103, a plurality of sound transmission holes 112 are arranged in a circular array on the outer surface of the second slider 110, and a wave spring 113 is fixedly connected between the first slider 109 and the second slider 110.

[0030] When descaling, the reduction motor 203 is driven to drive the screw 106 to rotate. When the screw 106 rotates, the thread of the screw 106 adopts a bidirectional thread design. The bidirectional thread screw has two threads with opposite rotation directions, which respectively cooperate with the internal threads of the two sliders, thereby driving the first slider 107 and the second slider 110 to move towards each other. The scraper 109 on the first slider 107 abuts against the inner wall of the infusion tube 103. When the first slider 107 moves, the scraper 109 fixed at its upper end moves downward. During the movement, the scraper 109 always fits against the inner wall of the infusion tube 103. In addition, the scraper The plate 109 is made of a flexible plastic material, and can protect the infusion tube 103 during the scraping process, thereby cleaning the residual dirt on the inner wall of the infusion tube 103. In addition, the second slider 110 moves upward, and the threaded sheet 111 fixedly connected to its outer surface during the movement transports the generated dirt to the storage box 301; in other words, the first slider 107 moves downward to scrape the dirt, and the second slider 110 moves upward to transport the dirt to the threaded sheet; then the first slider 107 moves upward, and the second slider 110 moves downward to transport the dirt to the storage box 301.

[0031] At the same time, the sound transmission holes 112 in the annular array on the outer surface of the second slider 110 can bring the generated sound waves into contact with the infusion tube 103 to achieve descaling. The wave spring 113 connected between the first slider 109 and the second slider 110 is used to limit the first slider 109 and the second slider 110. In addition, when the first slider 109 moves downward, the telescopic rod 114 on its upper surface simultaneously extends vertically downward. During the extension process, the first slider 109 can be ensured to move in a straight line during the sliding process, preventing it from abutting and squeezing during the opposite movement, and detaching from the screw rod 106 during the reverse movement.

[0032] The outer surface of the screw rod 106 is provided with a slot 201 , the ultrasonic generator 202 is placed in the slot 201 , and the lower end of the screw rod 106 is fixedly connected to a reduction motor 203 .

[0033] The grooves 201 arranged on the outer surface of the screw rod 106 are used to transmit the sound waves generated by the ultrasonic generator 202 to the inside of the infusion tube 103 for descaling. The ultrasonic generator 202 is used to generate sound waves to descal the infusion tube 103. The reduction motor 203 fixedly connected to the lower end of the screw rod 106 is used to drive the screw rod 106 to rotate, so that the first slider 107 and the second slider 110 slide towards each other.

[0034] The lower end of the infusion tube 103 is connected to a storage box 301, and a third filter plate 302 is fixedly connected to the lower surface of the storage box 301, and a discharge port 303 is arranged on the lower surface of the third filter plate 302; a limit ring 401 is sleeved on the output end of the reduction motor 203, and a cleaning plate 402 is fixedly connected to the outer surface of the limit ring 401, and the bottom edge of the cleaning plate 402 abuts against the third filter plate 302.

[0035] The limiting ring 401 sleeved on the output end of the reduction motor 203 is used to connect the reduction motor 203 and the cleaning plate 402. The cleaning plate 402 fixedly connected to the outer surface of the limiting ring 401 can scrape the generated dirt along the third filter plate 302 and discharge the dirt along the discharge port 303.

[0036] The outer surface of the infusion tube 103 is sleeved with a sealed tank 501 , and the outer surface of the sealed tank 501 is connected to a vacuum cleaner 502 . The vacuum cleaner 502 is connected to the discharge port 303 through the delivery tube 503 , and the vacuum cleaner 502 is used to absorb dirt at the discharge port 303 .

[0037] The sealed tank 501 sleeved on the outer surface of the infusion tube 103 is used to provide a sealed environment. The compressed steam is used to heat the infusion tube 103. The vacuum cleaner 502 connected to the outer surface of the sealed tank 501 absorbs and collects the generated dirt. During the collection, the vacuum cleaner 502 is driven to absorb the dirt through the infusion tube 503.

[0038] The outer surface of the sealed tank 501 is sleeved with a support frame 601, the outer surface of the sealed tank 501 is connected to a first gas pipe 602, the other end of the first gas pipe 602 is connected to a heating tank 603, the outer surface of the heating tank 603 is connected to a second gas pipe 604, the other end of the second gas pipe 604 is connected to a compressor 605.

[0039] The support frame 601 sleeved on the outer surface of the sealed tank 501 is used to support the sealed tank 501. The first air pipe 602 connected to the outer surface of the sealed tank 501 inputs the preheated steam into the heating tank 603 for heating. The second air pipe 604 connected to the outer surface of the heating tank 603 is used to transport the heated steam to the compressor 605 for compression. The compressor 605 connected to the other end of the second air pipe 604 can preheat the infusion tube 103 inside the sealed tank 501 with the generated steam.

[0040] The output end of the compressor 605 is connected to a third gas pipe 701 , the other end of the third gas pipe 701 is connected to the sealed tank 501 , and an air valve 702 is installed on the outer surface of the third gas pipe 701 .

[0041] The third air pipe 701 connected to the output end of the compressor 605 is used to input the compressed air into the sealed tank 501 , and the air valve 702 installed on the outer surface of the third air pipe 701 is used to control the connection state between the compressor 605 and the sealed tank 501 .

[0042] A plurality of through holes 81 are disposed on the outer surface of the scraper 109 . The scraper 109 is arc-shaped and abuts against the inner wall of the infusion tube 103 .

[0043] The through hole 81 arranged on the outer surface of the scraper 109 is used to allow the raw material liquid to enter the interior of the infusion tube 103 along the through hole 81. The raw material liquid passes through the first filter plate 102, the second filter plate 105, and the third filter plate 302 in sequence for three-stage filtration. The scraper 109 is arranged in an arc shape and abuts against the inner wall of the infusion tube 103 to prevent impurities in the raw material liquid from leaking along the gap between the scraper 109 and the infusion tube 103. The scraper 109 is always in contact with the inner wall of the infusion tube 103 to achieve scraping.

[0044] The use process of the ultrasonic anti-scaling and descaling device for an evaporative heater provided by the present invention is as follows:

[0045] After the evaporation of the raw material liquid is completed and the dirt attached to the inside of the infusion tube 103 is removed, the reduction motor 203 is driven to drive the screw rod 106 to rotate. When the screw rod 106 rotates, the thread of the screw rod 106 adopts a bidirectional thread design. The bidirectional thread screw has two threads with opposite rotation directions, which respectively cooperate with the internal threads of the two sliders, thereby driving the first slider 107 and the second slider 110 to move towards each other. The scraper 109 on the first slider 107 abuts against the infusion tube 103. When the first slider 107 moves, the scraper 109 fixedly connected to its outer surface moves downward. During the movement, the scraper 109 is always in contact with the inner wall of the infusion tube 103. In addition, the scraper 109 is set to be a flexible plastic material, which can protect the infusion tube 103 during the scraping process, thereby achieving The residual dirt on the inner wall of the infusion tube 103 is cleaned, and the second slider 110 moves upward. During the movement, the threaded sheet 111 fixedly connected to its outer surface transports the generated dirt to the storage box 301. At the same time, the sound transmission holes 112 in the annular array on the outer surface of the second slider 110 can bring the generated sound waves into contact with the infusion tube 103 to achieve scale removal. The wave spring 113 connected between the first slider 109 and the second slider 110 is used to limit the first slider 109 and the second slider 110. In addition, when the first slider 109 moves downward, the telescopic rod 114 on its upper surface extends vertically downward at the same time. During the extension process, the first slider 109 can be ensured to move in a straight line during the sliding process to prevent it from abutting and squeezing during the opposite movement, and from detaching from the screw rod 106 during the reverse movement.

[0046] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An ultrasonic anti-scaling and descaling device for an evaporative heater, characterized in that: include: A material feeding barrel (101), wherein a first filter plate (102) is fixed on the upper surface of the material feeding barrel (101); A liquid infusion tube (103) is arranged in the feed barrel (101), and a second filter plate (105) is arranged on the top of the liquid infusion tube (103), and the first filter plate (102) and the second filter plate (105) are arranged up and down; A baffle (104) is used to fix the infusion tube (103), and the outer peripheral wall of the baffle (104) is sealedly connected to the inner peripheral wall of the feeding barrel (101); A material storage box (301) fixed at the bottom of the infusion tube (103); A material delivery pipe (503) fixed at the bottom of the material storage box (301); Wherein, a screw rod (106) is rotatably arranged inside the infusion tube (103); A first sliding block (107) rotatably mounted on the screw rod (106); A scraper (109) having an expanded structure from bottom to top, on which a plurality of through holes (81) are opened, and the top of the scraper is against the inner wall of the liquid infusion tube (103); A telescopic rod (114), one end of which is connected to the second filter plate (105), and one end of which is connected to the scraper plate (109); A reduction motor (203), which is arranged in the material storage box (301), and whose output end is connected to the bottom of the screw rod (106); When the reduction motor (203) is started, the screw rod (106) rotates, and the scraper (109) moves up and down along the screw rod (106) to scrape off the dirt on the inner wall of the infusion tube (103) and drop the dirt into the storage box (301).

2. The ultrasonic anti-scaling and descaling device for an evaporative heater according to claim 1, characterized in that: The screw rod (106) is also provided with a second slider (110), and the second slider (110) and the first slider (107) move towards each other; The outer wall of the second sliding block (110) is provided with a spiral thread sheet (111); A wave spring (113) is provided between the second slider (110) and the first slider (107) and sleeved on the screw rod (106); An ultrasonic generator (202) is arranged inside the screw rod (106); The second sliding block (110) is provided with a sound-generating hole (112).

3. The ultrasonic anti-scaling and descaling device for an evaporative heater according to claim 2, characterized in that: A third filter plate (302) having filter holes is arranged in the material storage box (301), and a material discharge port (303) is provided on the third filter plate (302); The reduction motor (203) is fixed on the third filter plate (302); The output end of the reduction motor (203) is also connected to a cleaning plate (402) which is horizontally rotated around the reduction motor (203) and is vertically arranged, and the bottom edge of the cleaning plate (402) is in contact with the upper surface of the third filter plate (302).

4. The ultrasonic anti-scaling and descaling device for an evaporative heater according to claim 1, characterized in that: The outer sealing sleeve of the infusion tube (103) is provided with a sealing tank (501); A vacuum cleaner (502) is arranged outside the sealed tank (501), and a suction nozzle of the vacuum cleaner (502) is located at the discharge port (303).

5. The ultrasonic anti-scaling and descaling device for an evaporative heater according to claim 4, characterized in that: A support frame (601) is provided at the bottom of the sealed tank (501); the outer surface of the sealed tank (501) is connected to a first gas pipe (602); the other end of the first gas pipe (602) is connected to a heating tank (603); the outer surface of the heating tank (603) is connected to a second gas pipe (604); the other end of the second gas pipe (604) is connected to a compressor (605); The output end of the compressor (605) is connected to a third gas pipe (701), the other end of the third gas pipe (701) is connected to the sealed tank (501), and an air valve (702) is installed on the outer surface of the third gas pipe (701).