Weighing device and crushing production line
By designing a weighing device including a hopper, adapter, weighing plate and carrier on a large garbage crushing production line, and using a weighing sensor to calculate the weight of large garbage in real time, the problem of inaccurate production in the prior art is solved, and efficient output control is achieved.
Patent Information
- Application Number
- CN202411856696.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-04-04
AI Technical Summary
The existing large-scale garbage crushing production lines cannot weigh large garbage before crushing, resulting in the inability to accurately control the output.
A weighing device is designed, including a hopper, adapter, weighing plate and carrier. Multiple weighing sensors are used to weigh the materials in the hopper, and the weight of large garbage is calculated in real time, thereby calculating the output of the crushing production line.
It realizes real-time calculation of the weight of large garbage during the loading process, accurately controls the output of the crushed production line, and improves the operating efficiency of the production line and the accuracy of output control.
Smart Images

Figure CN119756539A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of garbage disposal equipment, and in particular to a weighing device and a crushing production line. Background Art
[0002] Large garbage crushing production lines are mainly used for crushing large garbage such as industrial garbage and construction garbage. However, existing large garbage crushing production lines are usually unable to weigh large garbage before crushing, that is, existing large garbage crushing production lines usually do not have devices that can weigh large garbage. Generally, the raw materials obtained after crushing are weighed, so the output of the large garbage crushing production line cannot be accurately controlled. Specifically, the method of weighing the raw materials cannot calculate the output of the large garbage crushing production line by the weight of the added large garbage, so the output of the large garbage crushing production line cannot be accurately controlled.
[0003] Therefore, the above problems need to be solved urgently. Summary of the invention
[0004] The purpose of the present invention is to provide a weighing device and a crushing production line to solve the problem that the existing large garbage crushing production line cannot calculate the output of the large garbage crushing production line by the weight of the added large garbage, and thus cannot accurately control the output of the large garbage crushing production line.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] A weighing device, comprising:
[0007] The hopper is open on both the upper and lower sides;
[0008] A transfer frame, the hopper is arranged on the transfer frame, the transfer frame comprises a transfer channel which passes through from top to bottom, and the transfer channel is directly opposite to the outlet of the hopper;
[0009] A weighing plate is movably arranged on the adapter frame and is capable of opening and closing the outlet of the hopper, and the hopper is capable of carrying materials when the outlet is closed;
[0010] The carrier frame comprises a material discharge channel which passes through from top to bottom, and the material discharge channel is directly opposite to the transfer channel;
[0011] A plurality of weighing sensors are distributed on the supporting frame, and the supporting frame carries the adapter frame through the plurality of weighing sensors, and the plurality of weighing sensors are configured to weigh the material in the hopper.
[0012] Preferably, the weighing plate includes a first plate and a second plate slidably disposed on the adapter frame, and the first plate and the second plate can approach or move away from each other.
[0013] Preferably, a first guide assembly for guiding the sliding movement of the first plate and a second guide assembly for guiding the sliding movement of the second plate are arranged between the adapter frame and the first plate.
[0014] Preferably, the first guide component comprises:
[0015] Two rectangular guide rails are arranged on the adapter frame;
[0016] Two groups of H-shaped track wheels are arranged on two opposite sides of the first plate, and the two groups of H-shaped track wheels are adapted to the two rectangular guide rails in a one-to-one correspondence.
[0017] Preferably, the first guide component further comprises:
[0018] A triangular guide rail, arranged on the adapter frame and located between the two rectangular guide rails;
[0019] The V-shaped guide wheel is arranged on the first plate and is adapted to correspond to the triangular guide rail.
[0020] Preferably, a first limit assembly and a second limit assembly are provided between the adapter frame and the first plate, the first limit assembly is used for limiting the maximum sliding stroke of the first plate, and the second limit assembly is used for limiting the maximum sliding stroke of the second plate.
[0021] Preferably, the first limiting component includes:
[0022] A first baffle, disposed on the first plate;
[0023] a first limit switch, disposed on the adapter frame, wherein the first limit switch is electrically connected to a driving member for driving the first plate to slide;
[0024] The first baffle plate can trigger the first limit switch when the first plate slides to a maximum stroke.
[0025] Preferably, the adapter frame and the supporting frame are both formed by combining a plurality of connecting rods and a plurality of connecting parts.
[0026] Preferably, the connecting member comprises a connecting plate and connecting bolts, wherein the connecting plate is used to connect the ends of a plurality of adjacent connecting rods, and the end of each connecting rod is locked on the connecting plate by the connecting bolts.
[0027] A crushing production line comprises a conveyor and the above-mentioned weighing device, wherein the weighing device is arranged on the conveyor and can discharge the weighed materials onto the conveyor belt of the conveyor, and the conveyor belt is used to transport the weighed materials to the next process.
[0028] Beneficial effects of the present invention:
[0029] 1. During the loading process, the weighing device provided by the present invention first drives the weighing plate to close the outlet of the hopper, then transports the material from the upper open side of the hopper into the hopper, and finally weighs the material in the hopper by multiple weighing sensors. With this arrangement, the weight of the large garbage added to the hopper can be calculated in time, so that the output of the crushing production line can be calculated, and the output of the crushing production line can be accurately controlled.
[0030] 2. During the unloading process, the weighing device provided by the present invention first drives the weighing plate to open the outlet of the hopper, and then the material in the hopper sequentially falls down out of the weighing device through the outlet of the hopper, the transfer channel on the transfer frame, and the unloading channel on the supporting frame, thus completing the unloading. This arrangement makes it easier to unload materials and is convenient to operate.
[0031] 3. The crushing production line provided by the present invention, which includes the above-mentioned weighing device, can timely calculate the weight of large garbage added to the hopper, thereby being able to calculate the output of the crushing production line, and further being able to accurately control the output of the crushing production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a structural schematic diagram of the weighing device provided by the present invention;
[0033] Figure 2 It is a structural schematic diagram of the adapter frame and the weighing plate provided by the present invention;
[0034] Figure 3 It is a schematic diagram of the structure when the weighing plate provided by the present invention is opened;
[0035] Figure 4 is a structural schematic diagram of a first guide assembly provided by the present invention;
[0036] Figure 5 yes Figure 3 The enlarged view of point B in the middle;
[0037] Figure 6 yes Figure 2 Enlarged view of point A in the middle.
[0038] In the figure:
[0039] 1. Hopper; 2. Adapter frame; 3. Weighing plate; 31. First plate; 32. Second plate; 4. Carrying frame; 5. Weighing sensor; 6. First guide assembly; 61. Rectangular guide rail; 62. H-type track wheel; 63. Triangular guide rail; 64. V-type guide wheel; 7. Second guide assembly; 8. First limit assembly; 81. First baffle; 82. First limit switch; 9. Second limit assembly; 10. Connecting rod; 20. Connecting piece; 30. Connecting plate; 40. Connecting bolt. DETAILED DESCRIPTION
[0040] Before any embodiments of the application are explained in detail, it is to be understood that the application is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the above drawings.
[0041] In this application, the terms "comprises", "includes", "has" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device that includes the element.
[0042] In the present application, the term "and / or" is a description of the association relationship of associated objects, indicating that three relationships may exist. For example, a centrifugal vortex magnetic pump and / or a centrifugal vortex magnetic pump can represent: the existence of a centrifugal vortex magnetic pump alone, the existence of a centrifugal vortex magnetic pump and a centrifugal vortex magnetic pump at the same time, and the existence of a centrifugal vortex magnetic pump alone. In addition, the character " / " in the present application generally indicates that the objects associated before and after are in an "and / or" relationship.
[0043] In the present application, the terms "connect", "combine", "couple", and "install" may refer to direct connection, combination, coupling, or installation, or indirect connection, combination, coupling, or installation. For example, direct connection refers to two parts or components being connected together without the need for an intermediate piece, and indirect connection refers to two parts or components being connected to at least one intermediate piece respectively, and the two parts or components being connected via the intermediate piece. In addition, "connect" and "couple" are not limited to physical or mechanical connections or couplings, and may include electrical connections or couplings.
[0044] In the present application, it will be understood by those of ordinary skill in the art that relative terms (e.g., "about," "approximately," "substantially," etc.) used in conjunction with quantities or conditions include the values and have the meaning indicated by the context. For example, the relative terms include at least the degree of error associated with the measurement of a specific value, the tolerances caused by manufacturing, assembly, and use associated with a specific value, and the like. Such terms should also be considered to disclose a range defined by the absolute values of the two endpoints. Relative terms may refer to plus or minus a certain percentage (e.g., 1%, 5%, 10% or more) of the indicated value. Numerical values that do not use relative terms should also be disclosed as specific values with tolerances. In addition, "substantially" may refer to plus or minus a certain degree (e.g., 1 degree, 5 degrees, 10 degrees or more) on the basis of the indicated angle when expressing a relative angular position relationship (e.g., substantially parallel, substantially perpendicular).
[0045] In this application, it will be understood by those skilled in the art that the function performed by a component can be performed by one component, multiple components, one part, or multiple parts. Similarly, the function performed by a part can also be performed by one part, one component, or a combination of multiple parts.
[0046] In the present application, the terms "upper", "lower", "left", "right", "front", "back" and other directional words are described based on the orientation and positional relationship shown in the accompanying drawings, and should not be understood as limiting the embodiments of the present application. In addition, in the context, it is also necessary to understand that when it is mentioned that an element is connected to another element "upper" or "lower", it can not only be directly connected to another element "upper" or "lower", but also indirectly connected to another element "upper" or "lower" through an intermediate element. It should also be understood that directional words such as upper side, lower side, left side, right side, front side, back side, etc. not only represent the positive orientation, but can also be understood as the lateral orientation. For example, the bottom can include directly below, lower left, lower right, lower front, and lower back, etc.
[0047] See also Figures 1 to 6 The present embodiment provides a weighing device, which includes a hopper 1, an adapter frame 2, a weighing plate 3, a load-bearing frame 4, and a plurality of weighing sensors 5. The hopper 1 is open on both the upper and lower sides. In the present embodiment, the upper part of the hopper 1 is trumpet-shaped, and the lower part is square cylinder-shaped. Such a configuration makes it easier to place the material in the hopper 1. In addition, the hopper 1 is made of welded iron material, and a plurality of reinforcing ribs are welded on the periphery to enhance the structural strength of the hopper 1.
[0048] Specifically, the hopper 1 is arranged on the adapter frame 2, and the adapter frame 2 includes a transfer channel that passes through from top to bottom, and the transfer channel is opposite to the outlet of the hopper 1. The weighing plate 3 is movably arranged on the adapter frame 2, and can open and close the outlet of the hopper 1, and the hopper 1 can carry materials when the outlet is closed. The supporting frame 4 includes a material discharge channel that passes through from top to bottom, and the material discharge channel is opposite to the transfer channel. A plurality of weighing sensors 5 are distributed on the supporting frame 4, and the supporting frame 4 carries the adapter frame 2 through a plurality of weighing sensors 5, and the plurality of weighing sensors 5 are configured to weigh the materials in the hopper 1.
[0049] It should be noted that the material in this embodiment is large garbage, and therefore, large equipment such as a grab bucket or a dump truck is usually used to load the large garbage, that is, large equipment such as a grab bucket or a dump truck is usually used to put the material into the hopper 1. However, large equipment such as a grab bucket or a dump truck is not convenient for taking out the large garbage in the hopper 1 from the upper open side of the hopper 1.
[0050] During the feeding process, the weighing plate 3 is first driven to close the outlet of the hopper 1, and then the material is transported from the upper open side of the hopper 1 into the hopper 1, and finally the material in the hopper 1 is weighed by a plurality of weighing sensors 5. With such a configuration, the weight of the large garbage added to the hopper 1 can be calculated in time, so that the output of the crushing production line can be calculated, and the output of the crushing production line can be accurately controlled.
[0051] During the unloading process, the weighing plate 3 is first driven to open the outlet of the hopper 1, and then the material in the hopper 1 falls downward out of the weighing device through the outlet of the hopper 1, the transfer channel on the adapter frame 2, and the unloading channel on the carrier frame 4, and the unloading is completed. This arrangement makes it easier to unload materials and is convenient to operate.
[0052] It should be noted that the working principle of the weighing sensor 5 is the existing technology. This embodiment does not make any improvement to the weighing sensor 5 itself, so it will not be described in detail. For example, the weighing sensor 5 selects a cantilever beam weighing sensor 5 made of alloy steel. The lower side of the cantilever beam weighing sensor 5 is fixed to the upper side of the carrier 4, and the upper side of the cantilever beam weighing sensor 5 is connected to the bottom of the adapter frame 2. It should also be noted that in this embodiment, four weighing sensors 5 are provided, and the four weighing sensors 5 are provided at the four corners of the carrier 4, so that the force points are more uniform.
[0053] Because the volume of large garbage is large, the volume of the hopper 1 is large, and correspondingly, the size of the weighing plate 3 used to close the outlet of the hopper 1 is also large. If the large-sized weighing plate 3 adopts the traditional flip opening and closing method, the weighing plate 3 will occupy a large space when working and be inconvenient to operate.
[0054] Therefore, in order to avoid the above problems, in the present embodiment, the weighing plate 3 includes a first plate 31 and a second plate 32 slidably disposed on the adapter frame 2, and the first plate 31 and the second plate 32 can be close to or away from each other.
[0055] It can be understood that by the first plate 31 and the second plate 32 approaching each other until they are joined, the outlet of the hopper 1 is closed, and conversely, by the first plate 31 and the second plate 32 moving away from each other, the outlet of the hopper 1 is opened. It can be understood that the opening and closing of the outlet of the hopper 1 is controlled by the sliding of the first plate 31 and the second plate 32, which has a simple structure and occupies a small space.
[0056] It should be noted that the weighing device further includes a driving member for driving the first plate 31 and the second plate 32 to move, and the driving member can be any linear driving structure in the prior art, such as a cylinder, an oil cylinder, a linear module, etc. In this embodiment, the driving member is an oil cylinder, and four oil cylinders are provided, two of which are used to drive the opposite sides of the first plate 31, and the other two oil cylinders are not described in detail because they drive the opposite sides of the second plate 32.
[0057] To improve the smoothness of sliding of the first plate 31 and the second plate 32 , a first guide assembly 6 for guiding the sliding of the first plate 31 is provided between the adapter frame 2 and the first plate 31 , and a second guide assembly 7 for guiding the sliding of the second plate 32 is provided between the adapter frame 2 and the second plate 32 .
[0058] In this embodiment, the structures of the first guide assembly 6 and the second guide assembly 7 are consistent. The structure of the first guide assembly 6 is taken as an example for explanation. The first guide assembly 6 includes two rectangular guide rails 61 and two sets of H-type track wheels 62. The two rectangular guide rails 61 are arranged on the adapter frame 2. The two sets of H-type track wheels 62 are arranged on the opposite sides of the first plate 31, and the two sets of H-type track wheels 62 are adapted to the two rectangular guide rails 61 in a one-to-one correspondence. In this way, the opposite sides of the first plate 31 can be guided, so that the first plate 31 can slide more smoothly.
[0059] Furthermore, the first guide assembly 6 further includes a triangular guide rail 63, which is disposed on the adapter frame 2 and is located between the two rectangular guide rails 61. A V-shaped guide wheel 64 is disposed on the first plate 31 and is adapted to correspond to the triangular guide rail 63. Such an arrangement can better guide the first plate 31. In addition, the two rectangular guide rails 61 and the one triangular guide rail 63 cooperate with each other to provide a greater load-bearing capacity.
[0060] In order to ensure that the maximum opening range of the first plate 31 and the second plate 32 does not exceed the maximum opening range of the outlet of the hopper 1, in this embodiment, a first limit assembly 8 is provided between the adapter frame 2 and the first plate 31, and the first limit assembly 8 is used to limit the maximum sliding stroke of the first plate 31. A second limit assembly 9 is provided between the adapter frame 2 and the second plate 32, and the second limit assembly 9 is used to limit the maximum sliding stroke of the second plate 32.
[0061] In the present embodiment, the structures of the first limit assembly 8 and the second limit assembly 9 are consistent, and the structure of the first limit assembly 8 is taken as an example for explanation below. The first limit assembly 8 includes a first baffle 81 and a first limit switch 82, and the first baffle 81 is arranged on the first plate 31. The first limit switch 82 is arranged on the adapter frame 2, and the first limit switch 82 is electrically connected to the driving member for driving the first plate 31 to slide. The first baffle 81 can trigger the first limit switch 82 when the first plate 31 slides to the maximum stroke, so as to control the driving member for driving the first plate 31 to slide to stop working. It should be noted that the working principle of the first limit switch 82 is the prior art, and the present embodiment does not make any improvements to the first limit switch 82 itself, so it will not be described in detail.
[0062] In order to improve the convenience of assembling the weighing device, the adapter frame 2 and the carrier frame 4 are both formed by assembling a plurality of connecting rods 10 and a plurality of connecting parts 20. Specifically, the plurality of connecting rods 10 include steel structures of different lengths, and the connecting parts 20 include a connecting plate 30 and a connecting bolt 40. The connecting plate 30 is used to connect the ends of a plurality of adjacent connecting rods 10, and the end of each connecting rod 10 is locked on the connecting plate 30 by a connecting bolt 40. With such a configuration, adapter frames 2 and carrier frames 4 of different sizes can be assembled according to different usage scenarios, and the applicability is high. In addition, the plurality of adjacent connecting rods 10 are connected by the connecting plate 30 and the bolts, which has a simple structure and is easy to operate. It should be noted that the length of the connecting plate 30 is designed according to the actual connection requirements, which will not be elaborated in this embodiment.
[0063] This embodiment also provides a crushing production line, which includes a conveyor and the above-mentioned weighing device. The weighing device is arranged on the conveyor, and the weighing device can discharge the weighed materials onto the conveyor belt of the conveyor, and the conveyor belt is used to transport the weighed materials to the next process. Such an arrangement makes it easier to transport materials and helps to improve the production efficiency of the crushing production line. In addition, the crushing production line including the above-mentioned weighing device can timely calculate the weight of large garbage added to the hopper 1, so that the output of the crushing production line can be calculated, and then the output of the crushing production line can be accurately controlled. It should be noted that in this embodiment, the conveyor is selected as a plate chain conveyor belt in the prior art, which will not be described in detail.
[0064] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A weighing device, characterized in that: include: The hopper (1) is open at both upper and lower sides; A transfer frame (2), the hopper (1) being arranged on the transfer frame (2), the transfer frame (2) comprising a transfer channel extending vertically, the transfer channel being directly opposite to the outlet of the hopper (1); A weighing plate (3) is movably arranged on the adapter frame (2) and is capable of opening and closing the outlet of the hopper (1); the hopper (1) is capable of carrying materials when the outlet is closed; The carrier (4) comprises a material discharge channel which passes through from top to bottom, and the material discharge channel is directly opposite to the transfer channel; A plurality of weighing sensors (5) are distributed on the support frame (4); the support frame (4) supports the adapter frame (2) via the plurality of weighing sensors (5); and the plurality of weighing sensors (5) are configured to weigh the material in the hopper (1).
2. A weighing device according to claim 1, characterized in that: The weighing plate (3) comprises a first plate (31) and a second plate (32) which are slidably arranged on the adapter frame (2), and the first plate (31) and the second plate (32) can be moved closer to or farther from each other.
3. A weighing device according to claim 2, characterized in that: A first guide component (6) for guiding the first plate (31) to slide and a second guide component (7) for guiding the second plate (32) to slide are provided between the adapter frame (2) and the first plate (31).
4. A weighing device according to claim 3, characterized in that: The first guide component (6) comprises: Two rectangular guide rails (61) are arranged on the adapter frame (2); Two groups of H-shaped track wheels (62) are arranged on two opposite sides of the first plate (31), and the two groups of H-shaped track wheels (62) are matched with the two rectangular guide rails (61) in a one-to-one correspondence.
5. A weighing device according to claim 4, characterized in that: The first guide component (6) further comprises: A triangular guide rail (63) is arranged on the adapter frame (2) and is located between the two rectangular guide rails (61); The V-shaped guide wheel (64) is arranged on the first plate (31) and is adapted to correspond to the triangular guide rail (63).
6. A weighing device according to claim 5, characterized in that: A first limit assembly (8) and a second limit assembly (9) are provided between the adapter frame (2) and the first plate (31), wherein the first limit assembly (8) is used to limit the maximum sliding stroke of the first plate (31), and the second limit assembly (9) is used to limit the maximum sliding stroke of the second plate (32).
7. A weighing device according to claim 6, characterized in that: The first limiting component (8) comprises: A first baffle (81) disposed on the first plate (31); A first limit switch (82) is arranged on the adapter frame (2), and the first limit switch (82) is electrically connected to a driving member for driving the first plate (31) to slide; The first baffle (81) can trigger the first limit switch (82) when the first plate (31) slides to a maximum stroke.
8. A weighing device according to claim 1, characterized in that: The adapter frame (2) and the carrier frame (4) are both formed by combining a plurality of connecting rods (10) and a plurality of connecting members (20).
9. A weighing device according to claim 8, characterized in that: The connecting member (20) comprises a connecting plate (30) and a connecting bolt (40); the connecting plate (30) is used to connect the ends of a plurality of adjacent connecting rods (10); the end of each connecting rod (10) is locked on the connecting plate (30) by the connecting bolt (40).
10. A crushing production line, characterized in that: It comprises a conveyor and a weighing device as described in any one of claims 1 to 9, wherein the weighing device is arranged on the conveyor, and the weighing device can discharge the weighed materials onto the conveyor belt of the conveyor, and the conveyor belt is used to transport the weighed materials to the next process.