Anti-self-locking type integrated quick separator and using method thereof
By designing an anti-self-locking integrated fast separator in the transmission system, the lock joints are used to achieve rapid separation of the drive mechanism and the transmission mechanism, the problem that the transmission system cannot release the product during self-locking or blocking is solved, and the timely release of the product and the stability and reliability of the system are achieved.
Patent Information
- Application Number
- CN202411897592.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-04-04
AI Technical Summary
When the motor is blocked or the reducer is locked, it cannot be separated quickly, resulting in the problem of not being able to release the product.
An anti-self-locking integrated fast separator is provided, including a driving mechanism, a transmission mechanism and a rotating spindle. The coupling or separation of the separable assembly and the fixed rotation assembly is achieved through the locking joint to achieve rapid separation of the driving mechanism and the transmission mechanism.
It realizes rapid separation between the drive mechanism and the transmission mechanism under self-locking or rotation, ensuring timely release of the product, and has a simple structure, stable and reliable operation.
Smart Images

Figure CN119765774A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of mechanical transmission technology, but is not limited thereto, and in particular to an anti-self-locking integrated quick separator and a use method thereof. Background Art
[0002] In common transmission motion systems, a motor and a reducer are often used in combination for power input to the motion system, and a rack and pinion method is used for driving. However, during the motion process, the motor often stalls or the reducer self-locks.
[0003] In this case, the entire motion system will be in a shutdown state and all transmission mechanisms will be unable to move. However, in some special cases, the product needs to be released through the transmission mechanism, that is, the transmission mechanism and the drive mechanism must be quickly separated in an emergency. In some compact spaces or in emergency situations, standard tools cannot be used to unlock the above two mechanisms, so the product cannot be released. Summary of the invention
[0004] Purpose of the present invention: In order to solve the above technical problems, the embodiments of the present invention provide an anti-self-locking integrated quick separator and a method of using the same, so as to solve the problem that the product cannot be released because the transmission mechanism cannot be quickly separated when the motor is blocked or the reducer is self-locked.
[0005] Technical solution of the present invention: In the first aspect, the embodiment of the present invention provides an anti-self-locking integrated quick separator, comprising: a driving mechanism 1, a transmission mechanism, and a rotating spindle 3 for connecting the driving mechanism 1 and the transmission mechanism; the transmission mechanism comprises: a fixed rotating component 5, a detachable component 6 and a bearing component 7;
[0006] One end of the rotating main shaft 3 is embedded in the driving mechanism 1 as the driving shaft of the driving mechanism 1, and the other end is embedded in the shaft seat 11 of the fixed rotating component 5, and the rotating main shaft 3 is key-connected with the shaft seat 11 as the input shaft of the transmission mechanism, which is used to drive the fixed rotating component 5 to rotate under the driving action of the driving mechanism 1;
[0007] The detachable component 6 is mounted on the shaft seat 11 of the fixed rotating component 5 by means of a bearing component 7 which is mounted and pressed into its annular inner ring, so that the detachable component 6 and the fixed rotating component 5 have a relative rotational freedom, and the shaft seat 11 of the fixed rotating component 5 is connected or separated with the detachable component 6 through a locking joint 10, and the detachable component 6 is connected to the product at the transmission end;
[0008] The anti-self-locking integrated quick separator is used to drive the rotating main shaft 3 to rotate through the driving mechanism 1 when the shaft seat 11 and the detachable component 6 are connected through the locking joint 10, and drive the fixed rotating component 5 and the detachable component 6 to rotate synchronously; it is also used to allow the detachable component 6 and the fixed rotating component 5 to have relative rotational freedom when the shaft seat 11 and the detachable component 6 are separated through the locking joint 10, thereby realizing the separation of the driving mechanism 1 and the transmission mechanism.
[0009] Optionally, in the anti-self-locking integrated quick separator as described above, an annular boss is provided in the middle of the rotating main shaft 3, one side of the annular boss is a drive shaft, and the other side of the annular boss is an input shaft, so as to limit the axial position of the rotating main shaft 3 between the driving mechanism 1 and the transmission mechanism through the annular boss; the fixed rotating assembly 5 includes: an upper bearing mounting plate 9, a locking joint 10, a shaft seat 11 and a deep groove ball bearing 13;
[0010] The upper bearing mounting plate 9 is provided with a mounting hole in the middle thereof, and a deep groove ball bearing 13 is pressed into the mounting hole. The rotating main shaft 3 is mounted with its driving shaft in the upper bearing mounting plate 9 and the driving mechanism 1, so that its annular boss is mounted on the inner ring of the deep groove ball bearing 13.
[0011] The shaft seat 11 is configured as an annular shaft seat structure with a central connecting hole, and an annular groove is provided on the end face of the shaft seat 11 away from the driving mechanism 1, for assembling the detachable component 6 through its annular groove; the central connecting hole of the shaft seat 11 is sleeved on the input shaft of the rotating main shaft 3, and the shaft seat 11 and the rotating main shaft 3 form a key connection structure through the connecting key 4; the end face of the shaft seat 11 close to the driving mechanism 1 is in contact with the upper bearing mounting plate 9, and the shaft seat 11 rotates as driven by the rotating main shaft 3, and the locking joint 10 is installed in the threaded hole on one side of the outer wall of the shaft seat 11.
[0012] Optionally, in the anti-self-locking integrated quick release as described above, the detachable component 6 includes: a gear 14 and a gear seat 15;
[0013] The gear seat 15 is mounted in the annular groove of the shaft seat 11 in the fixed rotating assembly 5 by means of a bearing assembly 7 which is mounted and pressed into its annular inner ring, so that the gear seat 15 has a relative rotational freedom, and is connected or separated from the gear seat 15 by means of a locking joint 10 mounted on the outer wall of the shaft seat 11;
[0014] The gear 14 is pressed onto the outer ring of the gear seat 15 and rotates synchronously with the gear seat 15 . The detachable component 6 is connected to the product at the transmission end through the gear 14 .
[0015] Optionally, in the anti-self-locking integrated quick separator as described above, the detachable component 6 further comprises: an embedded bead 12;
[0016] On the annular end face of the gear seat 15 on one side that contacts the bottom end face of the annular groove body in the shaft seat 11, a plurality of embedded beads 12 are evenly embedded and installed along the circumferential direction, so that the annular end face of the gear seat 15 is rotatably installed with the annular groove body in the shaft seat 11 through the embedded beads 12, and is used to ensure that after the shaft seat 11 and the gear seat 15 are separated by the locking joint 10, during the process of the gear seat 15 rotating relative to the shaft seat 11, no friction occurs in the relative movement between the gear seat 15 and the shaft seat 11 of the fixed rotating component 5.
[0017] Optionally, in the anti-self-locking integrated quick separator as described above, the bearing assembly 7 comprises: two cylindrical roller bearings 16, a support sleeve 17;
[0018] Among them, the annular inner ring of the gear seat 15 is pressed into two cylindrical roller bearings 16, and the support sleeve 17 is arranged between the two cylindrical roller bearings 16 to limit the axial position of the two cylindrical roller bearings 16; the gear seat 15 is mounted in the annular groove of the shaft seat 11 through the two cylindrical roller bearings 16.
[0019] Optionally, the anti-self-locking integrated quick separator as described above further includes: a locking assembly 8;
[0020] The locking assembly 8 is sleeved on one end of the input shaft in the rotating main shaft 3 and is located at the outer end of the detachable assembly 6 , and is used to axially limit the detachable assembly 6 and the fixed rotating assembly 5 .
[0021] Optionally, in the above-mentioned anti-self-locking integrated quick separator, the locking assembly 8 includes: a limit clamp 18, a thrust needle roller bearing 19, a bidirectional locking washer 20, and a locking nut 21;
[0022] The limit clamp 18 is sleeved on the input shaft of the rotating main shaft 3 and is located on one end face of the detachable component 6. The limit clamp 18 is press-fitted through a thrust needle roller bearing 19 sleeved on the input shaft of the rotating main shaft 3. The input shaft of the rotating main shaft 3 is also sleeved with a bidirectional locking washer 20 located on the outside of the thrust needle roller bearing 19, and a locking nut 21 screwed on the end of the input shaft.
[0023] The locking assembly 8 is used to prevent the driving mechanism 1, the transmission mechanism and the locking assembly 8 from moving in the axial direction.
[0024] Optionally, the anti-self-locking integrated quick separator as described above further comprises: a mounting seat 2 fixedly mounted between the driving mechanism 1 and the fixed rotating assembly 5;
[0025] The mounting seat 2 is provided with a central through hole, and the mounting seat 2 is provided with waist-shaped holes around it for cooperating with the driving mechanism 1. The fixed connection position of the driving mechanism 1 on the mounting seat 2 is adjusted through the waist-shaped holes, so that the driving shaft of the driving mechanism 1 and the central through hole of the mounting seat 2 can be adjusted to be aligned.
[0026] In a second aspect, an embodiment of the present invention further provides a method for using an anti-self-locking integrated quick separator, by installing an anti-self-locking integrated quick separator as described in any one of the above between the drive mechanism 1 and the product; when the drive mechanism 1 is blocked or self-locked, the method for separating the drive mechanism 1 from the transmission mechanism through the separator includes:
[0027] Step 1: After the driving mechanism 1 is blocked or self-locked, the rotating main shaft 3 cannot rotate, so that the fixed rotating component 5 cannot move relative to it;
[0028] Step 2, rotating the locking joint 10 in the fixed rotating assembly 5 so that the pop-up end of the locking joint 10 is retracted to separate the connection between the shaft seat 11 and the detachable assembly 6, so that the detachable assembly 6 is in a free rotating state;
[0029] Step 3, after the connection between the shaft seat 11 and the detachable component 6 is separated, the embedded bead 12 in the gear seat 15 in the detachable component 6 and the shaft seat 11 in the fixed rotating component 5 rotate relative to each other, and the annular inner ring of the gear seat 15 and the cylindrical roller bearing 16 in the bearing component 7 rotate relative to each other;
[0030] By implementing the steps 1 to 3, after the detachable component 6 and the fixed rotating component 5 are separated by the locking joint 10, the detachable component 6 can rotate independently of the entire quick separator and is not restricted by the locking or self-locking of the front-end driving mechanism 1 to release the product.
[0031] Optionally, the method for using the anti-self-locking integrated quick separator as described above further includes:
[0032] Step 4, when the driving mechanism 1 is blocked or self-locking is released, rotate the locking joint 10 in the fixed rotating component 5 so that the pop-up end of the locking joint 10 extends out and is inserted into the inner hole of the gear seat 15 of the detachable component 6, thereby connecting the fixed rotating component 5 and the detachable component 6, and the driving mechanism 1 drives the fixed rotating component 5, the detachable component 6, and the product at the transmission end to rotate synchronously.
[0033] The beneficial effects of the present invention are as follows: the embodiment of the present invention provides an anti-self-locking integrated quick separator and a method for using the same, which utilizes the separability of the structure of the driving end itself to achieve quick separation of the driving mechanism in the case of self-locking or stalling, utilizes the adjustability and centering of the mounting seat and the driving mechanism 1 to achieve quick connection, and utilizes the matching structure of the fixed rotating component and the detachable component to meet the requirements of the quick recovery of the transmission mechanism and the timeliness of the instantaneous release of the gear seat 15 and the driving mechanism 1, while also meeting the instantaneous separability of the driving mechanism 1. By setting the locking component and the limit clamp structure and the relative position setting, it is ensured that the entire quick separator is stable and reliable in axial and radial movement, and the opening of the mechanism in special circumstances is achieved to complete the release of necessary products. It has a simple structure, is stable and reliable, easy to operate, and convenient to control, which greatly guarantees the reliability of equipment in emergencies during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The accompanying drawings are used to provide a further understanding of the technical solution of the present invention and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solution of the present invention and do not constitute a limitation on the technical solution of the present invention.
[0035] Figure 1 A cross-sectional schematic diagram of an anti-self-locking integrated quick separator provided by an embodiment of the present invention;
[0036] Figure 2 for Figure 1 An exploded schematic diagram of an anti-self-locking integrated quick separator provided by the illustrated embodiment.
[0037] Description of reference numerals:
[0038] 1. Driving mechanism; 2. Mounting seat; 3. Rotating spindle; 4. Connecting key; 5. Fixed rotating assembly; 6. Separable assembly; 7. Bearing assembly; 8. Locking assembly; 9. Upper bearing mounting plate; 10. Locking joint; 11. Shaft seat; 12. Bead; 13. Deep groove ball bearing; 14. Gear; 15. Gear seat; 16. Cylindrical roller bearing; 17. Support sleeve; 18. Limit clamp; 19. Thrust needle roller bearing; 20. Bidirectional locking gasket; 21. Locking nut. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solution and advantages of the present invention more clear, the embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other arbitrarily without conflict.
[0040] It has been explained in the above background technology that when the motor of the transmission system is blocked or the reducer is self-locked, the transmission mechanism cannot be quickly separated, resulting in the problem that the product cannot be released.
[0041] In view of the problem that the current transmission system can achieve rapid separation when the motor is blocked or the reducer is self-locking, in order to improve work efficiency and ensure product quality, it is urgently necessary to develop a set of anti-self-locking integrated quick separators with simple structure, stable and reliable, easy operation and convenient control.
[0042] Based on this demand, an embodiment of the present invention provides an anti-self-locking integrated quick separator and a method of using the same, which can be used in various types of equipment that require quick separation under self-locking conditions.
[0043] The present invention provides the following specific embodiments which can be combined with each other. The same or similar concepts or processes may not be described in detail in some embodiments.
[0044] Figure 1 A cross-sectional schematic diagram of an anti-self-locking integrated quick separator provided by an embodiment of the present invention, Figure 2 for Figure 1 An exploded schematic diagram of an anti-self-locking integrated quick separator provided by the illustrated embodiment.
[0045] See also Figure 1 and Figure 2 As shown, the anti-self-locking integrated quick separator provided by the embodiment of the present invention has a structure including: a driving mechanism 1, a mounting seat 2, a rotating spindle 3 and a transmission mechanism; wherein the transmission mechanism includes: a fixed rotating component 5, a detachable component 6, a bearing component 7 and a locking component 8.
[0046] The driving mechanism 1 in the embodiment of the present invention is fixedly mounted at the front end of the mounting seat 2. The mounting seat 2 is provided with a central through hole, which is coaxial with the driving shaft of the driving mechanism 1. The mounting seat 2 is provided with waist-shaped holes around it for matching and connecting with the driving mechanism 1. The fixed connection position of the driving mechanism 1 on the mounting seat 2 is adjusted through the waist-shaped holes, so that the driving shaft of the driving mechanism 1 and the central through hole of the mounting seat 2 can be adjusted to be aligned.
[0047] like Figure 1 and Figure 2 As shown, the rotating main shaft 3 in the embodiment of the present invention serves as an important component for transmitting rotation. One end of the rotating main shaft 3 is embedded in the drive mechanism 1 as the driving shaft of the drive mechanism 1, and the other end is embedded in the shaft seat 11 of the fixed rotating component 5. The rotating main shaft 3 is key-connected with the shaft seat 11 as the input shaft of the transmission mechanism, which is used to drive the fixed rotating component 5 to rotate under the driving action of the drive mechanism 1.
[0048] The detachable component 6 in the embodiment of the present invention is mounted on the shaft seat 11 of the fixed rotating component 5 by means of a bearing component 7 which is pressed into its annular inner ring, so that there is relative rotational freedom between the detachable component 6 and the fixed rotating component 5. The shaft seat 11 of the fixed rotating component 5 is connected or separated with the detachable component 6 through a locking joint 10, and the detachable component 6 is connected to the product at the transmission end.
[0049] Based on the mechanism form of the above-mentioned anti-self-locking integrated quick separator provided by the embodiment of the present invention, the working principle of the anti-self-locking integrated quick separator is as follows: when the shaft seat 11 and the detachable component 6 are connected by the locking joint 10, the rotating main shaft 3 is driven to rotate by the driving mechanism 1, and the fixed rotating component 5 and the detachable component 6 are driven to rotate synchronously; when the shaft seat 11 and the detachable component 6 are separated by the locking joint 10, the detachable component 6 and the fixed rotating component 5 have relative rotational freedom, thereby realizing the separation of the driving mechanism 1 and the transmission mechanism.
[0050] In one implementation of the embodiment of the present invention, referring to Figure 1 and Figure 2 As shown, the fixed rotating component 5 in this implementation includes: an upper bearing mounting plate 9, a locking joint 10, a shaft seat 11, and a deep groove ball bearing 13; the upper bearing mounting plate 9 is fixedly connected to the lower end surface of the mounting seat 2, and the deep groove ball bearing 13 is fixedly sleeved in the mounting hole in the middle of the upper bearing mounting plate 9; the rotating main shaft 3 is sleeved in the upper bearing mounting plate 9 and the driving mechanism 1 with its driving shaft, so that its annular boss is sleeved in the inner ring of the deep groove ball bearing 13, so that the outer ring of the deep groove ball bearing 13 forms a matching relationship with the inner wall of the hole in the middle of the upper bearing mounting plate 9, and the inner ring of the deep groove ball bearing 13 forms a matching relationship with the outer ring of the annular boss of the rotating main shaft 3, thereby ensuring that during the rotation of the rotating main shaft 3, the upper bearing mounting plate 9 will not move relative to each other.
[0051] In this implementation, the shaft seat 11 is configured as an annular shaft seat structure with a central connecting hole, and an annular groove is provided on the end face of the shaft seat 11 away from the driving mechanism 1, for assembling the detachable component 6 through its annular groove; the central connecting hole of the shaft seat 11 is mounted on the input shaft of the rotating main shaft 3, and the shaft seat 11 and the rotating main shaft 3 form a key connection structure through the connecting key 4; the end face of the shaft seat 11 close to the driving mechanism 1 is in contact with the upper bearing mounting plate 9, and the shaft seat 11 rotates as driven by the rotating main shaft 3, and the locking joint 10 is installed in the threaded hole on one side of the outer wall of the shaft seat 11.
[0052] In one implementation of the embodiment of the present invention, referring to Figure 1 and Figure 2As shown, the detachable component 6 in this implementation includes: a gear 14 and a gear seat 15; the gear seat 15 is mounted in the annular groove of the shaft seat 11 in the fixed rotating component 5 through the bearing component 7 pressed into its annular inner ring, so that the gear seat 15 has relative rotational freedom, and is connected or separated from the gear seat 15 through a locking joint 10 installed on the outer wall of the shaft seat 11; in addition, in this implementation, the gear 14 is pressed onto the outer ring of the gear seat 15 and rotates synchronously with the gear seat 15, and the detachable component 6 is connected to the product at the transmission end through the gear 14.
[0053] Furthermore, the separation component 6 in this implementation may also include: a plurality of embedded beads 12, for example, eight embedded beads 12; Figure 1 and Figure 2 As shown, eight beads 12 are evenly embedded and installed along the circumferential direction on the annular end surface of the gear seat 15 that contacts the groove bottom end surface of the annular groove body in the shaft seat 11, so that the annular end surface of the gear seat 15 is rotatably installed with the annular groove body in the shaft seat 11 through the beads 12. In this implementation, by circumferentially installing the beads 12 on the rotating end surfaces of the gear seat 15 and the shaft seat 11, it can be achieved that after the shaft seat 11 and the gear seat 15 are separated by the locking joint 10, it can be ensured that during the rotation of the gear seat 15 relative to the shaft seat 11, the relative movement between the gear seat 15 and the shaft seat 11 of the fixed rotating assembly 5 does not cause friction.
[0054] In one implementation of the embodiment of the present invention, referring to Figure 1 and Figure 2 As shown, the bearing assembly 7 in this implementation includes: two cylindrical roller bearings 16 and a support sleeve 17; the annular inner ring of the gear seat 15 is pressed into the two cylindrical roller bearings 16, and the support sleeve 17 is arranged between the two cylindrical roller bearings 16 to limit the axial position of the two cylindrical roller bearings 16; the gear seat 15 is sleeved in the annular groove of the shaft seat 11 through the two cylindrical roller bearings 16, so that the gear seat 15 forms a matching relationship with the inner ring side wall of the annular groove of the shaft seat 11 through the bearing inner rings of the two cylindrical roller bearings 16, and the bearing inner ring forms a matching relationship with the annular inner ring of the gear seat 15, thereby ensuring that the fixed rotating component 5 and the separable component 6 can move separately or synchronously.
[0055] The gear seat 15 in this implementation is connected to the shaft seat 11 through a support sleeve 17 and a cylindrical roller bearing 16. The gear 14 is fixedly sleeved and connected to the gear seat 15. One end of the locking joint 10 is a pop-up end, which is plugged into the gear seat 15. The other end is provided with a knob that passes through the gear seat 15 and is used to lock the gear seat 15 on the shaft seat 11. By adjusting the pop-up and recovery of the locking assembly 10, the synchronous movement and separation of the gear seat 15 and the gear 14 and the shaft seat 11 are controlled.
[0056] Based on the setting of the locking joint 10 in each embodiment of the present invention, when the fixed rotating component 5 and the detachable component 6 need to move together, the locking joint 10 in the fixed rotating component 5 pops out and is inserted into the hole in the gear seat 15 in the detachable component 6, and the transmission mechanism and the driving mechanism 1 move synchronously; when the fixed rotating component 5 and the detachable component 6 need to move separately, the locking joint 10 in the fixed rotating component 5 is recovered and withdrawn from the hole in the gear seat 15 in the detachable component 6, and the transmission mechanism and the driving mechanism 1 can move separately.
[0057] In one implementation of the embodiment of the present invention, referring to Figure 1 and Figure 2 As shown, the anti-self-locking integrated quick separator also includes: a locking component 8 mounted on one end of the input shaft in the rotating main shaft 3, and the locking component 8 is located at the outer end of the detachable component 6, and is used to axially limit the detachable component 6 and the fixed rotating component 5.
[0058] In the specific implementation of this implementation method, the locking assembly 8 includes: a limit clamp 18, a thrust needle roller bearing 19, a bidirectional locking gasket 20, and a locking nut 21; wherein, one end face of the limit clamp 18 is used to fix the axial position of the fixed rotating assembly 5 and the detachable assembly 6, and the other end face is press-fitted by the thrust needle roller bearing 19, which is fixedly sleeved on the rotating main shaft 3 without axial relative movement. A bidirectional locking gasket 20 is installed at the lower end of the thrust needle roller bearing 19, and a locking nut 21 is fixedly connected to the lower end of the bidirectional locking gasket 20 to ensure that no axial movement occurs between the drive mechanism 1, the transmission mechanism and the locking assembly 8.
[0059] In this implementation, the limit clamp 18 in the locking assembly 8 is used to limit the axial position of the gear seat 15 on the rotating main shaft 3; when the pop-up end of the locking joint 10 is plugged into the gear seat 15, the driving mechanism 1 drives the shaft seat 11 through the driving shaft and drives the gear 14 on the gear seat 15 to move synchronously; when the pop-up end of the locking joint 10 is separated from the gear seat 15, the gear seat 15 and the gear 14 installed thereon move freely, and the locking assembly 8 is connected to the very end of the input shaft in the rotating main shaft 3, which plays an anti-slip effect in the axial direction for the entire motion separator, that is, it can prevent axial slippage between the driving mechanism 1, the transmission mechanism and the locking assembly 8.
[0060] Based on the anti-self-locking integrated quick separator provided in the above embodiments of the present invention, the embodiments of the present invention also provide a method for realizing anti-self-locking by using the anti-self-locking integrated quick separator, that is, a method for using the anti-self-locking integrated quick separator. The anti-self-locking integrated quick separator provided in any of the above embodiments is installed between the drive mechanism 1 and the product. When the drive mechanism 1 is blocked or self-locked, the method for using the separator to separate the drive mechanism 1 from the transmission mechanism includes the following steps:
[0061] Step 1: After the driving mechanism 1 is blocked or self-locked, the rotating main shaft 3 cannot rotate, so that the fixed rotating component 5 cannot move relative to it;
[0062] Step 2, rotating the locking joint 10 in the fixed rotating assembly 5 so that the pop-up end of the locking joint 10 is retracted to separate the connection between the shaft seat 11 and the detachable assembly 6, so that the detachable assembly 6 is in a free rotating state;
[0063] Step 3, after the connection between the shaft seat 11 and the detachable component 6 is separated, the embedded bead 12 in the gear seat 15 in the detachable component 6 and the shaft seat 11 in the fixed rotating component 5 rotate relative to each other, and the annular inner ring of the gear seat 15 and the cylindrical roller bearing 16 in the bearing component 7 rotate relative to each other;
[0064] By implementing the steps 1 to 3, after the detachable component 6 and the fixed rotating component 5 are separated by the locking joint 10, the detachable component 6 can rotate independently of the entire quick separator and is not restricted by the locking or self-locking of the front-end driving mechanism 1 to release the product.
[0065] Furthermore, the method for using the anti-self-locking integrated quick separator provided in the embodiment of the present invention is characterized by further comprising:
[0066] Step 4, when the driving mechanism 1 is blocked or self-locking is released, rotate the locking joint 10 in the fixed rotating component 5 so that the pop-up end of the locking joint 10 extends out and is inserted into the inner hole of the gear seat 15 of the detachable component 6, thereby connecting the fixed rotating component 5 and the detachable component 6, and the driving mechanism 1 drives the fixed rotating component 5, the detachable component 6, and the product at the transmission end to rotate synchronously.
[0067] The embodiment of the present invention provides an anti-self-locking integrated quick separator and a method for using the same. The separability of the structure of the driving end itself is utilized to realize the quick separation of the driving mechanism in the case of self-locking or stalling. The adjustability and centering of the mounting seat and the driving mechanism 1 are utilized to realize quick connection. The matching structure of the fixed rotating component and the detachable component is utilized to meet the requirements of the quick recovery of the transmission mechanism and the timeliness of the instantaneous release of the gear seat 15 and the driving mechanism 1, while also meeting the instantaneous separability of the driving mechanism 1. By setting the locking component and the limit clamp structure and the relative position setting, it is ensured that the entire quick separator is stable and reliable in axial and radial movement, and the opening of the mechanism in special circumstances is realized to complete the release of necessary products. The structure is simple, stable and reliable, easy to operate, and convenient to control, which greatly guarantees the reliability of sudden situations occurring during the operation of the equipment.
[0068] Although the embodiments disclosed in the present invention are as above, the contents are only embodiments adopted to facilitate understanding of the present invention and are not intended to limit the present invention. Any technician in the field to which the present invention belongs can make any modifications and changes in the form and details of implementation without departing from the spirit and scope disclosed in the present invention, but the patent protection scope of the present invention shall still be subject to the scope defined in the attached claims.
Claims
1. An anti-self-locking integrated quick separator, characterized in that: include: A driving mechanism (1), a transmission mechanism, and a rotating main shaft (3) for connecting the driving mechanism (1) and the transmission mechanism; the transmission mechanism comprises: a fixed rotating component (5), a detachable component (6) and a bearing component (7); One end of the rotating main shaft (3) is embedded in the drive mechanism (1) to serve as the drive shaft of the drive mechanism (1), and the other end is embedded in the shaft seat (11) of the fixed rotating component (5), and the rotating main shaft (3) and the shaft seat (11) are key-connected to serve as the input shaft of the transmission mechanism, and are used to drive the fixed rotating component (5) to rotate under the driving action of the drive mechanism (1); The detachable component (6) is mounted on the shaft seat (11) of the fixed rotating component (5) by mounting a bearing component (7) whose annular inner ring is pressed into the bearing component (7), so that the detachable component (6) and the fixed rotating component (5) have a relative degree of rotational freedom, the shaft seat (11) of the fixed rotating component (5) is connected to or separated from the detachable component (6) through a locking joint (10), and the detachable component (6) is connected to a product at the transmission end; The anti-self-locking integrated quick separator is used to drive the rotating main shaft (3) to rotate through the driving mechanism (1) when the shaft seat (11) and the separable component (6) are connected through the locking joint (10), and drive the fixed rotating component (5) and the separable component (6) to rotate synchronously; it is also used to enable the separable component (6) and the fixed rotating component (5) to have a relative rotational freedom when the shaft seat (11) and the separable component (6) are separated through the locking joint (10), thereby realizing the separation of the driving mechanism (1) and the transmission mechanism.
2. The anti-self-locking integrated quick separator according to claim 1, characterized in that: An annular boss is provided in the middle of the rotating main shaft (3), one side of the annular boss is a drive shaft, and the other side of the annular boss is an input shaft, so that the annular boss can limit the axial position of the rotating main shaft (3) between the driving mechanism (1) and the transmission mechanism; the fixed rotating assembly (5) comprises: an upper bearing mounting plate (9), a locking joint (10), a shaft seat (11) and a deep groove ball bearing (13); The upper bearing mounting plate (9) is provided with a mounting hole in the middle thereof, and a deep groove ball bearing (13) is pressed into the mounting hole; the rotating main shaft (3) is mounted in the upper bearing mounting plate (9) and the driving mechanism (1) with its driving shaft, so that its annular boss is mounted in the inner ring of the deep groove ball bearing (13); The shaft seat (11) is configured as an annular shaft seat structure having a central connecting hole, and an annular groove is provided on the end surface of the shaft seat (11) away from the driving mechanism (1), for assembling the detachable component (6) through the annular groove; the central connecting hole of the shaft seat (11) is sleeved on the input shaft of the rotating main shaft (3), and the shaft seat (11) and the rotating main shaft (3) form a key connection structure through a connecting key (4); the end surface of the shaft seat (11) close to the driving mechanism (1) is in contact with the upper bearing mounting plate (9), and the shaft seat (11) is driven to rotate by the rotating main shaft (3), and the locking joint (10) is installed in a threaded hole on one side of the outer wall of the shaft seat (11).
3. The anti-self-locking integrated quick separator according to claim 2, characterized in that: The detachable component (6) comprises: a gear (14) and a gear seat (15); The gear seat (15) is mounted in the annular groove of the shaft seat (11) of the fixed rotating assembly (5) by means of a bearing assembly (7) which is mounted and pressed into its annular inner ring, so that the gear seat (15) has a relative rotational freedom, and is connected to or separated from the gear seat (15) by means of a locking joint (10) mounted on the outer wall of the shaft seat (11); The gear (14) is pressed onto the outer ring of the gear seat (15) and rotates synchronously with the gear seat (15). The detachable component (6) is connected to the product at the transmission end through the gear (14).
4. The anti-self-locking integrated quick release according to claim 3, characterized in that: The detachable component (6) further comprises: an embedded bead (12); A plurality of beads (12) are evenly embedded and installed along the circumferential direction on the annular end surface of the gear seat (15) that contacts the groove bottom end surface of the annular groove body in the shaft seat (11), so that the annular end surface of the gear seat (15) is rotatably installed with the annular groove body in the shaft seat (11) through the beads (12), and is used to ensure that no friction occurs in the relative movement between the gear seat (15) and the shaft seat (11) of the fixed rotating component (5) during the rotation of the gear seat (15) relative to the shaft seat (11) after the shaft seat (11) and the gear seat (15) are separated by a locking joint (10).
5. The anti-self-locking integrated quick release according to claim 3, characterized in that: The bearing assembly (7) comprises: two cylindrical roller bearings (16) and a supporting sleeve (17); The annular inner ring of the gear seat (15) is pressed into two cylindrical roller bearings (16), and a support sleeve (17) is arranged between the two cylindrical roller bearings (16) to limit the axial position of the two cylindrical roller bearings (16); the gear seat (15) is sleeved in the annular groove of the shaft seat (11) through the two cylindrical roller bearings (16).
6. The anti-self-locking integrated quick separator according to any one of claims 1 to 5, characterized in that: Also includes: Locking assembly (8); The locking assembly (8) is sleeved on one end of the input shaft in the rotating main shaft (3) and is located at the outer end of the detachable assembly (6) for axially limiting the detachable assembly (6) and the fixed rotating assembly (5).
7. The anti-self-locking integrated quick separator according to any one of claims 1 to 5, characterized in that: The locking assembly (8) comprises: a limiting clamp (18), a thrust needle roller bearing (19), a bidirectional locking washer (20), and a locking nut (21); The limiting clamp (18) is sleeved on the input shaft of the rotating main shaft (3) and is located on one end face of the detachable component (6). The limiting clamp (18) is press-fitted through a thrust needle roller bearing (19) sleeved on the input shaft of the rotating main shaft (3). The input shaft of the rotating main shaft (3) is also sleeved with a bidirectional locking washer (20) located outside the thrust needle roller bearing (19), and a locking nut (21) screwed on the end of the input shaft. The locking assembly (8) is used to prevent movement in the axial direction between the driving mechanism (1), the transmission mechanism and the locking assembly (8).
8. The anti-self-locking integrated quick separator according to any one of claims 1 to 5, characterized in that: Also includes: A mounting seat (2) fixedly mounted between the driving mechanism (1) and the fixed rotating assembly (5); The mounting seat (2) is provided with a central through hole, and the mounting seat (2) is provided with waist-shaped holes around its circumference for being connected with the drive mechanism (1). The fixed connection position of the drive mechanism (1) on the mounting seat (2) is adjusted through the waist-shaped holes, thereby enabling the drive shaft of the drive mechanism (1) to be aligned with the central through hole of the mounting seat (2).
9. A method for using an anti-self-locking integrated quick separator, characterized in that: A method for using the anti-self-locking integrated quick separator as claimed in any one of claims 1 to 8 is installed between the driving mechanism (1) and the product; and the driving mechanism (1) is separated from the transmission mechanism by the separator when the driving mechanism (1) is blocked or self-locked, comprising: Step 1, after the driving mechanism (1) is blocked or self-locked, the rotating main shaft (3) cannot rotate, so that the fixed rotating component (5) cannot move relative to it; Step 2, rotating the locking joint (10) in the fixed rotating assembly (5) so that the pop-up end of the locking joint (10) is retracted to separate the connection between the shaft seat (11) and the detachable assembly (6), so that the detachable assembly (6) is in a free rotating state; Step 3, after the connection between the separation shaft seat (11) and the separable component (6) is separated, the embedded bead (12) in the gear seat (15) in the separable component (6) and the shaft seat (11) in the fixed rotating component (5) rotate relative to each other, and the annular inner ring of the gear seat (15) and the cylindrical roller bearing (16) in the bearing component (7) rotate relative to each other; By implementing the steps 1 to 3, after the separable component (6) and the fixed rotating component (5) are separated by using the locking joint (10), the separable component (6) is allowed to rotate independently of the entire quick separator and is not subject to the blocking or self-locking of the front-end driving mechanism (1), so as to release the product.
10. The method for using the anti-self-locking integrated quick separator according to claim 9, characterized in that: Also includes: Step 4, when the driving mechanism (1) is blocked or the self-locking is released, the locking joint (10) in the fixed rotating component (5) is rotated so that the pop-up end of the locking joint (10) extends out and is inserted into the inner hole of the gear seat (15) of the detachable component (6), thereby connecting the fixed rotating component (5) and the detachable component (6), and the driving mechanism (1) drives the fixed rotating component (5), the detachable component (6), and the product at the transmission end to rotate synchronously.