Corrugated photovoltaic power generation tile

By designing corrugated photovoltaic power generation tile, using the matrix structure of corrugated photovoltaic modules and the waterproof tank integrated with the back plate, the aesthetics of photovoltaic products, stable structure and natural ventilation and heat dissipation of photovoltaic products are achieved, and the problems of poor heat dissipation performance and low installation efficiency of existing photovoltaic tile products are solved, which improves power generation efficiency and reduces battery damage rate.

CN119766086AActive Publication Date: 2025-04-04ANHUI TIANZHU GREEN ENERGY SCI & TECH
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202510044384.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-11
Publication Date
2025-04-04
Estimated Expiration
2045-01-11

AI Technical Summary

Technical Problem

The existing photovoltaic tile products have poor heat dissipation performance and low installation efficiency when installed on the roof. The curved surface shape of the curved surface tile does not match the lamination packaging process of the high efficiency crystalline silicon cell, resulting in high battery damage rate and low power generation efficiency.

Method used

A corrugated photovoltaic power tile is designed, and a matrix structure is spliced ​​through multiple corrugated photovoltaic modules. Each module includes a support frame and a corrugated photovoltaic power tile. The power tile has a transparent cover plate, a photovoltaic cell cell, an integrated backboard and a junction box. The backboard integrates a waterproof groove and a drainage channel. The support frame adopts a rectangular frame and a triangular support structure. The module can be installed in a stacked manner to achieve natural ventilation and heat dissipation.

Benefits of technology

It realizes the beauty of photovoltaic products, has a stable structure, waterproof, natural ventilation and heat dissipation, improves power generation efficiency, reduces battery damage rate and installation cost, and solves the problems of poor heat dissipation performance and low installation efficiency of existing photovoltaic shingles.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119766086A_ABST
    Figure CN119766086A_ABST
Patent Text Reader

Abstract

The invention discloses a corrugated type photovoltaic power generation tile which is formed by connecting a plurality of corrugated type photovoltaic modules arranged in a matrix mode, each corrugated type photovoltaic module comprises a supporting frame and a corrugated type photovoltaic power generation panel connected to the supporting frame, and the supporting frame comprises a rectangular frame and two rows of triangular supports. A structure with a low upper end and a high lower end is formed at the top of the rectangular frame, the two rows of triangular brackets are fixedly connected to two cross beams of the rectangular frame, and the corrugated photovoltaic power generation panel is erected, bonded and fixed at the top ends of the two rows of triangular brackets. The LED lamp can be arranged, combined and installed in an imbricated mode, is attractive in appearance and stable in structure, and has good waterproof and natural ventilation and heat dissipation functions.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic components, in particular to a corrugated photovoltaic power generation tile. Background Art

[0002] At present, with the decline in the cost of photovoltaic cells, the construction and installation of distributed photovoltaic power generation systems in cities has become very popular. The construction of distributed power stations has largely shifted from the ground to buildings and structures, forming a variety of application scenarios such as roof photovoltaics, photovoltaic carports, photovoltaic curtain walls, photovoltaic corridors and photovoltaic containers. With the increase in application scenarios, new technical requirements have also been put forward for photovoltaic products, such as: waterproof function, beautiful shape matching the building, lightweight characteristics, modular easy installation, easy cleaning and maintenance, easy repair characteristics, good heat dissipation and moderate price. In order to meet the new market demand, various creative special products have been derived in the photovoltaic power generation product industry, such as: colored photovoltaic modules (increased color), waterproof photovoltaic brackets (increased waterproof function), frameless photovoltaic modules (enhanced self-cleaning ability), all-black photovoltaic modules (reduced the abruptness of the appearance color), photovoltaic flat tiles (enhanced the overall shape) and photovoltaic curved tiles (added antique glazed tile shape), etc.

[0003] However, although the characteristics of these featured products are prominent, they are indeed very scattered, and multiple characteristics cannot be concentrated in one product. At the same time, most photovoltaic products used on roofs, especially photovoltaic flat tiles and BIPV products, generally do not consider the natural ventilation capacity of the system, resulting in poor heat dissipation performance of photovoltaic products, affecting power generation. Although photovoltaic curved tiles have a strong three-dimensional sense, and are also very waterproof and water-conducting and self-cleaning, their curved shape is not well matched with the lamination packaging process of high-efficiency crystalline silicon cells, and there is a disadvantage of a high breakage rate of photovoltaic cells in production. If flexible power generation chips are used, the problem of low power generation efficiency per unit plane will be faced, which will lead to a significant increase in the cost of photovoltaic products per watt (power generation power and efficiency are reduced, but the cost of auxiliary materials remains unchanged). On the other hand, the existing photovoltaic curved tile products have photovoltaic cells in multiple directions, but only one way of power output. Since cells in different directions (multiple wave surfaces) will receive different intensities of solar radiation, the output power of the cells will be limited due to the barrel effect. At the same time, photovoltaic tile products under existing technologies must be installed individually on the purlins or keels of the roof, which means that installers can only install photovoltaic tile products one by one on the roof. The installation efficiency is low and it is not suitable for large-scale operations. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a corrugated photovoltaic power generation tile which can be installed in an overlapping arrangement and combination, is beautiful and has a stable structure, and has good waterproof and natural ventilation and heat dissipation functions.

[0005] The technical solution of the present invention is:

[0006] A corrugated photovoltaic power generation tile is formed by splicing a plurality of corrugated photovoltaic modules arranged in a matrix, each of which includes a support frame and a corrugated photovoltaic power generation panel connected to the support frame;

[0007] The corrugated photovoltaic power generation panel includes a transparent cover, a plurality of photovoltaic cells, an integrated backplane and a junction box. The integrated backplane includes a substrate, a waterproof groove upper cover, a waterproof groove lower cover and a water retaining strip. Both the transparent cover and the substrate are corrugated bent plates. A plurality of photovoltaic cells are evenly arranged in a matrix and are bonded and fixed between the transparent cover and the substrate. The junction box is arranged on the bottom surface of the substrate. A plurality of photovoltaic cells are connected in series with the corresponding junction box. The waterproof groove upper cover and the waterproof groove lower cover are respectively fixedly connected to the two longitudinal edges of the substrate. When two transversely adjacent corrugated photovoltaic modules are docked, the waterproof groove upper cover is sealed on the waterproof groove lower cover and a drainage channel is formed in the middle. The water retaining strip is a corrugated bent strip structure, and the bottom end of the water retaining strip is fixedly connected to the transverse upper end of the substrate.

[0008] The support frame includes a rectangular frame, frame reinforcement ribs, multiple triangular brackets, an upper guide bar and a lower guide rail. The frame reinforcement ribs are fixedly connected to the inner circle of the rectangular frame to reinforce the rectangular frame. The two crossbeams of the rectangular frame are both rectangular tubes and the height of the rectangular tube at the longitudinal lower end is higher than the height of the rectangular tube at the longitudinal upper end, so that the top of the rectangular frame forms a structure with a low upper end and a high lower end. The heights of the multiple triangular brackets are consistent. A row of triangular brackets are arranged at the top ends of the two rectangular tubes along the tube axis direction. The two rows of triangular brackets on the two rectangular tubes are opposite to each other. The two longitudinal beams of the rectangular frame are both vertical plates connected between the two rectangular tubes. The upper guide bar and the lower guide rail are respectively arranged on the outer walls of the two vertical plates. When two laterally adjacent corrugated photovoltaic modules are butt-jointed, the upper guide bar is embedded in the guide groove of the lower guide rail.

[0009] The corrugated photovoltaic panel is mounted and adhesively fixed on the top of two rows of triangular brackets. The longitudinal lower end of the corrugated photovoltaic panel extends to the outside of the support frame, and the longitudinal upper end is mounted on the support frame. When two longitudinally adjacent corrugated photovoltaic modules are docked, the longitudinal lower end of the upper corrugated photovoltaic panel is mounted on the longitudinal upper end of the lower corrugated photovoltaic panel. Two transversely adjacent corrugated photovoltaic modules are connected and fixed by transverse connectors. The two ends of the transverse connectors are respectively inserted into two transversely docked rectangular tubes and are fixedly connected to the two rectangular tubes by locking bolts.

[0010] The waterproof trough upper cover is an inverted U-shaped structure, and the bottom end of the vertical part on the inner side of the waterproof trough upper cover is fixedly connected to the lateral end of the substrate. The waterproof trough lower cover is provided with three strip grooves with openings facing upwards, the middle strip groove is a drainage groove, the strip groove adjacent to the substrate is an upper cover card groove, and the strip groove away from the substrate is a sealing groove. When the horizontal part of the waterproof trough upper cover is sealed on the top of the waterproof trough lower cover, the vertical part of the outer side of the waterproof trough upper cover is clamped in the upper cover card groove of the waterproof trough lower cover, and an inverted L-shaped sealing strip is provided in the sealing groove. The vertical part of the inverted L-shaped sealing strip extends into the sealing groove, and the horizontal part of the inverted L-shaped sealing strip is located between the horizontal part of the waterproof trough upper cover and the top of the waterproof trough lower cover to achieve sealing. A row of rivets passes through the horizontal part of the waterproof trough upper cover and the waterproof trough lower cover in sequence to achieve the positioning connection between the waterproof trough upper cover and the waterproof trough lower cover.

[0011] There are at least two junction boxes on the corrugated photovoltaic power generation panel, and a plurality of photovoltaic cells with the same light-receiving surfaces are connected in series with each other and then connected to the corresponding junction boxes.

[0012] Each rectangular tube of the support frame is provided with strip grooves at both ends, and the strip grooves are opened on the bottom tube wall of the rectangular tube. When two transversely adjacent corrugated photovoltaic modules are connected and fixed by a transverse connecting piece, the two ends of the transverse connecting piece are respectively inserted into the two transversely connected rectangular tubes, and the connecting bolts pass through the corresponding strip grooves on the rectangular tubes and are threadedly connected to the transverse connecting piece.

[0013] The two vertical plates of the support frame are both provided with threading holes.

[0014] The upper guide bar of the support frame is an L-shaped guide bar, and the lower guide rail includes a horizontal limit guide bar and a lower guide bar arranged directly above the horizontal limit guide bar. The lower guide bar is an inverted L-shaped guide bar, and the horizontal part of the lower guide bar is parallel to the horizontal limit guide bar. When the upper guide bar is embedded in the guide groove of the lower guide rail, the horizontal part of the upper guide bar is supported on the horizontal limit guide bar, and the vertical part of the upper guide bar extends between the vertical part of the lower guide bar and the corresponding vertical plate.

[0015] A row of limit plates is fixedly provided on the outer wall of one of the rectangular tubes of the rectangular frame. When two longitudinally adjacent corrugated photovoltaic modules are docked, the row of limit plates is located between the rectangular tube at the lower end of the upper corrugated photovoltaic module and the rectangular tube at the upper end of the lower corrugated photovoltaic module, so that a spacing is formed between the support frames of the two longitudinally adjacent corrugated photovoltaic modules.

[0016] The frame reinforcement ribs are X-shaped reinforcement ribs, and the X-shaped reinforcement ribs are connected between two rectangular tubes.

[0017] When the multiple corrugated photovoltaic modules arranged in a matrix are installed, they are erected on multiple longitudinally extending composite purlins. Each composite purlin includes a purlin outer frame and a purlin core filler. The purlin outer frame is provided with a core filling groove with an upward opening. The purlin core filler is embedded in the core filling groove. A row of rivets passes through the horizontal part of the waterproof groove upper cover and the waterproof groove lower cover in sequence and is then driven into the purlin core filler to achieve a fixed connection between the waterproof groove upper cover, the waterproof groove lower cover and the composite purlin.

[0018] Advantages of the present invention:

[0019] (1) The integrated back plate of the corrugated photovoltaic power generation panel of the present invention is integrated with a waterproof groove upper cover, a waterproof groove lower cover and a water retaining strip. When two laterally adjacent corrugated photovoltaic modules are docked, the waterproof groove upper cover is sealed on the waterproof groove lower cover to form a drainage channel. The water retaining strip is arranged at the upper end of the integrated back plate to prevent rain splashing. The lower end of the integrated back plate is unobstructed, which facilitates rainwater to slide down along the light-receiving surface of the corrugated photovoltaic power generation panel. When it rains, it has the functions of preventing splashing, water accumulation and water leakage.

[0020] (2) The corrugated photovoltaic panels of the present invention are mounted and bonded to the top of two rows of triangular brackets. Most of the area of ​​the corrugated photovoltaic panels is suspended in the air, allowing air to circulate naturally, promoting heat dissipation and cooling of the photovoltaic tiles, and improving power generation efficiency.

[0021] (3) The photovoltaic power generation panel of the corrugated photovoltaic module of the present invention is a corrugated structure, that is, each inclined light-receiving surface is a flat structure, which is convenient for lamination packaging of photovoltaic cells and greatly reduces the breakage rate of photovoltaic cells during packaging.

[0022] (4) The corrugated photovoltaic panel of the present invention adopts a structure with a lower top and a higher bottom, which is convenient for arranging and installing multiple corrugated photovoltaic modules in a shingled manner, that is, the lower longitudinal end of one corrugated photovoltaic panel is mounted on the upper longitudinal end of another corrugated photovoltaic panel, and transverse connectors and rivets are used to connect and fix multiple corrugated photovoltaic modules in the transverse and longitudinal directions, so as to achieve the effect of imitating glazed tile roof, which is beautiful and has a stable structure.

[0023] (5) There are at least two junction boxes on the corrugated photovoltaic power generation panel of the present invention. A plurality of photovoltaic cells with the same light-receiving surface orientation are connected in series and then connected to the corresponding junction boxes. That is, the electrical output of the photovoltaic power generation panel is grouped and connected to different junction boxes according to the orientation of the photovoltaic cells. This avoids the barrel effect caused by the different orientations of the photovoltaic cells during power generation, and effectively solves the problem of limited power generation efficiency of curved photovoltaic tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a stereoscopic diagram of the corrugated photovoltaic module of the present invention.

[0025] Figure 2 It is an exploded view of the corrugated photovoltaic power generation panel of the present invention.

[0026] Figure 3 yes Figure 2 Enlarged view of part A in .

[0027] Figure 4 yes Figure 2 Enlarged view of part B in .

[0028] Figure 5 It is a top axial view of the support frame of the present invention.

[0029] Figure 6 yes Figure 5 Enlarged view of part C in .

[0030] Figure 7 yes Figure 5 Enlarged view of part D in .

[0031] Figure 8 It is a bottom axial view of the support frame of the present invention.

[0032] Fig. 9 It is a schematic diagram of the cross-sectional structure of the joint of two laterally adjacent corrugated photovoltaic modules of the present invention when viewed from an upward angle.

[0033] Fig.10 It is a schematic diagram of the structure of the present invention connected to the composite purlin.

[0034] Fig.11 yes Fig.10 Enlarged view of part E in .

[0035] Fig.12 yes Fig.10 Enlarged view of part F in .

[0036] Fig.13 yes Fig.10 Enlarged view of section G in .

[0037] Fig.14 The present invention is a schematic structural diagram of a waterproof trough upper cover, a waterproof trough lower cover and a composite purlin connected by rivets.

[0038] Figure markings: 1-corrugated photovoltaic panel, 2-support frame, 11-transparent cover, 12-photovoltaic cell, 13-substrate, 14-waterproof groove upper cover, 15-waterproof groove lower cover, 151-drainage groove, 152-upper cover slot, 153-sealing groove, 16-water retaining strip, 17-junction box, 18-inverted L-shaped sealing strip, 21-rectangular tube, 22-strip slot, 23-vertical plate, 24-X-shaped reinforcement rib, 25-triangular bracket, 26-threading hole, 27-upper guide bar, 28-horizontal limit guide bar, 29-lower guide bar, 210-limiting plate, 3-transverse connector, 4-connecting bolts, 5-composite purlin, 51-purlin outer frame, 52-purlin core filling, 6-rivet. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] See Figure 1 A corrugated photovoltaic power generation tile is formed by splicing a plurality of corrugated photovoltaic modules arranged in a matrix, each corrugated photovoltaic module includes a support frame 2 and a corrugated photovoltaic power generation panel 1 connected to the support frame 2;

[0041] See Figure 2-Figure 4The corrugated photovoltaic power generation panel 1 is arranged longitudinally and tiltedly. The corrugated photovoltaic power generation panel includes a transparent cover plate 11, a plurality of photovoltaic cells 12, an integrated back plate and a junction box 17. The integrated back plate includes a substrate 13, a waterproof groove upper cover 14, a waterproof groove lower cover 15 and a water retaining strip 16. The transparent cover plate 11 and the substrate 13 are both four-folded corrugated bending plates. The plurality of photovoltaic cells 12 are evenly arranged in a matrix and bonded and fixed between the transparent cover plate 11 and the substrate 13. There are two junction boxes 17. The two junction boxes 17 The plurality of photovoltaic cells 12 with the same light-receiving surface are arranged on the bottom surface of the substrate 13, and the circuit is connected in series with the corresponding junction box 17. The waterproof groove upper cover 14 and the waterproof groove lower cover 15 are respectively fixedly connected to the two longitudinal edges of the substrate 13. The waterproof groove upper cover 14 is an inverted U-shaped structure. The bottom end of the vertical part of the inner side of the waterproof groove upper cover 14 is fixedly connected to the lateral end of the substrate 13. The waterproof groove lower cover 15 is provided with three strip grooves with openings facing upwards, and the middle strip groove is a drainage groove 15. 1. The strip groove adjacent to the substrate 13 is the upper cover slot 152, and the strip groove away from the substrate 13 is the sealing slot 153. When two transversely adjacent corrugated photovoltaic modules are docked, the horizontal part of the waterproof groove upper cover 14 is sealed on the top of the waterproof groove lower cover 15, and the vertical part of the outer side of the waterproof groove upper cover 14 is stuck in the upper cover slot 152 of the waterproof groove lower cover. An inverted L-shaped sealing strip 18 is arranged in the sealing slot 153, and the vertical part of the inverted L-shaped sealing strip 18 extends into the sealing slot 153. The horizontal part of the sealing strip 18 is located between the horizontal part of the waterproof trough upper cover 14 and the top of the waterproof trough lower cover 15 to achieve sealing. The drainage groove 152 is covered by the horizontal part of the waterproof trough upper cover 14, thereby forming a drainage channel. A row of rivets 6 sequentially pass through the horizontal part of the waterproof trough upper cover 14 and the waterproof trough lower cover 15 to achieve the positioning connection between the waterproof trough upper cover 14 and the waterproof trough lower cover 15. The water retaining strip 16 is a corrugated bending strip structure, and the bottom end of the water retaining strip 16 is fixedly connected to the upper end of the substrate 13 in the horizontal direction.

[0042] See Figure 5-Figure 8The support frame 2 includes a rectangular frame, an X-shaped reinforcement rib 24, four triangular brackets 25, an upper guide bar 27, a lower guide rail and a row of limit plates 210. The two cross beams of the rectangular frame are both rectangular tubes 21, and the height of the rectangular tube at the lower longitudinal end is higher than the height of the rectangular tube at the upper longitudinal end, so that the top of the rectangular frame forms a structure with a low upper end and a high lower end. Each rectangular tube 21 is provided with a strip groove 22 at both ends, and the strip groove 22 is opened on the bottom tube wall of the rectangular tube 21. The X-shaped reinforcement rib 24 is connected between the two rectangular tubes 21, so as to reinforce the rectangular frame. The heights of the four triangular brackets 25 are consistent. A row of triangular brackets (two triangular brackets) are provided at the tops of the two rectangular tubes 21 along the tube axis direction. The two rows of triangular brackets on the two rectangular tubes 21 are opposite to each other. The two longitudinal beams of the rectangular frame are both vertical plates 23 connected between the two rectangular tubes. The two vertical plates 23 are provided with threading holes 26. The upper guide bar 27 and the lower guide rail They are respectively arranged on the outer walls of the two vertical plates 23, the upper guide bar 27 is an L-shaped guide bar, the lower guide rail includes a horizontal limit guide bar 28 and a lower guide bar 29 arranged just above the horizontal limit guide bar 28, the lower guide bar 29 is an inverted L-shaped guide bar, and the horizontal part of the lower guide bar 29 is parallel to the horizontal limit guide bar 28. A row of limit plates 210 is fixedly arranged on the outer side wall of the rectangular tube 21 at the upper end in the longitudinal direction. When two transversely adjacent corrugated photovoltaic modules are butt-jointed, the upper guide bar 27 The horizontal part of the upper guide bar 27 is supported on the horizontal limit guide bar 28, the vertical part of the upper guide bar 27 extends between the vertical part of the lower guide bar 29 and the corresponding vertical plate 23, and a row of limit plates 210 is located between the rectangular tube 21 at the lower end of the upper corrugated photovoltaic module and the rectangular tube 21 at the upper end of the lower corrugated photovoltaic module, so that a spacing is formed between the support frames 2 of two longitudinally adjacent corrugated photovoltaic modules, so as to realize the relative longitudinal positioning between the two longitudinally adjacent corrugated photovoltaic modules;

[0043] See Figure 9-Figure 14The corrugated photovoltaic panel 1 is mounted and bonded to the top of two rows of triangular brackets 25. The longitudinal lower end of the corrugated photovoltaic panel 1 extends to the outside of the support frame 2, and the longitudinal upper end is mounted on the support frame 2. When two longitudinally adjacent corrugated photovoltaic modules are butt-jointed, the longitudinal lower end of the upper corrugated photovoltaic panel 1 is mounted on the longitudinal upper end of the lower corrugated photovoltaic panel 1. The two transversely adjacent corrugated photovoltaic modules are connected and fixed by a transverse connector 3. The two ends of the transverse connector 3 are respectively inserted into the two transversely butted rectangular tubes 21. The connecting bolts 4 pass through the corresponding strip grooves 22 on the rectangular tubes 21 and are threadedly connected. Connected to the transverse connector 3; during installation, a plurality of corrugated photovoltaic modules arranged in a matrix are mounted on a plurality of longitudinally extending composite purlins 5, each composite purlin 5 includes a purlin outer frame 51 and a purlin core 52, the purlin outer frame 51 is provided with a core filling groove with an opening facing upward, the purlin core 52 is embedded in the core filling groove, a row of rivets 6 pass through the horizontal part of the waterproof groove upper 14 and the waterproof groove lower cover 15 in turn and then are driven into the purlin core 52, so as to realize the fixed connection between the waterproof groove upper cover 14, the waterproof groove lower cover 15 and the composite purlin 52, and at the overlap of the composite purlin 5 and the limit plate 210, the limit plate 210 can be fixedly connected to the purlin core 52 by rivets.

[0044] During installation, multiple corrugated photovoltaic modules arranged in a matrix are installed layer by layer from bottom to top, that is, the corrugated photovoltaic modules of the next layer are installed horizontally first, and then the corrugated photovoltaic modules of the previous layer are installed.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A corrugated photovoltaic power generation tile, characterized in that: It is composed of a plurality of corrugated photovoltaic modules arranged in a matrix, each of which includes a support frame and a corrugated photovoltaic power generation panel connected to the support frame; The corrugated photovoltaic power generation panel includes a transparent cover, a plurality of photovoltaic cells, an integrated backplane and a junction box. The integrated backplane includes a substrate, a waterproof groove upper cover, a waterproof groove lower cover and a water retaining strip. Both the transparent cover and the substrate are corrugated bent plates. A plurality of photovoltaic cells are evenly arranged in a matrix and are bonded and fixed between the transparent cover and the substrate. The junction box is arranged on the bottom surface of the substrate. A plurality of photovoltaic cells are connected to the corresponding junction box after the circuit is connected in series. The waterproof groove upper cover and the waterproof groove lower cover are respectively fixedly connected to the two longitudinal edges of the substrate. When two transversely adjacent corrugated photovoltaic modules are docked, the waterproof groove upper cover is sealed on the waterproof groove lower cover and a drainage channel is formed in the middle. The water retaining strip is a corrugated bent strip structure, and the bottom end of the water retaining strip is fixedly connected to the transverse upper end of the substrate. The support frame includes a rectangular frame, frame reinforcement ribs, multiple triangular brackets, an upper guide bar and a lower guide rail. The frame reinforcement ribs are fixedly connected to the inner circle of the rectangular frame to reinforce the rectangular frame. The two crossbeams of the rectangular frame are both rectangular tubes and the height of the rectangular tube at the longitudinal lower end is higher than the height of the rectangular tube at the longitudinal upper end, so that the top of the rectangular frame forms a structure with a low upper end and a high lower end. The heights of the multiple triangular brackets are consistent. A row of triangular brackets are arranged at the top ends of the two rectangular tubes along the tube axis direction. The two rows of triangular brackets on the two rectangular tubes are opposite to each other. The two longitudinal beams of the rectangular frame are both vertical plates connected between the two rectangular tubes. The upper guide bar and the lower guide rail are respectively arranged on the outer walls of the two vertical plates. When two laterally adjacent corrugated photovoltaic modules are butt-jointed, the upper guide bar is embedded in the guide groove of the lower guide rail. The corrugated photovoltaic panel is mounted and adhesively fixed on the top of two rows of triangular brackets. The longitudinal lower end of the corrugated photovoltaic panel extends to the outside of the support frame, and the longitudinal upper end is mounted on the support frame. When two longitudinally adjacent corrugated photovoltaic modules are docked, the longitudinal lower end of the upper corrugated photovoltaic panel is mounted on the longitudinal upper end of the lower corrugated photovoltaic panel. Two transversely adjacent corrugated photovoltaic modules are connected and fixed by transverse connectors. The two ends of the transverse connectors are respectively inserted into two transversely docked rectangular tubes and are fixedly connected to the two rectangular tubes by locking bolts.

2. A corrugated photovoltaic power generation tile according to claim 1, characterized in that: The waterproof trough upper cover is an inverted U-shaped structure, and the bottom end of the vertical part on the inner side of the waterproof trough upper cover is fixedly connected to the lateral end of the substrate. The waterproof trough lower cover is provided with three strip grooves with openings facing upwards, the middle strip groove is a drainage groove, the strip groove adjacent to the substrate is an upper cover card groove, and the strip groove away from the substrate is a sealing groove. When the horizontal part of the waterproof trough upper cover is sealed on the top of the waterproof trough lower cover, the vertical part of the outer side of the waterproof trough upper cover is clamped in the upper cover card groove of the waterproof trough lower cover, and an inverted L-shaped sealing strip is provided in the sealing groove. The vertical part of the inverted L-shaped sealing strip extends into the sealing groove, and the horizontal part of the inverted L-shaped sealing strip is located between the horizontal part of the waterproof trough upper cover and the top of the waterproof trough lower cover to achieve sealing. A row of rivets passes through the horizontal part of the waterproof trough upper cover and the waterproof trough lower cover in sequence to achieve the positioning connection between the waterproof trough upper cover and the waterproof trough lower cover.

3. The corrugated photovoltaic power generation tile according to claim 1, characterized in that: There are at least two junction boxes on the corrugated photovoltaic power generation panel, and a plurality of photovoltaic cells with the same light-receiving surfaces are connected in series with each other and then connected to the corresponding junction boxes.

4. The corrugated photovoltaic power generation tile according to claim 1, characterized in that: Each rectangular tube of the support frame is provided with strip grooves at both ends, and the strip grooves are opened on the bottom tube wall of the rectangular tube. When two transversely adjacent corrugated photovoltaic modules are connected and fixed by a transverse connecting piece, the two ends of the transverse connecting piece are respectively inserted into the two transversely connected rectangular tubes, and the connecting bolts pass through the corresponding strip grooves on the rectangular tubes and are threadedly connected to the transverse connecting piece.

5. The corrugated photovoltaic power generation tile according to claim 1, characterized in that: The two vertical plates of the support frame are both provided with threading holes.

6. The corrugated photovoltaic power generation tile according to claim 1, characterized in that: The upper guide bar of the support frame is an L-shaped guide bar, and the lower guide rail includes a horizontal limit guide bar and a lower guide bar arranged directly above the horizontal limit guide bar. The lower guide bar is an inverted L-shaped guide bar, and the horizontal part of the lower guide bar is parallel to the horizontal limit guide bar. When the upper guide bar is embedded in the guide groove of the lower guide rail, the horizontal part of the upper guide bar is supported on the horizontal limit guide bar, and the vertical part of the upper guide bar extends between the vertical part of the lower guide bar and the corresponding vertical plate.

7. The corrugated photovoltaic power generation tile according to claim 1, characterized in that: A row of limit plates is fixedly provided on the outer wall of one of the rectangular tubes of the rectangular frame. When two longitudinally adjacent corrugated photovoltaic modules are docked, the row of limit plates is located between the rectangular tube at the lower end of the upper corrugated photovoltaic module and the rectangular tube at the upper end of the lower corrugated photovoltaic module, so that a spacing is formed between the support frames of the two longitudinally adjacent corrugated photovoltaic modules.

8. The corrugated photovoltaic power generation tile according to claim 1, characterized in that: The frame reinforcement ribs are X-shaped reinforcement ribs, and the X-shaped reinforcement ribs are connected between two rectangular tubes.

9. The corrugated photovoltaic power generation tile according to claim 2, characterized in that: When the multiple corrugated photovoltaic modules arranged in a matrix are installed, they are erected on multiple longitudinally extending composite purlins. Each composite purlin includes a purlin outer frame and a purlin core filler. The purlin outer frame is provided with a core filling groove with an upward opening. The purlin core filler is embedded in the core filling groove. A row of rivets passes through the horizontal part of the waterproof groove upper cover and the waterproof groove lower cover in sequence and is then driven into the purlin core filler to achieve a fixed connection between the waterproof groove upper cover, the waterproof groove lower cover and the composite purlin.

Citation Information

Patent Citations

  • Roof photovoltaic power generation panel mounting support suitable for small tiles and construction method of roof photovoltaic power generation panel mounting support

    CN108134565A

  • Roof photovoltaic system

    CN117728757A

  • Imbricated assembled photovoltaic module

    CN223472205U

  • Apparatus and method for mounting photovoltaic power generating systems on buildings

    US20050115176A1

  • Photovoltaic roofing reinforcement structure with waterproof function

    WO2023160152A1