Processing device for industrial brush production
By designing an industrial brush processing device including a carrier, wire shaker and wire cut parts, the problem of low automation in the prior art is solved, and the automatic trimming, residual wire removal, rust removal and cutting operations of steel wire roller brushes are realized, and processing efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510002064.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-02
AI Technical Summary
The existing industrial roller brush processing equipment has low degree of automation, and requires manual trimming, removing residual wire wires, removing rust and unloading operations, and it is difficult to effectively remove residual wires and non-stable steel wires from the blank.
A processing device including a carrier, a wire shaker and a wire cutter is designed. The wire-shaking component realizes rotation and vibration of the industrial brush through the transmission system and the magnetic pressure table, and the wire-shaking component is cut using an annular cutting belt and a cutting motor. The device realizes trimming, removing residual wires, removing rust and unloading operations of wire roller brushes through automated procedures.
The trimming efficiency of steel wire roller brushes is improved and the automated production process of industrial brushes is realized, including automatic trimming, residual wire removal, rust removal and unloading, significantly improving processing efficiency and product quality.
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Figure CN119769833A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial brush production, and in particular to a processing device for industrial brush production. Background Art
[0002] An industrial roller brush is a tool used for cleaning, polishing, stirring and coating. It usually consists of a rotating drum or shaft and bristles. It can be used in industrial production. Industrial roller brushes are usually made of durable materials such as steel wire, nylon, polyester fiber, etc. These bristles can be selected according to work requirements. For example, hard bristles can be selected for cleaning dirt, or soft bristles can be used for polishing and coating.
[0003] When industrial roller brushes are processed and produced, after the bristles are implanted into the surface of the roller body, they need to be trimmed to improve the neatness and beauty of the bristles. Although there are some devices for automatic trimming of industrial roller brushes on the market, the existing devices have the following technical problems when used: the degree of automation in processing industrial roller brushes is low, resulting in the need for manual and step-by-step trimming of the external stray wires of the wire roller brush, removal of the residual wires of the wire roller brush after trimming, automatic rust removal of the roller brush after the residual wires are removed, and unloading of the roller brush after processing; it is not convenient to effectively improve the removal effect of the residual wires on the industrial wire brush blank and the removal effect of the non-firm wires from the industrial wire brush blank by vibration, rotary brushing and centrifugal brushing. Based on this, we propose a processing device for industrial brush production. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a processing device for industrial brush production.
[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: a processing device for industrial brush production, including a carrier, on which a wire shaking component and a wire cutting component are installed, and the wire shaking component is transmission-connected with a shaking seat that can shake back and forth up and down, a rotatable workstation rotating frame and a rotatable internal gear shaft, the workstation rotating frame is rotationally connected to the shaking seat, the internal gear shaft is rotationally connected to the workstation rotating frame, a transmission bevel gear and an active gear ring are installed on the internal gear shaft, a reciprocating table is slidably installed on the workstation rotating frame, and a reset spring limited by the workstation rotating frame is installed on the reciprocating table. An industrial brush rotating carrier module driven by transmission bevel gears is rotatably installed on the reciprocating table, three first positive magnets cooperating with the industrial brush rotating carrier module are installed on the shaking seat, an inner shaking frame is installed on the shaking seat, two camshafts are rotatably installed on the inner shaking frame, both of the two camshafts are installed with passive gears driven by active gear rings, both of the two camshafts are installed with upper protrusions for driving the reciprocating table to move back and forth, two elastic clamping components are installed on the carrier, and a rotatable wire removal brush roller and a rotatable rust removal roller are respectively connected to the two elastic clamping components.
[0006] Preferably, the wire shaking component includes an indexing motor and a DC motor installed on a carrier, a bottom shaft is rotatably installed on the carrier, and the output shaft ends of the bottom shaft and the DC motor are both installed with a first bevel gear, the two first bevel gears are meshed with each other, and a transmission groove with a bottom end opening and slidingly connected to the bottom shaft is fixedly opened on the internal gear shaft, and the cross-sections of the transmission groove and the bottom shaft are both regular polygons, a lower protrusion is fixedly installed on the output shaft end of the DC motor, a shaking wheel is rotatably installed on the shaking seat, the shaking wheel is adaptively connected to the lower protrusion, and two symmetrically arranged return springs limited by the carrier are installed on the top surface of the shaking seat, a driving gear is fixedly installed on the output shaft end of the indexing motor, and an indexing gear adaptively connected to the driving gear is installed at the bottom of the work station rotating frame.
[0007] Preferably, the tooth height of the driving gear is 6 to 8 times the tooth height of the indexing gear.
[0008] Preferably, the industrial brush rotary load module includes a magnetic pressure table, a rotary load shaft rotatably connected to the reciprocating table and an outer flat shaft rotatably connected to the workstation turret, the magnetic pressure table is slidably installed on the workstation turret, a second positive magnet adaptively connected to the first positive magnet is installed on the back of the magnetic pressure table, an inner core shaft is rotatably installed on the inner wall of the magnetic pressure table, a compression spring is sleeved on the inner core shaft and corresponds to the position between the workstation turret and the magnetic pressure table, a driven bevel gear is fixedly installed on one end of the inner core shaft, and the driven bevel gear is adaptively connected to the transmission bevel gear.
[0009] Preferably, a sleeve shaft is rotatably installed on the reciprocating table, and a first through groove is fixedly provided inside the sleeve shaft and is slidably connected to the outer flat shaft. A second bevel gear is installed on the sleeve shaft and the rotating shaft, and the two second bevel gears are meshed with each other. A second through groove is fixedly provided inside the outer flat shaft with openings at both ends and is slidably connected to the inner core shaft. The cross-sections of the first through groove, the second through groove, the outer flat shaft and the inner core shaft are all regular polygons, and a driven wheel that cooperates with the upper protrusion is rotatably provided on the reciprocating table.
[0010] Preferably, a waste storage cylinder with an opening at the top is installed on the rotary shaft, and a slot is provided on the rotary shaft, and an industrial wire brush blank is inserted into the slot.
[0011] Preferably, the two elastic clamping components each include an elastic pressure frame, a group of elastic pressure-resistant parts are installed between the elastic pressure frame and the carrier, a rotating motor is installed on the elastic pressure frame, the wire removal brush roller and the rust removal roller are respectively rotatably installed on the elastic pressure frames on the two elastic clamping components, and the wire removal brush roller and the rust removal roller are both driven by a rotating motor at a corresponding position.
[0012] Preferably, it also includes a negative pressure vacuum cleaner fixed on an elastic pressure frame, a negative pressure chamber is fixedly opened inside the rust removal roller, the suction end of the negative pressure vacuum cleaner is rotatably connected to the negative pressure chamber through a pipe, and a plurality of groups of regularly distributed negative pressure suction holes are opened on the rust removal roller.
[0013] Preferably, the slicing component comprises an annular cutting belt, a cutting motor mounted on a carrier and two pulleys rotatably connected to the carrier, the output shaft end of the cutting motor is fixedly connected to one of the pulleys, and both of the pulleys are fixedly connected to the annular cutting belt.
[0014] Preferably, the carrier is respectively provided with loading and unloading stations, a wire cutting station corresponding to the position of the wire cutting component, a residual wire removal station corresponding to the position of the wire removal brush roller, and a rust removal station corresponding to the position of the rust removal roller. The positions of the three first positive magnets respectively correspond to the positions of the wire cutting station, the residual wire removal station and the rust removal station. The positions of the two camshafts respectively correspond to the positions of the residual wire removal station and the rust removal station. A single-chip microcomputer is installed on the carrier.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. When the present invention is working, it can use the automated program to realize the trimming of the external debris of the wire roller brush, the removal of the residual wires of the wire roller brush after trimming, the automatic rust removal of the roller brush after the residual wires are removed, and the automatic unloading of the roller brush after processing. By realizing the above-mentioned integrated processing flow, the trimming efficiency of the wire roller brush is effectively improved.
[0017] 2. In the present invention, when the industrial wire brush blank is in the loading and unloading station, under the action of the compression spring, the transmission bevel gear loses its transmission effect on the driven bevel gear, thereby facilitating the rapid loading and unloading of the industrial wire brush blank at the loading and unloading station. During the entire processing process, the industrial wire brush blank can vibrate up and down at a set frequency under the action of the shaking seat, thereby realizing the vibration wire removal in the axial direction of the industrial wire brush blank, and when the industrial wire brush blank is in the residual wire removal station and the rust removal station, the reciprocating table can reciprocate and move back and forth within a set stroke, and reciprocate to change the friction strength between the industrial wire brush blank and the wire removal brush roller and the rust removal roller, thereby quickly realizing the rapid removal of residual steel wire and non-firm steel wire inside the industrial wire brush blank and the rust removal of rusty steel wire.
[0018] 3. In the present invention, when processing the industrial wire brush blank, firstly, the material is loaded in the loading and unloading station. After the loading is completed, the outer edge of the industrial wire brush blank is cut off at the wire cutting station. After the wire cutting, the industrial wire brush blank moves to the rust removal station under the driving action of the station rotating frame and is rust-removed by the rust removal roller. After the rust removal is completed, the industrial wire brush blank moves to the position corresponding to the rust removal roller under the driving action of the station rotating frame and the rust removal operation of the steel wire on the industrial wire brush blank is carried out. After the rust removal, the processing is completed. The industrial wire brush blanks are unloaded in the loading and unloading stations. When the industrial wire brush blanks are in the wire cutting station, the residual wire removal station and the rust removal station, the first positive magnet acts on the second positive magnet, the magnetic pressure table is sufficiently close to the station turntable, the compression spring is in a compressed state, the driven bevel gear is meshed with the transmission bevel gear, and finally the rotary shaft is in a rotating state at the wire cutting station, the residual wire removal station and the rust removal station, thereby facilitating the rotation processing of the industrial wire brush blanks at the wire cutting station, the residual wire removal station and the rust removal station. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a processing device for producing industrial brushes according to the present invention;
[0020] Figure 2 For the present invention Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;
[0021] Figure 3 For the present invention Figure 1 A schematic diagram of the local enlarged structure at B in the middle;
[0022] Figure 4 For the present invention Figure 1 A schematic cross-sectional structure diagram of ;
[0023] Figure 5 For the present invention Figure 4 A schematic diagram of the local enlarged structure at C in the middle;
[0024] Figure 6 For the present invention Figure 4 A schematic diagram of the local enlarged structure at D in the middle;
[0025] Figure 7 It is a schematic structural diagram of the slot and the first positive magnet of the present invention;
[0026] Figure 8 For the present invention Figure 7 A schematic diagram of the local enlarged structure at E in the middle;
[0027] Fig. 9 It is a structural schematic diagram of the wire removal brush roller and the rotary motor of the present invention;
[0028] Fig.10It is a schematic structural diagram of the elastic pressure-resistant member and the elastic pressure frame of the present invention;
[0029] Fig.11 It is a structural schematic diagram of the industrial wire brush blank of the present invention.
[0030] 1. Carrier; 2. Shaking seat; 3. Workstation rotating frame; 4. Internal gear shaft; 5. Transmission bevel gear; 6. Active gear ring; 7. Reciprocating table; 8. Reset spring; 9. First positive magnet; 10. Internal shaking frame; 11. Camshaft; 12. Passive gear; 13. Upper convex block; 14. Wire removal brush roller; 15. Rust removal roller; 16. Single chip microcomputer; 17. Rotating motor; 18. DC motor; 19. Bottom shaft; 20. Lower convex block; 21. Shaking wheel; 22 , return spring; 23, magnetic pressure table; 24, rotary load shaft; 25, outer flat shaft; 26, second positive magnet; 27, inner core shaft; 28, compression spring; 29, sleeve shaft; 30, waste storage cylinder; 31, slot; 32, industrial wire brush blank; 33, elastic pressure frame; 34, elastic compression part; 35, rotating motor; 36, negative pressure vacuum cleaner; 37, negative pressure suction hole; 38, annular cutting belt; 39, cutting motor; 40, driven wheel. DETAILED DESCRIPTION
[0031] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0032] like Figure 1-Figure 11 The processing device for industrial brush production shown in the figure comprises a carrier 1, on which a wire shaking component and a wire cutting component are mounted, and the wire shaking component is transmission-connected with a shaking seat 2 that can shake up and down reciprocatingly, a rotatable station rotating frame 3 and a rotatable internal gear shaft 4;
[0033] The station rotating frame 3 is rotatably connected to the shaking seat 2, and the internal gear shaft 4 is rotatably connected to the station rotating frame 3;
[0034] The wire shaking component includes an indexing motor 17 and a DC motor 18 mounted on the carrier 1. A bottom shaft 19 is rotatably mounted on the carrier 1. The bottom shaft 19 and the output shaft ends of the DC motor 18 are both mounted with first bevel gears, and the two first bevel gears are meshed with each other.
[0035] The inner gear shaft 4 is fixedly provided with a transmission groove with a bottom end opening and slidably connected to the bottom shaft 19, and the cross sections of the transmission groove and the bottom shaft 19 are both regular polygons;
[0036] The transmission groove and the regular polygonal cross section of the bottom shaft 19 are arranged so that when the shaking seat 2 and the inner gear shaft 4 move up and down reciprocatingly, the bottom shaft 19 can continuously drive the inner gear shaft 4;
[0037] like Figure 4 and Figure 5 As shown, a lower protrusion 20 is fixedly mounted on the output shaft end of the DC motor 18, a shaking wheel 21 is rotatably mounted on the shaking seat 2, the shaking wheel 21 is adaptively connected to the lower protrusion 20, and two return springs 22 symmetrically arranged and limited by the carrier 1 are mounted on the top surface of the shaking seat 2;
[0038] When the industrial wire brush blank 32 is processed, the lower protrusion 20, the return spring 8 and the shaking wheel 21 are arranged so that the shaking seat 2 can be moved back and forth within the set stroke, and then the shaking seat 2 can form an up and down shaking state;
[0039] By realizing the up and down shaking state of the shaking seat 2, the vibration shaking of the industrial wire brush blank 32 during the brush wire cutting is realized, and the residual rate of the cut waste wire on the industrial wire brush blank 32 is effectively reduced by the vibration shaking, thereby improving the regularity and impurity-free degree of the industrial wire brush blank 32 after processing;
[0040] like Figure 4 As shown, a driving gear is fixedly mounted on the output shaft end of the indexing motor 17, and an indexing gear adapted to be connected with the driving gear is mounted on the bottom of the station rotating frame 3;
[0041] Through the setting of the indexing motor 17 and the indexing gear, the station turntable 3 can perform the conversion of the processing station;
[0042] The tooth height of the driving gear is 7 times the tooth height of the indexing gear;
[0043] By setting the tooth height ratio of the driving gear and the indexing gear, the indexing motor 17 can continuously drive the station rotating frame 3 when the station rotating frame 3 moves up and down;
[0044] like Figure 4 and Figure 5 As shown, a transmission bevel gear 5 and an active gear ring 6 are installed on the inner gear shaft 4, a reciprocating table 7 is slidably installed on the station rotating frame 3, and a return spring 8 limited by the station rotating frame 3 is installed on the reciprocating table 7;
[0045] An industrial brush rotating module driven by a transmission bevel gear 5 is rotatably mounted on the reciprocating table 7, three first positive magnets 9 cooperating with the industrial brush rotating module are mounted on the shaking seat 2, an inner shaking frame 10 is mounted on the shaking seat 2, two camshafts 11 are rotatably mounted on the inner shaking frame 10, and a passive gear 12 driven by an active gear ring 6 is mounted on both camshafts 11;
[0046] The two camshafts 11 are both provided with upper protrusions 13 for driving the reciprocating table 7 to move back and forth. The carrier 1 is provided with two elastic pressing components, to which a rotatable wire removal brush roller 14 and a rotatable rust removal roller 15 are respectively connected.
[0047] The carrier 1 is provided with loading and unloading stations, a wire cutting station corresponding to the position of the wire cutting component, a residual wire removal station corresponding to the position of the wire removal brush roller 14, and a rust removal station corresponding to the position of the rust removal roller 15. The positions of the two camshafts 11 correspond to the positions of the residual wire removal station and the rust removal station, respectively. A single chip computer 16 is installed on the carrier 1;
[0048] When the industrial wire brush blank 32 is processed, it is first loaded in the loading and unloading station. After loading, the industrial wire brush blank 32 is cut off at the wire cutting station. After wire cutting, the industrial wire brush blank 32 moves to the rust removal station under the driving action of the station rotating frame 3 and is rust-removed by the rust removal roller 15. After rust removal, the industrial wire brush blank 32 moves to the position corresponding to the rust removal roller 15 under the driving action of the station rotating frame 3 and rust removal is performed on the steel wire on the industrial wire brush blank 32. After rust removal, the industrial wire brush blank 32 after processing is unloaded in the loading and unloading station;
[0049] like Figure 7 and Figure 8 As shown, the industrial brush rotating module includes a magnetic pressure table 23, a rotating shaft 24 rotatably connected to the reciprocating table 7, and an outer flat shaft 25 rotatably connected to the station rotating frame 3. The magnetic pressure table 23 is slidably mounted on the station rotating frame 3, and a second positive magnet 26 adapted to be connected to the first positive magnet 9 is installed on the back of the magnetic pressure table 23;
[0050] The first positive magnet 9 and the second positive magnet 26 are both positive permanent magnets;
[0051] An inner core shaft 27 is rotatably installed on the inner wall of the magnetic pressure table 23, and a compression spring 28 is sleeved on the inner core shaft 27 and at a position corresponding to the position between the work station rotary frame 3 and the magnetic pressure table 23. A driven bevel gear is fixedly installed at one end of the inner core shaft 27, and the driven bevel gear is adaptably connected to the transmission bevel gear 5.
[0052] The positions of the three first positive magnets 9 correspond to the positions of the wire cutting station, the residual wire removal station and the rust removal station respectively;
[0053] When the industrial wire brush blank 32 is in the wire cutting station, the residual wire removal station and the rust removal station, the first positive magnet 9 acts on the second positive magnet 26, the magnetic pressure table 23 is sufficiently close to the station rotating frame 3, the compression spring 28 is in a compressed state, the driven bevel gear is meshed with the transmission bevel gear 5, and finally the rotary shaft 24 is in a rotating state at the wire cutting station, the residual wire removal station and the rust removal station, thereby facilitating the rotation processing of the industrial wire brush blank 32 at the wire cutting station, the residual wire removal station and the rust removal station;
[0054] When the industrial wire brush blank 32 is at the loading and unloading station, under the action of the compression spring 28, the transmission bevel gear 5 loses its transmission effect on the driven bevel gear, thereby facilitating the rapid loading and unloading of the industrial wire brush blank 32 at the loading and unloading station;
[0055] A sleeve shaft 29 is rotatably mounted on the reciprocating table 7. A first through slot is fixedly opened inside the sleeve shaft 29 and is slidably connected to the outer flat shaft 25. Second bevel gears are mounted on both the sleeve shaft 29 and the rotating bearing shaft 24. The two second bevel gears mesh with each other.
[0056] A second through groove with openings at both ends and slidably connected to the inner core shaft 27 is fixedly opened inside the outer flat shaft 25. The cross-sections of the first through groove, the second through groove, the outer flat shaft 25 and the inner core shaft 27 are all regular polygons. A driven wheel 40 that cooperates with the upper protrusion 13 is rotatably sleeved on the reciprocating table 7.
[0057] A waste storage barrel 30 with an opening at the top is mounted on the rotary shaft 24 . The waste storage barrel 30 is used to collect the cut steel wires. A slot 31 is provided on the rotary shaft 24 . An industrial steel wire brush blank 32 is inserted into the slot 31 .
[0058] The two elastic pressing components each include an elastic pressure frame 33, a group of elastic pressure-resistant parts 34 are installed between the elastic pressure frame 33 and the carrier 1, a rotating motor 35 is installed on the elastic pressure frame 33, the wire removal brush roller 14 and the rust removal roller 15 are respectively rotatably installed on the elastic pressure frames 33 on the two elastic pressing components, and the wire removal brush roller 14 and the rust removal roller 15 are both driven by a rotating motor 35 at the corresponding position.
[0059] It also includes a negative pressure vacuum cleaner 36 fixed on an elastic pressure frame 33. A negative pressure chamber is fixedly opened inside the rust removal roller 15. The suction end of the negative pressure vacuum cleaner 36 is rotatably connected to the negative pressure chamber through a pipeline. The rust removal roller 15 is provided with multiple groups of regularly distributed negative pressure suction holes 37.
[0060] When the industrial wire brush blank 32 is in the rust removal station, the rust removal operation of the wire of the industrial wire brush blank 32 is performed via the rust removal roller 15;
[0061] During the rust removal operation, negative pressure is generated inside the negative pressure suction hole 37 and the rust smoke generated by the rust removal is sucked out by negative pressure;
[0062] like Figure 1 As shown, the slitting component includes an annular cutting belt 38, a cutting motor 39 mounted on the carrier 1 and two pulleys rotatably connected to the carrier 1, the output shaft end of the cutting motor 39 is fixedly connected to a pulley, and the two pulleys are fixedly connected to the annular cutting belt 38.
[0063] The working principle of the present invention is: when the industrial wire brush blank 32 is processed, it is first loaded in the loading and unloading station. After loading, the industrial wire brush blank 32 is cut off at the wire cutting station. After wire cutting, the industrial wire brush blank 32 moves to the rust removal station under the driving action of the station rotating frame 3 and is rust-removed by the rust removal roller 15. After rust removal, the industrial wire brush blank 32 moves to the position corresponding to the rust removal roller 15 under the driving action of the station rotating frame 3 and rust removal is carried out on the steel wire on the industrial wire brush blank 32. After rust removal, the processing is completed. The industrial wire brush blank 32 is unloaded in the loading and unloading station. When the industrial wire brush blank 32 is in the wire cutting station, the residual wire removal station and the rust removal station, the first positive magnet 9 acts on the second positive magnet 26, the magnetic pressure table 23 is sufficiently close to the station rotating frame 3, the compression spring 28 is in a compressed state, the driven bevel gear is meshed with the transmission bevel gear 5, and finally the rotary bearing shaft 24 is in a rotating state at the wire cutting station, the residual wire removal station and the rust removal station, thereby facilitating the rotation processing of the industrial wire brush blank 32 at the wire cutting station, the residual wire removal station and the rust removal station;
[0064] When the industrial wire brush blank 32 is in the loading and unloading station, under the action of the compression spring 28, the transmission bevel gear 5 loses its transmission effect on the driven bevel gear, thereby facilitating the rapid loading and unloading of the industrial wire brush blank 32 at the loading and unloading station. During the entire processing process, the industrial wire brush blank 32 can vibrate up and down at a set frequency under the action of the shaking seat 2, thereby realizing the vibration wire removal in the axial direction of the industrial wire brush blank 32, and when the industrial wire brush blank 32 is in the residual wire removal station and the rust removal station, the reciprocating table 7 can move back and forth within a set stroke, and reciprocate to change the friction strength between the industrial wire brush blank 32 and the wire removal brush roller 14 and the rust removal roller 15, thereby quickly realizing the rapid removal of residual steel wire and non-firm steel wire inside the industrial wire brush blank 32 and the rust removal of rusty steel wire.
[0065] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A processing device for industrial brush production, comprising a carrier (1), characterized in that: The carrier (1) is provided with a wire shaking component and a wire cutting component. The wire shaking component is connected to a shaking seat (2) that can shake back and forth up and down, a rotatable work station rotating frame (3) and a rotatable internal gear shaft (4). The work station rotating frame (3) is rotatably connected to the shaking seat (2). The internal gear shaft (4) is rotatably connected to the work station rotating frame (3). The internal gear shaft (4) is provided with a transmission bevel gear (5) and an active gear ring (6). A reciprocating table (7) is slidably provided on the work station rotating frame (3). A reset spring (8) limited by the work station rotating frame (3) is provided on the reciprocating table (7). A work station driven by the transmission bevel gear (5) is rotatably provided on the reciprocating table (7). An industrial brush rotating carrier module, wherein three first positive magnets (9) cooperating with the industrial brush rotating carrier module are installed on the shaking seat (2), an inner shaking frame (10) is installed on the shaking seat (2), two camshafts (11) are rotatably installed on the inner shaking frame (10), both of the two camshafts (11) are installed with a passive gear (12) driven by an active gear ring (6), both of the two camshafts (11) are installed with an upper protrusion (13) for driving the reciprocating table (7) to move back and forth, and two elastic clamping components are installed on the carrier (1), and the two elastic clamping components are respectively connected with a rotatable wire removal brush roller (14) and a rotatable rust removal roller (15).
2. The processing device for industrial brush production according to claim 1, characterized in that: The carrier (1) is provided with loading and unloading stations, a wire cutting station corresponding to the position of the wire cutting component, a residual wire removal station corresponding to the position of the wire removal brush roller (14), and a rust removal station corresponding to the position of the rust removal roller (15), respectively; the positions of the three first positive magnets (9) correspond to the positions of the wire cutting station, the residual wire removal station, and the rust removal station, respectively; the positions of the two camshafts (11) correspond to the positions of the residual wire removal station and the rust removal station, respectively; and a single-chip microcomputer (16) is installed on the carrier (1).
3. The processing device for industrial brush production according to claim 1, characterized in that: The wire shaking component comprises an indexing motor (17) and a DC motor (18) mounted on a carrier (1); a bottom shaft (19) is rotatably mounted on the carrier (1); first bevel gears are mounted on the output shaft ends of the bottom shaft (19) and the DC motor (18); the two first bevel gears are meshed with each other; a transmission groove with a bottom end opening and slidably connected to the bottom shaft (19) is fixedly provided on the internal gear shaft (4); the cross sections of the transmission groove and the bottom shaft (19) are both regular polygons; the straight A lower protrusion (20) is fixedly mounted on the output shaft end of the flow motor (18); a shaking wheel (21) is rotatably mounted on the shaking seat (2); the shaking wheel (21) is adaptively connected to the lower protrusion (20); two symmetrically arranged return springs (22) are mounted on the top surface of the shaking seat (2) and are limited by the carrier (1); a driving gear is fixedly mounted on the output shaft end of the indexing motor (17); and an indexing gear adaptively connected to the driving gear is mounted on the bottom of the workstation rotating frame (3).
4. The processing device for industrial brush production according to claim 3, characterized in that: The tooth height of the driving gear is 6 to 8 times the tooth height of the indexing gear.
5. The processing device for industrial brush production according to claim 3, characterized in that: The industrial brush rotary load module comprises a magnetic pressure platform (23), a rotary load shaft (24) rotatably connected to the reciprocating platform (7), and an outer flat shaft (25) rotatably connected to the work station turret (3); the magnetic pressure platform (23) is slidably mounted on the work station turret (3); a second positive magnet (26) adapted to be connected to the first positive magnet (9) is mounted on the back of the magnetic pressure platform (23); an inner core shaft (27) is rotatably mounted on the inner wall of the magnetic pressure platform (23); a compression spring (28) is sleeved on the inner core shaft (27) and corresponds to the position between the work station turret (3) and the magnetic pressure platform (23); a driven bevel gear is fixedly mounted on one end of the inner core shaft (27); and the driven bevel gear is adapted to be connected to the transmission bevel gear (5).
6. The processing device for industrial brush production according to claim 5, characterized in that: A sleeve shaft (29) is rotatably mounted on the reciprocating table (7), a first through slot fixedly provided inside the sleeve shaft (29) and slidably connected to the outer flat shaft (25), a second bevel gear is installed on both the sleeve shaft (29) and the rotating shaft (24), the two second bevel gears are meshed with each other, a second through slot with openings at both ends fixedly provided inside the outer flat shaft (25) and slidably connected to the inner core shaft (27), the cross sections of the first through slot, the second through slot, the outer flat shaft (25) and the inner core shaft (27) are all regular polygons, and a driven wheel (40) matched with the upper protrusion (13) is rotatably mounted on the reciprocating table (7).
7. The processing device for industrial brush production according to claim 6, characterized in that: A waste storage cylinder (30) with an open top is installed on the rotating shaft (24). A slot (31) is provided on the rotating shaft (24), and an industrial wire brush blank (32) is inserted into the slot (31).
8. The processing device for industrial brush production according to claim 1, characterized in that: The two elastic pressing components each comprise an elastic pressure frame (33), a group of elastic pressure-resistant parts (34) are installed between the elastic pressure frame (33) and the carrier (1), a rotating motor (35) is installed on the elastic pressure frame (33), the wire removal brush roller (14) and the rust removal roller (15) are respectively rotatably installed on the elastic pressure frames (33) on the two elastic pressing components, and the wire removal brush roller (14) and the rust removal roller (15) are both driven by a rotating motor (35) at a corresponding position.
9. The processing device for industrial brush production according to claim 8, characterized in that: It also includes a negative pressure vacuum cleaner (36) fixed on an elastic pressure frame (33), a negative pressure chamber is fixedly opened inside the rust removal roller (15), a suction end of the negative pressure vacuum cleaner (36) is rotatably connected to the negative pressure chamber through a pipeline, and a plurality of regularly distributed negative pressure suction holes (37) are opened on the rust removal roller (15).
10. The processing device for industrial brush production according to claim 1, characterized in that: The slicing component comprises an annular cutting belt (38), a cutting motor (39) mounted on a carrier (1), and two pulleys rotatably connected to the carrier (1), wherein the output shaft end of the cutting motor (39) is fixedly connected to one of the pulleys, and both of the pulleys are fixedly connected to the annular cutting belt (38).
Citation Information
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