Energy-saving waste cloth shredding device and method thereof

Abstract

The application relates to the field of waste cloth processing equipment, in particular to an energy-saving waste cloth shredding device and a shredding method thereof. The device comprises a smashing mechanism and an arrangement mechanism. The smashing mechanism is used for smashing cloth, and a guide hopper is arranged above the smashing mechanism. The arrangement mechanism is arranged below the smashing mechanism and comprises a transmission wheel set, a transmission belt, a supporting frame and a spraying part. The transmission wheel set is provided with two transmission wheel sets which are horizontally opposite and arranged directly below the smashing mechanism. The transmission belt is arranged on the transmission wheel set and is used for guiding the smashed cloth. The spraying part is arranged between the smashing mechanism and the transmission belt and is used for spraying the surface of the transmission belt. The supporting frame is arranged between the two transmission belts and is used for supporting the smashed cloth moving along the transmission belt and making the cloth accumulate on the surface of the supporting frame.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of waste cloth processing equipment, in particular to an energy-saving waste cloth shredding device and a shredding method thereof. BACKGROUND

[0002] In order to recycle resources, waste cloth is usually shredded by a shredding machine to obtain shredded cloth, and then the shredded cloth can be processed again to realize the recycling of waste cloth.

[0003] When the shredding machine breaks the waste cloth, in addition to the shredded cloth, some small textile material lint will also be generated due to shredding. The overall weight of the textile material lint is light, and after being discharged by the shredding machine, it is easy to be affected by external airflow and spread around. The diffused textile material lint will gradually drift around, which brings difficulties to the cleaning of the staff, and the drifting textile material lint will also adhere to the contacted equipment, clothes and body surface of the personnel, which complicates the cleaning process. In addition, the drifting textile material lint will also cause respiratory discomfort when inhaled by the surrounding personnel. SUMMARY

[0004] Therefore, it is necessary to provide an energy-saving waste cloth shredding device and a shredding method thereof to gather and shape the textile material lint generated during the shredding of waste cloth, so as to avoid its drifting into the environment and causing harm to the environment and the health of the staff.

[0005] The present application provides an energy-saving waste cloth shredding device, which comprises:

[0006] A shredding mechanism is arranged above the guide hopper for shredding the cloth.

[0007] An arrangement mechanism is arranged below the shredding mechanism, which comprises a transmission wheel set, a transmission belt, a receiving frame and a spraying member. The transmission wheel set comprises two transmission wheels arranged horizontally opposite to each other and below the shredding mechanism. The transmission belt is arranged on the transmission wheel set for guiding the shredded cloth. The spraying member is arranged between the transmission belt and the transmission wheel set for spraying the surface of the transmission belt. The receiving frame is arranged between the transmission belt for receiving the shredded cloth moving along the transmission belt and accumulating on the surface of the receiving frame.

[0008] In one embodiment, the shredding mechanism comprises a shredding box and a shredding tooth. The shredding tooth is arranged in the shredding box, and the receiving box is arranged below the shredding box. The top end of the receiving box is open and communicates with the bottom end of the shredding box.

[0009] In one embodiment, the transmission wheel set comprises a first wheel set and a second wheel set, both ends of the first wheel set and the second wheel set are installed in the sorting box; two first wheel sets are located in the same vertical direction, the second wheel set is located obliquely above the first wheel set, and an area with a wide upper end and a narrow lower end is formed between the two second wheel sets.

[0010] In one embodiment, the transmission belt comprises a clamping portion and a guide portion, the clamping portion is located at the position of the first wheel set, the guide portion is located at the connection position of the second wheel set and the first wheel set, a guide groove is opened on the surface of the transmission belt, and the guide groove is arranged in the transmission direction of the transmission belt.

[0011] In one embodiment, the receiving frame comprises a pair of first vertical plates, a pair of second vertical plates, a pair of third vertical plates, a pair of fourth vertical plates and a plurality of arc-shaped plates; the first vertical plates, the second vertical plates, the third vertical plates and the fourth vertical plates are sequentially distributed from bottom to top, the spacing between the two first vertical plates is the largest, the spacing between the two fourth vertical plates is the smallest, the two adjacent vertical plates are connected through the arc-shaped plates, and a plurality of second through holes are arranged on the arc-shaped plates.

[0012] In one embodiment, one end of the arc-shaped plate is connected to the inner surface of the upper vertical plate, the other end of the arc-shaped plate is bent and connected to the inner surface of the lower vertical plate, and a space with an open end inclined upward is formed.

[0013] In one embodiment, a partition plate is arranged between the two first vertical plates, the partition plate divides the receiving frame into a storage cavity and a water storage cavity, a plurality of first through holes are opened on the surface of the sorting box, and the first through holes are opposite to one end of the space formed by the arc-shaped plates.

[0014] In one embodiment, the spraying member comprises a water pipe and a spraying head; the water pipe is located directly above the receiving frame, the spraying head is provided with two groups and is located on the lower sides of the water pipe respectively, is used for guiding water flow to the guide portion, and one end of the water pipe is in communication with the water storage cavity.

[0015] In one embodiment, a movable limiting wheel set is installed in the sorting box and is used for limiting the transmission belt, and an adjusting member is also installed in the sorting box; the adjusting member comprises a rotating disc and a limiting rod, the rotating disc is rotatably embedded in the sorting box, the limiting rod is fixed on the rotating disc, and the limiting rod and the rotating center of the rotating disc have a spacing.

[0016] The application also provides an energy-saving waste cloth shredding method applied to the energy-saving waste cloth shredding device in any one of the above embodiments, and the method comprises the following steps:

[0017] The waste cloth is poured into the guide hopper, the waste cloth is poured into the crushing mechanism by the guide hopper, and the waste cloth is crushed by the crushing mechanism and falls into the arrangement mechanism;

[0018] The spraying part sprays the surface of the transmission belt, and the small part of the waste cloth falling on the surface of the transmission belt is washed down by the sprayed liquid and falls on the receiving frame.

[0019] During the rotation of the transmission wheel group, the small part of the waste cloth is pushed to the surface of the receiving frame, and under the washing of the water flow, the small part of the waste cloth forms a vortex rotation on the surface of the receiving frame, thereby gathering and forming, for subsequent removal and processing.

[0020] The above-mentioned energy-saving waste cloth shredding device and its shredding method, when in use, the waste cloth is poured into the guide hopper, the waste cloth is poured into the crushing mechanism by the guide hopper, and the waste cloth is crushed by the crushing mechanism and falls into the arrangement mechanism, the spraying part sprays the surface of the transmission belt, and the small part of the waste cloth falling on the surface of the transmission belt is washed down by the sprayed liquid and falls on the receiving frame, during the rotation of the transmission wheel group, the small part of the waste cloth is pushed to the surface of the receiving frame, and under the washing of the water flow, the small part of the waste cloth forms a vortex rotation on the surface of the receiving frame, thereby gathering and forming, for subsequent removal and processing. The textile material fluff generated during the crushing of the waste cloth can be gathered and formed, avoiding its scattering into the environment and causing harm to the environment and the health of workers. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the present application or prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0022] Figure 1 The three-dimensional structure schematic diagram of the cloth shredding device provided by the present application;

[0023] Figure 2 The cross-sectional structure schematic diagram of the cloth shredding device provided by the present application;

[0024] Figure 3 The plane structure schematic diagram of the arrangement mechanism provided by the present application;

[0025] Figure 4 The internal structure schematic diagram of the arrangement mechanism provided by the present application;

[0026] Figure 5 The structure schematic diagram of the transmission belt provided by the present application;

[0027] Figure 6 A schematic diagram of a planar structure of the receiving frame provided by the present application is shown in the figure.

[0028] Figure 7 A schematic diagram of a three-dimensional structure of the receiving frame provided by the present application is shown in the figure.

[0029] Reference signs:

[0030] 100, material guide hopper; 200, crushing mechanism; 210, crushing box; 220, crushing tooth; 300, arrangement mechanism; 310, arrangement box; 311, first through hole; 320, transmission wheel set; 321, first wheel set; 322, second wheel set; 330, transmission belt; 331, clamping part; 332, guide part; 333, guide groove; 340, limiting wheel set; 350, receiving frame; 351, first vertical plate; 352, second vertical plate; 353, third vertical plate; 354, fourth vertical plate; 355, partition plate; 356, arc-shaped plate; 357, second through hole; 360, storage cavity; 370, water storage cavity; 380, spraying part; 381, water pipe; 382, spraying head; 390, adjusting part; 391, rotating disc; 392, limiting rod. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0032] The present application will be described below in conjunction with Figures 1 to 7 An energy-saving waste cloth shredding device and a cloth shredding method thereof are described.

[0033] In one embodiment, an energy-saving waste cloth shredding device comprises a crushing mechanism 200 and an arrangement mechanism 300; the crushing mechanism 200 is used for crushing cloth, and a guide hopper 100 is arranged above the crushing mechanism 200; the arrangement mechanism 300 is located below the crushing mechanism 200, and the arrangement mechanism 300 comprises a transmission wheel set 320, a transmission belt 330, a receiving frame 350, and a spraying member 380; the transmission wheel set 320 is provided with two transmission wheel sets 320 that are horizontally opposite and located directly below the crushing mechanism 200; the transmission belt 330 is arranged on the transmission wheel set 320 and is used for guiding the crushed cloth; the spraying member 380 is located between the crushing mechanism 200 and the transmission belt 330 and is used for spraying the surface of the transmission belt 330; and the receiving frame 350 is arranged between the two transmission belts 330 and is used for receiving the crushed cloth moving along the transmission belt 330 and accumulating the crushed cloth on the surface of the receiving frame 350.

[0034] The energy-saving waste cloth shredding device described above is used as follows: waste cloth is poured into the guide hopper 100, the guide hopper 100 pours the waste cloth into the crushing mechanism 200, the waste cloth is crushed by the crushing mechanism 200 and then falls into the arrangement mechanism 300, the spraying member 380 sprays the surface of the transmission belt 330, the small part of the waste cloth falling on the surface of the transmission belt 330 is washed away by the sprayed liquid and falls onto the receiving frame 350, and the transmission wheel set 320 pushes the small part of the waste cloth to the surface of the receiving frame 350 during rotation and makes the small part of the waste cloth form a vortex on the surface of the receiving frame 350 under the washing of the water flow, so as to be gathered and shaped for subsequent removal and processing. The device can gather and shape the textile material fluff generated during the crushing of the waste cloth, avoids the fluff from drifting into the environment, and avoids the harm to the environment and the health of workers.

[0035] In one embodiment, the crushing mechanism 200 comprises a crushing box 210 and crushing teeth 220; the crushing teeth 220 are arranged in the crushing box 210, and a sorting box 310 is arranged below the crushing box 210; the sorting box 310 is open at the top end and communicates with the bottom end of the crushing box 210.

[0036] Specifically, in order to realize accurate processing of the crushed waste cloth, a discharge port can be arranged at the bottom end of the crushing box 210, for example, to transfer the large pieces of crushed waste cloth to a region and discharge the small fluff into the sorting box 310 for processing.

[0037] In one embodiment, the transmission wheel set 320 comprises a first wheel set 321 and a second wheel set 322, both ends of the first wheel set 321 and the second wheel set 322 are installed in the sorting box 310; two first wheel sets 321 are located in the same vertical direction, and the second wheel set 322 is located obliquely above the first wheel set 321, and an area with a wide upper end and a narrow lower end is formed between the two second wheel sets 322.

[0038] Specifically, the transmission belt 330 comprises a clamping portion 331 and a guide portion 332, the clamping portion 331 is located at the position of the first wheel set 321, and the guide portion 332 is located at the connection between the second wheel set 322 and the first wheel set 321, and a guide groove 333 is formed on the surface of the transmission belt 330, and the guide groove 333 is arranged along the transmission direction of the transmission belt 330.

[0039] Among them, the clamping portion 331 and the guide portion 332 form a complete transmission belt 330, because the transmission belt 330 is installed on the first wheel set 321 and the second wheel set 322, so the inclined part of the transmission belt 330 is the guide portion 332, which is used for guiding and pushing the small fluff objects falling, and the vertical part is the clamping portion 331, which is used for clamping the small fluff objects pushed to it, so that they are located between the receiving frame 350 and the clamping portion 331.

[0040] In one embodiment, the receiving frame 350 comprises a pair of first vertical plates 351, second vertical plates 352, third vertical plates 353, fourth vertical plates 354 and a plurality of arc-shaped plates 356; the first vertical plates 351, the second vertical plates 352, the third vertical plates 353 and the fourth vertical plates 354 are sequentially distributed from bottom to top, and the spacing between the two first vertical plates 351 is the largest, and the spacing between the two fourth vertical plates 354 is the smallest, and the two vertical plates adjacent to each other are connected by the arc-shaped plate 356, and a plurality of second through holes 357 are formed on the arc-shaped plate 356.

[0041] Specifically, one end of the arc-shaped plate 356 is connected to the inner surface of the upper vertical plate, and the other end of the arc-shaped plate 356 is bent and connected to the inner surface of the lower vertical plate, forming a space with an opening inclined upward.

[0042] Because the opening of the arc-shaped plate 356 is inclined upward, when the water flow enters, it will be washed from one end of the arc-shaped plate 356 to the other end, and under the influence of the clamping portion 331, it will form a part of the circulation, thereby gathering the small fluff objects in this space.

[0043] In one embodiment, a partition 355 is arranged between two first vertical plates 351, which divides the receiving frame 350 into a storage cavity 360 and a water storage cavity 370. The surface of the sorting box 310 is provided with a plurality of first through holes 311, which are opposite to one end of the space formed by the arc-shaped plate 356.

[0044] Specifically, due to the circulation of water flow and fine lint in the area of the arc-shaped plate 356, the fine lint will be gathered. For particularly fine lint, it will pass through the second through hole 357 into the storage cavity 360 together with the water flow. The material in the storage cavity 360 is affected by the partition 355, and the water flow will pass through the partition 355 into the water storage cavity 370 and be reused to flush the surface of the transmission belt 330.

[0045] In one embodiment, the spraying member 380 includes a water pipe 381 and a spraying head 382. The water pipe 381 is located directly above the receiving frame 350, and the spraying head 382 is provided with two groups and is located on the lower sides of the water pipe 381, for guiding the water flow to the guide part 332. One end of the water pipe 381 is in communication with the water storage cavity 370.

[0046] Specifically, the spraying water flow of the spraying member 380 forms a barrier, so that the lint of the passing waste cloth is wetted by the water flow, avoiding floating.

[0047] In one embodiment, the sorting box 310 is provided with a movable limiting wheel set 340 for limiting the transmission belt 330. The sorting box 310 is also provided with an adjusting member 390, which includes a rotating disc 391 and a limiting rod 392. The rotating disc 391 is rotatably embedded in the sorting box 310, and the limiting rod 392 is fixed on the rotating disc 391. The limiting rod 392 and the rotating center of the rotating disc 391 have a spacing.

[0048] Specifically, the limiting rod 392 is located in the area of the clamping part 331. When the rotating disc 391 is rotated, the limiting rod 392 will push the surface of the transmission belt 330, so that the surface of the transmission belt 330 is attached to the second vertical plate, the third vertical plate or the fourth vertical plate. Since the total length of the transmission belt 330 is unique, the limiting wheel set 340 will be pushed away from the transmission belt 330.

[0049] In one embodiment, an energy-saving waste cloth shredding method is applied to the energy-saving waste cloth shredding device of any one of the above embodiments, which includes the following steps:

[0050] The waste cloth is poured into the guide hopper 100, the guide hopper 100 pours the waste cloth into the crushing mechanism 200, after the waste cloth is crushed by the crushing mechanism 200, the waste cloth falls into the arrangement mechanism 300.

[0051] The spraying part 380 sprays the surface of the transmission belt 330, the small part of the waste cloth falling on the surface of the transmission belt 330 is washed down by the sprayed liquid and falls on the receiving frame 350.

[0052] During the rotation of the transmission wheel set 320, the small part of the waste cloth is pushed to the surface of the receiving frame 350 and forms vortex rotation on the surface of the receiving frame 350 under the washing of the water flow, so as to be gathered and shaped for subsequent taking out and processing.

[0053] The above-mentioned energy-saving waste cloth shredding method, when in use, the waste cloth is poured into the guide hopper 100, the guide hopper 100 pours the waste cloth into the crushing mechanism 200, after the waste cloth is crushed by the crushing mechanism 200, the waste cloth falls into the arrangement mechanism 300, the spraying part 380 sprays the surface of the transmission belt 330, the small part of the waste cloth falling on the surface of the transmission belt 330 is washed down by the sprayed liquid and falls on the receiving frame 350, during the rotation of the transmission wheel set 320, the small part of the waste cloth is pushed to the surface of the receiving frame 350 and forms vortex rotation on the surface of the receiving frame 350 under the washing of the water flow, so as to be gathered and shaped for subsequent taking out and processing. The textile material fluff generated in the process of crushing the waste cloth can be gathered and shaped, avoiding the scattering into the environment and the harm to the environment and the health of the workers.

[0054] The technical features of the above-mentioned embodiments can be combined arbitrarily, for the sake of concise description, not all possible combinations of the technical features in the above-mentioned embodiments are described, however, as long as the combinations of the technical features do not exist contradictory, it should be considered that it is within the scope of the present application.

[0055] The above-mentioned embodiments only express several implementation manners of the present application, the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the present application. It should be pointed out that, for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.

Claims

1. An energy-saving waste cloth shredding device, characterized in that, The device comprises: a crushing mechanism for crushing cloth, a guide hopper being arranged above the crushing mechanism; a finishing mechanism below the crushing mechanism, the finishing mechanism comprising a transmission wheel set, a transmission belt, a receiving frame and a spraying member; the transmission wheel set is provided with two transmission wheel sets horizontally opposite to each other and located directly below the crushing mechanism; the transmission belt is arranged on the transmission wheel set for guiding the crushed cloth; the spraying member is located between the crushing mechanism and the transmission belt for spraying the surface of the transmission belt; the receiving frame is arranged between the two transmission belts for receiving the crushed cloth moving along the transmission belt and accumulating on the surface of the receiving frame; the transmission wheel set comprises a first wheel set and a second wheel set, both ends of the first wheel set and the second wheel set are mounted in the finishing box; the two first wheel sets are located in the same vertical direction, the second wheel set is located obliquely above the first wheel set, and an area with a wide upper end and a narrow lower end is formed between the two second wheel sets; the transmission belt comprises a clamping portion and a guiding portion, the clamping portion is located at the position of the first wheel set, the guiding portion is located at the connection between the second wheel set and the first wheel set, the surface of the transmission belt is provided with a guide groove, and the guide groove is arranged along the transmission direction of the transmission belt; the receiving frame comprises a pair of first vertical plates, a second vertical plate, a third vertical plate, a fourth vertical plate and a plurality of arc-shaped plates; the first vertical plate, the second vertical plate, the third vertical plate and the fourth vertical plate are sequentially distributed from bottom to top, the spacing between the two first vertical plates is the largest, the spacing between the two fourth vertical plates is the smallest, the two adjacent vertical plates are connected by the arc-shaped plate, and a plurality of second through holes are arranged on the arc-shaped plate; one end of the arc-shaped plate is connected to the inner surface of the upper vertical plate, the other end of the arc-shaped plate is bent and connected to the inner surface of the lower vertical plate, forming a space with an inclined opening obliquely upward; a partition plate is arranged between the two first vertical plates, the partition plate divides the receiving frame into a storage cavity and a water storage cavity, a plurality of first through holes are formed on the surface of the finishing box, and the first through holes are opposite to one end of the space formed by the arc-shaped plate.

2. The energy-saving waste cloth shredding device according to claim 1, characterized in that, The crushing mechanism comprises a crushing box and a crushing tooth; the crushing tooth is arranged in the crushing box, and the finishing box is arranged below the crushing box; the top end of the finishing box is open and communicates with the bottom end of the crushing box.

3. The energy-saving waste cloth shredding device according to claim 2, characterized in that, The spraying member comprises a water pipe and a spraying head; the water pipe is located directly above the receiving frame, the spraying head is provided with two groups and is located on both sides of the water pipe below, for guiding the water flow to the guiding portion, and one end of the water pipe communicates with the water storage cavity.

4. The energy-saving waste cloth shredding device according to claim 3, characterized in that, A movable limiting wheel set is installed in the finishing box for limiting the transmission belt, and an adjusting member is also installed in the finishing box; the adjusting member comprises a rotating disc and a limiting rod, the rotating disc is rotatably embedded in the finishing box, the limiting rod is fixed on the rotating disc, and the limiting rod and the rotating center of the rotating disc have a spacing.

5. The energy-saving waste cloth shredding method applied to the energy-saving waste cloth shredding device of any one of claims 1 to 4, characterized in that, The method comprises: The waste cloth is poured into the guide hopper, the guide hopper pours the waste cloth into the crushing mechanism, and after the waste cloth is crushed by the crushing mechanism, the waste cloth falls into the arrangement mechanism; The spraying part sprays the surface of the transmission belt, and the fine part of the waste cloth falls on the surface of the transmission belt and is washed down by the sprayed liquid and falls into the receiving frame; During the rotation of the transmission wheel group, the fine part of the waste cloth is pushed to the surface of the receiving frame, and under the washing of the water flow, the fine part of the waste cloth forms a vortex rotation on the surface of the receiving frame, thereby gathering and forming, for subsequent taking out and processing.

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