Uniform spraying device for blade coating
By designing a uniform spraying device for blade coating using rotating components and spraying components, the problems of coating damage and peeling during blade spraying are solved, and a uniform and efficient spraying effect is achieved.
Patent Information
- Application Number
- CN202510176832.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-04-08
AI Technical Summary
During the spraying process of front and back of the blade, the coating is easily affected by the flip and negative pressure environment, resulting in hard contact damage and coating peeling, affecting the spraying efficiency.
A uniform spraying device for blade coating is designed, using rotating components and spraying components. By rotating, the nozzle and nozzle are rotated to achieve uniform spraying on the front and back sides of the blade, avoiding flip and contact damage, and improving the adhesion efficiency of the paint through drying lamps and reflux tubes.
The uniform and multiple intermittent spraying of the blade surface is achieved, which improves the adhesion efficiency of the coating, reduces the spray interval time, improves the overall working efficiency, and avoids coating damage and peeling.
Smart Images

Figure CN119771675A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of blade processing, and in particular discloses a uniform spraying device for blade coating. Background Art
[0002] Carbide blades are an alloy material made of hard compounds of refractory metals and bonding metals through powder metallurgy. They have a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance, and corrosion resistance. During the processing of carbide blades, a layer of coating, such as Teflon coating, will be sprayed on their surface. The use of coating technology can effectively improve the service life of the blades, enable the blades to obtain excellent comprehensive mechanical properties, and greatly improve the machining efficiency and product manufacturing accuracy. In order to improve the coating performance in the prior art, it is necessary not only to spray the front and back sides of the blades, but also to apply multiple layers of coating on the front and back sides of the blades. At this time, the turning structure and the spraying structure are used in combination. However, the reciprocating turning of the blades, waiting for drying, and spraying treatment requires a lot of waiting time, which affects the coating spraying efficiency of the blades.
[0003] In order to solve the problem that affects the spraying efficiency, a coating spraying machine on the market can solve certain of the above-mentioned problems by quickly drying the coating. For example, the invention patent with publication number CN118142783B discloses an automatic blade coating spraying machine field, and particularly relates to an automatic blade coating spraying machine, including a workbench and a spraying cabin, etc., an electric horizontal slider transfers the blade in the V-shaped holder to the spraying cabin, and a spraying mechanism sprays the coating on the surface of the blade in the V-shaped holder. At the same time, the insulation lamp cooperates with the drying lamp to quickly dry the coating on the blade surface inside the spraying cabin, and the blade is flipped at a small angle through the V-shaped holder to complete the flipping work, and the V-shaped holder is also provided with an exhaust nozzle to provide buffering for the flipped blade. The exhaust nozzle can also remove excess paint in time to avoid excess spray and outwardly sputtered spray from rising up and covering the drying lamp and the insulation lamp, thereby solving the technical problems that the reciprocating flipping and spraying of the blade requires a lot of waiting time, resulting in low blade coating spraying efficiency and the blade coating is prone to more friction loss.
[0004] Based on the above search, combined with the prior art, it is found that the above-mentioned blade coating sprayer uses a drying lamp to quickly dry the blade surface coating, uses a V-shaped holder to turn the blade at a small angle, and removes excess coating through an exhaust nozzle to reduce waiting time and improve spraying efficiency. However, in order to improve the composite efficiency between multiple layers of coating, the prior art does not completely dry the coating. When turning the blade over, the blade will inevitably come into contact with the V-shaped holder. At this time, hard contact damage will occur on the coating on the blade surface at the moment of contact, affecting the spraying efficiency. Moreover, in the process of removing the coating through the exhaust nozzle, a certain negative pressure will be generated between the exhaust nozzle and the blade surface. In a negative pressure environment, the coating is also easily peeled off the blade, which will further affect the spraying efficiency. Therefore, it is urgent to propose a uniform spraying device for blade coating to improve the above problems. Summary of the invention
[0005] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that when spraying the front and back sides of the blade, the coating may be damaged, thereby affecting the spraying efficiency.
[0006] To solve the above problems, the present invention provides a uniform spraying device for blade coating, comprising a chassis and a shell installed on the chassis, a pick-up and release port is provided on one side of the shell, and a drying lamp is installed on the top inner wall of the shell, a workbench is provided inside the shell, and a first motor for driving the workbench to rotate is installed on the inner wall of the shell, first mounting holes are provided at both ends of the top of the workbench, and the inner walls of the first mounting holes are rotatably connected with mounting shafts, and the top of the mounting shafts are installed with internal support clamps for clamping the blade body, a rotating circle is also provided inside the shell, and three equidistantly distributed liquid inlet holes are provided on the circumferential surface of the rotating circle, three equidistantly distributed nozzles are fixed at the top and bottom of the rotating circle, the nozzles are connected to the liquid inlet holes, and a nozzle is installed at one end of the nozzles, the blade body is arranged between the upper and lower nozzles, a spraying assembly is provided at one end of the rotating circle, and the bottom of the rotating circle and the bottom of the mounting shaft are provided with the same rotating assembly.
[0007] The present invention is further configured as follows: the rotating assembly includes a first fixed ring and a second fixed ring fixed to the inner wall of the bottom of the casing, and a first bearing is installed on the inner wall of the first fixed ring, a first gear ring is installed on the inner wall of the first bearing, a connecting frame equidistantly distributed is fixed to the top of the first gear ring and the bottom of the rotating ring, a second bearing is installed on the outer wall of the second fixed ring, a third gear ring is installed on the top of the outer wall of the second bearing, a second gear ring is installed on the bottom of the third gear ring and the bottom of the outer wall of the second bearing, a tooth groove density of the third gear ring is greater than that of the second gear ring, a driving gear is meshed with the outer wall of the second gear ring and the inner wall of the first gear ring, a second motor for driving the driving gear to rotate is installed on the inner wall of the chassis, pinions are installed at the bottom of the two mounting shafts, and the pinion is meshed with the outer wall of the third gear ring.
[0008] The present invention is further configured as follows: the internal support clamp comprises a rotating cylinder installed on the top of the mounting shaft, and a through hole is opened in the middle position of the top of the rotating cylinder, a movable rod is inserted into the inner wall of the through hole, a cover plate is fixed to the top of the outer wall of the movable rod, a first spring is installed at the bottom of the cover plate and the top of the rotating cylinder, a handle frame is fixed to the top of the movable rod, and movable grooves distributed at equal distances are opened on the top of the rotating cylinder, and L-shaped movable seats are movable on the inner walls of the movable grooves, and clamping pieces are installed on the tops of the L-shaped movable seats, and clamping grooves for clamping the blade bodies are opened on the outer walls of one side of the clamping pieces, and the cross-section of the clamping grooves is an isosceles triangle, and extrusion seats distributed at equal distances are fixed to the bottom of the outer wall of the movable rod, and the side surfaces of the extrusion seats and the side surfaces of the L-shaped movable seats are designed to be inclined, and the side surfaces of the L-shaped movable seats are opened with traction grooves, and the side surfaces of the extrusion seats are fixed with traction blocks slidably arranged in the traction grooves, and the cross-sections of the traction blocks and the traction grooves are designed to be convex.
[0009] The present invention is further configured such that guide rods distributed at equal distances are fixed to the bottom of the circumferential inner wall of the rotating drum, and the same fixed block is fixed to one end of the guide rods, guide holes for the guide rods to pass through are opened on the L-shaped movable seats, and a second spring sleeved on the outer wall of the guide rod is fixed to one side of the L-shaped movable seat and one side of the fixed block.
[0010] The present invention is further configured such that the spray assembly includes a paint barrel installed on the inner wall of the chassis, and a suction pump is installed on one side of the top of the paint barrel, a suction pipe inserted in the paint barrel is installed at the feed end of the suction pump, a discharge pipe inserted in the casing is installed at the discharge end of the suction pump, an arc-shaped material frame is installed at one end of the discharge pipe, a sealing ring is installed on the outer wall of one side of the arc-shaped material frame, and the sealing ring is tightly attached to the circumferential surface of the rotating circle.
[0011] The present invention is further configured such that a return material frame is fixed to one end of the outer wall on the other side of the arc-shaped material frame, and a reflux hole is opened on one side of the return material frame and the other side of the arc-shaped material frame, a reflux pipe inserted in the paint cylinder is fixed to the other end of the return material frame, an opening and closing plate for sealing the reflux hole is hinged on one side of the inner wall of the return material frame, and a third spring is rotatably connected to one side of the opening and closing plate and the inner wall of the return material frame.
[0012] The present invention is further configured such that a stirring assembly is arranged in the paint canister, and the stirring assembly includes a second mounting hole opened at the top of the paint canister, the top of the chassis and the bottom of the casing, the inner wall of the second mounting hole is rotatably connected with a stirring shaft, the bottom of the outer wall of the stirring shaft is equipped with a stirring blade arranged in the paint canister, the top of the outer wall of the stirring shaft is equipped with a transmission gear, and the transmission gear is meshed between the inner wall of the first gear ring and the outer wall of the second gear ring.
[0013] The present invention is further configured such that arc-shaped baffles are installed on both sides of the top of the workbench, and the inner support clamps are arranged in the arc-shaped baffles.
[0014] The present invention is further configured such that a same cleaning scraper is fixedly installed at the middle position of the top of the two arc-shaped baffles, and the top of the cleaning scraper is designed to be an arc surface. A cleaning pad is installed on the top of the cleaning scraper, and the cleaning pad is attached to the surface of the drying lamp.
[0015] The present invention is further configured such that a control device is installed on the chassis, and the control device is electrically connected to the drying lamp, the material extraction pump, the first motor and the second motor.
[0016] In summary, after adopting the above structure, the present invention has the following advantages compared with the prior art:
[0017] 1. By using the above-mentioned first motor, workbench and inner support clamp, the blade body can be mounted on the inner support clamp and clamped in the clamping groove, which is convenient for installing and positioning the blade body, ensuring the stability of the blade body during spraying, and realizing the function of facilitating the disassembly of the blade body. The workbench can be driven to rotate in a cycle of 180 degrees under the action of the first motor, which is convenient for driving the two inner support clamps to perform position exchange processing, thereby realizing the functions of material discharge and material collection before and after the blade body is sprayed.
[0018] 2. The above-mentioned internal support fixture, rotating circle, spraying assembly, rotating assembly, nozzle and nozzle can be used to drive the driving gear to rotate under the action of the second motor in the rotating assembly, and the first gear ring, the second gear ring and the third gear ring are driven to rotate synchronously by meshing, and the connecting frame, rotating circle, nozzle and nozzle are driven to rotate. The mounting shaft, the internal support fixture and the blade body are also driven to rotate under the meshing action of the third gear ring and the pinion. When the liquid inlet hole is connected with the arc-shaped material frame, the paint is sprayed along the two nozzles and the two nozzles on the front and back surfaces of the rotating blade body, thereby achieving a uniform spraying effect. As the rotating circle continues to rotate, the next liquid inlet hole is connected with the arc-shaped material frame. At this time, the paint can be sprayed on the front and back surfaces of the rotating blade body again. The above process is repeated to achieve a uniform and multiple intermittent spraying effect on the front and back surfaces of the blade body. There is no need to turn the blade body over for spraying, and there will be no contact with the sprayed surface of the blade body during the spraying process, thereby avoiding affecting the spraying efficiency.
[0019] 3. By using the above-mentioned rotating circle, drying lamp, spraying assembly and rotating assembly, during the rotation of the rotating assembly, the liquid inlet hole on the rotating circle will form an intermittent connection with the spraying assembly, which will cause the spraying assembly to produce an intermittent non-spraying phenomenon. Therefore, during the interval time period between the first spraying and the second spraying, during the interval time period between the second spraying and the third spraying, and after the third spraying, the drying lamp is used to dry the paint on the front and back sides of the blade body to a certain extent, thereby improving the adhesion efficiency of the paint, reducing the interval time between multiple spraying, and improving the working efficiency of the entire device.
[0020] 4. By using the above-mentioned spray assembly, opening and closing plate and reflux pipe, when the spray assembly does not spray, the paint will be squeezed into the arc-shaped material frame due to the continuous operation of the spray assembly. At this time, the pressure in the arc-shaped material frame increases, forcing the opening and closing plate to open, so that part of the paint flows back into the paint barrel along the reflux hole and the reflux pipe, avoiding the problem of damage to the sealing ring caused by the increase in pressure in the arc-shaped material frame, preventing the effect of paint leakage, and making the entire spraying process without the need to shut down the spray assembly.
[0021] 5. By using the above-mentioned workbench, inner support clamp, arc baffle and cleaning scraper, the arc baffle can be used to protect the spraying area during the spraying operation to prevent the paint from spreading. The arc baffle and the cleaning scraper can also be driven to rotate simultaneously when the workbench rotates, and the cleaning scraper can be used to clean the drying lamp to prevent the paint from adhering to the drying lamp and affecting its normal operation.
[0022] 6. The above stirring assembly can drive the transmission gear to rotate synchronously during the working process of the rotating assembly, and drive the stirring blades to rotate in the paint barrel to ensure uniform mixing of the paint. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of a uniform spraying device for blade coating of the present invention;
[0024] Figure 2 A three-dimensional cross-sectional view of a uniform spraying device for blade coating according to the present invention;
[0025] Figure 3 A front cross-sectional view of a uniform spraying device for blade coating according to the present invention;
[0026] Figure 4 It is a schematic diagram of the structure of a spraying assembly of a uniform spraying device for blade coating of the present invention;
[0027] Figure 5 It is a schematic diagram of the structure of a rotating assembly of a uniform spraying device for blade coating of the present invention;
[0028] Figure 6 This is a schematic diagram of the structure of a first motor and a mounting shaft of a uniform spraying device for blade coating of the present invention;
[0029] Figure 7 This is a schematic diagram of the structure of the driving gear and the transmission gear of a uniform spraying device for blade coating of the present invention;
[0030] Figure 8 A three-dimensional diagram of an inner support fixture of a uniform spraying device for blade coating of the present invention;
[0031] Fig. 9A three-dimensional cross-sectional view of an inner support fixture of a uniform spraying device for blade coating of the present invention;
[0032] Fig.10 This is a schematic diagram of the structure of a fixed block of a uniform spraying device for blade coating according to the present invention;
[0033] Fig.11 This is a schematic diagram of the structure of an arc-shaped material frame and a sealing ring of a uniform spraying device for blade coating of the present invention;
[0034] Fig.12 This is a schematic diagram of the structure of a third spring and an opening and closing plate of a uniform spraying device for blade coating of the present invention.
[0035] Description of the numbers in the figure:
[0036] 1. Chassis; 2. Casing; 3. Control device; 4. Workbench; 5. Take-in and put-out port; 6. Internal support fixture; 601. Rotating drum; 602. Clamping piece; 603. Clamping groove; 604. Cover plate; 605. Handle frame; 606. Movable rod; 607. First spring; 608. Movable groove; 609. L-shaped movable seat; 610. Extrusion seat; 611. Guide rod; 612. Second spring; 613. Traction block; 614. Fixed block; 7. Arc baffle; 8. Rotating circle; 9. Drying lamp; 10. Cleaning scraper; 11. Blade body; 12. Spraying assembly; 1201. Paint barrel; 1202. Extraction pump; 1203. Discharge pipe; 1204. Backflow Tube; 1205, return material frame; 1206, arc material frame; 1207, sealing ring; 1208, third spring; 1209, opening and closing plate; 1210, reflux hole; 13, first motor; 14, rotating assembly; 1401, first fixed ring; 1402, first gear ring; 1403, second motor; 1404, driving gear; 1405, second fixed ring; 1406, second gear ring; 1407, pinion; 1408, third gear ring; 1409, connecting frame; 15, stirring assembly; 1501, transmission gear; 1502, stirring shaft; 1503, stirring blade; 16, nozzle; 17, nozzle; 18, liquid inlet hole; 19, mounting shaft. DETAILED DESCRIPTION
[0037] The following describes two implementation modes of the present application in detail with reference to the accompanying drawings.
[0038] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0039] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0040] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0041] The first implementation method:
[0042] The present invention provides a uniform spraying device for blade coating, see Figure 1-Figure 12, including a chassis 1 and a casing 2 installed on the chassis 1, a take-out port 5 is provided on one side of the casing 2, and a drying lamp 9 is installed on the top inner wall of the casing 2, and a certain drying treatment is performed on the blade body 11 during the interval between the first spraying and the second spraying, during the interval between the second spraying and the third spraying, and after the third spraying by the drying lamp 9, so as to improve the adhesion efficiency of the paint and shorten the interval time of multiple sprayings, a workbench 4 is provided inside the casing 2, and a first motor 13 for driving the workbench 4 to rotate is installed on the inner wall of the chassis 1, first mounting holes are opened at both ends of the top of the workbench 4, and the inner walls of the first mounting holes are rotatably connected with mounting shafts 19, and the top of the mounting shafts 19 are installed with inner supports for clamping the blade body 11 The clamp 6, the inner support clamp 6 includes a rotating cylinder 601 installed on the top of the installation shaft 19, and a through hole is opened in the middle position of the top of the rotating cylinder 601, a movable rod 606 is inserted into the inner wall of the through hole, a cover plate 604 is fixed to the top of the outer wall of the movable rod 606, a first spring 607 is installed at the bottom of the cover plate 604 and the top of the rotating cylinder 601, a handle frame 605 is fixed to the top of the movable rod 606, and movable grooves 608 distributed at equal distances are opened on the top of the rotating cylinder 601, and the inner walls of the movable grooves 608 are movable with L-shaped movable seats 609, and the tops of the L-shaped movable seats 609 are installed with clamping sheets 602, and the outer walls of one side of the clamping sheets 602 are opened with clamping grooves 603 for clamping the blade body 11, and the cross-section of the clamping grooves 603 is an isosceles triangle. The bottom of the outer wall of the rod 606 is fixed with extrusion seats 610 distributed at equal distances. The side of the extrusion seat 610 and the side of the L-shaped movable seat 609 are designed to be inclined. The side of the L-shaped movable seat 609 is provided with a traction groove. The side of the extrusion seat 610 is fixed with a traction block 613 slidably set in the traction groove. The cross-section of the traction block 613 and the traction groove is designed to be convex. The blade body 11 can be sleeved on the inner support clamp 6 and clamped at the clamping groove 603, which is convenient for installing and positioning the blade body 11, ensuring the stability of the blade body 11 during the spraying process, and also realizing the function of facilitating the disassembly of the blade body 11. It can also drive the workbench 4 to rotate at a period of 180 degrees under the action of the first motor 13, which is convenient for driving the two inner The support fixture 6 is transposed so that the functions of discharging and taking materials can be realized before and after the blade body 11 is sprayed. A rotating circle 8 is also arranged inside the casing 2, and three equidistantly distributed liquid inlet holes 18 are opened on the circumferential surface of the rotating circle 8. Three equidistantly distributed nozzles 16 are fixed to the top and bottom of the rotating circle 8. The nozzles 16 are connected to the liquid inlet holes 18, and one end of the nozzles 16 is installed with nozzles 17. The blade body 11 is arranged between the upper and lower nozzles 17. A spraying assembly 12 is arranged at one end of the rotating circle 8. The spraying assembly 12 includes a paint barrel 1201 installed on the inner wall of the chassis 1, and a suction pump 1202 is installed on one side of the top of the paint barrel 1201. The feeding end of the suction pump 1202 is installed with a suction pipe inserted in the paint barrel 1201.The discharge end of the pump 1202 is provided with a discharge pipe 1203 inserted into the housing 2, and an arc-shaped material frame 1206 is provided at one end of the discharge pipe 1203, and a sealing ring 1207 is provided on the outer wall of one side of the arc-shaped material frame 1206, and the sealing ring 1207 is closely attached to the circumferential surface of the rotating circle 8, and the bottom of the rotating circle 8 and the bottom of the mounting shaft 19 are provided with the same rotating assembly 14, and the rotating assembly 14 includes a first fixed ring 1401 and a second fixed ring 1405 fixed to the inner wall of the bottom of the housing 2, and a first bearing is provided on the inner wall of the first fixed ring 1401, and a first gear ring 1402 is provided on the inner wall of the first bearing, and the top of the first gear ring 1402 is in contact with the rotating circle 8. The bottom of the chassis 1 is fixed with a connecting frame 1409 distributed at equal distances, the outer wall of the second fixing ring 1405 is installed with a second bearing, the top of the outer wall of the second bearing is installed with a third gear ring 1408, the bottom of the third gear ring 1408 and the bottom of the outer wall of the second bearing are installed with a second gear ring 1406, the tooth groove density of the third gear ring 1408 is greater than the tooth groove density of the second gear ring 1406, the outer wall of the second gear ring 1406 and the inner wall of the first gear ring 1402 are meshed with a driving gear 1404, the inner wall of the chassis 1 is installed with a second motor 1403 for driving the driving gear 1404 to rotate, and the bottoms of the two mounting shafts 19 are both installed with pinions 1407, and the pinions 140 7 is meshed with the outer wall of the third gear ring 1408, a control device 3 is installed on the chassis 1, and the control device 3 is electrically connected with the drying lamp 9, the suction pump 1202, the first motor 13 and the second motor 1403, and can drive the driving gear 1404 to rotate under the action of the second motor 1403 in the rotating component 14, and drive the first gear ring 1402, the second gear ring 1406 and the third gear ring 1408 to rotate synchronously by meshing, drive the connecting frame 1409, the rotating circle 8, the nozzle 16 and the nozzle 17 to rotate, and also drive the installation shaft 19, the inner support fixture 6 and the blade body 11 to rotate under the meshing action of the third gear ring 1408 and the pinion 1407, waiting to be entered. When the liquid hole 18 is connected to the arc-shaped material frame 1206, the paint is sprayed on the front and back surfaces of the rotating blade body 11 along the two nozzles 16 and the two nozzles 17, achieving a uniform spraying effect. As the circle 8 continues to rotate, the next liquid inlet hole 18 is connected to the arc-shaped material frame 1206, and the paint can be sprayed on the front and back surfaces of the rotating blade body 11 again. The above process is repeated to achieve a uniform and multiple intermittent spraying effect on the front and back surfaces of the blade body 11. There is no need to turn the blade body 11 over for spraying, and there will be no contact with the spraying surface of the blade body 11 during the spraying process, avoiding affecting the spraying efficiency.
[0043] Specifically, the bottom of the inner wall of the circumference of the rotating drum 601 is fixed with guide rods 611 distributed at equal distances, and one end of the guide rods 611 is fixed with a same fixing block 614, and the L-shaped movable seat 609 is provided with a guide hole for the guide rods 611 to pass through, and one side of the L-shaped movable seat 609 and one side of the fixing block 614 are fixed with a second spring 612 sleeved on the outer wall of the guide rod 611, as shown in FIG. Fig. 9 and Fig.10 As shown, the use of the above-mentioned guide rod 611 and guide hole can ensure the stability of the L-shaped movable seat 609, and the tensioning performance of the second spring 612 can facilitate the L-shaped movable seat 609 to be reset.
[0044] Specifically, a return frame 1205 is fixed to one end of the outer wall of the other side of the arc-shaped material frame 1206, and a return hole 1210 is opened on one side of the return frame 1205 and the other side of the arc-shaped material frame 1206, and a return pipe 1204 inserted into the paint tube 1201 is fixed to the other end of the return frame 1205, and an opening and closing plate 1209 for sealing the return hole 1210 is hinged on one side of the inner wall of the return frame 1205, and one side of the opening and closing plate 1209 is rotatably connected to the inner wall of the return frame 1205 by a third spring 1208, as shown in FIG. Figure 2 , Figure 4 , Figure 5 , Fig.11 and Fig.12 As shown, by using the above-mentioned return frame 1205 and opening and closing plate 1209, when the spraying component 12 does not spray, part of the paint can be returned to the paint barrel 1201 along the return hole 1210 and the return pipe 1204, thereby avoiding the problem of pressure increase in the arc-shaped material frame 1206 causing damage to the sealing ring 1207, preventing the effect of paint leakage, and also making it possible for the entire spraying process without stopping the spraying component 12.
[0045] Specifically, a stirring assembly 15 is provided in the paint barrel 1201, and the stirring assembly 15 includes a second mounting hole opened at the top of the paint barrel 1201, the top of the chassis 1 and the bottom of the housing 2, the inner wall of the second mounting hole is rotatably connected with a stirring shaft 1502, the bottom of the outer wall of the stirring shaft 1502 is equipped with a stirring blade 1503 arranged in the paint barrel 1201, and the top of the outer wall of the stirring shaft 1502 is equipped with a transmission gear 1501, and the transmission gear 1501 is meshed between the inner wall of the first gear ring 1402 and the outer wall of the second gear ring 1406, as shown in FIG. Figure 2 , Figure 3 , Figure 5 , Figure 7 and Fig.11 As shown, the above-mentioned stirring assembly 15 can drive the transmission gear 1501 to rotate synchronously during the operation of the rotating assembly 14, and drive the stirring blades 1503 to rotate in the paint barrel 1201 to ensure uniform mixing of the paint.
[0046] In summary, the working principle of the present invention is as follows: when in use, the user uses the handle frame 605 in the inner support fixture 6 to pull the movable rod 606 and the extrusion seat 610 up, and cooperates with the action of the traction groove and the traction block 613 to drive the L-shaped movable seat 609 and the clamping piece 602 to contract, so that the first spring 607 is tensioned and the second spring 612 is compressed. At this time, the blade body 11 can be sleeved on the inner support fixture 6 and placed in the clamping groove 603, and the handle frame 605 is released. The first spring 607 and the second spring 612 are used to reset the clamping piece 602, so that the blade body 11 is clamped in the clamping groove 603, which is convenient for installing and positioning the blade body 11. Then, the first motor 13 is used to drive the workbench 4 to rotate at a period of 180 degrees, drive the two inner support fixtures 6 to be transposed, and move the blade body 11 to the spraying assembly 12;
[0047] Next, the user draws out the paint in the paint barrel 1201 through the extraction pump 1202 and the extraction pipe in the spray assembly 12, and discharges the paint into the arc-shaped material frame 1206 along the discharge pipe 1203, and then drives the driving gear 1404 to rotate through the second motor 1403 in the rotating assembly 14, and drives the first gear ring 1402, the second gear ring 1406 and the third gear ring 1408 to rotate synchronously in a meshing manner, drives the connecting frame 1409, the rotating circle 8, the spray pipe 16 and the nozzle 17 to rotate, and also drives the installation under the meshing action of the third gear ring 1408 and the pinion 1407. The shaft 19, the inner support fixture 6 and the blade body 11 rotate, and when the liquid inlet hole 18 is connected with the arc-shaped material frame 1206, the paint is sprayed on the front and back surfaces of the rotating blade body 11 along the two nozzles 16 and the two nozzles 17, so that the surface of the blade body 11 is evenly sprayed. As the rotating circle 8 continues to rotate, the next liquid inlet hole 18 is connected with the arc-shaped material frame 1206, and the paint can be sprayed on the front and back surfaces of the rotating blade body 11 again. The above process is repeated, so that the front and back surfaces of the blade body 11 are evenly and repeatedly sprayed.
[0048] Moreover, during the rotation of the rotating component 14, the liquid inlet 18 on the rotating circle 8 will be intermittently connected with the spraying component 12, which will cause the spraying component 12 to intermittently not spray. Therefore, in the interval time between the first spraying and the second spraying, in the interval time between the second spraying and the third spraying, and after the third spraying, the paint on the front and back sides of the blade body 11 is dried by the drying lamp 9. When the spraying component 12 does not spray, due to the continuous spraying of the spraying component 12 The paint will be squeezed into the arc-shaped material frame 1206 during the continuous operation. At this time, the pressure in the arc-shaped material frame 1206 increases, forcing the opening and closing plate 1209 to open, so that part of the paint flows back into the paint barrel 1201 along the reflux hole 1210 and the reflux pipe 1204. After the liquid inlet hole 18 is connected with the arc-shaped material frame 1206, the pressure in the arc-shaped material frame 1206 gradually tends to be balanced. At this time, the opening and closing plate 1209 is driven to reset under the action of the third spring 1208, which can stop the reflux process and continue the spraying process.
[0049] During the spraying operation, the transmission gear 1501 can be driven to rotate synchronously during the operation of the rotating assembly 14, and the stirring blades 1503 can be driven to rotate in the paint barrel 1201, so that the paint is mixed evenly.
[0050] Second implementation method:
[0051] On the basis of Embodiment 1, this embodiment adds the following structure, so that this application has the functions of protection and cleaning, and the specific configuration is as follows: arc-shaped baffles 7 are installed on both sides of the top of the workbench 4, and the inner support clamp 6 is arranged in the arc-shaped baffle 7, and the same cleaning scraper 10 is fixedly installed at the middle position of the top of the two arc-shaped baffles 7, and the top of the cleaning scraper 10 is designed to be an arc surface, and a cleaning pad is installed on the top of the cleaning scraper 10, and the cleaning pad is attached to the surface of the drying lamp 9, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the arc-shaped baffle 7 can be used to protect the spraying area to prevent the paint from spreading, and the cleaning scraper 10 can be used to clean the drying lamp 9 to prevent the paint from adhering to the drying lamp 9 and affecting its normal operation.
[0052] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
Claims
1. A uniform spraying device for blade coating, comprising a chassis (1) and a housing (2) mounted on the chassis (1), characterized in that: A take-in and put-out opening (5) is provided on one side of the housing (2), and a drying lamp (9) is installed on the top inner wall of the housing (2). A workbench (4) is provided inside the housing (2), and a first motor (13) for driving the workbench (4) to rotate is installed on the inner wall of the case (1). First mounting holes are provided at both ends of the top of the workbench (4), and mounting shafts (19) are rotatably connected to the inner walls of the first mounting holes. An inner support fixture (6) for clamping the blade body (11) is installed on the top of the mounting shaft (19). The housing (2) is also provided with a A rotating circle (8) is provided, and three liquid inlet holes (18) are arranged at equal distances on the circumferential surface of the rotating circle (8). Three nozzles (16) are fixed at equal distances on the top and bottom of the rotating circle (8). The nozzles (16) are connected to the liquid inlet holes (18), and one end of the nozzles (16) is installed with a nozzle (17). The blade body (11) is arranged between the upper and lower nozzles (17). A spraying assembly (12) is arranged at one end of the rotating circle (8), and the bottom of the rotating circle (8) and the bottom of the mounting shaft (19) are provided with the same rotating assembly (14).
2. A uniform spraying device for blade coating according to claim 1, characterized in that: The rotating assembly (14) comprises a first fixed ring (1401) and a second fixed ring (1405) fixed to the inner wall of the bottom of the housing (2), and the inner wall of the first fixed ring (1401) is installed with a first bearing, the inner wall of the first bearing is installed with a first gear ring (1402), the top of the first gear ring (1402) and the bottom of the rotating ring (8) are fixed with connecting frames (1409) distributed at equal distances, the outer wall of the second fixed ring (1405) is installed with a second bearing, the top of the outer wall of the second bearing is installed with a third gear ring (1408), and the third gear ring (1408) is installed with a third gear ring (1408). A second gear ring (1406) is installed at the bottom and the bottom of the outer wall of the second bearing, the tooth groove density of the third gear ring (1408) is greater than the tooth groove density of the second gear ring (1406), the outer wall of the second gear ring (1406) and the inner wall of the first gear ring (1402) are meshed with a driving gear (1404), the inner wall of the chassis (1) is installed with a second motor (1403) for driving the driving gear (1404) to rotate, and small gears (1407) are installed at the bottom of the two mounting shafts (19), and the small gears (1407) are meshed with the outer wall of the third gear ring (1408).
3. A uniform spraying device for blade coating according to claim 2, characterized in that: The inner support fixture (6) comprises a rotating drum (601) mounted on the top of the mounting shaft (19), and a through hole is provided at the middle position of the top of the rotating drum (601), a movable rod (606) is inserted into the inner wall of the through hole, a cover plate (604) is fixed to the top of the outer wall of the movable rod (606), a first spring (607) is installed between the bottom of the cover plate (604) and the top of the rotating drum (601), a handle frame (605) is fixed to the top of the movable rod (606), and movable grooves (608) distributed at equal distances are provided on the top of the rotating drum (601), and the inner walls of the movable grooves (608) are movable with L-shaped movable seats (609), and the L-shaped movable seats (609) A clamping piece (602) is installed on the top, and a clamping groove (603) for clamping the blade body (11) is opened on the outer wall of one side of the clamping piece (602), and the cross section of the clamping groove (603) is an isosceles triangle. Extrusion seats (610) distributed at equal distances are fixed to the bottom of the outer wall of the movable rod (606), and the side of the extrusion seat (610) and the side of the L-shaped movable seat (609) are designed to be inclined. The side of the L-shaped movable seat (609) is opened with a traction groove. The side of the extrusion seat (610) is fixed with a traction block (613) slidably set in the traction groove, and the cross sections of the traction block (613) and the traction groove are designed to be convex.
4. A uniform spraying device for blade coating according to claim 3, characterized in that: Guide rods (611) are fixed to the bottom of the inner wall of the circumference of the rotating drum (601) at equal distances, and one end of the guide rods (611) is fixed to the same fixing block (614). Guide holes for the guide rods (611) to pass through are provided on the L-shaped movable seat (609), and a second spring (612) sleeved on the outer wall of the guide rod (611) is fixed to one side of the L-shaped movable seat (609) and one side of the fixing block (614).
5. A uniform spraying device for blade coating according to claim 4, characterized in that: The spraying assembly (12) comprises a paint barrel (1201) mounted on the inner wall of the chassis (1), and a pumping pump (1202) is mounted on one side of the top of the paint barrel (1201), a pumping pipe plugged into the paint barrel (1201) is mounted on the feed end of the pumping pump (1202), a discharge pipe (1203) plugged into the chassis (2) is mounted on the discharge end of the pumping pump (1202), an arc-shaped material frame (1206) is mounted on one end of the discharge pipe (1203), a sealing ring (1207) is mounted on one side outer wall of the arc-shaped material frame (1206), and the sealing ring (1207) is tightly attached to the circumferential surface of the rotating circle (8).
6. A uniform spraying device for blade coating according to claim 5, characterized in that: A return material frame (1205) is fixed to one end of the outer wall on the other side of the arc-shaped material frame (1206), and a return hole (1210) is opened on one side of the return material frame (1205) and the other side of the arc-shaped material frame (1206), and a return pipe (1204) inserted into the paint cylinder (1201) is fixed to the other end of the return material frame (1205), and an opening and closing plate (1209) for sealing the return hole (1210) is hinged on one side of the inner wall of the return material frame (1205), and a third spring (1208) is rotatably connected to one side of the opening and closing plate (1209) and the inner wall of the return material frame (1205).
7. A uniform spraying device for blade coating according to claim 6, characterized in that: The paint barrel (1201) is provided with a stirring assembly (15), and the stirring assembly (15) comprises a second mounting hole opened at the top of the paint barrel (1201), the top of the chassis (1) and the bottom of the housing (2); the inner wall of the second mounting hole is rotatably connected with a stirring shaft (1502); the bottom of the outer wall of the stirring shaft (1502) is provided with a stirring blade (1503) arranged in the paint barrel (1201); the top of the outer wall of the stirring shaft (1502) is provided with a transmission gear (1501); the transmission gear (1501) is meshed between the inner wall of the first gear ring (1402) and the outer wall of the second gear ring (1406).
8. A uniform spraying device for blade coating according to claim 1, characterized in that: Arc-shaped baffles (7) are installed on both sides of the top of the workbench (4), and the inner support clamp (6) is arranged inside the arc-shaped baffles (7).
9. A uniform spraying device for blade coating according to claim 8, characterized in that: A same cleaning scraper (10) is fixedly mounted at the middle position of the top of the two arc-shaped baffles (7), and the top of the cleaning scraper (10) is designed to be an arc surface. A cleaning pad is mounted on the top of the cleaning scraper (10), and the cleaning pad is attached to the surface of the drying lamp (9).
10. A uniform spraying device for blade coating according to claim 5, characterized in that: The chassis (1) is equipped with a control device (3), and the control device (3) is electrically connected to the drying lamp (9), the material extraction pump (1202), the first motor (13) and the second motor (1403).
Citation Information
Patent Citations
An automatic blade coating spraying machine
CN118142783B
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