A paint dipping bucket
By introducing temperature adjustment and stirring mechanisms into the paint dip bucket, the shortcomings in temperature control and stirring uniformity of the traditional paint dip bucket are solved, and the constant temperature stability and efficient stirring of the paint are achieved, and the dip coating quality and efficiency are improved.
Patent Information
- Application Number
- CN202510036522.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-08
AI Technical Summary
Traditional paint dip drums have shortcomings in temperature control and stir uniformity, resulting in changes in paint viscosity and impurities adhesion, affecting the quality of dip coating.
A paint dip drum is designed, equipped with a temperature adjustment mechanism and a stirring mechanism. The temperature adjustment mechanism achieves constant temperature control through the outer cylinder, water pipe and water connection tray. The stirring mechanism performs efficient stirring and adsorption of impurities through the stirring assembly and magnetic suction assembly.
Through constant temperature control and efficient stirring, ensure that the paint remains stable within the optimal temperature range, avoid impurities adhesion, and improve dip coating quality and efficiency.
Smart Images

Figure CN119771690A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dipping barrels, in particular to a paint dipping barrel. Background Art
[0002] In the existing dip coating process, the paint dip coating bucket is one of the important equipment for surface treatment of workpieces. However, the traditional paint dip coating bucket has some shortcomings, which affect the quality and efficiency of dip coating. The specific problems include:
[0003] Poor temperature control: The viscosity of paint is greatly affected by temperature. Unstable temperature will cause changes in the fluidity of the paint, which in turn affects the dipping effect. Traditional dipping barrels usually lack an effective temperature regulation mechanism and cannot ensure that the paint remains stable within the optimal temperature range;
[0004] Uneven stirring: In order to mix the paint evenly, it needs to be properly stirred. Although some existing dipping barrels are equipped with stirring devices, they are often not stirred sufficiently or evenly due to design defects, which can easily cause paint stratification and affect the final dipping quality;
[0005] Impurity problem: Metal particles such as shot blasting and steel shot or other foreign matter may be mixed into the paint during production and storage. If these impurities are not removed, they will adhere to the surface of the workpiece during dip coating, reducing the quality of the coating and even damaging the workpiece.
[0006] In summary, a paint dipping bucket is needed to solve the deficiencies existing in the prior art. Summary of the invention
[0007] In view of the deficiencies in the prior art, the present invention provides a paint dipping bucket, aiming to solve the above problems.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a paint dipping barrel, comprising a frame and a barrel, wherein a temperature regulating mechanism is provided inside the frame, wherein the temperature regulating mechanism is used to indirectly cause the paint inside the barrel to be in a constant temperature state, wherein the barrel is installed in the frame, wherein a stirring mechanism for stirring the paint is provided inside the barrel, wherein the stirring mechanism is used to stir the paint and absorb the shot blasting and steel shot in the barrel, wherein a driving assembly is also installed on the frame, wherein the driving assembly is used to drive the stirring mechanism to rotate stably. The temperature regulating mechanism can be used to specifically adjust the temperature of the barrel liner according to the actual ambient temperature, so that it tends to be constant temperature, which is more conducive to the stirring and dipping of the paint, and the driving assembly can cooperate with the stirring mechanism to efficiently and stably stir the paint in the barrel, and at the same time can effectively absorb the shot blasting and steel shot contained in the paint, thereby avoiding unnecessary troubles in the dipping process of the workpiece.
[0009] Furthermore, the temperature regulating mechanism includes an outer cylinder, a first water pipe, and a second water pipe. The outer cylinder is installed at the inner bottom end of the frame, and the outer cylinder is connected to the barrel body. The first water pipe and the second water pipe are respectively installed at the upper and lower ends of the inner part of the outer cylinder.
[0010] Furthermore, the first water pipe and the second water pipe are both annular circular pipes, a plurality of water discharge holes are provided at intervals on the outer bottom wall of the first water pipe, and a plurality of water inlet holes are provided at intervals on the annular inner wall of the second water pipe.
[0011] Furthermore, a water receiving pan is provided inside the frame, and the water receiving pan is used to receive condensed water generated by the temperature regulating mechanism, and a control valve for controlling the discharge of condensed water is provided on the water receiving pan.
[0012] Furthermore, the stirring mechanism includes a connecting piece, a stirring assembly and a magnetic suction assembly. The stirring assembly is connected to the driving assembly through the connecting piece. The stirring assembly is used to stir the paint smoothly. The magnetic suction assembly is installed on the stirring assembly. The magnetic suction assembly is used to absorb the shot blasting and steel shots in the barrel.
[0013] Furthermore, the stirring assembly includes a stirring frame and a plurality of stirring blades, the stirring frame is a U-shaped structure, and the stirring blades are installed at the bottom end of the stirring frame.
[0014] Furthermore, the magnetic attraction assembly includes a first strong magnetic rod, a second strong magnetic rod, a third strong magnetic rod and a fourth strong magnetic rod, and the first strong magnetic rod, the second strong magnetic rod, the third strong magnetic rod and the fourth strong magnetic rod are symmetrically installed on both sides of the stirring frame.
[0015] Furthermore, the driving assembly includes a driving member, a spur gear, a ring gear guide, a mounting plate and a fixed slide plate, the driving member is mounted on a frame, the output end of the driving member is connected to the spur gear, the ring gear guide is meshed with the spur gear, the mounting plate is symmetrically mounted on the left and right sides of the top wall of the ring gear guide, the ring gear guide is movably connected to the fixed slide plate, and the fixed slide plate is mounted on the frame at equal intervals.
[0016] Furthermore, the driving member includes a pneumatic motor and a reducer, the output end of the pneumatic motor is connected to the reducer, and the pneumatic motor is connected to the spur gear through the reducer.
[0017] Furthermore, a filter rack is detachably mounted on the frame, and the filter rack is used to filter foreign matter contained in the paint added into the barrel. The frame is also provided with a plurality of positioning grooves, and the positioning grooves are used to snap-fit and mount the filter rack.
[0018] Beneficial effects of the present invention:
[0019] 1. In the present invention, the temperature of the barrel liner can be specifically adjusted according to the actual ambient temperature by setting a temperature adjustment mechanism, so that it tends to be constant temperature, which is more conducive to the paint stirring and dipping treatment. The paint in the barrel can be stirred efficiently and smoothly by the driving component and the stirring mechanism, and the shot blasting and steel shot contained in the paint can be effectively absorbed, avoiding unnecessary troubles in the dipping treatment of the workpiece;
[0020] 2. In the present invention, a ground water receiving pan is provided to receive the condensed water generated by the temperature regulating mechanism, and the effective discharge of the condensed water is controlled by a control valve provided on the water receiving pan;
[0021] 3. In the present invention, the driving part is composed of a pneumatic motor and a reducer. Specifically, the pneumatic motor is used as a power source to cooperate with the reducer to drive the ring gear guide and the stirring assembly. The pneumatic motor is used as a power source in the stirring work of the paint dipping bucket to achieve an explosion-proof effect, which is relatively safe and has certain use value and promotion value. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0023] Figure 1 It is a schematic diagram of the structure of the present invention.
[0024] Figure 2 It is a schematic side cross-sectional view of the structure of the present invention.
[0025] Figure 3 for Figure 2 Enlarged schematic diagram of the structure of part A in the middle.
[0026] Figure 4 It is an enlarged schematic diagram of the installation structure of the installation frame and the axle seat of the present invention.
[0027] Figure 5 It is a three-dimensional schematic diagram of the temperature regulating mechanism, stirring mechanism, driving assembly and water receiving tray structure of the present invention.
[0028] Figure 6 It is a schematic structural stereogram of the stirring mechanism of the present invention.
[0029] Figure 7 It is a schematic three-dimensional structure diagram of the driving assembly of the present invention.
[0030] Figure 8 for Figure 7 Enlarged schematic diagram of the structure of part B in the middle.
[0031] Fig. 9 It is a schematic diagram of the installation structure of the stirring mechanism and the driving assembly of the present invention.
[0032] Fig.10 This is a three-dimensional schematic diagram of the installation of the filter frame, positioning groove and protective cover structure of the present invention.
[0033] Fig.11 It is a schematic structural stereoscopic diagram of the filter mesh frame of the present invention.
[0034] In the figure: 1-frame, 11-filter rack, 12-positioning groove; 2-barrel body, 21-mounting frame, 22-shaft seat, 23-ball valve; 3-temperature regulating mechanism, 31-outer cylinder, 32-first water pipe, 33-second water pipe; 4-stirring mechanism, 41-connecting piece, 42-stirring assembly, 421-stirring frame, 422-stirring blade; 43-magnetic suction assembly, 431-first strong magnetic rod, 432-second strong magnetic rod, 433-third strong magnetic rod, 434-fourth strong magnetic rod; 5-driving assembly, 51-driving piece, 511-pneumatic motor, 512-reducer; 52-spur gear, 53-gear ring guide rail, 54-mounting plate, 55-fixed slide plate; 6-water receiving tray, 61-control valve. DETAILED DESCRIPTION
[0035] In order to facilitate the understanding of the present invention, the present invention is described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or there can be one or more centered elements therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element, or there can be one or more centered elements therebetween. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are for illustrative purposes only.
[0036] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.
[0037] like Figure 1As shown, a paint dipping barrel comprises a frame 1 and a barrel 2. A temperature regulating mechanism 3 is provided inside the frame 1. The temperature regulating mechanism 3 is used to indirectly keep the paint inside the barrel 2 in a constant temperature state. The barrel 2 is installed in the frame 1. A stirring mechanism 4 for stirring the paint is provided inside the barrel 2. The stirring mechanism 4 is used to stir the paint and absorb the shot blasting and steel shots in the barrel 2. A driving assembly 5 is also installed on the frame 1. The driving assembly 5 is used to drive the stirring mechanism 4 to rotate stably.
[0038] As an implementation method, Figure 2 As shown, the temperature regulating mechanism 3 includes an outer cylinder 31, a first water pipe 32, and a second water pipe 33. The outer cylinder 31 is installed at the inner bottom end of the frame 1, and the outer cylinder 31 is connected to the barrel body 2. The first water pipe 32 and the second water pipe 33 are respectively installed at the upper and lower ends of the outer cylinder 31.
[0039] As an implementation mode, the first water pipe 32 and the second water pipe 33 are both annular circular pipes, a plurality of water discharge holes are spaced apart on the outer bottom wall of the first water pipe 32, a plurality of water inlet holes are spaced apart on the annular inner wall of the second water pipe 33, and the water inlet end of the first water pipe 32 and the water outlet end of the second water pipe 33 are both used to connect to the all-in-one hot and cold machine, the model of the all-in-one hot and cold machine is 10HP.
[0040] As an implementation method, Figure 3 , Figure 4 As shown, the bottom structure of the barrel body 2 is funnel-shaped and is provided with a ball valve 23 for paint discharge, and a mounting frame 21 is provided at the inner bottom end of the barrel body 2. The mounting frame 21 is a four-pointed star structure, and an axle seat 22 is fixedly provided on the top of the mounting frame 21. The axle seat 22 is connected to the stirring assembly 42. The four-pointed star structure facilitates the installation of the axle seat 22 in the middle and the funnel bottom wall of the barrel body 2 at the four corners, thereby not affecting the paint discharge effect of the ball valve 23 at the bottom of the barrel body.
[0041] As an implementation method, Figure 5 As shown, a water receiving pan 6 is further provided inside the frame 1, and the water receiving pan 6 is used to receive the condensed water generated by the temperature regulating mechanism 3, and a control valve 61 for controlling the discharge of the condensed water is provided on the water receiving pan 6; when the inner tank of the barrel body 2 is thermostatically regulated by the temperature regulating mechanism 3, a certain amount of condensed water will be generated due to the temperature difference, and the water receiving pan 6 under the outer cylinder 31 is used to receive the condensed water, and the effective discharge of the condensed water is controlled by the control valve 61 provided on the water receiving pan 6.
[0042] As an implementation method, Figure 6As shown, the stirring mechanism 4 includes a connecting piece 41, a stirring assembly 42 and a magnetic suction assembly 43. The stirring assembly 42 is connected to the driving assembly 5 through the connecting piece 41. The stirring assembly 42 is used to stir the paint smoothly. The magnetic suction assembly 43 is installed on the stirring assembly 42. The magnetic suction assembly 43 is used to absorb the shot blasting and steel shots in the barrel body 2.
[0043] As an embodiment, the stirring assembly 42 includes a stirring frame 421 and several stirring blades 422. The stirring frame 421 is a U-shaped structure. The stirring blades 422 are installed at the bottom end of the stirring frame 421. A short shaft for adapting to the shaft seat 22 is fixed in the middle of the bottom wall of the stirring frame 421. The U-shaped stirring frame 421 can stably stir the paint without occupying the middle space inside the barrel body 2. The structural design is scientific and reasonable.
[0044] As an embodiment, the stirring blades 422 are provided with four pieces, and the structures of the four stirring blades are all tilted too high toward the middle side (refer to Figure 6 ).
[0045] As an embodiment, the magnetic attraction component 43 includes a first strong magnetic rod 431, a second strong magnetic rod 432, a third strong magnetic rod 433 and a fourth strong magnetic rod 434, and the first strong magnetic rod 431, the second strong magnetic rod 432 and the third strong magnetic rod 433, the fourth strong magnetic rod 434 are symmetrically installed on both sides of the stirring frame 421.
[0046] As an implementation method, Figure 7 , Figure 8 As shown, the driving assembly 5 includes a driving member 51, a spur gear 52, a ring gear guide 53, a mounting plate 54 and a fixed slide plate 55. The driving member 51 is mounted on the frame 1, and the output end of the driving member 51 is connected to the spur gear 52. The ring gear guide 53 is meshed with the spur gear 52. The mounting plate 55 is symmetrically mounted on the left and right sides of the top wall of the ring gear guide 53. The ring gear guide 53 is movably connected to the fixed slide plate 55, and the fixed slide plate 55 is mounted on the frame 1 at equal intervals.
[0047] As an embodiment, the driving member 51 includes an air motor 511 and a reducer 512, the output end of the air motor 511 is connected to the reducer 512, and the air motor 511 is connected to the spur gear 52 through the reducer 512; the air motor 511 is used as a power source to cooperate with the reducer 512 to drive the gear ring guide 53 and the stirring assembly 4, and the air motor 511 is used as a power source in the stirring work of the paint dipping bucket to achieve an explosion-proof effect, which is relatively safe.
[0048] As an implementation method, Fig.10As shown, a filter rack 11 is detachably mounted on the frame 1, and the filter rack 11 is used to filter foreign matter contained in the paint added into the barrel 2. The frame 1 is also provided with a plurality of positioning grooves 12, and the positioning grooves 12 are used to snap-fit and install the filter rack 11.
[0049] As an implementation manner, the frame 1 is further provided with a driving protection cover 13 and a transmission protection cover 14 , and the driving protection cover 13 and the transmission protection cover 14 are respectively covered on the outside of the driving member 51 and the spur gear 52 .
[0050] As an implementation method, Fig.11 As shown, the filter frame 11 includes a supporting leg 111, a cross bracket 112, a fixing plate 113 and a filter opening 114. There are four supporting legs 111 in total and they are respectively clamped in the positioning grooves 12 of the frame 1. The top ends of the supporting legs 111 are connected to the cross bracket 112. The fixing plate 113 is installed on the cross bracket 112. The filter opening 114 is arranged in the middle of the fixing plate 113.
[0051] Working principle of the present invention: when in use, the raw materials added to the barrel body 2 are first filtered through the filter rack 11, and then the temperature of the inner tank of the barrel body 2 is adjusted by controlling the external cold and hot integrated machine in cooperation with the temperature adjustment mechanism according to actual needs, so as to indirectly make the paint inside the barrel body 2 tend to be constant temperature, and the driving component 5 cooperates with the stirring mechanism 4 (refer to Fig. 9 ) The paint in the barrel 2 is stirred efficiently and smoothly. At the same time, the shot blasting and steel shots contained in the paint are absorbed by several strong magnetic rods provided on the stirring mechanism 4, so as to avoid unnecessary troubles caused by the dipping process of the workpiece; during the stirring process, the pneumatic motor 511 is used as a power source to cooperate with the reducer 512 to drive the spur gear 52, and then the spur gear 52 rotates the gear ring guide 53 it wants to mesh with, and the bottom structure of the gear ring guide 53 is slidably connected to the sliding parts of several fixed slides 55 installed on the frame 1, so that the stirring assembly 4 installed on the mounting plate 54 can perform the paint stirring action.
[0052] It should be noted that the preferred embodiments of the present invention are given in the specification and drawings of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments are not intended to be additional limitations on the content of the present invention. The purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. In addition, the above-mentioned technical features continue to be combined with each other to form various embodiments not listed above, which are all considered to be within the scope of the present invention specification; further, for ordinary technicians in this field, they can be improved or transformed according to the above description, and all these improvements and transformations should belong to the protection scope of the claims attached to the present invention.
Claims
1. A paint dipping bucket, comprising a frame (1) and a bucket body (2), characterized in that: The frame (1) is provided with a temperature regulating mechanism (3) for indirectly causing the paint inside the barrel (2) to be in a constant temperature state. The barrel (2) is installed in the frame (1). The barrel (2) is provided with a stirring mechanism (4) for stirring the paint. The stirring mechanism (4) is used to stir the paint and absorb the blasting shots and steel shots in the barrel (2). The frame (1) is also provided with a driving assembly (5) for driving the stirring mechanism (4) to rotate stably.
2. A paint dipping bucket according to claim 1, characterized in that: The temperature regulating mechanism (3) comprises an outer cylinder (31), a first water pipe (32), and a second water pipe (33); the outer cylinder (31) is mounted at the bottom end of the interior of the frame (1), and the outer cylinder (31) is connected to the barrel (2); the first water pipe (32) and the second water pipe (33) are respectively mounted at the upper and lower ends of the interior of the outer cylinder (31).
3. A paint dipping bucket according to claim 2, characterized in that: The first water pipe (32) and the second water pipe (33) are both annular circular pipes. A plurality of water discharge holes are provided at intervals on the outer bottom wall of the first water pipe (32), and a plurality of water inlet holes are provided at intervals on the annular inner wall of the second water pipe (33).
4. A paint dipping bucket according to claim 3, characterized in that: A water receiving tray (6) is also provided inside the frame (1), and the water receiving tray (6) is used to receive condensed water generated by the temperature regulating mechanism (3), and a control valve (61) for controlling the discharge of condensed water is provided on the water receiving tray (6).
5. A paint dipping bucket according to claim 4, characterized in that: The stirring mechanism (4) comprises a connecting piece (41), a stirring assembly (42) and a magnetic attraction assembly (43); the stirring assembly (42) is connected to the driving assembly (5) via the connecting piece (41); the stirring assembly (42) is used for stirring the paint steadily; the magnetic attraction assembly (43) is mounted on the stirring assembly (42); and the magnetic attraction assembly (43) is used for absorbing the blasting shots and steel shots in the barrel (2).
6. A paint dipping bucket according to claim 5, characterized in that: The stirring assembly (42) comprises a stirring frame (421) and a plurality of stirring blades (422); the stirring frame (421) is a U-shaped structure; and the stirring blades (422) are installed at the bottom end of the stirring frame (421).
7. A paint dipping bucket according to claim 6, characterized in that: The magnetic attraction assembly (43) comprises a first strong magnetic rod (431), a second strong magnetic rod (432), a third strong magnetic rod (433) and a fourth strong magnetic rod (434), wherein the first strong magnetic rod (431), the second strong magnetic rod (432), the third strong magnetic rod (433) and the fourth strong magnetic rod (434) are symmetrically mounted on both sides of the stirring frame (421).
8. A paint dipping bucket according to claim 7, characterized in that: The driving assembly (5) comprises a driving member (51), a spur gear (52), a gear ring guide rail (53), a mounting plate (54) and a fixed slide plate (55); the driving member (51) is mounted on a frame (1); an output end of the driving member (51) is connected to the spur gear (52); the gear ring guide rail (53) is meshed with the spur gear (52); the mounting plate (55) is symmetrically mounted on the left and right sides of the top wall of the gear ring guide rail (53); the gear ring guide rail (53) is movably connected to the fixed slide plate (55); and the fixed slide plates (55) are mounted on the frame (1) at equal intervals.
9. A paint dipping bucket according to claim 8, characterized in that: The driving member (51) comprises an air motor (511) and a reducer (512); the output end of the air motor (511) is connected to the reducer (512); and the air motor (511) is connected to the spur gear (52) via the reducer (512).
10. A paint dipping bucket according to claim 9, characterized in that: The frame (1) is detachably provided with a filter rack (11), the filter rack (11) being used to filter foreign matter contained in the paint added into the barrel (2), and the frame (1) is also provided with a plurality of positioning grooves (12), the positioning grooves (12) being used to snap-fit and install the filter rack (11).