Pipe port stamping device for metal supporting frame machining
By designing a pipe port stamping device for metal support frame processing and using a mobile clamping and grinding stamping mechanism, the problems of low grinding efficiency and poor sealing of spiral metal pipes in the prior art are solved, and high-precision metal pipe processing and reduced defective rate are achieved.
Patent Information
- Application Number
- CN202510187024.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When grinding and stamping a spiral metal pipe, the efficiency is low and it is impossible to ensure that the spiral grooves on the outer side of the metal pipe are completely polished and smooth, resulting in poor sealing after stamping, complex operation and high defect rate.
A pipe port stamping device for processing metal support frames is designed, using a mobile clamping mechanism and a grinding stamping mechanism. The precise clamping, rotation and grinding of the metal pipe is achieved through electric telescopic rods and motors, ensuring that the spiral grooves are completely polished and smooth and correspond to the stamping mold.
The accuracy and efficiency of metal pipe processing are improved, and the cross-section of the polished metal pipe is completely coincided with the stamping mold, reducing the defective rate, improving the sealing after stamping and the overall quality of the metal pipe.
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Figure CN119771996A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipe clamping and punching, and in particular to a pipe port punching device for processing a metal support frame. Background Art
[0002] Metal pipes are extremely common components in production and life. They can be used as a conveying medium while providing various supporting forces. They can be seen everywhere in life. In order to ensure the conveying capacity of metal pipes, the inside of metal pipes is generally a smooth curved surface structure. In order to ensure the supporting strength of metal pipes while reducing the weight of metal pipes, when metal pipes are stamped, the stamping die on the outer side adopts a die with a spiral groove structure, which can ensure that the outer side of the metal pipe after stamping is a spiral structure. In order to improve the neatness, sealing and connection fit of the end of the spiral metal pipe, it is generally necessary to grind the end of the metal pipe before die stamping.
[0003] When the existing device is used to grind the spiral metal tube, the spiral groove on the side can only be grinded by a worker holding a grinding gun. The grinding efficiency is very low, and it cannot be guaranteed that the spiral groove on the outer side of the metal tube is completely polished and smooth. When the side of the metal tube contains impurities such as rust during stamping, the sealing type of the metal tube end after stamping will be reduced. When stamping the end of the spiral metal tube, the worker is required to align the metal tube end with the stamping device in turn, and then fix it after alignment. The operation before stamping is relatively complicated, the stamping efficiency is very low, and it cannot be guaranteed that the cross section of the metal tube placed by the worker completely overlaps with the stamping die, and the defective rate of stamping is high. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a pipe port punching device for processing a metal support frame.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is: a pipe port punching device for metal support frame processing, comprising two symmetrically arranged main body plates, a movable clamping mechanism for clamping and moving the metal pipe is arranged between the two main body plates, the movable clamping mechanism comprises two fixed rods fixedly arranged on the inner side surfaces of the main body plates, the sides of the two fixed rods are respectively rotatably provided with rotating rollers, the sides of the two rotating rollers are closely provided with conveyor belts, the outer side surfaces of the conveyor belts are equidistantly provided with a plurality of mounting grooves, the upper ends of the two main body plates are provided with a grinding and punching mechanism for rotationally clamping and grinding and punching the metal pipe, the grinding and punching mechanism comprises two first empty grooves symmetrically opened on the upper ends of the main body plates, the two first empty grooves are respectively fixedly connected with fixed plates, and the lower ends of the two main body plates are symmetrically connected with four support columns.
[0006] Preferably, the conveyor belt is symmetrically provided with first electric telescopic rods in several installation grooves, the telescopic ends of several of the first electric telescopic rods are respectively fixedly connected to the first fixed body, the sides of several of the first fixed bodies are respectively penetrated by second electric telescopic rods, the telescopic ends of several of the second electric telescopic rods are respectively fixedly connected to the anti-slip plate, and the side of one of the main plates is fixedly connected to the first motor.
[0007] Preferably, the transmission shaft end of the first motor is a circular ring structure, the transmission shaft of the first motor rotates and passes through the main plate, the transmission shaft end of the first motor is fixedly connected to the rotating roller, and the lower end surfaces of several first fixed bodies are respectively provided with first rotating grooves, and rollers are respectively rotatably arranged in several first rotating grooves.
[0008] Preferably, a second empty groove is respectively opened at the upper ends of the two fixed plates, and a third electric telescopic rod is fixedly connected to the two second empty grooves respectively, the telescopic ends of the two third electric telescopic rods are fixedly connected to a second fixed body, a first limiting groove is opened at the lower end of the second fixed body, and a first limiting body is slidably arranged in the first limiting groove.
[0009] Preferably, a second motor is fixedly connected in the first limiting groove, a threaded rod is fixedly connected to the transmission shaft end of the second motor, the side surface of the threaded rod is cooperated with the first limiting body through a thread, the lower end of the first limiting body is fixedly connected to a sixth electric telescopic rod, the telescopic end of the sixth electric telescopic rod is fixedly connected to a third fixed body, a second rotation groove is penetrated at the end of the third fixed body, and a second limiting body is rotatably arranged in the second rotation groove.
[0010] Preferably, two eighth electric telescopic rods are fixedly connected to the side of the second limiting body, the telescopic ends of the two eighth electric telescopic rods are fixedly connected to a gear ring, the end surface of the third fixed body is fixedly connected to a fourth motor, and the transmission shaft end of the fourth motor is fixedly connected to a gear meshing with the gear ring.
[0011] Preferably, the side surface of the second limiting body is an open structure, and the inner side surface of the second limiting body is provided with a plurality of fourth empty slots, and a plurality of seventh electric telescopic rods are respectively fixedly connected in the plurality of the fourth empty slots, and a plurality of telescopic ends of the plurality of the seventh electric telescopic rods are respectively fixedly connected to top plates.
[0012] Preferably, the inner side surfaces of the two fixed plates are respectively fixedly connected with a fourth electric telescopic rod, the telescopic ends of the two fourth electric telescopic rods are respectively fixedly connected with a fifth electric telescopic rod, the telescopic ends of the two fifth electric telescopic rods are respectively fixedly connected with a third motor, the transmission shaft ends of the two third motors are respectively fixedly connected with a grinding head, and detectors are respectively provided at the lower ends of the two grinding heads.
[0013] Preferably, the inner side surfaces of the two fixing plates are respectively provided with third empty grooves, punching rods are respectively fixedly connected in the two third empty grooves, and the telescopic ends of the two punching rods are respectively fixedly connected with punching dies.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The fourth motor drives the gear to rotate, and the gear cooperates to drive the gear ring to rotate. At this time, the second electric telescopic rod shrinks, and the metal pipe rotates under the clamping of the top plate. At the same time, the second motor starts, and the second motor drives the threaded rod to rotate. The threaded rod cooperates to drive the first limiter to move, so as to move the metal pipe laterally to a predetermined position. At this time, the fifth electric telescopic rod extends, driving the grinding head to move above the metal pipe. Through the detector, the metal pipe can be rotated to the position where the side spiral groove corresponds to the grinding head, and the metal pipe can be accurately driven to move to the predetermined position, thereby improving the processing accuracy of the metal pipe and ensuring that the cross section of the metal pipe after grinding completely coincides with the stamping die; 2. The grinding head moves up and down and forward and backward driven by the fourth electric telescopic rod and the fifth electric telescopic rod, and the metal tube rotates slowly and uniformly driven by the fourth motor, which can ensure that the rotating grinding head can completely grind the spiral groove on the side of the metal tube smoothly, improve the sealing of the end of the metal tube during subsequent stamping, and improve the quality of the spiral metal tube after processing. When the grinding is completed, the first electric telescopic rod and the sixth electric telescopic rod are extended and retracted at the same time, driving the end of the metal tube to completely correspond to the stamping die, thereby improving the quality of stamping and reducing the defective rate caused by inaccurate correspondence between the cross section of the metal tube and the die. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 The overall structure of the present invention is cut away Figure 1 ; Figure 3 The overall structure of the present invention is cut away Figure 2 ; Figure 4 It is a partial structural schematic diagram of the present invention; Figure 5 For the present invention Figure 2 A magnified image of point A; Figure 6 For the present invention Figure 2 The enlarged view of point B; Figure 7 For the present invention Figure 2 Enlarged view of point C; Figure 8 For the present invention Figure 3 The enlarged view of point D; Fig. 9 For the present invention Figure 4 Enlarged view of point E.
[0016] 1. Main plate; 2. Mobile clamping mechanism; 3. Grinding and stamping mechanism; 4. Support column; 21. First motor; 22. Conveyor belt; 23. Mounting slot; 24. Rotating roller; 25. Fixed rod; 26. First electric telescopic rod; 27. Roller; 28. First rotating slot; 29. First fixed body; 210. Second electric telescopic rod; 211. Anti-slip plate; 31. First empty slot; 32. Fixed plate; 33. Second empty slot; 34. Third electric telescopic rod; 35. Second fixed body; 36. Second motor; 37. Threaded rod; 38. First limit slot; 39. The third fixed body; 310. The fourth electric telescopic rod; 311. The fifth electric telescopic rod; 312. The third motor; 313. The grinding head; 314. The detector; 315. The third empty slot; 316. The punching rod; 317. The punching die; 318. The first limiting body; 319. The sixth electric telescopic rod; 320. The fourth empty slot; 321. The seventh electric telescopic rod; 322. The top plate; 323. The second rotating slot; 324. The eighth electric telescopic rod; 325. The second limiting body; 326. The gear ring; 327. The fourth motor; 328. The gear. DETAILED DESCRIPTION
[0017] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0018] See also Figure 1-Figure 9 A pipe port punching device for metal support frame processing includes two symmetrically arranged main plates 1, and a movable clamping mechanism 2 for clamping and moving the metal pipe is arranged between the two main plates 1.
[0019] In this embodiment, the mobile clamping mechanism 2 includes two fixed rods 25 fixedly arranged on the inner side of the main body plate 1, and the sides of the two fixed rods 25 are respectively rotatably provided with rotating rollers 24, and the sides of the two rotating rollers 24 are tightly provided with conveyor belts 22, and the outer side surface of the conveyor belt 22 is equidistantly provided with a plurality of mounting grooves 23.
[0020] The conveyor belt 22 is symmetrically provided with first electric telescopic rods 26 in several installation grooves 23, and the telescopic ends of several of the first electric telescopic rods 26 are fixedly connected to the first fixed body 29, and the sides of several of the first fixed bodies 29 are penetrated by second electric telescopic rods 210, and the telescopic ends of several of the second electric telescopic rods 210 are fixedly connected to the anti-slip plate 211, and the side of one of the main body plates 1 is fixedly connected to the first motor 21.
[0021] The transmission shaft end of the first motor 21 is a circular ring structure. The transmission shaft of the first motor 21 rotates and penetrates the main plate 1. The transmission shaft end of the first motor 21 is fixedly connected to the rotating roller 24. The lower end surfaces of several first fixed bodies 29 are respectively provided with first rotating grooves 28, and rollers 27 are respectively rotatably arranged in several first rotating grooves 28.
[0022] Specifically, the second electric telescopic rod 210 is extended at the same time, and the second electric telescopic rod 210 drives the anti-slide plate 211 to fix the side of the metal pipe. When the conveyor belt 22 drives the metal pipe to move to a position close to the second fixed body 35, the first motor 21 stops rotating and extends the two first electric telescopic rods 26 corresponding to the metal pipe at the same time. The two first electric telescopic rods 26 drive the metal pipe to rise.
[0023] In this embodiment, a grinding and punching mechanism 3 for rotationally clamping and grinding and punching the metal tube is provided at the upper ends of the two main plates 1. The grinding and punching mechanism 3 includes two first empty grooves 31 symmetrically opened at the upper ends of the main plates 1. Fixed plates 32 are respectively fixedly connected in the two first empty grooves 31. Four support columns 4 are symmetrically connected at the lower ends of the two main plates 1.
[0024] A second slot 33 is respectively provided at the upper end of the two fixing plates 32, and a third electric telescopic rod 34 is respectively fixedly connected in the two second slots 33. The telescopic ends of the two third electric telescopic rods 34 are fixedly connected with a second fixing body 35. A first limiting slot 38 is provided at the lower end of the second fixing body 35, and a first limiting body 318 is slidably arranged in the first limiting slot 38.
[0025] A second motor 36 is fixedly connected in the first limiting groove 38, a threaded rod 37 is fixedly connected to the transmission shaft end of the second motor 36, the side of the threaded rod 37 is arranged in cooperation with the first limiting body 318 through a thread, a sixth electric telescopic rod 319 is fixedly connected to the lower end of the first limiting body 318, the telescopic end of the sixth electric telescopic rod 319 is fixedly connected to the third fixed body 39, a second rotating groove 323 is penetrated at the end of the third fixed body 39, and a second limiting body 325 is rotatably arranged in the second rotating groove 323.
[0026] Two eighth electric telescopic rods 324 are fixedly connected to the side of the second limiting body 325, and the telescopic ends of the two eighth electric telescopic rods 324 are fixedly connected to the gear ring 326. The end face of the third fixed body 39 is fixedly connected to the fourth motor 327, and the transmission shaft end of the fourth motor 327 is fixedly connected to the gear 328 meshing with the gear ring 326.
[0027] The side surface of the second limiting body 325 is an open structure, and the inner side surface of the second limiting body 325 is provided with a plurality of fourth empty slots 320, and a plurality of seventh electric telescopic rods 321 are fixedly connected in the plurality of fourth empty slots 320, and a plurality of telescopic ends of the plurality of seventh electric telescopic rods 321 are fixedly connected to a top plate 322.
[0028] The inner side surfaces of the two fixed plates 32 are respectively fixedly connected with the fourth electric telescopic rod 310, the telescopic ends of the two fourth electric telescopic rods 310 are respectively fixedly connected with the fifth electric telescopic rod 311, the telescopic ends of the two fifth electric telescopic rods 311 are respectively fixedly connected with the third motor 312, the transmission shaft ends of the two third motors 312 are respectively fixedly connected with the grinding head 313, and the lower ends of the two grinding heads 313 are respectively provided with detectors 314.
[0029] The inner side surfaces of the two fixing plates 32 are respectively provided with third slots 315 , and punching rods 316 are respectively fixedly connected in the two third slots 315 , and the telescopic ends of the two punching rods 316 are respectively fixedly connected with punching dies 317 .
[0030] Specifically, the fourth motor 327 drives the gear 328 to rotate, and the gear 328 cooperates to drive the gear ring 326 to rotate. At this time, the second electric telescopic rod 210 contracts, and the metal tube rotates under the clamping of the top plate 322. At the same time, the second motor 36 is started, and the second motor 36 drives the threaded rod 37 to rotate. The threaded rod 37 cooperates to drive the first limit body 318 to move, thereby moving the metal tube laterally to a predetermined position. At this time, the fifth electric telescopic rod 311 extends, driving the grinding head 313 to move above the metal tube.
[0031] When in use, the device is placed on a horizontal plane through four support columns 4, and then the first motor 21 is started. The first motor 21 drives a rotating roller 24 to rotate, and the rotating roller 24 drives the conveyor belt 22 to move. Then the worker places the spiral metal pipe in the installation groove 23 on the side of the conveyor belt 22. At this time, the metal pipe falls into two symmetrically arranged first fixed bodies 29, and then the second electric telescopic rod 210 is extended at the same time. The second electric telescopic rod 210 drives the anti-slide plate 211 to fix the side of the metal pipe. When the conveyor belt 22 drives the metal pipe to move to a position close to the second fixed body 35, the first motor 21 stops rotating and extends the two first electric telescopic rods 26 corresponding to the metal pipe at the same time. The two first electric telescopic rods 26 drive the metal pipe to rise. At the same time, the sixth electric telescopic rod 319 is extended. At this time, the eighth electric telescopic rod 324 on the side of the second limiting body 325 is in an extended state. The eighth electric telescopic rod 324 drives the gear ring 326 to move to a position that does not intersect with the metal pipe. Then the second limiting body 325 The body 325 moves to the side of the metal tube under the belt of the sixth electric telescopic rod 319, and then several seventh electric telescopic rods 321 extend to drive the top plate 322 to fix the metal tube, and then the fourth motor 327 is started, and the fourth motor 327 drives the gear 328 to rotate, and the gear 328 cooperates to drive the gear ring 326 to rotate. At this time, the second electric telescopic rod 210 contracts, and the metal tube rotates under the clamping of the top plate 322. At the same time, the second motor 36 is started, and the second motor 36 drives the threaded rod 37 to rotate, and the threaded rod 37 cooperates to drive the first limiting body 318 to move, so as to move the metal tube laterally to a predetermined position. At this time, the fifth electric telescopic rod 311 extends, driving the grinding head 313 to move above the metal tube. Through the detector 314 for detection, the metal tube can be rotated to the position where the side spiral groove corresponds to the grinding head 313, and the metal tube can be accurately driven to move to the predetermined position, thereby improving the accuracy of metal tube processing and ensuring that the cross section of the metal tube after grinding is completely overlapped with the stamping die.
[0032] Then, the third motor 312 is started, and the third motor 312 drives the grinding head 313 to rotate. The grinding head 313 moves up and down and forward and backward under the drive of the fourth electric telescopic rod 310 and the fifth electric telescopic rod 311. At the same time, the metal tube rotates slowly and uniformly under the drive of the fourth motor 327, which can ensure that the rotating grinding head 313 can completely grind the spiral groove on the side of the metal tube to be smooth, improve the sealing of the end of the metal tube during subsequent stamping, and improve the quality of the spiral metal tube after processing. When the grinding is completed, the first electric telescopic rod 26 and the sixth electric telescopic rod 319 are extended and retracted at the same time, driving the end of the metal tube to completely correspond to the stamping die 317, thereby improving the quality of stamping and reducing the defective rate caused by inaccurate correspondence between the cross section of the metal tube and the die.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A pipe end punching device for metal support frame processing, comprising two symmetrically arranged main plates (1), characterized in that: A movable clamping mechanism (2) for clamping and moving the metal tube is arranged between the two main body plates (1), the movable clamping mechanism (2) comprising two fixed rods (25) fixedly arranged on the inner side of the main body plate (1), the side surfaces of the two fixed rods (25) are respectively rotatably provided with rotating rollers (24), the side surfaces of the two rotating rollers (24) are closely provided with a conveyor belt (22), the outer side surface of the conveyor belt (22) is provided with a plurality of mounting grooves (23) equidistantly, the upper ends of the two main body plates (1) are provided with a grinding and punching mechanism (3) for rotatably clamping and grinding and punching the metal tube, the grinding and punching mechanism (3) comprising two first empty grooves (31) symmetrically arranged on the upper ends of the main body plates (1), the two first empty grooves (31) are respectively fixedly connected with a fixed plate (32), and the lower ends of the two main body plates (1) are symmetrically connected with four support columns (4).
2. A pipe port punching device for metal support frame processing according to claim 1, characterized in that: The conveyor belt (22) is symmetrically provided with first electric telescopic rods (26) in a plurality of mounting grooves (23); the telescopic ends of a plurality of the first electric telescopic rods (26) are respectively fixedly connected to a first fixed body (29); the sides of a plurality of the first fixed bodies (29) are respectively penetrated by second electric telescopic rods (210); the telescopic ends of a plurality of the second electric telescopic rods (210) are respectively fixedly connected to an anti-slip plate (211); and a first motor (21) is fixedly connected to a side of a main body plate (1).
3. A pipe port punching device for metal support frame processing according to claim 2, characterized in that: The transmission shaft end of the first motor (21) is a circular ring structure. The transmission shaft of the first motor (21) rotatably penetrates the main body plate (1). The transmission shaft end of the first motor (21) is fixedly connected to a rotating roller (24). The lower end surfaces of a plurality of the first fixed bodies (29) are respectively provided with first rotating grooves (28), and rollers (27) are rotatably arranged in the plurality of the first rotating grooves (28).
4. The pipe end punching device for metal support frame processing according to claim 1, characterized in that: The upper ends of the two fixing plates (32) are respectively provided with second slots (33), the two second slots (33) are respectively fixedly connected with third electric telescopic rods (34), the telescopic ends of the two third electric telescopic rods (34) are fixedly connected with second fixing bodies (35), the lower ends of the second fixing bodies (35) are provided with first limiting slots (38), and the first limiting body (318) is slidably arranged in the first limiting slots (38).
5. A pipe end punching device for metal support frame processing according to claim 4, characterized in that: A second motor (36) is fixedly connected in the first limiting groove (38); a threaded rod (37) is fixedly connected to the transmission shaft end of the second motor (36); a side surface of the threaded rod (37) is arranged in cooperation with the first limiting body (318) through a thread; a sixth electric telescopic rod (319) is fixedly connected to the lower end of the first limiting body (318); a telescopic end of the sixth electric telescopic rod (319) is fixedly connected to a third fixing body (39); a second rotation groove (323) is penetrated through the end of the third fixing body (39); and a second limiting body (325) is rotatably arranged in the second rotation groove (323).
6. A pipe end punching device for metal support frame processing according to claim 5, characterized in that: Two eighth electric telescopic rods (324) are fixedly connected to the side surface of the second limiting body (325); the telescopic ends of the two eighth electric telescopic rods (324) are fixedly connected to a gear ring (326); the end surface of the third fixed body (39) is fixedly connected to a fourth motor (327); and the transmission shaft end of the fourth motor (327) is fixedly connected to a gear (328) meshing with the gear ring (326).
7. A pipe port punching device for metal support frame processing according to claim 5, characterized in that: The side surface of the second limiting body (325) is an open structure, and the inner side surface of the second limiting body (325) is provided with a plurality of fourth empty slots (320), and a seventh electric telescopic rod (321) is respectively fixedly connected in a plurality of the fourth empty slots (320), and a top plate (322) is respectively fixedly connected at the telescopic ends of a plurality of the seventh electric telescopic rods (321).
8. The pipe end punching device for metal support frame processing according to claim 1, characterized in that: The inner side surfaces of the two fixing plates (32) are respectively fixedly connected to fourth electric telescopic rods (310), the telescopic ends of the two fourth electric telescopic rods (310) are respectively fixedly connected to fifth electric telescopic rods (311), the telescopic ends of the two fifth electric telescopic rods (311) are respectively fixedly connected to third motors (312), the transmission shaft ends of the two third motors (312) are respectively fixedly connected to grinding heads (313), and the lower ends of the two grinding heads (313) are respectively provided with detectors (314).
9. The pipe end punching device for metal support frame processing according to claim 1, characterized in that: The inner side surfaces of the two fixing plates (32) are respectively provided with third hollow grooves (315), the two third hollow grooves (315) are respectively fixedly connected with punching rods (316), and the telescopic ends of the two punching rods (316) are respectively fixedly connected with punching dies (317).