Inclined punching structure in the inclined die of hardware parts
By designing an oblique punch structure and a bevel punch in the mold, the error problem in the bevel processing of hardware parts is solved, high-precision and efficient bevel processing is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202510095766.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-01-22
AI Technical Summary
In the existing hardware bevel processing, the chamfering die structure leads to large material extrusion errors and dimensional instability, making it difficult to achieve high-precision bevel processing.
The die design adopts an oblique punch structure, including a bevel punch and an oblique punch space, to ensure that the punch punches the hardware at a specific angle, combined with elastic parts and guide grooves to stabilize the inclined surface formation.
The processing stability and precision of the inclined surface of hardware are improved, the strength of the mold is enhanced, and the production efficiency is improved.
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Figure CN119772015B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mold structures, in particular to an inclined punching structure in an inclined mold of a hardware part. Background Art
[0002] At present, in the field of new energy vehicles, more and more hardware processing parts have more broken parts and high dimensional accuracy. Most of them are made of copper with a thickness of 1.0mm~1.2mm, and the mold breaking stroke is mostly close to 30mm. To achieve stable mass production, very high breaking dimensional accuracy is required.
[0003] When existing hardware parts need to be formed into a bevel after being broken, most of them use a chamfered mold structure to achieve a bevel with a precision of 2.5°+1° / 0. However, when chamfering, the product material is easily squeezed onto the bevel, which may produce iron wire and increase the error at the bevel. Secondly, the dimensions are unstable during the stamping process, and the dimensions of the bevel edge fluctuate greatly, resulting in a large fracture zone on the cut surface. Summary of the Invention
[0004] In order to solve the above problems, the present invention provides a bevel punching structure in a bevel mold for hardware, comprising hardware and a mold body, wherein an extension portion that needs to be bevel punched is extended on one side of the hardware, one side of the extension portion is integrally formed with the hardware, and a protrusion is provided on the other side away from the hardware, the mold body comprises a punch fixing block, a receiving cavity for accommodating a bevel punch is provided in the punch fixing block, a notch is formed in the punch fixing block, the punch fixing block protrudes from the notch at the bevel punch, the bevel punch can be lifted and moved in the receiving cavity, a supporting block is provided below the punch fixing block, a bevel punching space is formed between the supporting block and the bevel punch, the extension portion of the hardware is arranged in the bevel punching space, and the bevel punch is inclined toward the notch with the vertical direction of the punch fixing block as a reference.
[0005] Furthermore, the bevel punch includes a stroke portion and an impact portion, the stroke portion is arranged on one side of the impact portion, the accommodating cavity includes a first chamber and a second chamber that are interconnected, the notch is located in the second chamber, the stroke portion is tightly accommodated in the first chamber, and the impact portion is arranged in the second chamber. When the bevel punch is inclined toward the notch with the vertical direction of the punch fixing block as a reference, one side of the impact portion protrudes from the punch fixing block at the notch.
[0006] Furthermore, the volume of the stroke portion is larger than that of the impact portion.
[0007] Furthermore, connecting ends are respectively provided on both sides of the stroke portion, and third chambers are respectively provided on both sides of the first chamber. When the stroke portion is tightly accommodated in the first chamber, the connecting end is located at the top of the third chamber, and a resettable elastic member is provided between the connecting end and the third chamber.
[0008] Furthermore, an impact block is protruding downwardly at the bottom of the impact portion.
[0009] Furthermore, a discharge chute is provided in the supporting block, and the discharge chute is inclined toward the notch with the vertical direction of the supporting block as a reference, and has the same slope as the vertical direction between the bevel punch and the punch fixing block.
[0010] Furthermore, a guide groove is provided on one side of the impact block, and a limit block cooperating with the guide groove is provided in the discharge chute.
[0011] Furthermore, a splint insert is fixed on the top of the punch fixing block.
[0012] Furthermore, on the side of the hardware, positioning rods protrude outward along both sides of the extended portion. When the extended portion of the hardware is arranged in the oblique punch space, the positioning rods abut against the side walls of the punch fixing block.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This application adds an oblique punch structure to the die to ensure that the punch is at an angle during stamping, thereby ensuring that the cross-section of the stamped product is oblique, solving the problem of stability in the stamping of oblique surfaces of hardware parts and ensuring product quality. At the same time, the die has high strength and fast stamping speed, which can greatly improve production efficiency.
[0015] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a structural diagram of the hardware of the present invention;
[0019] Figure 3 This is an exploded view of the structure of the mold body of the present invention;
[0020] Figure 4 It is a structural schematic diagram of the bevel punch of the present invention;
[0021] Figure 5 A schematic structural diagram of the bevel punch of the present invention from another angle;
[0022] Figure 6 It is a structural schematic diagram of the punch fixing block of the present invention;
[0023] Figure 7 It is a structural schematic diagram of the supporting block of the present invention.
[0024] The reference numerals and names in the figures are as follows:
[0025] Hardware 10, mold body 20, extension part 11, protrusion 12, punch fixing block 100, bevel punch 200, accommodating cavity 110, notch 120, supporting block 500, oblique punch space 300, stroke part 210, impact part 220, first chamber 111, second chamber 112, connecting end 230, third chamber 113, elastic part 130, impact block 221, discharge chute 510, guide groove 221a, limit block 511, splint insert 400, positioning rod 13. DETAILED DESCRIPTION
[0026] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0027] The present invention will be described in more detail. It should be understood that the specific embodiments described herein are intended only to explain the present invention and are not intended to limit the present invention. It should be noted that when an element is described as being "fixed to" another element, it may be directly on the other element, or one or more intervening elements may be present therebetween. When an element is described as being "connected to" another element, it may be directly connected to the other element, or one or more intervening elements may be present therebetween.
[0028] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself. In the description of the present invention, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0029] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in this specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0030] In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0031] The preferred embodiments of the present invention will now be further described with reference to the accompanying drawings. Figures 1 to 3 As shown, a structure for oblique punching in a bevel die of a hardware part includes a hardware part 10 and a die body 20. An extension portion 11 for oblique punching is extended along one side of the hardware part 10. One side of the extension portion 11 is integrally formed with the hardware part 10, and a protrusion 12 is provided on the other side away from the hardware part 10. The die body 20 includes a punch fixing block 100. The punch fixing block 100 is provided with a receiving cavity 110 for accommodating a bevel punch 200. The receiving cavity 110 forms a notch 120 on the punch fixing block 100. The bevel punch 200 protrudes from the punch fixing block 100 at the notch 120, and the bevel punch 200 can be lifted and lowered in the accommodating cavity 110. A supporting block 500 is provided below the punch fixing block 100, and an oblique punching space 300 is formed between the supporting block 500 and the bevel punch 200. The extended portion 11 of the hardware 10 is arranged in the oblique punching space 300, and the bevel punch 200 is inclined toward the notch 120 with the vertical direction of the punch fixing block 100 as the reference.
[0032] In the working state of this embodiment, the hardware 10 is first inserted into the oblique punching space 300 between the punch fixing block 100 and the supporting block 500, so that the extension portion 11 is located below the bevel punch 200, and then the bevel punch 200 is driven to move downward in the accommodating cavity 110. Since the bevel punch 200 is inclined toward the notch 120 with the vertical direction of the punch fixing block 100 as the reference, when the bevel punch 200 obliquely punches off the extension portion 11 from the hardware 10, a standard bevel will be left on the hardware 10.
[0033] Compared to the prior art, this application adds an oblique punch structure to the die to ensure that the punch is at an angle during stamping, thereby ensuring that the cross-section of the stamped product is oblique, solving the problem of stability in the oblique stamping of the hardware 10 and ensuring product quality. At the same time, the die has high strength and a faster stamping speed, which can greatly improve production efficiency.
[0034] On the basis of the above embodiment, Figure 4 、 Figure 5 and Figure 6 As shown, the bevel punch 200 includes a stroke portion 210 and an impact portion 220, the stroke portion 210 is arranged on one side of the impact portion 220, the accommodating chamber 110 includes a first chamber 111 and a second chamber 112 which are interconnected, the notch 120 is located in the second chamber 112, the stroke portion 210 is tightly accommodated in the first chamber 111, and the impact portion 220 is arranged in the second chamber 112. When the bevel punch 200 is inclined toward the notch 120 with the vertical direction of the punch fixing block 100 as a reference, one side of the impact portion 220 protrudes from the punch fixing block 100 at the notch 120, and the function of the stroke portion 210 is to guide the stroke of the bevel punch 200 in the punch fixing block 100 to ensure that the impact portion 220 can impact the extension portion 11 when it descends.
[0035] In some embodiments, combined Figure 4 and Figure 5 As shown, the volume of the stroke portion 210 is larger than that of the impact portion 220 , so that the stroke portion 210 has a better effect of guiding the stroke of the bevel punch 200 in the punch fixing block 100 .
[0036] On the basis of the above embodiment, Figure 2 and Figure 3As shown, connecting ends 230 are provided on both sides of the travel portion 210, and third chambers 113 are provided on both sides of the first chamber 111. When the travel portion 210 is tightly accommodated in the first chamber 111, the connecting ends 230 are located at the top of the third chamber 113. A resilient member 130 is provided between the connecting ends 230 and the third chamber 113. The function of the elastic member 130 is to disengage the bevel punch 200 from the support block 500 after the bevel punch 200 completes the punching action. The spring can provide power to the support block 500, enabling the support block 500 to promptly push out the hardware 10 mounted on the punch.
[0037] In some embodiments, combined Figure 4 and Figure 5 As shown, an impact block 221 is protruding downward from the bottom of the impact portion 220 , and the impact block 221 ensures that the energy of the impact portion 220 impacting the extension portion 11 when descending is more concentrated.
[0038] On the basis of the above embodiment, Figure 7 As shown in the figure, a discharge chute 510 is provided in the supporting block 500. The discharge chute 510 is inclined toward the notch 120 with the vertical direction of the supporting block 500 as the reference, and has the same slope as the vertical direction between the bevel punch 200 and the punch fixing block 100. In this way, when the bevel punch 200 obliquely punches the extension part 11 off the hardware 10, the extension part 11 will fall into the discharge chute 510.
[0039] On the basis of the above embodiment, Figure 5 and Figure 7 As shown, a guide groove 221a is provided on one side of the impact block 221, and a limit block 511 that cooperates with the guide groove 221a is provided in the discharge chute 510. When the bevel punch 200 obliquely punches off the extension portion 11 from the hardware 10, the impact block 221 will be inserted into the discharge chute 510 under the action of inertia, so that the limit block 511 is inserted into the guide groove 221a, which guides the stroke of the impact block 221 in the discharge chute 510, leaving a more standard bevel on the hardware 10.
[0040] In some embodiments, as Figure 3 As shown, a splint insert 400 is fixed on the top of the punch fixing block 100, and the splint insert 400 is used to drive the punch fixing block 100 to move downward together with a lifting mechanism (not shown in the drawing).
[0041] On the basis of the above embodiment, Figure 2As shown, on the side of the hardware 10, positioning rods 13 protrude outward along both sides of the extension portion 11. When the extension portion 11 of the hardware 10 is configured in the oblique punch space 300, the positioning rods 13 form abutment with the side wall of the punch fixing block 100 to ensure that the extension portion 11 is located below the impact block 221.
[0042] The foregoing exemplary embodiments are detailed, and the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and all variations that come within the meaning and range of equivalents of the claims are intended to be embraced therein.
Claims
1. A hardware component oblique punching structure with an oblique surface mold, characterized in that: The invention comprises a hardware (10) and a die body (20), wherein an extension portion (11) required for oblique punching is extended along one side of the hardware (10), one side of the extension portion (11) is integrally formed with the hardware (10), and a protrusion (12) is provided on the other side of the extension portion away from the hardware (10), and the die body (20) comprises a punch fixing block (100), wherein a receiving cavity (110) for receiving an oblique punch (200) is provided in the punch fixing block (100), and a notch (120) is formed on the punch fixing block (100), wherein the notch (120) is formed on the punch fixing block (100), and the notch (120) is provided on the punch fixing block (100) so that the bevel punch (200) can be punched out of the notch. The notch (120) protrudes from a punch fixing block (100), the bevel punch (200) can be lifted and lowered in the accommodating cavity (110), a supporting block (500) is provided below the punch fixing block (100), an oblique punching space (300) is formed between the supporting block (500) and the bevel punch (200), the extending portion (11) of the hardware (10) is arranged in the oblique punching space (300), the bevel punch (200) is inclined toward the notch (120) with the vertical direction of the punch fixing block (100) as a reference, and the bevel punch (200) includes The invention comprises a stroke portion (210) and an impact portion (220), wherein the stroke portion (210) is arranged on one side of the impact portion (220), the accommodating chamber (110) comprises a first chamber (111) and a second chamber (112) which are interconnected, the notch (120) is located in the second chamber (112), the stroke portion (210) is tightly accommodated in the first chamber (111), and the impact portion (220) is arranged in the second chamber (112), when the bevel punch (200) is inclined toward the notch (120) with the vertical direction of the punch fixing block (100) as the reference, the punch A punch fixing block (100) protrudes from the notch (120) on one side of the impact portion (220); the volume of the stroke portion (210) is larger than that of the impact portion (220); connecting ends (230) are respectively provided on both sides of the stroke portion (210); and third chambers (113) are respectively provided on both sides of the first chamber (111); when the stroke portion (210) is tightly accommodated in the first chamber (111), the connecting end (230) is located at the top of the third chamber (113); and a resettable elastic member (130) is provided between the connecting end (230) and the third chamber (113).
2. The oblique punching structure in the oblique die of the hardware according to claim 1, characterized in that: An impact block (221) is provided protruding downwardly at the bottom of the impact portion (220).
3. The oblique punching structure in the oblique die of the hardware according to claim 2, characterized in that: A discharge chute (510) is provided in the support block (500), and the discharge chute (510) is inclined toward the notch (120) with the vertical direction of the support block (500) as a reference, and has a consistent slope with the vertical direction between the bevel punch (200) and the punch fixing block (100).
4. The oblique punching structure in the oblique die of the hardware according to claim 3, characterized in that: A guide groove (221a) is provided on one side of the impact block (221), and a limit block (511) cooperating with the guide groove (221a) is provided in the discharge chute (510).
5. The oblique punching structure in the oblique die of a hardware according to any one of claims 1 to 4, characterized in that: A splint insert (400) is fixed on the top of the punch fixing block (100).
6. The oblique punching structure in the oblique die of a hardware according to any one of claims 1 to 4, characterized in that: Positioning rods (13) protrude outwards along both sides of the extending portion (11) on the side of the hardware (10). When the extending portion (11) of the hardware (10) is arranged in the oblique punching space (300), the positioning rods (13) abut against the side walls of the punch fixing block (100).
Citation Information
Patent Citations
Oblique opening cutting die
CN210305280U
Oblique punching die
CN221639231U