Large round bar press forging forming device
By designing a large round rod press-forging device for retractable mold support and symmetrically arranged mold seats, the problems of poor adaptability and inability to batch processing in the prior art are solved, flexible processing of rods of different specifications and batch processing of multiple rods are realized, and processing efficiency is improved.
Patent Information
- Application Number
- CN202510213341.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing press-forging molding devices usually have only one work station forging anvil, which is not highly adaptable and adjustable, cannot meet the processing needs of rods of different specifications, and cannot achieve batches of multiple rods at the same time.
A large round rod press-forging molding device is designed, including a retractable mold support and a symmetrically arranged first and second mold seats. Through the cooperation of the electric telescopic rod and the hydraulic rod, flexible selection of molds and batch processing of multiple rods are achieved.
The device can adapt to different specifications of bar processing, meet different processing needs, and improves processing efficiency through rapid unloading function, making it easier for staff to operate.
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Figure CN119772092A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of press forging devices, in particular to a large round bar press forging forming device. Background Art
[0002] Forging is a combination of forging and stamping. It is a forming method that uses the hammer, anvil, punch or die of a forging machine to apply pressure to the blank to cause plastic deformation, thereby obtaining a part of the desired shape and size.
[0003] In die steel production and processing enterprises, there are many large square steel ingots or irregular arc steel ingots that need to be processed into cylindrical bars. This processing is usually carried out by forging forming process, but the current press forging forming is usually carried out by a single station forging anvil, which has poor adaptability and adjustability for different steel bars, cannot meet the processing requirements of bars of different specifications, and cannot realize the simultaneous processing of multiple bars in batches. To this end, we proposed a press forging forming device for round bars. Summary of the invention
[0004] In view of the shortcomings of existing devices that usually only have one forging anvil for press forging and poor adaptability and adjustability to different steel bars, the present invention provides a large round bar press forging device, which has the advantage of being applicable to the processing of bars of different specifications and thus meeting different processing requirements, thereby solving the problems raised in the above-mentioned background technology.
[0005] The technical solution of the present invention is achieved as follows: a large round bar press forging forming device includes an operating table, one side of the operating table is vertically connected to a bracket, the upper end of the bracket extends to above the operating table and is connected to a connecting seat, the bottom of the connecting seat and the top of the operating table are connected to a mold support, and the mold support located on the upper layer is telescopically connected to the connecting seat, the side adjacent to the mold support is slidably connected to a symmetrically arranged first mold seat, and the side adjacent to the first mold seat is slidably connected to a symmetrically arranged second mold seat, and a plurality of grooves are penetrated through the mold support, the first mold seat, and the second mold seat, and the diameter of the grooves increases from the inside to the outside.
[0006] Optionally, the end of the first mold base is connected to a second transverse plate, both ends of the second transverse plate are connected to the first end plate, one side of the first end plate is connected to a first electric telescopic rod, and the first electric telescopic rod is fastened to the outer wall of the mold support.
[0007] Optionally, the end of the second mold base is connected to a first transverse plate, one side of the first transverse plate is connected to a second end plate, one side of the second end plate is connected to a second electric telescopic rod, and the second electric telescopic rod is fastened to the outer wall of the mold support.
[0008] Optionally, a mounting seat is fixedly connected to the outer wall of the mold support, and one end of the first electric telescopic rod and one end of the second electric telescopic rod are both connected to the mounting seat.
[0009] Optionally, the ends of the first electric telescopic rod and the second electric telescopic rod are fastened with connecting screws, the first end plate and the second end plate are provided with through holes, the connecting screws pass through the through holes at corresponding positions, and locking nuts are fastened on the connecting screws.
[0010] Optionally, a hydraulic rod is connected between the mold support located on the upper layer and the connecting seat, and a first guide rod is connected to the top of the mold support located on the upper layer. The upper end of the first guide rod passes through the connecting seat, and a sleeve is connected to the connecting seat. The first guide rod is slidably connected in the sleeve.
[0011] Optionally, a threaded rod is provided on one side of the operating table, and the threaded rod is rotatably connected to the operating table through a bearing seat, a first motor is fastened to one end of the threaded rod, a sliding seat is threadedly connected to the threaded rod, and a second motor is fastened to the top of the sliding seat, and a push plate is fixedly connected to the output end of the second motor.
[0012] Optionally, a second guide rod is connected between the bearing seats, and the second guide rod passes through the sliding seat.
[0013] Optionally, a control box is connected to the operating table, a controller is arranged in the control box, and the first electric telescopic rod, the second electric telescopic rod, the first motor and the second motor are all connected to the controller.
[0014] Compared with the prior art, the present invention selects and uses the first mold base and the second mold base according to the processing needs. After the processing is completed, the first electric telescopic rod and the second electric telescopic rod on one side are controlled to drive the top round rod to move, and with the assistance of the push plate, the material can be quickly unloaded. The present invention not only facilitates the operation of the staff, meets the processing of round rods of different sizes, but also can batch process multiple round rods, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 The structure of the present invention is schematically shown Figure 1 .
[0017] Figure 2 The structure of the present invention is schematically shown Figure 2 .
[0018] Figure 3 It is a connection diagram of the second motor and the push plate of the present invention.
[0019] Figure 4 It is a schematic diagram of the sliding of the first mold base on the second mold base of the present invention.
[0020] Figure 5 It is a schematic diagram of the sliding of the second mold base on the mold support of the present invention.
[0021] Figure 6 It is a connection schematic diagram of the connecting screw and the locking nut of the present invention.
[0022] In the figure: 1. first guide rod; 2. connecting seat; 3. sleeve; 4. bracket; 5. hydraulic rod; 6. mold support; 7. operating table; 8. control box; 9. first end plate; 10. second end plate; 11. first electric telescopic rod; 12. mounting seat; 13. second electric telescopic rod; 14. first cross plate; 15. second cross plate; 16. first mold seat; 17. sliding seat; 18. second guide rod; 19. first motor; 20. threaded rod; 21. second motor; 22. push plate; 23. bearing seat; 24. second mold seat; 25. groove; 26. through hole; 27. connecting screw; 28. locking nut. DETAILED DESCRIPTION
[0023] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Reference Figures 1 to 6 The present invention provides a technical solution: a large round bar press forging device, comprising an operating table 7, one side of the operating table 7 is vertically connected to a bracket 4, the upper end of the bracket 4 extends to the top of the operating table 7 and is connected to a connecting seat 2, the bottom of the connecting seat 2 and the top of the operating table 7 are connected to a mold support 6, and the mold support 6 located on the upper layer is telescopically connected to the connecting seat 2, such as Figure 1 As shown, a hydraulic rod 5 is connected between the mold support 6 located on the upper layer and the connecting seat 2, and a first guide rod 1 is connected to the top of the mold support 6 located on the upper layer. The upper end of the first guide rod 1 passes through the connecting seat 2, and is connected to a sleeve 3 on the connecting seat 2. The first guide rod 1 is slidably connected in the sleeve 3, and the hydraulic rod 5 pushes the mold support 6 to move downward. During the movement, the first guide rod 1 slides in the sleeve 3. Under the guiding action of the sleeve 3, the stable sliding of the mold support 6 is effectively guaranteed, thereby improving the processing quality.
[0025] like Figure 4 , 5 As shown, a symmetrically arranged first mold base 16 is slidably connected to one side close to the mold support 6, a second cross plate 15 is connected to the end of the first mold base 16, two ends of the second cross plate 15 are connected to the first end plate 9, a first electric telescopic rod 11 is connected to one side of the first end plate 9, the first electric telescopic rod 11 is fastened to the outer wall of the mold support 6, and a symmetrically arranged second mold base 24 is slidably connected to one side close to the first mold base 16, an end of the second mold base 24 is connected to the first cross plate 14, a second end plate 10 is connected to one side of the first cross plate 14, a second electric telescopic rod 13 is connected to one side of the second end plate 10, and the second electric telescopic rod 13 is fastened to the outer wall of the mold support 6. When used for processing, the first electric telescopic rod 11 and the second electric telescopic rod 13 respectively pull the first mold base 16 and the second mold base 24 to move toward each other, so that their ends abut against and are located on the top of the mold support 6, and the staff can select and use the first mold base 16, the second mold base 24 and the mold support 6 according to the needs of processing.
[0026] At the same time, in order to improve the overall stability of the first electric telescopic rod 11 and the second electric telescopic rod 13, a mounting seat 12 is fixedly connected to the outer wall of the mold support 6, one end of the first electric telescopic rod 11 and the second electric telescopic rod 13 are connected to the mounting seat 12, and a plurality of grooves 25 are provided on the mold support 6, the first mold seat 16, and the second mold seat 24. The diameter of the grooves 25 increases from the inside to the outside. When the mold support 6, the first mold seat 16, and the second mold seat 24 are placed in a staggered manner, the grooves 25 are placed in sequence, which not only ensures that the staff can make a choice according to the processing needs, but also enables the normal processing.
[0027] like Figure 4 , 5 As shown in Figures 6, in order to facilitate the staff to install and disassemble the first mold base 16 and the second mold base 24, connecting screws 27 are fastened at the ends of the first electric telescopic rod 11 and the second electric telescopic rod 13, and through holes 26 are opened on the first end plate 9 and the second end plate 10. The connecting screws 27 pass through the through holes 26 at corresponding positions, and the connecting screws 27 are fastened with locking nuts 28. When one of the first mold base 16 and the second mold base 24 is selected for use, the connecting screws 27 are passed through the through holes 26, and the connecting screws 27 are locked by the locking nuts 28. Not only is the structure simple and easy to operate, but it can also ensure the stable installation of the first mold base 16 and the second mold base 24.
[0028] like Figure 1 , 2As shown, in order to facilitate the unloading of the processed workpiece, a threaded rod 20 is arranged on one side of the operating table 7, and the threaded rod 20 is rotatably connected to the operating table 7 through a bearing seat 23. A first motor 19 is fastened to one end of the threaded rod 20, and a sliding seat 17 is threadedly connected to the threaded rod 20. A second guide rod 18 is connected between the bearing seats 23, and the second guide rod 18 passes through the sliding seat 17. A second motor 21 is fastened to the top of the sliding seat 17, and a push plate 22 is fixedly connected to the output end of the second motor 21. After the round rods on the tops of the first mold seat 16 and the second mold seat 24 are processed, the second motor 21 drives the push plate 22 to rotate so that it abuts against the end of the round rod, and controls the first motor 19 to rotate. Driven by the first motor 19, the round rod can be pushed, which speeds up the unloading efficiency and brings convenience to the staff.
[0029] In summary, when the large round bar press forging device is used, the operating table 7 is connected to the control box 8, the control box 8 is provided with a controller, the first electric telescopic rod 11, the second electric telescopic rod 13, the first motor 19, and the second motor 21 are all connected to the controller. When performing processing operations, the first die seat 16 and the second die seat 24 are selected and used according to the processing needs. When the second die seat 24 is used, processing can be performed directly on the top thereof. After the processing is completed, the first electric telescopic rod 11 on one side is controlled to drive the round bar on the top thereof to move, and with the assistance of the push plate 22, the material can be quickly unloaded;
[0030] When the first mold base 16 is used for processing, the second mold base 24 on the top thereof and one end of the first electric telescopic rod 11 are disassembled and removed, and processing can be performed on the top of the first mold base 16. After the processing is completed, the second electric telescopic rod 13 on one side is controlled to drive the round rod on the top thereof to move, and with the assistance of the push plate 22, the material can be quickly unloaded. The present invention not only facilitates the operation of the staff, meets the processing requirements of round rods of different sizes, but also can batch process multiple round rods, thereby improving the processing efficiency.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A large round bar press forging device, comprising an operating table (7), characterized in that: One side of the operating table (7) is vertically connected to the bracket (4), and the upper end of the bracket (4) extends to the top of the operating table (7) and is connected to the connecting seat (2). The bottom of the connecting seat (2) and the top of the operating table (7) are both connected to the mold support (6), and the mold support (6) located on the upper layer is telescopically connected to the connecting seat (2); The adjacent sides of the mold support (6) are slidably connected to a symmetrically arranged first mold base (16), and the adjacent sides of the first mold base (16) are slidably connected to a symmetrically arranged second mold base (24). The mold support (6), the first mold base (16), and the second mold base (24) are all penetrated by a plurality of grooves (25), and the diameters of the grooves (25) increase from the inside to the outside.
2. The large round bar press forging device according to claim 1, characterized in that: The end of the first mold base (16) is connected to a second transverse plate (15), both ends of the second transverse plate (15) are connected to the first end plate (9), one side of the first end plate (9) is connected to a first electric telescopic rod (11), and the first electric telescopic rod (11) is fastened to the outer wall of the mold support (6).
3. The large round bar press forging device according to claim 2, characterized in that: The end of the second mold base (24) is connected to the first transverse plate (14), one side of the first transverse plate (14) is connected to the second end plate (10), one side of the second end plate (10) is connected to the second electric telescopic rod (13), and the second electric telescopic rod (13) is fastened to the outer wall of the mold support (6).
4. The large round bar press forging device according to claim 3, characterized in that: A mounting seat (12) is fixedly connected to the outer wall of the mold support (6), and one end of the first electric telescopic rod (11) and the second electric telescopic rod (13) are both connected to the mounting seat (12).
5. The large round bar press forging device according to claim 4, characterized in that: The ends of the first electric telescopic rod (11) and the second electric telescopic rod (13) are both fastened with connecting screws (27); through holes (26) are provided on the first end plate (9) and the second end plate (10); the connecting screws (27) penetrate the through holes (26) at corresponding positions; and locking nuts (28) are fastened on the connecting screws (27).
6. The large round bar press forging device according to any one of claims 1 to 5, characterized in that: A hydraulic rod (5) is connected between the mold support (6) located at the upper layer and the connecting seat (2), and a first guide rod (1) is connected to the top of the mold support (6) located at the upper layer. The upper end of the first guide rod (1) passes through the connecting seat (2), and is connected to a sleeve (3) on the connecting seat (2). The first guide rod (1) is slidably connected in the sleeve (3).
7. The large round bar press forging device according to claim 6, characterized in that: A threaded rod (20) is arranged on one side of the operating table (7), and the threaded rod (20) is rotatably connected to the operating table (7) through a bearing seat (23). A first motor (19) is fastened to one end of the threaded rod (20), a sliding seat (17) is threadedly connected to the threaded rod (20), and a second motor (21) is fastened to the top of the sliding seat (17), and a push plate (22) is fixedly connected to the output end of the second motor (21).
8. The large round bar press forging device according to claim 1, characterized in that: A second guide rod (18) is connected between the bearing seats (23), and the second guide rod (18) is arranged to penetrate the sliding seat (17).
9. The large round bar press forging device according to claim 5 or 7, characterized in that: The operating table (7) is connected to a control box (8), a controller is arranged in the control box (8), and the first electric telescopic rod (11), the second electric telescopic rod (13), the first motor (19), and the second motor (21) are all connected to the controller.