Aluminum material cutting device for hardware machining

By introducing dust removal components and moving components into the aluminum cutting device, the surface of the aluminum plate is cleaned by using a micro vacuum cleaner and cleaning brush, and the up and down movement of the push plate is realized through the gear disc and the drive motor, the problem of the surface of the aluminum plate in the prior art is solved, and the cutting quality and tool life are improved.

CN119772270AInactive Publication Date: 2025-04-08HANGZHOU LINFENG ENTERPRISE MANAGEMENT CONSULTING CO LTD

Patent Information

Application Number
CN202510234588.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing aluminum cutting devices fail to effectively clean the surface of the aluminum plate during the cutting process, resulting in impurities affecting the cutting quality, damaging the cutting tool and increasing maintenance costs.

Method used

An aluminum cutting device including dust removal assembly and moving assembly is designed. The surface of the aluminum plate is cleaned by a screw-driven mini vacuum cleaner and cleaning brush, and the up and down movement of the push plate is realized through a gear plate and a driving motor to ensure continuous cutting of the aluminum plate during the cutting process.

Benefits of technology

Effectively remove dust and impurities from the surface of aluminum plates, improve cutting quality, extend the service life of cutting tools, and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The aluminum cutting device for hardware machining comprises a cutting table and a top cover, an aluminum plate is placed at the top end of the cutting table, a dust removal assembly and a moving assembly are arranged at the bottom end of the top cover, and a fixing assembly is arranged at the top end of the cutting table. After an aluminum plate is placed, a lead screw rotates to drive a dust suction opening to suck dust on the upper portion, and then secondary cleaning is conducted through a cleaning brush; when the lead screw resets, the push plate can be closer to the aluminum plate, and cutting is conducted at equal intervals according to the frequency of the cutting knife; a driving motor and a gear disc in a connecting block drive two gear strips on the two sides to move up and down in a staggered mode, and when dust at the top end of an aluminum plate is removed through a dust suction opening, a push plate cannot affect the aluminum plate; the aluminum plate can be fixed through movement of the threaded block on the lead screw, position deviation of the aluminum plate during cutting is avoided, meanwhile, the balls at the bottom end of the pressing block can roll when the aluminum plate is placed in, and damage to the aluminum plate caused by pressing of the pressing block is avoided.
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Description

Technical Field

[0001] The invention relates to an aluminum material cutting device, in particular to an aluminum material cutting device for hardware processing, belonging to the technical field of hardware processing. Background Art

[0002] Aluminum is a product made of aluminum and other alloy elements. In the hardware processing industry, aluminum is widely used due to its light weight, high strength, corrosion resistance and other advantages. When processing aluminum, cutting is an indispensable process. The cut aluminum is convenient for processing.

[0003] After searching, Chinese patent number CN106112099B discloses an aluminum cutting device for hardware processing, which adjusts the cutting length of the aluminum plate through an adjustable baffle, and collects the cut aluminum with a cylinder and a push plate. However, in the above patented product, the surface of the aluminum plate is not cleaned during the cutting process, resulting in impurities such as oil, dust, and oxide scale on the surface of the aluminum material, which will affect the cutting quality, resulting in poor cross-section of the finished product, and may even damage the cutting tool, increasing maintenance costs. Summary of the invention

[0004] The purpose of the present invention is to provide an aluminum material cutting device for hardware processing in order to solve the above-mentioned problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical scheme: an aluminum material cutting device for hardware processing, comprising a cutting table and a top cover, an aluminum plate is placed on the top of the cutting table, a dust removal component and a moving component are arranged at the bottom of the top cover, and a fixed component is arranged at the top of the cutting table;

[0006] The dust removal assembly is used to clean dust and impurities on the surface of the aluminum plate, the bottom end of the top cover is provided with a movable groove, the movable groove is provided with a first screw rod, one end of the first screw rod is provided with a forward and reverse motor, the first screw rod is provided with a movable block, the bottom end of the movable block is provided with a connecting block, the two sides of the connecting block are penetrated by perforations, the two sides of the perforations are provided with clamping rods, a gear plate is provided in the middle of the connecting block, one of the perforations is provided with a first gear bar, a storage box is provided at the top end of the first gear bar away from the perforation, a micro vacuum cleaner is provided at the top end of the storage box, a connecting pipe is provided at the bottom end of the storage box, a dust suction port is provided at the bottom end of the connecting pipe, a vertical rod is provided on the side of the bottom end of the storage box away from the connecting pipe, and a cleaning brush is provided at the bottom end of the vertical rod;

[0007] The moving assembly realizes the forward movement of the aluminum plate through the second gear bar and the push plate, so that it can be cut continuously;

[0008] The fixing component is used to limit the position of the aluminum plate to prevent deviation. An activity groove is provided at the top of the cutting table. A threaded block is provided at the position of the activity groove. The threaded block is arranged in an "L" shape. Springs are provided at the top and bottom of the threaded block. A pressing block is provided at the bottom of the spring. A ball is provided at the bottom of the pressing block.

[0009] Preferably, a driving motor is provided inside the connecting block. The execution end of the driving motor is connected to the middle of the gear disc. The second gear rack is arranged on one side of the connecting block away from the first gear rack. The pushing plate is arranged in a "丄" shape.

[0010] Preferably, an execution motor is provided on one side of the cutting table. A second lead screw and a third lead screw are provided inside the cutting table near the position of the activity groove. Both the second lead screw and the third lead screw are provided in two numbers. First bevel gears are provided at the opposite ends of the two second lead screws and the two third lead screws. A second bevel gear is provided on one side of the first bevel gear. A rotating rod is provided between the two second bevel gears.

[0011] Preferably, one end of the second lead screw is fixedly connected to the execution motor. The moving block is connected to the first lead screw nut. The threaded block is connected to the corresponding second lead screw and the third lead screw nut.

[0012] Preferably, the first gear rack and the second gear rack are arranged vertically and alternately on both sides of the connecting block. The first gear rack and the second gear rack are movably engaged with the clamping rod. Both sides of the gear disc are meshed and connected with the first gear rack and the second gear rack.

[0013] Preferably, a collection box is provided on one side at the top of the cutting table.

[0014] Preferably, the first gear rack is arranged on one side of the connecting block away from the collection box. The connecting pipe is arranged obliquely.

[0015] Preferably, the dimensions of the dust suction port and the cleaning brush are larger than the width dimension of the aluminum plate.

[0016] Preferably, a debris storage box is provided at the position of the cutting table near the collection box. The debris storage box is movably engaged with the cutting table.

[0017] Preferably, a groove is provided at the bottom of the top cover and near the position of the debris storage box. A telescopic cylinder is provided at one end inside the groove. An electric control telescopic rod is provided at the execution end of the telescopic cylinder. Fixed rods are provided on both sides of the execution end of the electric control telescopic rod. A cutting knife is provided between the two fixed rods.

[0018] The present invention has the following beneficial effects:

[0019] 1. The dust removal component and moving component added at the bottom of the top cover are both set at the bottom of the first screw. After the aluminum plate is placed, the screw rotates to drive the dust suction port to absorb the dust above, and then the cleaning brush is used for secondary cleaning; when the screw is reset, the push plate can be closer to the aluminum plate, and the cutting knife is used to cut at equal intervals.

[0020] 2. The driving motor and gear plate inside the connecting block drive the two gear bars on both sides to move up and down alternately. When the dust suction port removes dust from the top of the aluminum plate, the push plate will not affect the aluminum plate;

[0021] 3. The movement of the threaded block on the screw rod can fix the aluminum plate to prevent the aluminum plate from shifting during cutting. At the same time, the ball at the bottom of the pressing block can roll when the aluminum plate is placed in, and the pressing block will cause damage to the aluminum plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional diagram of the overall structure of an aluminum material cutting device for hardware processing proposed by the present invention;

[0023] Figure 2 A three-dimensional diagram of the top cover structure of an aluminum material cutting device for hardware processing proposed by the present invention;

[0024] Figure 3 A three-dimensional diagram of the top cover structure of an aluminum material cutting device for hardware processing proposed by the present invention;

[0025] Figure 4 This is a three-dimensional diagram of the dust removal component and the moving component structure of an aluminum material cutting device for hardware processing proposed by the present invention;

[0026] Figure 5 This is a three-dimensional diagram of the structure of a fixing assembly of an aluminum material cutting device for hardware processing proposed by the present invention;

[0027] Figure 6 This is a three-dimensional diagram of the dust removal component and the moving component structure of an aluminum material cutting device for hardware processing proposed by the present invention;

[0028] Figure 7 The present invention provides a three-dimensional diagram of the structure of an aluminum material cutting and fixing assembly for hardware processing.

[0029] In the figure: 1, cutting table; 101, aluminum plate; 2, top cover; 3, dust removal assembly; 301, forward and reverse motor; 302, first screw rod; 303, moving block; 304, connecting block; 305, perforation; 306, driving motor; 307, gear plate; 308, first gear bar; 309, clamping rod; 310, storage box; 311, micro vacuum cleaner; 312, connecting pipe; 313, dust suction port; 314, vertical rod; 315, cleaning brush; 316, moving slot; 4, moving assembly; 401, second gear bar; 402, push plate; 5, groove; 501, telescopic cylinder; 502, electric telescopic rod; 503, fixed rod; 504, cutting knife; 6, fixed assembly; 601, execution motor; 602, second screw rod; 603, third screw rod; 604, first bevel gear; 605, second bevel gear; 606, rotating rod; 607, threaded block; 608, spring; 609, pressing block; 610, ball; 611, movable groove; 7, collection box; 8, debris storage box. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] Embodiment 1:

[0032] Reference Figure 1-4 as well as Figure 6 , an aluminum material cutting device for hardware processing, comprising a cutting table 1 and a top cover 2, an aluminum plate 101 is placed on the top of the cutting table 1, a dust removal component 3 and a moving component 4 are arranged at the bottom of the top cover 2, and a fixing component 6 is arranged at the top of the cutting table 1;

[0033] The dust removal component 3 is used to clean the dust and impurities on the surface of the aluminum plate 101. The bottom end of the top cover 2 is provided with a moving groove 316, and the moving groove 316 is provided with a first screw rod 302. One end of the first screw rod 302 is provided with a forward and reverse motor 301. The first screw rod 302 is provided with a moving block 303, and the bottom end of the moving block 303 is provided with a connecting block 304. The two sides of the connecting block 304 are penetrated with through holes 305, and the two sides of the through holes 305 are provided with a clamping rod 309. The middle of the connecting block 304 is provided with a There is a gear plate 307, a first gear bar 308 is provided at the position of one of the through holes 305, a storage box 310 is provided at the top of the first gear bar 308 away from the through hole 305, a mini vacuum cleaner 311 is provided at the top of the storage box 310, a connecting pipe 312 is provided at the bottom of the storage box 310, a suction port 313 is provided at the bottom of the connecting pipe 312, a vertical rod 314 is provided at the side of the bottom of the storage box 310 away from the connecting pipe 312, and a cleaning brush 315 is provided at the bottom of the vertical rod 314;

[0034] The moving component 4 moves the aluminum plate 101 forward through the second gear rack 401 and the push plate 402, enabling continuous cutting.

[0035] A driving motor 306 is provided inside the connecting block 304. The execution end of the driving motor 306 is connected in the middle with the gear disk 307. The second gear rack 401 is arranged on the side of the connecting block 304 away from the first gear rack 308. The push plate 402 is arranged in an "丄" shape.

[0036] The first gear rack 308 and the second gear rack 401 are arranged vertically staggered on both sides of the connecting block 304. The first gear rack 308 and the second gear rack 401 are movably clamped with the clamping rod 309. Both sides of the gear disk 307 are meshed and connected with the first gear rack 308 and the second gear rack 401. The first gear rack 308 is arranged on the side of the connecting block 304 away from the collection box 7. The connecting pipe 312 is arranged obliquely. The sizes of the dust suction port 313 and the cleaning brush 315 are larger than the width size of the aluminum plate 101.

[0037] In this embodiment, it should be noted that: the top cover 2 is fixed to the wall through the triangular bracket and screws. The cutting table 1 is placed directly opposite the bottom end of the top cover 2.

[0038] When cutting the aluminum plate 101, place the aluminum plate 101 on the top of the cutting table 1 and translate it to the bottom of the cutting knife 504.

[0039] Before the cutting knife 504 cuts, the forward and reverse motor 301 starts in the forward direction, driving the first lead screw 302 to rotate. The moving block 303 connected to the nut of the first lead screw 302 moves towards the end away from the debris storage box 8. At this time, the driving motor 306 starts to drive the gear disk 307 to rotate, and then drives the engaged first gear rack 308 to move downward, making the dust suction port 313 close to the top of the aluminum plate 101. The micro vacuum cleaner 311 starts, and the dust suction port 313 sucks away the dust attached to the surface of the aluminum plate 101. As the moving block 303 continues to move, the cleaning brush 315 performs secondary brushing and cleaning on the surface of the aluminum plate 101 after dust suction until the cleaning brush 315 moves to the end of the aluminum plate 101.

[0040] After the dust removal is completed, the forward and reverse motor 301 rotates in the reverse direction, driving the first lead screw 302 to rotate in the reverse direction, realizing the reverse movement of the moving block 303. At this time, the driving motor 306 rotates in the reverse direction, driving the gear disk 307 to rotate in the reverse direction. At this time, the first gear rack 308 rises and the second gear rack 401 descends, making the push plate 402 close to the aluminum plate 101. As the moving block 303 moves, it drives the push plate 402 to push the aluminum plate 101, matching the frequency of the cutting knife 504 to achieve continuous segmented cutting. When the cutting knife 504 finishes cutting, the push plate 402 pushes, driving the aluminum plate 101 to move forward for the next cutting.

[0041] Embodiment 2:

[0042] Different from the first embodiment, Figure 1 , 5 as well as Figure 7 This embodiment also has the following further contents: the fixing component 6 is used to limit the position of the aluminum plate 101 to prevent displacement, a movable groove 611 is provided at the top of the cutting table 1, a threaded block 607 is provided at the position of the movable groove 611, the threaded block 607 is arranged in an "L" shape, a spring 608 is provided at the bottom end of the top of the threaded block 607, a pressing block 609 is provided at the bottom end of the spring 608, and a ball 610 is provided at the bottom end of the pressing block 609.

[0043] An execution motor 601 is provided on one side of the cutting table 1, and a second screw rod 602 and a third screw rod 603 are provided inside the cutting table 1 near the movable groove 611. The second screw rod 602 and the third screw rod 603 are both set in pairs, and a first bevel gear 604 is provided on the opposite end of the two second screw rods 602 and the two third screw rods 603. A second bevel gear 605 is provided on one side of the first bevel gear 604, and a rotating rod 606 is provided between the two second bevel gears 605. One end of the second screw rod 602 is fixedly connected to the execution motor 601, the moving block 303 is connected to the nut of the first screw rod 302, and the threaded block 607 is connected to the corresponding second screw rod 602 and the nut of the third screw rod 603.

[0044] In this embodiment, it should be noted that: the aluminum plate 101 is placed on the top of the cutting table 1, the motor 601 is started to drive the second screw 602 to rotate, and then the first bevel gear 604, the second bevel gear 605, the rotating rod 606 and the third screw 603 are driven to rotate, so as to realize the movement of the threaded block 607, and the two sides of the aluminum plate 101 are limited and fixed.

[0045] The bottom end height of the pressing block 609 is higher than the thickness of the conventional aluminum plate 101 , so the setting of the roller 610 allows the pressing block 609 to roll when contacting the aluminum plate 101 , thereby preventing the pressing block 609 from directly contacting the aluminum plate 101 and causing damage to it.

[0046] Embodiment three:

[0047] The difference from the first and second embodiments is that, referring to Figure 1 as well as Figure 5 This embodiment also has the following further contents: a collecting frame 7 is provided on one side of the top of the cutting table 1, and a debris storage frame 8 is provided near the collecting frame 7 of the cutting table 1, and the debris storage frame 8 is movably engaged with the cutting table 1.

[0048] A groove 5 is provided at the bottom of the top cover 2 and near the debris storage frame 8, a telescopic cylinder 501 is provided at one end inside the groove 5, an electric-controlled telescopic rod 502 is provided at the execution end of the telescopic cylinder 501, fixed rods 503 are provided on both sides of the execution end of the electric-controlled telescopic rod 502, and a cutting knife 504 is provided between the two fixed rods 503.

[0049] In this embodiment, it should be noted that the electric-controlled telescopic rod 502 is perpendicular to the execution end direction of the telescopic cylinder 501, so it can drive the cutting knife 504 to achieve downward cutting, lifting back and moving cutting operations.

Claims

1. An aluminum material cutting device for hardware processing, comprising a cutting table (1) and a top cover (2), characterized in that: An aluminum plate (101) is placed on the top end of the cutting table (1). A dust removal component (3) and a moving component (4) are provided at the bottom end of the top cover (2), and a fixing component (6) is provided at the top end of the cutting table (1). The dust removal component (3) is used to clean the dust and impurities on the surface of the aluminum plate (101). A moving groove (316) is provided at the bottom end of the top cover (2). A first lead screw (302) is arranged in the moving groove (316). One end of the first lead screw (302) is provided with a forward and reverse motor (301). A moving block (303) is arranged on the first lead screw (302). A connecting block (304) is provided at the bottom end of the moving block (303). Through holes (305) are provided on both sides of the connecting block (304). Clamping rods (309) are provided on both sides of the through holes (305). A gear disc (307) is arranged in the middle of the connecting block (304). A first gear rack (308) is arranged at the position of one of the through holes (305). A storage box (310) is provided at the top end of the first gear rack (308) away from the through hole (305). A micro vacuum cleaner (311) is provided at the top end of the storage box (310). A connecting pipe (312) is provided at the bottom end of the storage box (310). A dust suction port (313) is provided at the bottom end of the connecting pipe (312). A vertical rod (314) is provided on one side of the bottom end of the storage box (310) away from the connecting pipe (312). A cleaning brush (315) is provided at the bottom end of the vertical rod (314). The moving component (4) realizes the forward movement of the aluminum plate (101) through a second gear rack (401) and a push plate (402), so that continuous cutting can be carried out. The fixing component (6) is used to limit the position of the aluminum plate (101) to prevent deviation. A moving groove (611) is provided at the top end of the cutting table (1). A threaded block (607) is arranged at the position of the moving groove (611). The threaded block (607) is arranged in an "L" shape. A spring (608) is provided at the bottom end of the top of the threaded block (607). A pressing block (609) is provided at the bottom end of the spring (608). A ball (610) is provided at the bottom end of the pressing block (609).

2. The aluminum material cutting device for hardware processing according to claim 1, characterized in that: A driving motor (306) is arranged inside the connecting block (304). The execution end of the driving motor (306) is connected to the middle of the gear disc (307). The second gear rack (401) is arranged on the side of the connecting block (304) away from the first gear rack (308). The push plate (402) is arranged in a "丄" shape.

3. The aluminum material cutting device for hardware processing according to claim 2, characterized in that: An actuator motor (601) is provided on one side of the cutting table (1), and a second screw rod (602) and a third screw rod (603) are provided inside the cutting table (1) near the movable groove (611), the second screw rod (602) and the third screw rod (603) are both provided in pairs, and a first bevel gear (604) is provided at opposite ends of the two second screw rods (602) and the two third screw rods (603), a second bevel gear (605) is provided on one side of the first bevel gear (604), and a rotating rod (606) is provided between the two second bevel gears (605).

4. The aluminum material cutting device for hardware processing according to claim 3 is characterized in that: One end of the second screw rod (602) is fixedly connected to the actuator motor (601), the moving block (303) is connected to the nut of the first screw rod (302), and the threaded block (607) is connected to the corresponding second screw rod (602) and the nut of the third screw rod (603).

5. The aluminum material cutting device for hardware processing according to claim 4, characterized in that: The first gear bar (308) and the second gear bar (401) are alternately arranged on both sides of the connecting block (304) in an upper and lower manner; the first gear bar (308) and the second gear bar (401) are movably engaged with the clamping rod (309); and both sides of the gear plate (307) are meshingly connected with the first gear bar (308) and the second gear bar (401).

6. The aluminum material cutting device for hardware processing according to claim 5, characterized in that: A collecting frame (7) is provided on one side of the top end of the cutting table (1).

7. The aluminum material cutting device for hardware processing according to claim 6, characterized in that: The first gear bar (308) is arranged on a side of the connection block (304) away from the collection frame (7), and the connection pipe (312) is arranged in an inclined manner.

8. The aluminum material cutting device for hardware processing according to claim 7, characterized in that: The sizes of the dust suction port (313) and the cleaning brush (315) are larger than the width of the aluminum plate (101).

9. The aluminum material cutting device for hardware processing according to claim 8, characterized in that: The cutting table (1) is provided with a debris storage frame (8) at a position close to the collecting frame (7), and the debris storage frame (8) is movably engaged with the cutting table (1).

10. The aluminum material cutting device for hardware processing according to claim 9, characterized in that: A groove (5) is provided at the bottom end of the top cover (2) and close to the debris storage frame (8); a telescopic cylinder (501) is provided at one end inside the groove (5); an electric-controlled telescopic rod (502) is provided at the execution end of the telescopic cylinder (501); fixed rods (503) are provided on both sides of the execution end of the electric-controlled telescopic rod (502); and a cutting knife (504) is provided between the two fixed rods (503).

Citation Information

Patent Citations

  • Aluminum material cutting device for metal processing

    CN106112099B

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