Electric welding machine with constant-temperature cooling function
By introducing welding fire concentration, stress balance and welding seat vibration mechanism into the welding machine, the welding quality problems caused by heat loss and local overheating during the welding process are solved, and the concentration of welding heat, uniform heating of welding parts and reduction of welding deformation are achieved, and the fusion degree, strength and efficiency of welding are improved.
Patent Information
- Application Number
- CN202510021760.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The welding machine has poor fusion and strength due to heat loss during welding, and local overheating may lead to welding deformation and changes in the weld metal structure, reducing welding quality.
A welding machine with constant temperature cooling function is designed, using a welding fire collecting mechanism, a stress balance mechanism and a welding seat vibration and strike mechanism, which are respectively used to concentrate welding heat, ensure uniform heat of the welded parts and eliminate residual stress in the welding area.
The welding heat is concentrated to improve the fusion degree and strength of the welding, ensure that the welded parts are evenly heated and reduce welding defects, eliminate residual stress and reduce welding deformation, and improve welding quality and efficiency.
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Figure CN119772315A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric welding machines, in particular to an electric welding machine with a constant temperature cooling function. Background Art
[0002] Electric welding machines can be divided into two types according to the type of output power: AC welding machines and DC welding machines. A DC welding machine is actually a high-power rectifier with positive and negative poles. When AC power is input, it is transformed by a transformer and then rectified by a rectifier, and then outputs power with a falling external characteristic.
[0003] In addition, electric welders can also be subdivided into various types according to different application fields and welding methods, such as AC arc welders, argon arc welders, carbon dioxide shielded welders, butt welders, spot welders, submerged arc welders, etc. These different types of electric welders have their own characteristics in welding process, welding materials, welding efficiency, etc., and can meet the welding needs of different fields. ; There are still the following defects in specific use: 1. Heat loss will cause the temperature of the welding area to drop, thus affecting the fusion and strength of the weld. Poor fusion of the weld may result in a loose weld joint and pose a safety hazard. In addition, in order to compensate for heat loss, it may be necessary to increase the welding current or extend the welding time to ensure that the weld reaches the required fusion and strength. This will increase energy consumption and reduce welding efficiency.
[0004] 2. Local overheating may cause changes in the structure of the weld metal, such as grain coarsening, which reduces the strength and toughness of the weld. Thermal stress is one of the main causes of welding deformation. When the weld is locally overheated, the area will expand thermally, while the surrounding area will not expand in time, thus generating thermal stress. When the weld cools, the area subjected to thermal stress will shrink, causing the weld to deform.
[0005] In view of this, the present invention proposes an electric welding machine with a constant temperature cooling function to make up for and improve the deficiencies of the prior art. Summary of the invention
[0006] In order to solve the above technical problems, the present invention provides an electric welding machine with a constant temperature cooling function to solve the technical problems raised in the above background technology.
[0007] To achieve the above purpose, the technical solution adopted by the present invention is: an electric welder with a constant temperature cooling function, comprising an electric welder body with a rectangular frame structure, a rotating head handle for adjusting the welding direction of the electric welder body is rotatably connected to one side outer wall of the electric welder body, a welding rod for fusing with a welded substrate to form a weld is fixedly connected to one side outer wall of the rotating head handle, an electrode for transmitting welding current from the electric welder body to a welding part is fixedly connected to the top of one side of the welding rod close to the rotating head handle, a welding fire focusing mechanism is arranged on one side outer wall of the electric welder body close to the rotating head handle, a stress balancing mechanism is arranged directly below the welding rod, and a welding seat vibration mechanism is arranged on the lower rear side of the welding rod; The welding fire focusing mechanism is used to guide the sparks and spatters generated during the welding process to focus on the welding point; The stress balancing mechanism is used to ensure that both sides of the weldment can be adequately heated and cooled so that the weldment is heated evenly; The welding seat vibration mechanism is used to generate vibration and impact force to eliminate and reduce the residual stress generated in the welding area.
[0008] Furthermore, the welding fire focusing mechanism includes an external connecting plate fixedly connected to the outer wall of the electric welding machine body on one side close to the rotating head handle, and two external connecting plates are symmetrically arranged with respect to the central axis of the rotating head handle, and the inner walls of the two external connecting plates on the side away from the rotating head handle are fixedly connected with telescopic cylinders, and the two telescopic cylinders are symmetrically arranged with respect to the central axis of the external connecting plate, and the inner walls of the two telescopic cylinders are fixedly connected with inner rods, and the ends of the two inner rods away from the telescopic cylinders are fixedly connected with focusing plates, and the outer walls of one side of the two focusing plates are fixedly connected with short rods, and the outer walls of the two short rods at one end away from the focusing plates are rotatably connected with cranks, and the outer walls of the two cranks at one end away from the short rods are rotatably connected with connecting rods, and the ends of the two connecting rods away from the cranks are fixedly connected with fixed plates.
[0009] Furthermore, a control switch is fixedly connected to the outer walls of the two telescopic cylinders, a plurality of circular through holes are penetrated through the outer walls of the two gathering plates, and an arc-shaped through hole is formed on the outer walls of the two telescopic cylinders.
[0010] Furthermore, one end of the two fixing plates away from the connecting rod is fixedly connected to the outer wall of one side of the external plate close to the telescopic cylinder, the two gathering plates are made of aluminum alloy, and the initial positions of the two gathering plates are directly below the welding rod.
[0011] The two gears are connected to each other with a toothed wheel, the two toothed wheels are provided with a pinion gear below the two toothed wheels, a large gear gear is provided on the left side of the two small gears, the outer walls of the two large gears away from the toothed wheels are rotatably connected to a connecting rod, the outer walls of the two connecting rods away from the large gear are fixedly connected to a bottom obstacle column, the outer walls of the two bottom obstacle columns are clamped with an outer rod, the bottom outer walls of the two outer rods are fixedly connected to a fixed shaft, the top of the two outer rods are provided with an external connecting rod, the ends of the two external connecting rods close to the outer rod are fixedly connected to the inner shaft, the outer walls of the ends of the two external connecting rods away from the outer rod are rotatably connected to a fixed disk, the outer walls of the two fixed disks away from the external connecting rod are fixedly connected to a placement disk, the two fixed disks are fixedly connected to an upper support block on one side close to the external connecting rod, and the outer walls of one side of the two fixed shafts are fixedly connected to a lower support block.
[0012] Furthermore, the diameter size of the two toothed bars is matched with the diameter size of the arc-shaped through hole opened on the outer wall of the telescopic cylinder, the two small gears are rotatably connected to the lower inner wall of the external plate, the two small gears and the toothed bars are meshed with each other and form a meshing transmission, and the two large gears are rotatably connected to the lower inner wall of the external plate on one side away from the small gears.
[0013] Furthermore, the two large gears are meshed with the small gears to form a meshing transmission, the two placement plates are provided with cavities inside, the two upper support blocks are fixedly connected to the top outer wall of the external plate at one end away from the fixed plate, the two lower support blocks are fixedly connected to the bottom outer wall of the external plate at one end away from the fixed shaft, and the two inner shafts are clamped in the top inner part of the outer rod.
[0014] Furthermore, the welding seat vibration mechanism includes a handle rotatably connected to the outer wall of one side of the fixed plate, the outer wall of the handle at one end away from the fixed plate is fixedly connected to a support column, the outer wall of the support column at one side away from the obstacle plate is rotatably connected to the obstacle plate, the outer wall of the bottom end of the support column at one side away from the obstacle plate is rotatably connected to a rotating block, the outer wall of the rotating block at one end away from the support column is fixedly connected to a striking block, the outer wall of the rotating block at one end away from the supporting column is fixedly connected to a sleeve block, and the bottom end of the support column is fixedly connected to a bottom plate.
[0015] Furthermore, a convex portion is provided on one side outer wall of the barrier disk, and the initial position of the sleeve block abuts against the convex portion provided on one side outer wall of the barrier disk.
[0016] Furthermore, one end of the bottom plate away from the support column is fixedly connected to the bottom end of the outer wall of one side of the external connecting plate, and the initial position of the striking block is directly below the welding rod.
[0017] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention utilizes the focusing plate and the inner rod to cooperate with each other, and the sparks are concentrated at the welding point, which can ensure that the welding heat acts more concentratedly on the welding material, thereby improving the fusion and strength of the welding; the welding fire focusing mechanism can effectively block the spatter and sparks generated during the welding process, preventing them from splashing everywhere, thereby reducing the risk of harm to the surrounding environment and personnel; the sparks and spatters generated during the welding process can easily cause damage to welding equipment and tools. By concentrating the sparks, such damage can be reduced and the service life of equipment and tools can be extended; spark concentration can reduce the diffusion of smoke and harmful gases generated during the welding process in the air, thereby improving the working environment and reducing health hazards to operators; (2) The present invention utilizes the placement plate and the fixed plate to cooperate with each other. Flipping the weldment can make the weldment evenly heated, thereby reducing welding defects such as cracks, pores, etc., and improving welding quality; flipping the weldment can ensure that both sides of the weldment can be fully heated and cooled, thereby shortening the welding time and improving production efficiency; flipping the weldment can achieve good welding results on both sides of the weldment, reducing the need to increase welding materials due to local poor welding, thereby saving the amount of welding materials used; during the welding process, residual stress will be generated inside the weldment due to the uneven temperature distribution. By flipping the weldment, the residual stress in various parts of the weldment can be more evenly distributed, thereby reducing the overall residual stress level and improving the fatigue strength and durability of the weldment; welding deformation is one of the common problems in the welding process. By flipping the weldment, the weldment can be more evenly heated and cooled during the welding process, thereby reducing welding deformation and improving the dimensional accuracy and shape stability of the weldment; (3) The present invention uses the striking block and the barrier plate to cooperate with each other. By striking the tail end of the welding object, vibration and impact force can be generated, which helps to eliminate or reduce these residual stresses, thereby improving the stability and service life of the welded parts; striking the tail end of the welding object can also promote the flow and densification of the weld metal, which helps to reduce defects such as pores and slag inclusions in the weld. At the same time, the vibration generated by the striking can also make the weld surface smoother and improve the appearance quality and aesthetics of the weld; by striking the tail end of the welding object, a certain amount of plastic deformation can be generated, thereby releasing the strain energy accumulated during the welding process and reducing the risk of welding cracks; BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention; Figure 2 It is a schematic diagram of the partial three-dimensional structure of the welding fire focusing mechanism of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the position relationship between the inner rod and the gathering plate of the present invention; Figure 4It is a three-dimensional structural schematic diagram of the position relationship between the short rod and the crank of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the positional relationship between the pinion and the gear of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of the position relationship between the fixed plate and the placement plate of the present invention; Figure 7 It is a three-dimensional structural schematic diagram of the positional relationship between the fixed plate and the turning handle of the present invention; Figure 8 It is a three-dimensional structural schematic diagram of the positional relationship between the barrier disk and the sleeve block of the present invention.
[0019] The numbers in the figure are: 1. welding machine body; 11. rotating head handle; 12. welding rod; 13. electrode; 2. welding fire focusing mechanism; 21. external plate; 22. telescopic cylinder; 23. focusing plate; 24. short rod; 25. crank; 26. connecting rod; 27. fixed plate; 28. inner rod; 3. stress balancing mechanism; 31. toothed bar; 32. small gear; 33. large gear; 34. inner shaft; 35. outer rod; 36. fixed shaft; 37. bottom obstacle column; 38. connecting rod; 39. external rod; 310. fixed plate; 311. placing plate; 312. upper support block; 313. lower support block; 4. welding seat vibration mechanism; 41. rotating handle; 42. support column; 43. obstacle plate; 44. rotating block; 45. striking block; 46. sleeve block; 47. bottom plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention; Embodiments of the present invention An electric welding machine with constant temperature cooling function, reference Figure 1 As shown, it comprises an electric welding machine body (1) of a rectangular frame structure, wherein a rotating handle (11) for adjusting the welding direction of the electric welding machine body (1) is rotatably connected to one side outer wall of the electric welding machine body (1), a welding rod (12) for fusing with a base material to be welded to form a weld seam is fixedly connected to one side outer wall of the rotating handle (11), and an electrode (13) for transmitting welding current from the electric welding machine body (1) to the welding position is fixedly connected to the top end of one side of the welding rod (12) close to the rotating handle (11); In view of the above-mentioned electric welding machine with constant temperature cooling function, it can be specifically implemented as follows: A welding fire focusing mechanism (2) is provided on the outer wall of one side of the welding machine body (1) close to the rotating handle (11), a stress balancing mechanism (3) is provided directly below the welding rod (12), and a welding seat vibration mechanism (4) is provided at the lower rear side of the welding rod (12); refer to Figure 2 As shown, the welding fire focusing mechanism (2) is used to guide the sparks and spatters generated during the welding process to focus on the welding point; refer to Figure 3 As shown, the welding fire focusing mechanism (2) comprises an external connecting plate (21) fixedly connected to the outer wall of the electric welding machine body (1) near the rotating head handle (11), two external connecting plates (21) are symmetrically arranged about the central axis of the rotating head handle (11), the inner walls of the two external connecting plates (21) away from the rotating head handle (11) are both fixedly connected to telescopic cylinders (22), the two telescopic cylinders (22) are symmetrically arranged about the central axis of the external connecting plate (21), and the inner walls of the two telescopic cylinders (22) are fixedly connected to inner rods (28 ), one end of the two inner rods (28) away from the telescopic cylinder (22) is fixedly connected to a gathering plate (23), one side outer wall of the two gathering plates (23) is fixedly connected to a short rod (24), one end outer wall of the two short rods (24) away from the gathering plate (23) is rotatably connected to a crank (25), one end outer wall of the two cranks (25) away from the short rods (24) is rotatably connected to a connecting rod (26), and one end of the two connecting rods (26) away from the crank (25) is fixedly connected to a fixing plate (27); refer to Figure 3 As shown, the outer walls of the two telescopic cylinders (22) are fixedly connected with a control switch, the outer walls of the two gathering plates (23) are penetrated with a plurality of circular through holes, and the outer walls of the two telescopic cylinders (22) are penetrated with an arc-shaped through hole; refer to Figure 4 As shown, one end of the two fixing plates (27) away from the connecting rod (26) is fixedly connected to the outer wall of the external plate (21) close to the telescopic cylinder (22), the two gathering plates (23) are made of aluminum alloy, and the initial positions of the two gathering plates (23) are directly below the welding rod (12); Summary 1: Compared with the prior art, in which heat is lost to the surrounding environment, the sparks of the present invention are concentrated at the welding point, which can ensure that the welding heat acts more concentratedly on the welding material, thereby improving the fusion and strength of the welding; the welding fire focusing mechanism 2 can effectively block the spatter and sparks generated during the welding process, preventing them from splashing around, thereby reducing the risk of harm to the surrounding environment and personnel; the sparks and spatters generated during the welding process can easily cause damage to welding equipment and tools. By concentrating the sparks, such damage can be reduced and the service life of equipment and tools can be extended; spark concentration can reduce the diffusion of smoke and harmful gases generated during the welding process in the air, thereby improving the working environment and reducing health hazards to operators.
[0021] refer to Figure 5 As shown, refer to Figure 5 As shown, the stress balancing mechanism (3) comprises toothed bars (31) fixedly connected to the outer wall of the inner rod (28), a small gear (32) is arranged below the two toothed bars (31), a large gear (33) is arranged on the left side of the two small gears (32), a connecting rod (38) is rotatably connected to the outer wall of the two large gears (33) away from the toothed bars (31), a bottom obstacle column (37) is fixedly connected to the outer wall of the two connecting rods (38) away from the large gear (33), an outer rod (35) is clamped on the outer wall of the two bottom obstacle columns (37), and a fixed rod (35) is fixedly connected to the outer wall of the bottom end of the two outer rods (35). A fixed shaft (36), an external connecting rod (39) is disposed inside the top ends of the two external rods (35), one end of the two external connecting rods (39) close to the external rod (35) is fixedly connected to the inner shaft (34), the outer walls of the ends of the two external connecting rods (39) away from the external rod (35) are rotatably connected to a fixed disk (310), the outer walls of the ends of the two fixed disks (310) away from the external connecting rod (39) are fixedly connected to a placement disk (311), one side of the two fixed disks (310) close to the external connecting rod (39) is fixedly connected to an upper support block (312), and one side outer wall of the two fixed shafts (36) is fixedly connected to a lower support block (313) refer to Figure 5 As shown, the diameter size of the two toothed bars (31) is matched with the diameter size of the arc-shaped through hole opened on the outer wall of the telescopic cylinder (22), the two pinion gears (32) are rotatably connected to the lower inner wall of the external plate (21), the two pinion gears (32) and the toothed bars (31) are meshed with each other and form a meshing transmission, and the sides of the two large gears (33) away from the pinion gears (32) are rotatably connected to the lower inner wall of the external plate (21); refer to Figure 6As shown, the two large gears (33) are meshed with the small gears (32) to form a meshing transmission, the two placement plates (311) are provided with cavities inside, the ends of the two upper support blocks (312) away from the fixed plate (310) are fixedly connected to the top outer wall of the external plate (21), the ends of the two lower support blocks (313) away from the fixed shaft (36) are fixedly connected to the bottom outer wall of the external plate (21), and the two inner shafts (34) are clamped to the top inner part of the outer rod (35); Summary 2: Compared with the thermal stress caused by local overheating or overcooling of welded parts in the prior art, the flipping of welded parts in the present invention can make the welded parts heated evenly, thereby reducing welding defects such as cracks, pores, etc., and improving welding quality; flipping welded parts can ensure that both sides of the welded parts can be fully heated and cooled, thereby shortening the welding time and improving production efficiency; flipping welded parts can achieve good welding effects on both sides of the welded parts, reducing the need to increase welding materials due to local poor welding, thereby saving the amount of welding materials used; during the welding process, residual stress will be generated inside the welded parts due to the uneven temperature distribution. By flipping the welded parts, the residual stress in various parts of the welded parts can be more evenly distributed, thereby reducing the overall residual stress level and improving the fatigue strength and durability of the welded parts; welding deformation is one of the common problems in the welding process. By flipping the welded parts, the welded parts can be heated and cooled more evenly during the welding process, thereby reducing welding deformation and improving the dimensional accuracy and shape stability of the welded parts.
[0022] refer to Figure 6 As shown, refer to Figure 6 As shown, the welding seat vibration mechanism (4) comprises a turning handle (41) rotatably connected to an outer wall of one side of a fixed plate (310); an outer wall of one end of the turning handle (41) away from the fixed plate (310) is fixedly connected to a support column (42); an outer wall of one side of the support column (42) away from the obstacle plate (43) is rotatably connected to the obstacle plate (43); an outer wall of the bottom end of the side of the support column (42) away from the obstacle plate (43) is rotatably connected to a turning block (44); an outer wall of one end of the turning block (44) away from the support column (42) is fixedly connected to a striking block (45); an outer wall of one end of the turning block (44) away from the striking block (45) is fixedly connected to a sleeve block (46); and the bottom end of the support column (42) is fixedly connected to a bottom plate (47); refer to Figure 6 As shown, a convex portion is provided on one side outer wall of the barrier plate (43), and the initial position of the sleeve block (46) abuts against the convex portion provided on one side outer wall of the barrier plate (43). Summary 3: Compared with the prior art, residual stress will be generated in the welding area due to local high temperature and rapid cooling during welding. The present invention can generate vibration and impact force by tapping the tail end of the welding object, which helps to eliminate or reduce these residual stresses, thereby improving the stability and service life of the welded parts; tapping the tail end of the welding object can also promote the flow and densification of the weld metal, which helps to reduce defects such as pores and slag inclusions in the weld. At the same time, the vibration generated by the tapping can also make the weld surface smoother and improve the appearance quality and aesthetics of the weld; by tapping the tail end of the welding object, a certain amount of plastic deformation can be generated, thereby releasing the strain energy accumulated during the welding process and reducing the risk of welding cracks.
[0023] The complete working principle and steps of the above embodiment are as follows: Initial qualification: 1. Preparation for welding machine work Before starting work, first of all, it is necessary to ensure that the power connection of the welding machine body 1 is stable, and the parameters such as voltage and current meet the welding requirements. The operator needs to wear protective equipment, such as welding masks, protective gloves, work clothes, etc., to prevent the strong light, high-temperature spatter and harmful gases generated during welding from causing harm to the person. Then, according to the type, thickness and welding requirements of the material to be welded, select the appropriate welding rod 12 and electrode 13. The selection of welding rod 12 is directly related to the strength and quality of the weld, while the electrode 13 is responsible for conducting electrical energy to the welding rod to trigger the welding reaction.
[0024] 2. Startup and setting of welding machine body 1 The welding machine body 1 is the core of the entire welding system, which is responsible for converting the input electrical energy into an electrical energy form suitable for welding. Before starting the welding machine body 1, the welding current, welding time and other parameters need to be set through the control panel. For different types of electrodes and welding tasks, the setting of these parameters is crucial. For example, for thinner metal sheets, a smaller current and a shorter welding time are required to avoid excessive heat-affected zone causing material deformation; for thicker metal parts, the current needs to be increased and the welding time needs to be extended to ensure the penetration and strength of the weld.
[0025] 3. Operation of the rotating handle 11 and installation of welding rods The rotating handle 11 is the part that the operator directly controls. It allows the operator to flexibly adjust the position and angle of the welding rod 12 during the welding process to adapt to welds of different shapes and positions. Before use, it is necessary to ensure that the rotating handle 11 is firmly connected to the welding machine body 1, and at the same time check whether it rotates smoothly to ensure the accuracy and stability of the welding operation. The welding rod 12 is installed on the rotating handle 11 through a specific clamp. During installation, it is necessary to ensure that the welding rod 12 is in close contact with the electrode 13 so that the current can be smoothly transmitted to the tip of the welding rod 12.
[0026] 3. Welding process When everything is ready, the operator presses the start button on the welding machine body 1, and the current flows to the welding rod 12 through the electrode 13. Under the action of the current, the tip of the welding rod 12 quickly heats up to a molten state, and a strong arc light is generated. During this process, the welding core and the coating in the welding rod 12 undergo complex physical and chemical changes, releasing a large amount of heat and gas, which is used to melt the metal base material to be welded to form a molten pool. Under the blowing force of the arc, gravity, and manual adjustment of the operator, the molten metal in the molten pool gradually fills the weld and solidifies to form a firm metal connection.
[0027] 4. Control and monitoring of welding quality During the entire welding process, the operator needs to pay close attention to the formation of the weld, and control the width, depth and appearance quality of the weld by adjusting the welding current, the moving speed of the electrode 12 and the angle of the rotating handle 11. At the same time, it is also necessary to avoid the generation of welding defects, such as slag inclusions, pores, cracks, etc. These defects will not only affect the strength of the weld, but may also cause safety hazards in future use. Therefore, when necessary, welding auxiliary equipment, such as welding gun preheating devices, gas protection devices, etc., can be used to optimize the welding environment and improve the welding quality.
[0028] 5. Completion of work and equipment maintenance After the welding task is completed, the power supply of the welding machine body 1 should be cut off first, and the equipment should be cleaned and maintained after it is completely cooled. This includes cleaning the residue of the welding rod 12, checking the wear of the electrode 13 and the rotating handle 11, and cleaning the dust and debris inside the welding machine body 1. Regular maintenance and care can extend the service life of the welding machine body 1 and ensure that it is always in good working condition; When using: The welding fire focusing mechanism is used to guide the sparks and spatters generated during welding to the welding point. Step 2: like Figure 3 to Figure 4 As shown, when the operator controls the welding direction of the welding rod 12 by twisting and adjusting the rotating handle 11 to weld the object, the operator first presses the controller switch fixedly connected to the top of the telescopic cylinder 22, so that the controller switch drives the inner rod 28 to move to one side and extend, so that the gathering plate 23 fixedly connected to the outer wall of one end of the inner rod 28 moves together with the inner rod 28, and at the same time, with the movement of the inner rod 28, the crank 25 on the outer wall of one end of the short rod 24 is pulled downward to be horizontal, and at the same time, the downward deflection of the crank 25 pulls the connecting rod 26 rotatably connected at one end thereof to be deflected downward to be horizontal, so that the sparks generated during the welding process are covered and gathered by the opposite horizontal movement of the symmetrically arranged gathering plates 23; Stress balancing mechanism to ensure that both sides of the weldment can be adequately heated and cooled so that the weldment is heated evenly 3 steps: like Figures 5 and 6 As shown in the figure, when the telescopic cylinder 22 moves horizontally and extends, the toothed bar 31 fixedly connected to its outer wall will move along with it, and then the small gear 32 meshing with it will rotate with the movement of the toothed bar 31, and the large gear 33 meshing with its left outer wall will also rotate with the rotation of the small gear 32, so that the connecting rod 38 rotatably connected to the outer wall of one side of the large gear 33 will swing with the rotation of the large gear 33, and the bottom obstacle column 37 fixedly connected to the outer wall of one end of the connecting rod 38 will be pushed and connected to the fixed wall with the swing of the connecting rod 38. The outer rod 35 on the outer wall of the fixed shaft 36 swings, and the swing of the outer rod 35 also pushes the inner shaft 34 clamped at its top end to drive the outer rod 39 to swing downward, so that the fixed plate 310 connected to the outer wall of the end of the outer rod 39 away from the inner shaft 34 will rotate with the rotation of the outer rod 39, thereby the placement plate 311 fixedly connected to the outer wall of the fixed plate 310 will deflect with the rotation of the fixed plate 310, thereby the objects placed on the inner surface of the placement plate 311 will be heated evenly on both sides of the welded parts as the placement plate 311 flips; The welding seat vibration mechanism is used to generate vibration and impact force to eliminate and reduce the residual stress generated in the welding area. 4 steps: like Figures 7 and 8 As shown, when the fixed disk 310 deflects, the turning handle 41 connected to the outer wall of one side thereof will rotate with the swing of the fixed disk 310, so that the barrier disk 43 connected to the outer wall of one end of the turning handle 41 will rotate, so that the protrusion provided on the outer wall of the barrier disk 43 will push the sleeve block 46 that contacts the outer wall, so that the downward movement of the sleeve block 46 will drive the rotating block 44 fixedly connected to one end thereof to rotate on the inner wall of the bottom end of the support column 42, so that the striking block 45 fixedly connected to one end of the rotating block 44 will move upward and swing, thereby realizing the hammering of the outer wall of the bottom end of the welding object; Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electric welder with a constant temperature cooling function, comprising an electric welder body (1) of a rectangular frame structure, a rotary handle (11) for adjusting the welding direction of the electric welder body (1) being rotatably connected to one side outer wall of the electric welder body (1), a welding rod (12) for fusing with a base material to be welded to form a weld seam being fixedly connected to one side outer wall of the rotary handle (11), an electrode (13) for transmitting welding current from the electric welder body (1) to a welding position being fixedly connected to the top end of one side of the welding rod (12) close to the rotary handle (11), characterized in that: A welding fire focusing mechanism (2) is provided on the outer wall of one side of the welding machine body (1) close to the rotating handle (11), a stress balancing mechanism (3) is provided directly below the welding rod (12), and a welding seat vibration mechanism (4) is provided at the lower rear side of the welding rod (12); The welding fire focusing mechanism (2) is used to guide the sparks and spatters generated during the welding process to focus on the welding point; The stress balancing mechanism (3) is used to ensure that both sides of the weldment can be sufficiently heated and cooled so that the weldment is heated evenly; The welding seat vibration mechanism (4) is used to generate vibration and impact force to eliminate and reduce residual stress generated in the welding area.
2. The electric welding machine with constant temperature cooling function according to claim 1, characterized in that: The welding fire focusing mechanism (2) comprises an external connecting plate (21) fixedly connected to an outer wall of a side of the electric welding machine body (1) close to the rotating handle (11), two external connecting plates (21) are symmetrically arranged about the central axis of the rotating handle (11), the inner walls of the two external connecting plates (21) on a side away from the rotating handle (11) are both fixedly connected to a telescopic cylinder (22), the two telescopic cylinders (22) are symmetrically arranged about the central axis of the external connecting plate (21), and the inner walls of the two telescopic cylinders (22) are fixedly connected to an inner rod (28). The ends of the two inner rods (28) away from the telescopic cylinder (22) are fixedly connected to a gathering plate (23), the outer walls of one side of the two gathering plates (23) are fixedly connected to a short rod (24), the outer walls of the ends of the two short rods (24) away from the gathering plate (23) are rotatably connected to a crank (25), the outer walls of the ends of the two cranks (25) away from the short rods (24) are rotatably connected to a connecting rod (26), and the ends of the two connecting rods (26) away from the cranks (25) are fixedly connected to a fixing plate (27).
3. The electric welding machine with constant temperature cooling function according to claim 2, characterized in that: The outer walls of the two telescopic cylinders (22) are fixedly connected with a control switch, the outer walls of the two gathering plates (23) are penetrated with a plurality of circular through holes, and the outer walls of the two telescopic cylinders (22) are penetrated with an arc-shaped through hole.
4. The electric welding machine with constant temperature cooling function according to claim 2, characterized in that: One end of the two fixing plates (27) away from the connecting rod (26) is fixedly connected to an outer wall of the external plate (21) close to the telescopic cylinder (22); the two gathering plates (23) are made of aluminum alloy; and the initial positions of the two gathering plates (23) are directly below the welding rod (12).
5. The electric welding machine with constant temperature cooling function according to claim 2, characterized in that: The stress balancing mechanism (3) comprises toothed bars (31) fixedly connected to the outer wall of the inner rod (28), a small gear (32) being arranged below the two toothed bars (31), a large gear (33) being arranged on the left side of the two small gears (32), a connecting rod (38) being rotatably connected to the outer wall of the two large gears (33) on one side away from the toothed bars (31), a bottom obstacle column (37) being fixedly connected to the outer wall of the two connecting rods (38) on one end away from the large gear (33), an outer rod (35) being clamped on the outer wall of the two bottom obstacle columns (37), and a fixed shaft (37) being fixedly connected to the outer wall of the bottom end of the two outer rods (35). 36), an external connecting rod (39) is disposed inside the top end of each of the two external connecting rods (35), one end of each of the two external connecting rods (39) close to the external connecting rod (35) is fixedly connected to the inner shaft (34), the outer wall of one end of each of the two external connecting rods (39) away from the external connecting rod (35) is rotatably connected to a fixing plate (310), the outer wall of one end of each of the two fixing plates (310) away from the external connecting rod (39) is fixedly connected to a placement plate (311), one side of each of the two fixing plates (310) close to the external connecting rod (39) is fixedly connected to an upper supporting block (312), and one side outer wall of each of the two fixing shafts (36) is fixedly connected to a lower supporting block (313).
6. The electric welding machine with constant temperature cooling function according to claim 5, characterized in that: The diameter of the two toothed bars (31) is matched to the diameter of the arc-shaped through hole formed on the outer wall of the telescopic cylinder (22); the two pinion gears (32) are rotatably connected to the lower inner wall of the external plate (21); the two pinion gears (32) and the toothed bars (31) are meshed with each other to form a meshing transmission; and the two large gears (33) are rotatably connected to the lower inner wall of the external plate (21) at a side away from the pinion gears (32).
7. The electric welding machine with constant temperature cooling function according to claim 5, characterized in that: The two large gears (33) are meshed with the small gears (32) to form a meshing transmission. The two placement plates (311) are provided with cavities inside. The ends of the two upper support blocks (312) away from the fixed plate (310) are fixedly connected to the top outer wall of the external plate (21). The ends of the two lower support blocks (313) away from the fixed shaft (36) are fixedly connected to the bottom outer wall of the external plate (21). The two inner shafts (34) are clamped to the top inner part of the outer rod (35).
8. The electric welding machine with constant temperature cooling function according to claim 5, characterized in that: The welding seat vibration mechanism (4) comprises a turning handle (41) rotatably connected to an outer wall of one side of the fixed plate (310); an outer wall of one end of the turning handle (41) away from the fixed plate (310) is fixedly connected to a support column (42); an outer wall of one side of the support column (42) away from the obstacle plate (43) is rotatably connected to the obstacle plate (43); an outer wall of the bottom end of the support column (42) away from the obstacle plate (43) is rotatably connected to a turning block (44); an outer wall of one end of the turning block (44) away from the support column (42) is fixedly connected to a striking block (45); an outer wall of one end of the turning block (44) away from the striking block (45) is fixedly connected to a sleeve block (46); and a bottom end of the support column (42) is fixedly connected to a bottom plate (47).
9. The electric welding machine with constant temperature cooling function according to claim 8, characterized in that: A convex portion is provided on one side outer wall of the barrier disk (43), and the initial position of the sleeve block (46) abuts against the convex portion provided on one side outer wall of the barrier disk (43).
10. The electric welding machine with constant temperature cooling function according to claim 8, characterized in that: One end of the bottom plate (47) away from the support column (42) is fixedly connected to the bottom end of an outer wall of one side of the external connection plate (21), and the initial position of the striking block (45) is directly below the welding rod (12).
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